GA, BOM & SCHEMATIC OF

APFC PANEL WITH SLD

DOCUMENT STATUS
FOR APPROVAL
FOR INFORMATION ONLY
FOR CONSTRUCTION

IS

y
an
DELKOR

O
90 mp
01 o
AS BUILT :2000 C

FOR QUOTATION PURPOSE ONLY

SIGN : MB DATE: 03.02.20

TENOVA INDIA PRIVATE LIMITED

PROJECT DRG NO.

UCIL DRG. NO. HBF/JADUGUDA/01/25/DE/618

JOB No. : TITLE :

TENOVA DRG. No. 2 6 8 1 X X E E 0 0 0 S N 0 0 3

 COMMENTS RESPONSE SHEET

Doc No : HBF/JADUGUDA/01/25/DE/618
Doc Title: 75kVAr, 6.6kV (90.75kVAr, 7.26kV) FIXED TYPE CAPACITOR PANEL

Sr.
Comments on GA Drawing. Shreem’ s Response
No.
Fault current is not applicable for HRC fuse. We provide fuse having breaking
1 Mention fault current of HT HRC fuse i.e. Fault Current = 6 kA
capacity of 40kA.
Losses in fuses=3x50watt=150watt
Losses in series reactor =3x32watt=96watt
Losses in capacitor =90.75x0.2watt=18.15watt
Loss of 15.75kVAr due to reactor calculation shall be furnished. Total losses in capacitor panel: 150+96+18.15=264.15watt Approx.
2
Also calculation of % reactor shall be furnished for overcurrent protection We provide 0.2% series reactor to limit inrush current during switching ON of
of capacitor. capacitor bank.

Please refer attached sizing calculation for Capacitor & series Reactor.

Discharge philosophy & discharge resistance with calculation shall be We will provide inbuilt discharge resistor for capacitor unit to discharge 50Volts
3
provided. within 10min. after disconnection.
Magnetic clearance between reactor to reactor and reactor to earth shall
4 Please refer attached reactor Drawing.
be provided.
5 All reactors shall be air core type. Noted & Complied
6 Insulator voltage details, type, creepage distance shall provide. Please refer attached reactor Drawing.
Include following note
7 Weight of total unit including reactor & capacitor shall be indicated for Drawing updated accordingly
foundation designing.
8 Weight of complete unit shall be provided. Drawing updated accordingly
9 Heater wattage rating to be indicated. Drawing updated accordingly
 DRAWING FOR 75kVAr, 6.6kV (90.75kVAr, 7.26kV),
INDOOR TYPE, FIXED CAPACITOR PANEL.

SR.NO DRAWING NAME SHEET NO.

1 POWER LINE DRAWING 3

2 GENERAL ARRANGMENT DRAWING 4

3 INTERNAL ARRANGMENT DRAWING 5

4 CAPACITOR PANEL NAME PLATE DETAILS 6

5 BOTTOM PLAN ( FOUNDATION PLAN) FOR PANEL 7

6 CONTROL CIRCUIT DRAWING 8

TENOVA INDIA PRIVATE LIMITED

HBF/JADUGUDA/01/25/DE/618 C

02 OF 08

2 6 8 1 X X E E 0 0 0 S N 0 0 1
C
MANUFACTURER:-

SHREEM ELECTRIC LTD.

 6.6KV BUS
R
Y
B

EXISTING
VCB PROTECTION
RELAY

MASTER
TRIP RELAY

240VAC AUX.
SUPPLY FROM
EXISTING ACDB

HT XLPE
LOAD CABLE

NOTE:
40x6mm ALUMINUM DOOR FOR VCB
INTERLOCK ON/OFF/TRIP
BUSBAR 1) VCB FOR CAPACITOR BANK IS NOT IN SHREEM'S
INDICATION
SCOPE OF SUPPLY.
30A, 6.6kV
HT HRC FUSE 2) HT POWER CABLE WITH JOINTING KIT AND
( BREAKING CAPACITY 40kA) CONTROL CABLE FROM VCB TO CAPACITOR
PANEL IS NOT IN SHREEM'S SCOPE OF SUPPLY.
INDOOR METALIC 1PH, 0.2% , 0.06KVAR, 1.16Ω,
7.22A, 6.6KV, DRY TYPE, AIR
ENCLOSURE
CORE, AL. WOUND SERIES
REACTOR

90.75kVAr, 7.26kV, 3PH.

