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CATÁLOGO

Pilous
Železná 9, 619 00 Brno, Czech Republic
Tel.: +420 543 25 20 10
e-mail: metal@pilous.cz, www.pilous.cz

OR 50 F

Width of sharpened saw bands 20 - 50 mm

Length of sharpened saw band 2000 - 5000 mm

Saw band thickness up to 2 mm

Tooth pitch 8 - 30 mm

Manual band feed 5 teeth / min.

Band feed by motor 35teeth / min.

Motor of grinding disk drive 0,12 kW / 230V, 50Hz

Motor of saw band drive 0,18 kW / 230V, 50Hz

Cooling pump motor 0,09 kw / 230V, 50Hz

Outside dimensions of grinding 750 x 750 x 350 mm


machine

Weight 33 kg

Total power input 0,30 kW / 230V , 50Hz

Grinding disk size 175 x 6 x 20 mm

DESCRIPCIÓN DEL PRODUCTO

Semiautomatic sharpener OR 50 F

This sawblade sharpening machine is equipped with a frequency changer, which enables continuously variable speed of sawblade feed. In
this way, the sharpening quality and productivity are increased. A thin stone grinding wheel traces the tooth shape by means of an
adjustable cam system. This system enables setting of any tooth shape and size.

Accessories:

• base
• halogen lamp
• cooling system
HOJAS DE SIERRA

• Original bandsaw blades produced using the latest technology with top-quality German materials, while strictly complying with all stated production and control procedures.
• High productivity and precision of cut with the maximum service life of the blade is ensured.
• Wide range of produced types of sawblades and toothing enables the professional cutting of almost all available materials.

Bi-metal blade
Consists of bearing band from special steel on which a layer of HSS material is welded into where the teeth are milled.

Constant toothing
The distance of the teeth are always the same.

Variable toothing
The distance of teeth vary and is periodically repeated. This results in a greater cutting range, ability to further eliminate
vibrations caused by the impact of the tooth blade on material, longer service life of the blade.

M42
Universal blade recommended for a wide palette of material, including tool steels and stainless steel up to hardness 45 HRC. Teeth are made from steel HSS-M42 containing cobalt.

M51
Blade for tool and stainless steel with hardness up to 50 HRC. Tooth tips are made from steel HSS-M42 containing cobalt and wolfram

Carbide
Consists of bearing band from special steel into which the teeth are milled on which especially grinded carbide plates are welded. The carbide mounted blade is recommended for cutting
surface hardened materials, chrome parts, forged pieces and materials with external tenacity and hardness up to 62 HRC.

Cutting range
For optimal output of the blade, the correct selection of the size of the blade tooth is important depending on the size of the divided material.

SOLID MATERIALS PROFILED MATERIALS

Variable toothing Constant toothing Variable toothing Constant toothing

a(D) [mm] a(D) [mm] t [mm] t [mm]

0–25 10/14 0-10 18 0-4 10/14 0-1 18

20-40 8/12 (8/11) 5-20 14 3-6 8/12 (8/11) 0-3 14

30-60 6/10 20-40 10 6-9 6/10 4-7 10

40-70 5/8 (5/7) 40-80 6 9-13 5/8 (5/7) 8-11 6

60-110 4/6 80-120 4 12-16 4/6 12-15 4

80-140 3/4 120-200 3 16-22 3/4 16-20 3

120-350 2/3 200-400 2 20-35 2/3 21-30 2

250-550 1,4-2 300-800 1,25 30-85 1,4-2 31-90 1,25

380-750 1/1,5 40-85 1/1,5

550-3000 0,75/1,25 80-200 0,75-1,25

When selecting the number of teeth for the blade, the general principle applies of a minimum of 4 teeth, but no more than 30 teeth are in contact with the work piece.

Be careful when unpacking welded saw blades. They are in a shipping container in tensioned condition. Remove the saw
blade cover only after fitting it onto the machine.
EMULSIONES

COOLcut Standard – universal coolant and lubricant.


Recommended concentration 5–10 %. 5 litres pack. Dilution 1:20.
• fluid allows achievement of optimal lubricating and cooling properties during the machining process
• low aromatic, highly refined paraffinic oil
• effective corrosion inhibitors provide permanent protection of the workpiece and the machine from corrosion
• bio stability and excellent wettability ensure excellent cooling and lubricating effect even in very hard water
• minimum tendency to foaming ensures effective lubrication
• high efficiency and profitability of use
Except use on log band saws the product is designed for machining operations carried out both on
conventional machines and NC and CNC machining centres.

