DEMBLA VALVES LTD.

Dembla

DOUBLE BLOCK AND BLEED VALVE

Soft & Metal Seated

SERIES : DBB - C
DBB - F
First issue Sep 2021: Rev-0,Sep 2021

Aiming at perfection
More Info - www.dembla.com
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Product Range

Sizes
End Rating
Port INCH ½" ¾" 1" 1½" 2" 2½" 3" 4" 6" 8" 10" 12" 14" 16" 18” 20”
Connection Class
M 15 20 25 40 50 65 80 100 150 200 250 300 350 400 450 500
Full/Red 150

Full/Red 300

Full/Red 600
Flanged
Full/Red 900

Full/Red 1500

Full/Red 2500

Features

Live Loaded Gland Packing

Graphite Packing are provided as standard taking care of Fire Safe Design Condition. Belleville Springs
Washers are used to achieve live loading which protects Gland loosening under vibrations & shock
conditions.
Antistatic Device
To ensure Electrical Continuity between the Stem and Ball and Body all Valves are provided with
Antistatic device as an integral part of Floating Ball Valves.
Blow Out Proof Stem
Stem is Designed to include a collar to provide protection against Blow Outs.
Double ‘D’ Stem to Lever Connection
Stems are Designed to have Double ‘D’ Connection at the top for Lever Fixing. This feature eliminates
possibility of Lever Assembly in the wrong direction as the Lever indicates the Valve Position once
installed on the line.
Equalized Cavity Pressure
The Pressure equalization hole at the top of the Ball combined with Seat Design are Engineered to
maintain the Pressure balance in the line & in the Body Cavity irrespective of Valve Position
Locking Device
Locking devices are provided on all Valves with both Lever Operator ad Gear Operator.

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Features
q ANSI B16.5 flanged inlet connections 1/2" to 20" sizes.

q Class 150 rated to class 2500 rated.

q 1/2"-14 to 1"-11.5 NPT (female) standard outlet (depending on bore size).

q 1/2" NPT (female) standard vent.

q Standard materials of connection: Stainless steel ASTM A182 F316/F316L, WCB & CF8M,
Carbon steel ASTM A350 LF2/A105, Duplex ASTM A182 F51.

q Optional materials on request. Stainless steel ASTM A182 F316/F316L.

q Carbon steel ASTM A350 LF2/A105. Duplex ASTM A182 F51.

q Raised face and ring type joint flange face styles.

q One-piece forged construction flange as standard. Fire safe designed (and tested) to meet

BS 6755 Part 2/API 607.

q 304 stainless steel handles and trim as standard to reduce the risk of corrosion when
required .

q Designed to meet the pressure and temperature requirements of

ASME/ANSI B16.34/B16.5.

q Pressure boundary designs calculated to ASME VIII Div 1 and verified by testing.

q Heat code traceable material to EN 10204.3.1.

q Bubble tight shut off.

q locking and anti tamper devices for all valve types available option.

q Positive lever stop. User preferred handles. Permanent affixed reference label.

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DOUBLE BLOCK AND BLEED CONCEPT
The increased activity in the offshore sector of the energy industry has led to additional factors that
have to be taken into consideration when designing piping systems. Space in these modern locations
is always at a premium and the design of piping systems and their associated components must
therefore be more compact. There are structural constraints that are also very important, such as
keeping the structure as light as possible, and there are obvious benefits from making components
smaller and lighter. Construction site job is also very expensive and any reduction in installation
manpower is also beneficial. The above situation has led to the modification of the patterns of valve
components to incorporate savings in space, weight, and labor costs where possible, while still retaining
the original function of the valve.
The greatest savings are to be seen in the reduction of leak to atmosphere because the potential leak
points are minimized compared to the conventional design.
Process isolation philosophy has become more complex as safety issues have to be addressed and the
requirement for double block and bleed isolation has become more commonly used. Double Block and
Bleed isolation requires two in-line isolation valves and a bleed valve, used to drain or vent trapped fluid
between the two closure elements.