INTERNAL DELTA
CAPACITOR UNIT

75kVAr, 6.6kV (90.75kVAr, 7.26kV) CAPACITOR PANEL

TENOVA INDIA PRIVATE LIMITED

HBF/JADUGUDA/01/25/DE/618 C

03 OF 08

2 6 8 1 X X E E 0 0 0 S N 0 0 1
C
MANUFACTURER:-

SHREEM ELECTRIC LTD.

 TOP VIEW

ON OFF TRIP

VCB STATUS

HANDEL

1350

1425

1425
HANDEL FRONT
VIEW

AIR FILTER

1100 400 1200 1100

75
1600
FRONT VIEW RH SIDE VIEW REAR VIEW

UNDRILLED REMOVABLE M.S. GLAND

PLATE FOR CONTROL CABLE
125 x 125 x 3 mm.
( CUT-OUT SIZE: 75 x 75 mm)

BOTTOM SIDE
M.S. GLAND PLATE FOR
MAIN POWER CABLE.
NOTE : - SIZE:250 x 250 x 3mm
( CUTOUT 200 x 200mm)

1 ) ALL DIMENSIONS ARE IN m.m.

2 ) DIMENSIONAL TOLERANCE ± 5 %.
3 ) MIN. ELECTRICAL CLEARANCE BETWEEN PHASE TO PHASE ≥ 120 mm &
PHASE TO EARTH ≥ 90 mm
4 ) BOLTED DOORS WILL BE PROVIDED BOTH ON FRONT AS WILL AS BACK SIDE.
5 ) FOR REST TWO SIDES DETACHABLE COVER.
6 ) ENCLOSURE - POWDER COATED, COLOUR SHADE : RAL - 7035.
7 ) PANEL SHEET THICKNESS - 2mm,CRCA SHEET.
8 ) RECOMMANDED SIDE CLEARANCE FOR PANEL:
FOR FRONT AND REAR SIDE: 1000mm
FOR R.H. AND L.H. SIDE :1000mm TENOVA INDIA PRIVATE LIMITED
9) DEGREE OF PROTECTION FOR CAP. BANK SHALL BE IP - 40.
10) WEIGHT OF PANEL:

HBF/JADUGUDA/01/25/DE/618

04 OF 08

2 6 8 1 X X E E 0 0 0 S N 0 0 1

MANUFACTURER:-

SHREEM ELECTRIC LTD.

 200
5
52
203
540

4
Ø1

ISMC 75x40mm
BASE FRAME

NOTE : -

1 ) ALL DIMENSIONS ARE IN m.m.

2 ) DIMENSIONAL TOLERANCE ± 5 %.
3 ) MIN. ELECTRICAL CLEARANCE BETWEEN PHASE TO PHASE ≥ 120 mm &
PHASE TO EARTH ≥ 90 mm
4 ) BOLTED DOORS WILL BE PROVIDED BOTH ON FRONT AS WILL AS BACK SIDE.
5 ) FOR REST TWO SIDES DETACHABLE COVER.
6 ) ENCLOSURE - POWDER COATED, COLOUR SHADE : RAL - 7035.
7 ) PANEL SHEET THICKNESS - 2mm,CRCA SHEET. BOTTOM VIEW
8 ) RECOMMANDED SIDE CLEARANCE FOR PANEL:
FOR FRONT AND REAR SIDE: 1000mm
FOR R.H. AND L.H. SIDE :1000mm TENOVA INDIA PRIVATE LIMITED
9) DEGREE OF PROTECTION FOR CAP. BANK SHALL BE IP - 40.
10) WEIGHT OF PANEL:

HBF/JADUGUDA/01/25/DE/618 C

05 OF 08

2 6 8 1 X X E E 0 0 0 S N 0 0 1
C
MANUFACTURER:-

SHREEM ELECTRIC LTD.

 180

5
Ø
M.V. CAPACITOR BANK
LOGO IN RED
COLOUR RATING PLATE TAG NO. 51-PV-001 NOTE: TAG NO. FOR EACH CAP. PANELS ARE
51-PV-001 , 51-PV-002 , 51-PV-003 AND
51-PV-004 RESPECTIVELY
BANK TYPE FIXED BANK KVAR 75 KVAR

BANK VOLTAGE 6.6 KV BANK CURRENT 6.56 Amp.

