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Pump Affinity Laws

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26/07/13 Pump Affinity Laws

Resources, Tools and Basic Information for Engineering and Design of Technical Applications!
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• Drawing Tools Pump Affinity Laws
• Dynamics Turbo machines affinity laws are used to calculate volume capacity, head or power
• Economics consumption in centrifugal pumps when changing speed - rpm - or wheel diameters
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• Hydraulics and
Pneumatics
• Insulation The Affinity Laws of centrifugal pumps or fans indicates the influence on volume capacity, head (pressure)
and/or power consumption of a pump or fan due to
• Material Properties
• Mathematics change in speed of wheel - revolutions per minute (rpm)
• Mechanics geometrically similarity - change in impeller diameter
• Miscellaneous
Be aware that there are two sets of affinity laws
• Physiology
• Piping Systems affinity laws for a specific centrifugal pump - to approximate head, capacity and power curves for different
• Process Control motor speeds and /or different diameter of impellers
affinity laws for a family of geometrically similar centrifugal pumps - to approximate head, capacity and
• Pumps power curves for different motor speeds and /or different diameter of impellers
• Standards Organizations
• Steam and Condensate Pump Affinity Laws for a Specific Centrifugal Pump
• Thermodynamics Volume Capacity
• Water Systems
The volume capacity of a centrifugal pump can be expressed like

q1 / q2 = (n1 / n2)(d1 / d2) (1)

where

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26/07/13 Pump Affinity Laws

q = volume flow capacity (m3/s, gpm, cfm, ..)


Free Industry
► Liquid Pumps n = wheel velocity - revolution per minute - (rpm) Magazines
► Used Pump
d = wheel diameter Gear Solutions
► Flow Pumps
Convert Units Head or Pressure
Temperature
The head or pressure of a centrifugal pump can be expressed like
0.0
o
C dp1 / dp2 = (n1 / n2)2 (d1 / d2)2 (2)
o
F
where
Convert!
Machinery Lubrication
dp = head or pressure (m, ft, Pa, psi, ..)
Length
1.0 Power

m The power consumption of a centrifugal pump can be expressed as


km
in P1 / P2 = (n1 / n2)3 (d1 / d2)3 (3)
ft
where E&P (Hart's E&P)
yards
miles P = power (W, bhp, ..)
nautical miles
Convert! Changing the Wheel Velocity

Volume
1.0
m3
liters
in3 Engineering
ft3 Standards
us gal
Convert!

Velocity
1.0
m/s
km/h
If the wheel diameter is constant - change in pump wheel velocity can simplify the affinity laws to
ft/min
ft/s Volume Capacity
mph
knots q1 / q2 = (n1 / n2) (1a)
Convert!

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26/07/13 Pump Affinity Laws
Pressure Head or Pressure
1.0
Pa (N/m 2 )
dp1 / dp2 = (n1 / n2)2 (2a)
b ar
Power
mm H2 O
kg/cm 2
P1 / P2 = (n1 / n2)3 (3a)
psi
inches H2 O

Convert!

Flow
1.0
m 3 /s
m 3 /h
US gpm
cfm
Convert!

Free Industry
Magazines

Gear Solutions

Note! If the speed of a pump is increased with 10%

Machinery Lubrication the volume flow increases with 10%


the head increases with 21%
the power increases with 33 %

If we want to increase the volume flow capacity of an existing system with 10% we have to increase the power
supply with 33%.

Pump Affinity Laws Calculator - Changing Wheel Velocity

E&P (Hart's E&P) Replace the default values with the actual values. The calculator is generic and can be used with all common units
as long as the use is consistent.

100 q1 - volume capacity - (m3/s, gpm, cfm, ..)


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26/07/13 Pump Affinity Laws

100 dp1 - head or pressure (m, ft, Pa, psi, ..)

5 P1 - power (W, bhp)

1750 n1 - initial wheel velocity (rpm)

3500 n2 - final wheel velocity (rpm)


Engineering
Standards Calculate !

Changing the Impeller Diameter

If wheel velocity is constant a change in impeller diameter can simplify the affinity laws to

Volume Capacity

q1 / q2 = d1 / d2 (1b)

Head or Pressure

dp1 / dp2 = (d1 / d2)2 (2b)

Power

P1 / P2 = (d1 / d2)3 (3b)

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Pump Affinity Laws Calculator - Changing Wheel Diameter

Replace the default values with the actual values. The calculator is generic and can be used with all common units
as long as the use is consistent.

100 q1 - volume capacity - (m3/s, gpm, cfm, ..)

100 dp1 - head or pressure (m, ft, Pa, psi, ..)

5 P1 - power (W, bhp)

8 d1 - initial wheel diameter (m, in, ft ...)

6 d2 - final wheel diameter (m, in, ft ..)

Calculate !

Example - Pump Affinity Laws - Changing Pump Speed

The pump speed is changed when the impeller size is constant. The initial flow is 100 gpm, the initial head is 100
ft, the initial power is 5 bhp, the initial speed is 1750 rpm and the final speed 3500 rpm.

The final flow capacity can be calculated with (1a):


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26/07/13 Pump Affinity Laws
q2 = q1 n2 / n1

= (100 gpm) (3500 rpm) / (1750 rpm)

= 200 gpm

The final head can be calculated with (2a):

dp2 = dp1 (n2 / n1)2

= (100 ft) ((3500 rpm) / (1750 rpm))2

= 400 ft

The final power consumption can be calculated with (3a):

P2 = P1 (n2 / n1)3

= (5 bhp) ((3500 rpm) / (1750 rpm))3

= 40 bph

Example - Pump Affinity Laws - Changing Impeller Diameter

The diameter of the pump impeller is reduced when the pump speed is constant. The diameter is changed from 8
to 6 inches.

The final flow capacity can be calculated with (1b):

q2 = q1 (d2 / d1)

= ( 100 gpm) ((¨6 in) / (8 in))

= 75 gpm

The final head can be calculated with (2b):

dp2 = dp1 (d2 / d1)2

= (100 ft) ((6 in) / ( 8 in))2

= 56.3 ft

The final power consumption can be calculated with (3b):

P2 = P1 (d2 / d1)3

= (5 bhp) ((6 in) / ( 8 in))3

= 2.1 bph

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26/07/13 Pump Affinity Laws

Pump Affinity Laws for a Family og Geometrically Similar Pumps


The volume capacity can be expressed like

q1 / q2 = (n1 / n2)(d1 / d2)3 (4)

where

q = volume flow capacity (m3/s, gpm, cfm, ..)

n = wheel velocity - revolution per minute - (rpm)

d = wheel diameter

Head or Pressure

The head or pressure of a centrifugal pump can be expressed like

dp1 / dp2 = (n1 / n2)2 (d1 / d2)2 (5)

where

dp = head or pressure (m, ft, Pa, psi, ..)

Power

The power consumption of a centrifugal pump can be expressed as

P1 / P2 = (n1 / n2)3 (d1 / d2)5 (6)

where

P = power (W, bhp, ..)

Note that the affinity laws for fans are not identical with pumps.

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Related Topics

Fluid Mechanics - The study of fluids - liquids and gases. Involves various properties of the fluid, such as

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26/07/13 Pump Affinity Laws
velocity, pressure, density and temperature, as functions of space and time.
Pumps - Piping systems and pumps - centrifugal pumps, displacement pumps - cavitation, viscosity, head
and pressure, power consumption and more

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