DOUBLE BLOCK VENT Two independently operable ball valves for

AND BLEED VALVE isolation service with an intermediate globe
style needle valve for venting service.

INLET OUTLET

DOUBLE BLOCK AND BLEED MAIN FUNCTIONS

INSTRUMENT DOUBLE BLOCK Double Block and Bleed valves for chemical injection & sampling
AND BLEED FOR CHEMICAL require an additional straight tubing this application in order to
INJECTION & SAMPLING prevent reverse flow and process fluid contaminating the chemical
source. For sampling the reverse is applied.

INSTRUMENT DOUBLE BLOCK Double Block and Bleed valves for pressure connections are
AND BLEED FOR PRESSURE generally used to isolate instrumentation such as pressure
CONNECTIONS indicators and lever gauges.

IN-LINE DOUBLE BLOCK Double Block and Bleed valves for process isolation are
AND BLEED FOR PROCESS located in the primary process stream.
ISOLATION

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Design Features

Stem Seal : We provide multiple stem sealing for high degree of sealing

Fire Safe : Fire safe design as per API 607, API 6FA

Primary Soft Seat

Secondary Soft Seat

Body Sealing : We provide O ring & Gasket between body

and side connection for effective sealing.
O rings
Gasket

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Design & Testing Standards

Design Standard:. End Connection Standards:.
q ASME B16.34 q Face to Face : Manufactured & Standard
q API 6D q Flange Dimensions : ASME B16.5, EN 1092 ,
q BS -5351 JIS B 2220 ,
q ISO 17292 q Butt weld End Dimensions : ASME B16.25,
q ISO 5211 (Mounting Pad) q Socketweld End Dimensions: ASME B16.11
q Screwed End Dimensions : ASME B 16.11
Testing Standards
q Pressure Testing : API 598, API 6D, ASME/FCI 70.2, EN 12266-1, ISO 5208
q Fire Testing : API 607 / API 6FA
q Nace Requirements : MR 01-75
q Fuggitive Emission Testing : ISO 15848-2

Valve Construction
GLAND PACKING

STOPPER ARRANGEMENT

LEVER

STEM SEAL

STUD/NUT
BALL
BODY
END CONNECTION BLEED CONNECTION
NEEDLE VALVE

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Material Options

Part Name Casting Forgings

VALVE BODY A 216 WCB, A 351 CF8 A 105, A 350 LF2 , A 350 LF3, A 182 F6a
SIDE CONNECTION A 351 CF8M, A 351 CF3 A 182 F 304, A 182 F 316, A 182 F 316LN
BALL A 351 CF3M, A 352 LCB A 182 F 321, A 182 F 44(6% MO)
A 217 CA 15, A 148 C95000 A 150 C 63000 (Al. Bronze),
(AL. BRONZE) A 182 F 51 (Duplex S.S.)
(DUPLEX) INCONEL 625 (UNS N 06625)
SUPER DUPLEX INCONEL 825 (UNS N 8825)
ALLOY 20 MONEL K 400 (UNS N 04400)
HAST C 276 MONEL K 500 (UNS N 05500)

STEM A 105, A 350 LF2 , A 350 LF3, A 182 F6a

A 182 F 304, A 182 F 316, A 182 F 316LN
A 182 F 321, A 182 F 44(6% MO)
A 150 C 63000 (Al. Bronze),
A 182 F 51 (Duplex S.S.)
INCONEL 625 (UNS N 06625)
INCONEL 825 (UNS N 8825)
MONEL K 400 (UNS N 04400)
MONEL K 500 (UNS N 05500)

SOFT SEAT PTFE , RPTFE, NYLON 12-G, DEVLON , PEEK

SEALS NITRIL, EPDM, VITON B, VITON GLT

GASKET PTFE, RPTFE, GRAPHITE

STUDS/BOLTS A 193 GR. B7 A 194 GR. 2H

& NUTS A 193 GR. B7M A 194 GR. 2HM
A 320 L7 A 194 GR. 7 or GR.4
A 320 L7M A 194 GR 7M
A 320 L43 A 194 GR. 7M
A 193 GR. B8 A 194 GR. 8
A 193 GR. B8M A 194 GR. 8M

