MUCLecture_2024_92740463
MUCLecture_2024_92740463
MUCLecture_2024_92740463
Rankine Cycle
Many of the impracticalities associated with the Carnot cycle can be
eliminated by superheating the steam in the boiler and condensing it completely in the
condenser, as shown schematically on a T-s diagram in Figure below. The cycle that
results is the Rankine cycle, which is the ideal cycle for vapor power plants. The
ideal Rankine cycle does not involve any internal irreversibilities and consists of the
following four processes:
Isentropic compression in a pump, Process (1-2): Water enters the pump at state 1
as saturated liquid and is compressed isentropically to the operating pressure of the
boiler. The water temperature increases somewhat during this isentropic compression
process.
Constant pressure heat addition in a boiler, Process (2-3): Water enters the boiler
as a compressed liquid at state 2 and leaves as a superheated vapor at state 3. The
boiler is basically a large heat exchanger where the heat originating from heat source
is transferred to the water at constant pressure. The boiler, together with the section
where the steam is superheated (the superheater), is often called the steam generator.
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The area under the process curve on a T-s diagram represents the heat
transfer for internally reversible processes, it can be seen that the area under process
curve 2-3 represents the heat transferred to the water in the boiler and the area under
the process curve 4-1 represents the heat rejected in the condenser. The difference
between these two (the area enclosed by the cycle curve) is the net work produced
during the cycle.
Where h 1 =h f
R R R R at v=v 1 =v f
R R R R at P= P 1
R
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𝑊𝑛𝑒𝑡 𝑄𝑜𝑢𝑡
𝜂𝑡ℎ = =1−
𝑄𝑖𝑛 𝑄𝑖𝑛
Example (6.1) A steam power plant operates on a simple ideal Rankine cycle between
the pressure limits of 3 MPa and 50 kPa. The temperature of the steam at the turbine
inlet is 300°C, and the mass flow rate of steam through the cycle is 35 kg/s. Show the
cycle on a T-s diagram with respect to saturation lines, and determines (a) the
thermal efficiency of the cycle and (b) the net power output of the power plant.
Solution:
𝑆4 −𝑆𝑓 6.5412−1.0912
At 𝑃4 = 50 𝑘𝑝𝑎 & 𝑠4 = 𝑠3 → 𝑋4 = = = 0.8382
𝑆𝑓𝑔 6.5019
𝑄𝑜𝑢𝑡 1931.8
𝜂𝑡ℎ = 1 − =1− = 27.1 %
𝑄𝑖𝑛 2650.7
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𝑊𝑇𝑎 ℎ3 −ℎ4𝑎
𝜂𝑇 = = For turbine
𝑊𝑇𝑠 ℎ3 −ℎ4𝑠
Where states 2a and 4a are the actual exit states of the pump and the turbine,
respectively, and 2s and 4s are the corresponding states for the isentropic case.
Example (6.2) A steam power plant operates on the cycle shown in the figure below.
If the isentropic efficiency of the turbine is 87 % and the isentropic efficiency of the
pump is 85 %, determine (a) the thermal efficiency of the cycle and (b) the net power
output of the plant for a mass flow rate of 15 kg/s.
Solution:
The thermal efficiency of a cycle is the ratio of the net work output to the heat input.
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Example (6.3) Consider a steam power plant operating on the ideal Rankine cycle.
Steam enters the turbine at 3 MPa and 350°C and is condensed in the condenser at a
pressure of 10 kPa. Determine (a) the thermal efficiency of this power plant, (b) the
thermal efficiency if steam is superheated to 600°C instead of 350°C, and (c) the
thermal efficiency if the boiler pressure is raised to 15 MPa while the turbine inlet
temperature is maintained at 600°C.
Solution:
W pump =h 2 -h 1
R R R R R R then h 2 =191.81+3.02=194.83 kJ/kg
R R
State 3: P 3 =3 Mpa & T 3 =350 oC thus, h 3 =3116.1 kJ/kg & s 3 =6.745 kJ/kg.K
R R R R P P R R R R
𝑠4 −𝑠𝑓 6.745−0.6492
𝑋4 = = = 0.8128
𝑠𝑓𝑔 7.4996
𝑄𝑜𝑢𝑡 1944.3
𝜂𝑡ℎ = 1 − = 1− = 33.4 %
𝑄𝑖𝑛 2921.3
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b) States 1 and 2 remain the same in this case, and the enthalpies at state 3 (3 MPa
and 600°C) and state 4 (10 kPa and s 4 = s 3 ) are determined to be:
R R R R
h 3 = 3682.8 kJ/kg
R R
h 4 = 2380.3 kJ/kg
R R (X 4 = 0.915)
R R
𝑄𝑜𝑢𝑡 2188.5
𝜂𝑡ℎ = 1 − = 1− = 37.3 %
𝑄𝑖𝑛 3488.0
c) State 1 remains the same in this case, but the other states change. The enthalpies at
state 2 (15 MPa and s 2 =s 1 ), state 3 (15 MPa and 600°C), and state 4 (10 kPa and
R R R R
𝑄𝑜𝑢𝑡 1923.5
𝜂𝑡ℎ = 1 − = 1− = 43 %
𝑄𝑖𝑛 3376.2
The figure below explain T-s diagram of the ideal reheat Rankine cycle and
the schematic of the power plant operating on this cycle. The ideal reheat Rankine
cycle differs from the simple ideal Rankine cycle in that the expansion process takes
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place in two stages. In the first stage (the high pressure turbine), steam is expanded
isentropically to an intermediate pressure and sent back to the boiler where it is
reheated at constant pressure, usually to the inlet temperature of the first turbine stage.