STEP CONFIG. 75K x 1 NO.

NO. OF PHASE 3-PHASE RATED FREQ. 50Hz

CONNECTION
SERVICE INDOOR
SYMBOL
TEMP RISE IN °C 15 °C INS. LEVEL 20KV / 60KVp

250
230
DEGREE OF I.P. IP 4X APPX. WEIGHT 500 Kg.

MANF.SR.NO.

CUSTOMER TENOVA DELKOR INDIA PRIVATE LIMITED

PROJECT URANIUM CORPORATION OF INDIA LTD., JADUGUDA.

P.O. NO. BNSSE/SEL/19-20/08 DATE: 13.01.2020

DISCHARGE TIME FROM PEAK TO 50 VOLTS 10 Min.

LOGO IN RED
COLOUR MIN. TIME REQUIRED BETWEEN DISCONNECTION & 10 Min.
RECLOSURE OF THE BANK

DISCHARGE CAPACITOR BEFORE HANDLING

MADE IN INDIA YEAR : 2020

200

CAPACITOR BANK NAME PLATE ( 1 m.m. THK. )

NOTES : -

1) ALL DIMENSIONS ARE IN m.m.

2) MATERIAL - ALUMINIUM WITH ANODISING
3) FONT TYPE - HEVITICA BOLD.
4) NAMEPLATE WILL BE FITTED BY RIVETING ON
FOUR CORNERS OF PLATE

TENOVA INDIA PRIVATE LIMITED

HBF/JADUGUDA/01/25/DE/618 C

06 OF 08

2 6 8 1 X X E E 0 0 0 S N 0 0 1
C
MANUFACTURER:-

SHREEM ELECTRIC LTD.

PANEL BOTTOM SUPPORT USING ISMC 75 x 40 mm
(BOTTOM PLAN)
1 8
Ø

1600
1564
NOTE : -

1) ALL DIMENSIONS ARE IN m.m.

2) FOUNDATION BOLTS ARE NOT IN SHREEM SCOPE OF SUPPLY

200 700 200

1100

TENOVA INDIA PRIVATE LIMITED

HBF/JADUGUDA/01/25/DE/618 C

07 OF 08

2 6 8 1 X X E E 0 0 0 S N 0 0 1
C
MANUFACTURER:-

SHREEM ELECTRIC LTD.

 M1

H1 H3 H3 H3
T.B.1 DETAILS

TB1-5
DESCRIPTION SIGN T.B. SIGN TO
NO.
L1
240V AC SUPPLY H1 1 H1
M1
FROM ACDB H2 2 H2

CONTACTS
TB1-1 SPARE SPARE 3 SPARE SPARE

LS1

LS2
VCB
H1 ON OFF TRIP THR 4
H4 L2 VCB CLOSE/OPEN/TRIP IND.
M1
H3 5 L1 VCB STATUS
240V AC L3 6 L3
TB1-6

TB1-7

TB1-8
SUPPLY
VCB STATUS L5 7 L5 VCB CLOSE/OPEN/TRIP IND.
FROM
ACDB L7 8 L7

H5 H7 SPARE SPARE 9 SPARE SPARE

H2 L3 L5 L7
L L DOOR INTERLOCK K1 10 K1 TO MASTER TRIP RELAY IN
TB1-2 FROM CAP. PANEL EXISTING VCB PANEL

LAMP
100W, 240V AC

HTR
IL1 IL2 IL3 K3 11 K3
SPACE HEATER
SPARE SPARE 12 SPARE SPARE
VCB TRIP
VCB OFF
VCB ON

N N

L2
TB1-4

H2 H4 H4 H4
M1

K1 TB1-10 K1

TRIP COMMAND TO LEGENDS

MASTER TRIP 1) M1:- 6A, DP AC MCB
LS1

LS2

RELAY IN EXISTING 2) THR:- 240VAC, 0-60°C THERMOSTAT FOR SPACE HEATER

CAPACITOR VCB 3) HTR:- 100W, 240V AC SPACE HEATER
4) LS1-LS2:- SNAP ACTION ROLLER TYPE LIMIT SWITCH
5) LAMP:- 7W, 240V AC LAMP
6) IL1-IL3:- 240V AC INDICATION (RED, GREEN, AMBER)
K3 TB1-11 K3
TENOVA INDIA PRIVATE LIMITED

HBF/JADUGUDA/01/25/DE/618 C

08 OF 08

2 6 8 1 X X E E 0 0 0 S N 0 0 1
C
MANUFACTURER:-

SHREEM ELECTRIC LTD.