COOLcut Standard

COOLcut Opti – universal coolant and lubricant. Such machining fluid allows achievement of unique
lubricating and cooling properties during the machining process.
Recommended concentration 4–7 %. 1 and 5 litres pack. Dilution 1:20.
• low aromatic, highly refined mineral oil
• effective corrosion inhibitors provide permanent protection of the workpiece and the machine from corrosion
• above average stability and excellent wettability ensure excellent cooling and lubricating effect even in very
hard water
• minimum tendency to foaming ensures effective lubrication
• high efficiency and profitability of use
COOLcut Opti • long-term biostability
In addition to use in saw bands the product is designed for machining operations carried out both on
conventional machines and NC and CNC machining centres.

COOLcut Eco 65 – universal cooling and lubricating emulsifying oil, well biodegradable according to
OECD 301-D test. Biodegradability of 65 % in 21 days.
Recommended concentration 4–7 %. 5 litres pack. Dilution 1:20.
• Such machining fluid allows achievement of unique lubricating and cooling properties during the machining
• process
• highly refined synthetic ester oil
• effective corrosion inhibitors provide permanent protection of the workpiece and the machine from corrosion
• above average stability and excellent wettability ensure excellent cooling and lubricating effect even in very
hard water
• minimum tendency to foaming ensures effective lubrication
• high efficiency and profitability of use
COOLcut Eco 65 • long-term biostability
In addition to use in saw bands the product is designed for machining operations carried out both on
conventional machines and NC and CNC machining centres.

COOLcut Bio 90 – universal cooling and lubricating emulsifying oil, well biodegradable according to
OECD 301-D test. Biodegradability of 90 % in 21 days. Due to its biodegradability it can be used in any
outdoor environment without environmental damage.
Recommended concentration 4–7 %. 5 litres pack. Dilution 1:20.
• Such machining fluid allows achievement of unique lubricating and cooling properties during the machining
• process
• highly refined synthetic ester oil
• effective corrosion inhibitors provide permanent protection of the workpiece and the machine from corrosion
• above average stability and excellent wettability ensure excellent cooling and lubricating effect even in very
hard water
• minimum tendency to foaming ensures effective lubrication
COOLcut Bio 90 • high efficiency and profitability of use
• long-term biostability
In addition to use in saw bands the product is designed for machining operations carried out both on
conventional machines and NC and CNC machining centres.
COOLcut Micro – an easily biodegradable semi-synthetic cooling and lubricating micro-emulsion. Due
to its biodegradability it can be used in any outdoor environment without environmental damage.
Such machining fluid allows achievement of unique lubricating and cooling properties during the
machining process.
Pack of 5 litres. Use undiluted.
• highly refined synthetic ester oil
• effective corrosion inhibitors provide permanent protection of the workpiece and the machine from corrosion
• above average stability and excellent wettability ensure excellent cooling and lubricating effect even in very
hard water
• minimum tendency to foaming ensures effective lubrication
• high efficiency and profitability of use
COOLcut Micro • long-term biostability
In addition to use in saw bands the product is designed for machining operations carried out both on
conventional machines and NC and CNC machining centres. 5 litres pack.

COOLcut Antifreeze – low-freezing ingredient for water


miscible coolants used in winter in outdoors environment,
up to minus 20 °C, depending on the dosage.
5 litres pack. Dilution 1:20.
• effectively lowers the freezing point of the fluid
• very good resistance to oxidation guarantees long service life
• does not act aggressively on the sealing elements
(elastomers), to which it comes into contact.

Optima Antifreeze (%) 10 20 30 40 50


COOLcut Antifreeze Flowability temperature (°C) -5 -10 -17 -26 -40
RECOMENDADOS

Simple and very fast deburring of all kinds of sections (including the internal edges)
or full material by a rotary steel brush. High quality construction of the machine
along with a three-phase motor make use of the machine possible in specialized
workshops as well as in production plants. Compared to manual deburring it
reduces the required time and hence reduces your costs. While maintaining
incomparably higher and balanced quality of deburring.
We recommend using stainless steel brush for stainless steel products.
OH 90 Example of the difference between manual deburring (including internal
edges) and OH 90

Hollow section 60 x 60 x 2 mm: manual deburring - 32 s machine OH 90 - 8 s

Tube diameter 50 x 2 mm: manual deburring - 21 s machine OH 90 - 4 s

Simple and very fast deburring of all kinds of sections (including the internal edges)
or full material by a rotary steel brush. High quality construction of the machine
along with a three-phase motor make use of the machine possible in specialized
workshops as well as in production plants. Compared to manual deburring it
reduces the required time and hence reduces your costs. While maintaining
incomparably higher and balanced quality of deburring.
We recommend using stainless steel brush for stainless steel products.
Example of the difference between manual deburring (including internal
OHE 90 edges) and OH 90

Hollow section 60 x 60 x 2 mm: manual deburring - 32 s machine OH 90 - 8 s

Tube diameter 50 x 2 mm: manual deburring - 21 s machine OH 90 - 4 s

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