Steam then expands isentropically in the second stage (low-pressure turbine) to the
condenser pressure. Thus the total heat input and the total turbine work output for a
reheat cycle become:
The incorporation of the single reheat in a modern power plant improves the
cycle efficiency by 4 to 5 percent by increasing the average temperature at which heat
is transferred to the steam.
The reheat temperatures are very close or equal to the turbine inlet
temperature. The optimum reheat pressure is about one-fourth of the maximum cycle
pressure. For example, the optimum reheat pressure for a cycle with a boiler pressure
of 12 MPa is about 3 MPa.
Example (6.4): Consider a steam power plant operating on the ideal reheat Rankine
cycle. Steam enters the high-pressure turbine at 15 MPa and 600°C and is condensed
in the condenser at a pressure of 10 kPa. If the moisture content of the steam at the
exit of the low-pressure turbine is not to exceed 10.4 %u, determine (a) the pressure
at which the steam should be reheated and (b) the thermal efficiency of the cycle.
Assume the steam is reheated to the inlet temperature of the high-pressure turbine.
Solution:
S 6 =S f +X 6 S fg =0.6492+0.896(7.34996)=7.3688 kJ/kg.K
R R R R R R R R
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h 6 =h f +X 6 h fg =191.8+0.896(2392.1)=2335.1 kJ/kg
R R R R R R R R
h 1 =h f @ 10 kpa=191.81 kJ/kg
R R R R & v 1 =v f @ 10 kpa=0.00101 m3/kg
R R R R P P
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In an ideal regenerative Rankine cycle, steam enters the turbine at the boiler
pressure (state 5) and expands isentropically to an intermediate pressure (state 6).
Some steam is extracted at this state and routed to the feedwater heater, while the
remaining steam continues to expand isentropically to the condenser pressure (state
7). This steam leaves the condenser as a saturated liquid at the condenser pressure
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(state 1). The condensed water, which is also called the feedwater, then enters an
isentropic pump, where it is compressed to the feedwater heater pressure (state 2) and
is routed to the feedwater heater, where it mixes with the steam extracted from the
turbine. The fraction of the steam extracted is such that the mixture leaves the heater
as a saturated liquid at the heater pressure (state 3). A second pump raises the pressure
of the water to the boiler pressure (state 4). The cycle is completed by heating the
water in the boiler to the turbine inlet state (state 5).
This aspect of the regenerative Rankine cycle should be considered in the analysis of
the cycle as well as in the interpretation of the areas on the T-s diagram. The heat and
work interactions of a regenerative Rankine cycle with one feedwater heater can be
expressed per unit mass of steam flowing through the boiler as follows:
𝑄𝑎𝑑𝑑 = ℎ5 − ℎ4
𝑄𝑟𝑒𝑗 = (1 − 𝑦) × (ℎ7 − ℎ1 )
𝑦 = 𝑚6𝑜 ⁄𝑚5𝑜
𝑊𝑝𝑢𝑚𝑝,Ι = 𝑣1 (𝑃2 − 𝑃1 )
𝑊𝑝𝑢𝑚𝑝,ΙΙ = 𝑣3 (𝑃4 − 𝑃3 )
Example (6.5) Consider a steam power plant operating on the ideal regenerative
Rankine cycle with one open feedwater heater. Steam enters the turbine at 15 MPa
and 600°C and is condensed in the condenser at a pressure of 10 kPa. Some steam
leaves the turbine at a pressure of 1.2 MPa and enters the open feedwater heater.
Determine the fraction of steam extracted from the turbine and the thermal efficiency
of the cycle.