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FULL BORE

Dimensions
DIMENS ION (mm)
S IZE RATING DB-S 1
) A B T
(INCH) (IB) L(RF)
L A B T
150# 88.9 60.5 9.5
300# 95.3 66.5 14.3
1/2" 600# 95.3 66.5 20.6
(DN15) 900# 120.7 82.6 28.7
1500# 120.7 82.6 28.7
2500# 133.4 88.9 36.6
150# 98.6 69.9 10.2
300# 117.3 82.6 15.8
3/4" 600# 117.3 82.6 22.1
(DN20) 900# 130 88.9 31.8
1500# 130 88.9 31.8
2500# 139.7 95.3 38.2
150# 108 79.2 11.3
300# 124 88.9 17.3
1" 600# 124 88.9 23.9
(DN25) 900# 149.4 101.6 34.8
1500# 149.4 101.6 34.8
2500# 158.8 108 41.5
150# 127 98.6 14.3
300# 155.4 114.3 20.7
1-1/2" 600# 155.4 114.3 28.7
(DN40) 900# 177.8 124 38.1
1500# 177.8 124 38.1
2500# 203.2 146.1 50.9
150# 152.4 120.7 15.8
300# 165.1 127 22.2
2" 600# 165.1 127 31.8
(DN50) 900# 215.9 165.1 44.5
1500# 215.9 165.1 44.5
2500# 235.0 171.5 57.2
*Dimensions are for reference only and are subject to change
.

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REDUCE BORE

Dimensions
DIMENS ION (mm)
S IZE RATING DB-S 1
) A B T
(INCH) (IB) L(RF)
L A B T
150# 177.8 139.7 17.3
300# 190.5 149.4 25.5
2-1/2" 600# 190.5 149.4 34.8
(DN65) 900# 244.3 190.5 47.5
1500# 244.3 190.5 47.5
2500# 266.7 196.9 63.6
150# 190.5 152.4 19.1
300# 209.6 168.1 28.5
3" 600# 209.6 168.1 38.1
(DN80) 900# 241.3 190.5 44.5
1500# 266.7 203.2 54.1
2500# 304.8 228.6 72.9
150# 228.6 190.5 24
300# 254 200.2 31.8
4" 600# 273 215.9 44.5
(DN100) 900# 292.1 235 50.8
1500# 311.2 241.3 60.2
2500# 355.6 273.1 82.6
150# 254 215.9 24
5"
300# 279.4 235 34.9
(DN125)
600# 330.2 266.7 50.8
150# 279.4 241.3 25.5
300# 317.5 269.7 36.7
6" 600# 355.6 292.1 54.1
(DN150) 900# 381 317.5 62
1500# 393.7 317.5 88.9
2500# 482.6 368.3 114.4
*Dimensions are for reference only and are subject to change
.

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Trunnion Mount Ball Double Block and Bleed (DBB)

Technical Information
Dembla TP series trunnion mounted valve with a low
operating torque is available with either soft or metal seat options
for bubble-tight sealing, spanning a wide range of pressures and
temperatures.
The valve has double block and bleed function and consists of two
separate isolating balls and one vent in a single unit. This three-
piece construction offers space and weight saving benefits over the
traditional method of using three separate valves in process piping
applications.
These valves are supplied to the API 6D standards (excluding 15 mm
bore).