  




 

  
 
  C

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



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 Title: Calculations for capacitor panel

CAP. BANK RATING: 75kVAr, 6.6kV FIXED TYPE CAPACITOR PANEL

CUSTOMER: BNSS ENGINEERING PVT. LTD., KOLKATA

Shreem Electric Limited,
CONTRACTOR:
Jaysingpur. Dist-Kolhapur
(Maharashtra) PO No.: BNSSE/SEL/19-20/08 Date: 13/01/2020 Page 1 of 4

CALCULATION FOR 75kVAr, 6.6kV (90.75kVAr, 7.26kV)

FIXED TYPE CAPACITOR PANEL

0 22.07.2020 Issued for Approval PRK SMK RVB

Rev Date Purpose of Issue Prepared by Checked by Approved by

 Title: Calculations for capacitor panel

CAP. BANK RATING: 75kVAr, 6.6kV FIXED TYPE CAPACITOR PANEL

CUSTOMER: BNSS ENGINEERING PVT. LTD., KOLKATA

Shreem Electric Limited,
CONTRACTOR:
Jaysingpur. Dist-Kolhapur
(Maharashtra) PO No.: BNSSE/SEL/19-20/08 Date: 13/01/2020 Page 2 of 4

Abbreviations:

U : Rated voltage of capacitor bank in kilo Volts (kV)

U’ : Design voltage of capacitor bank in kilo Volts (kV)

Un’ : Design voltage of capacitor unit in kilo Volts (kV)

Q : Capacitor bank rating for rated voltage (U)

Q’ : Capacitor bank design rating for design voltage (U’)

QC : Capacitor unit rating

C : Capacitance (in µF)

Ceq : Equivalent Capacitance of capacitor bank (in µF)

f : frequency of system (in Hz)

L : Inductance of series reactor (in H)

S.R. : Series Reactor

Xc : Capacitive reactance without series reactor drop

X’c : Capacitive reactance with series reactor drop

XL : Inductive reactance of series reactor

Ic : Series reactor rated current

Note: Formulae used in this document are as per our standard engineering practice.
 Title: Calculations for capacitor panel

CAP. BANK RATING: 75kVAr, 6.6kV FIXED TYPE CAPACITOR PANEL

CUSTOMER: BNSS ENGINEERING PVT. LTD., KOLKATA

Shreem Electric Limited,
CONTRACTOR:
Jaysingpur. Dist-Kolhapur
(Maharashtra) PO No.: BNSSE/SEL/19-20/08 Date: 13/01/2020 Page 3 of 4

1) Capacitor, Reactor calculation for 75kVAr, 6.6kV capacitor bank

Calculations for Capacitor:

Capacitor rating: 75kVAr, 6.6kV, internal delta

U
X = ∗ 1000
Q

6.6
X = ∗ 1000 = .
75

Compensation % of series reactor = 0.2%

Series reactor drop is negligible; therefore required reactance of capacitor bank is,

X’ = X

X’ = .

Consider the effect of 10% over voltage, therefore design voltage of capacitor is,
U = U ∗ Over voltage factor

110
U′ = 6.6 ∗ = .
100

Hence, kVAr of capacitor bank rating for design voltage is,

U′
X’ = ∗ 1000
Q′

U 7.26
Q = ∗ 1000 = ∗ 1000 = .
X’ 580.8

∴ Capacitor rating = 90.75kVAr, 7.26Kv internal delta capacitor unit.