Markets / Applications: Technical Specifications:

Bore sizes As per API 6D.
• Petrochemical
• Low temperature and LNG (tankers, Seat materials TFM, PEEK, Metal
terminals, platforms, plants, air separation) 316 Stainless Steel ASTM A182-F316/
• Chemical UNS S31600
• Oil and Gas Duplex ASTM A182-F51 / UNS S31803
Body materials Super Duplex ASTM A182-F53/F55
Low Temp Carbon Steel ASTM A350 LF2
Alloy 625 UNS N06625
Alloy 825 UNS N08825
Design Standards:
Valve Flange x screw
configurations Flange x flange
• Design: ASME B16.34, EEMUA 182
• Design pressure: ASME B16.34 Max. Working 360o C
Temperature
• Body wall thickness: ASME B16.34, ASME
Min. Working
VIII Div. I Temperature -196 o C
• Fire safe: API 6FA and API 607 Max. Working 6,250 PSI (431 bar)
Pressure

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VALVE SEAT & GASKET MATERIAL SELECTION GUIDE

BFE AVAILABLE MATERIAL AVAILABLE MATERIAL
SEAL MATERIAL MATERIAL CHARACTERISTIC FOR SEAT FOR GASKET
SYMBOL
BFE SEAL BFE SEAL
CODE DIGIT 1 CODE DIGIT 2/3

Polytetrafluoroethylene is a Fluorocarbon-based polymer. This seating

M YES YES
VIRGIN PTFE material has excellent chemical resistance and low coefficient of friction.
PTFE is non-contaminating and accepted by FDA for use in food
services. Not recommended for liquid alkalis and fluorine.

RPTFE 25% PTFE’s mechanical properties are enhanced by adding percentage of R YES YES
CARBO- filler material to provide improved strength, stability and wear resistance.
GRAPHITE

This material exhibits a unique combination of heat resistance and low

B YES NO
RPTFE 60% friction together with outstanding chemical and good electrical
BRONZE properties. No moisture absorption, high arc resistance, and is
self lubricating with a low coefficient of friction.

Devlon-V (special Nylon produced by Devol Engineering Ltd) offers D YES NO

DEVLON-V
very good performances regarding the maximum allowable pressure
and excellent elasticity.

PCTFE ( Polychlorotrifluoroethylene ) is a fluorocarbon based polymer. K YES NO

KEL-F It offers a unique combination of physical and mechanical properties
non-flammability, chemical resistance, and near zero moisture
absorption. It is suitable for cryogenic applications.

Polyetheretherketone high temperature semi rigid elastomer. Best P YES NO

PEEK
suited for high pressure and temperature service. Also offers very
good corrosion resistance.

Ultra-High Molecular Weight Polyethylene. Ideal for use in low level U YES YES
UHMWP radiation service. This seat also meets the requirements of the tobacco
industry where TFE is prohibited and it offers an excellent resistance to
abrasive media.
V YES YES
VITON A Standard material for O-RING

Viton GLT is a fluoroelastomer designed to retain the high heat and the
chemical resistance of general use grades of Viton fluoroelastomer, L YES YES
VITON GLT
while improving the low temperature flexibility of the material. Glass
transition temperatures of materials are indicative of low temperature
performance in typical elastomer applications

Hydrogenated nitrile rubber (HNBR) has excellent mechanical, H YES NO

HNBR
thermo-oxidative and chemical resistant properties and an excellent
operating temperature range.

Hard carbon with excellent heat resistance. Not suitable as seat G YES YES
GRAPHITE
material when presence of oxidized service is expected.

For liquid or gas services with high presence of solids or in any case
W YES N.A.
where extreme hardness and resistance is required. Tungsten carbide
TUNGSTEN
itself is practically inert and extremely strong. Any attack is usually on
CARBIDE
the binder. Not suitable when small presence of caustic soda is expected.

For liquid or gas services with small presence of solids. C YES N.A.
CHROME
CARBIDE COAT Not suitable when small presence of caustic soda is expected.

OTHER For other materials please ask to BFE. – – –

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Sales Office: Dembla Works:

M/S. Dembla Valves Ltd. M/S. Dembla Valves Ltd.
C-30, Jai Matadi Compound, Kalher A/8, Arahm Logistic, Valshind Village,
Village,Thane-Bhiwandi-Agra Raod - Mumbai -Nashik Highway
421302, (NH3),Bhiwandi
Maharashtra,India. Thane - 421302. Maharashtra (India)
Tel - +91-9292234790 - 97
E-mail - expo@dembla.com
More info - www.dembla.com
DemblaValves