Q′ ∗ 10 90.75 ∗ 10
Capacitance C = = = . μ
2 ∗ Un′ ∗ 2 ∗ π ∗ f 2 ∗ 7.26 ∗ 2 ∗ π ∗ 50
 Title: Calculations for capacitor panel

CAP. BANK RATING: 75kVAr, 6.6kV FIXED TYPE CAPACITOR PANEL

CUSTOMER: BNSS ENGINEERING PVT. LTD., KOLKATA

Shreem Electric Limited,
CONTRACTOR:
Jaysingpur. Dist-Kolhapur
(Maharashtra) PO No.: BNSSE/SEL/19-20/08 Date: 13/01/2020 Page 4 of 4

Calculations for Series Reactor:

Compensation % of series reactor = 0.2%

% S. R. 0.2
( )=X ∗ = 580.8 ∗ = . Ω/
100 100

X 1.162
( )= = = .
2∗ π∗f 2 ∗ π ∗ 50

Q 90.75
( )= = = .
√3 ∗ U √3 ∗ 7.26

I ∗X 7.21 ∗ 1.162
( )= = = .
1000 1000

: = . , = . , = . μ ,

: = . Ω/ , = . , = . , = .
 GUARANTEED TECHNICAL PARTICULARS
SERIES REACTOR

SR.
ITEM PARTICULARS
NO
SHREEM ELECTRIC LTD &
01. Manufacturers name & Type Aluminum wound, Air Core, Dry Type,
Indoor, Series Reactor.

02. Reference Standard IS : 5553 Part-III/1990

03. Rated KVAR 0.06

04. System voltage 6.6 KV

05. Rated frequency 50 Hz

06. No. of Phases Single Phase

07. Rated current in Amp. 7.22

08. Impedance/phase in ohm 1.16

09. Winding insulation Class ‘F’

10. Basic Insulation Level – (KV/Kvp) 28 / 75

11. Maximum temperature rises. 90 C

12. Losses at 75˚ C 32 Watts

13. Insulator Creepage Distance Min. 300 mm

14. Short Time Current & Duration 0.12 KA / 2 Sec.

15. Terminal arrangement To suit for bus bar connection.

All routine tests except

15. Tests
Induced over voltage test.

BNSS
 A B C D E F G H
IT. NO. QTY. DESCRIPTION
L 1 1 INCOMMING TERMINAL
14 Ø, 4 HOLES 2 1 OUTGOING TERMINAL
ON 57 PCD 3 1 REACTOR COIL
4 2 CLAMPING ROD
1 1
5 1 SET TOP / BOTTOM CLAMPING MEMBER
SUPPORT INSULATORS 11 KV CLASS
6 1
(CREEPAGE DISTANCE MIN. 300 mm)
W

2 REACTOR DESIGN PARAMETERS 2

REF. SPECIFICATION : IS:5553 ( PART-3) 1990
FOUNDATION RATED KVAR 0.06
DETAILS RATED VOLTAGE ( KV ) 6.6
3
RATED CURRENT ( Amps ) 7.22 3
RATED IMPEDANCE / PHASE ( Ohms ) 1.16
NO. OF PHASE
PLAN 25
1
FREQUENCY ( Hz ) 50
2 HOLES Ø 11
TEMP. RISE AT RATED CURRENT ( °C ) 90°C by resistance method
4 4
INSULATION LEVEL ( KV / KVP ) 28 / 75

50
2 INSULATION CLASS F
WINDING MATERIAL ALUMINIUM
5 TYPE OF COOLING AN
5 5
S.T.C. (KA / Sec.) 0.12 / 2
1 3 TERMINAL DETAILS LOSSES AT 75°C ( WATTS ) 32
4 APPROX. DIMENSIONS (mm) L 415
W 290
6 5 470 6
H

A A H
A 465
6
01 AS PER CUSTOMER COMMENTED NRW SRU MDB 18.07.20
7 7
REV. NO. DESCRIPTION DRAWN CHEKD APPRD DATE
SUPPLIER /
MANUFACTURER ELECTRIC LTD.

A
CUSTOMER BNSS ENGINEERING PVT. LTD. KOLKATA
PO. NO. BNSS/SEL/19-20/08 DATE 13.01.2020
8 SIGN DATE 8
SCALE
N. T. S.
ELEVATION A DRAWN NRW 21.01.2020 OUT LINE OF AIR CORED , AIR COOLED
CHEKD SRU 21.01.2020 SERIES REACTOR SHEET NO.
APPRD MDB 21.01.2020 1 OF 1
MINIMUM DISTANCE DRG NO - SR - RE - G - 0508 - 20 REV. 01
NOTES : 1 ) ALL DIMENSIONS ARE IN mm
2 ) TOLERANCE ON DIMENSIONS AND WEIGHTS ±10 %
BETWEEN REACTOR RELEASED FOR ENQUIRY TENDER INFORMATION APPROVAL CONSTRUCTION
A B C D E F G H