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Solution:
Thus,
𝑊𝑝𝑢𝑚𝑝,ΙΙ = 𝑣3 (𝑃4 − 𝑃3 ) = 0.001138 × (15 × 106 − 1.2 × 106 ) = 15.7 𝑘𝐽⁄𝑘𝑔
𝑆7 − 𝑆𝑓 6.679 − 0.6492
𝑋7 = = = 0.8041
𝑆𝑓𝑔 7.4996
ℎ7 = ℎ𝑓 + 𝑋7 ℎ𝑓𝑔 = 191.81 + 0.8041 × 2392.1 = 2115.3 𝑘𝐽⁄𝑘𝑔
The energy analysis of open feedwater heaters is identical to the energy analysis of
mixing chambers. The feedwater heaters are generally well insulated (Q=0), and they
do not involve any work interactions (W=0). The energy balance of the feedwater
heater is:
𝐸𝑖𝑛 = 𝐸𝑜𝑢𝑡 → � 𝑚𝑜 ℎ = � 𝑚𝑜 ℎ
𝑖𝑛 𝑜𝑢𝑡
ℎ −ℎ 798.33−193.01
𝑦ℎ6 + (1 − 𝑦) × ℎ2 = 1 × ℎ3 → 𝑦 = ℎ3 −ℎ2 = 2860.2−193.01 = 0.227
6 2
𝑄𝑎𝑑𝑑 = ℎ5 − ℎ4 = 3583.1 − 814.03 = 2769.1 𝑘𝐽⁄𝑘𝑔
𝑄𝑟𝑒𝑗 = (1 − 𝑦)(ℎ7 − ℎ1 ) = (1 − 0.227) × (2115.3 − 191.81) = 1486.9 𝑘𝐽⁄𝑘𝑔
𝑄𝑟𝑒𝑗 1486.9
𝜂𝑡ℎ = 1 − =1− = 46.29 %
𝑄𝑎𝑑𝑑 2769.1
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The condensed steam is then either pumped to the feedwater line or routed to
another heater or to the condenser through a device called a trap. A trap allows the
liquid to be throttled to a lower pressure region but traps the vapor. The enthalpy of
steam remains constant during this throttling process.
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Solution:
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• Open feedwater heaters are simple and inexpensive and have good heat transfer
characteristics.
• They also bring the feedwater to the saturation state.
• For each heater, a pump is required to handle the feedwater.
• The closed feedwater heaters are more complex because of the internal tubing
network, and thus they are more expensive.
• Heat transfer in closed feedwater heaters is also less effective since the two
streams are not allowed to be in direct contact.
• Closed feedwater heaters do not require a separate pump for each heater since the
extracted steam and the feedwater can be at different pressures.
Most steam power plants use a combination of open and closed feedwater heaters, as
shown in figure below.
Example (6.7): Consider a steam power plant that operates on an ideal reheat–
regenerative Rankine cycle with one open feedwater heater, one closed feedwater
heater, and one reheater. Steam enters the turbine at 15 MPa and 600°C and is
condensed in the condenser at a pressure of 10 kPa. Some steam is extracted from the
turbine at 4 MPa for the closed feedwater heater, and the remaining steam is
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reheated at the same pressure to 600°C. The extracted steam is completely condensed
in the heater and is pumped to 15 MPa before it mixes with the feedwater at the same
pressure. Steam for the open feedwater heater is extracted from the low-pressure
turbine at a pressure of 0.5 MPa. Determine the fractions of steam extracted from the
turbine as well as the thermal efficiency of the cycle.
Solution;
The fractions of steam extracted are determined from the mass and energy balances of
the feedwater heaters:
ℎ5 −ℎ4 1087.4−643.92
𝑦 = (ℎ = (3155−1087.4)+(1087.4−643.92) = 0.1766
10 −ℎ6 )+(ℎ5 −ℎ4 )
The enthalpy at state 8 is determined by applying the mass and energy equations to
the mixing chamber, which is assumed to be insulated:
𝑜 𝑜
𝐸𝑖𝑛 = 𝐸𝑜𝑢𝑡
1 × ℎ8 = (1 − 𝑦)ℎ5 + 𝑦ℎ7
ℎ8 = 1089.8 𝑘𝐽⁄𝑘𝑔
𝑄𝑜𝑢𝑡 = (1 − 𝑦 − 𝑧)(ℎ13 − ℎ1 )
𝑄𝑜𝑢𝑡 1485.3
𝜂𝑡ℎ = 1 − =1− = 49.2 %
𝑄𝑖𝑛 2921.4
Where,
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Exercises
Problem (6.1) A steam power plant operates
on the reheat Rankine cycle. Steam enters the
high-pressure turbine at 12.5 MPa and 550°C at
a rate of 7.7 kg/s and leaves at 2 MPa. Steam is
then reheated at constant pressure to 450°C
before it expands in the low-pressure turbine.
The isentropic efficiencies of the turbine and the
pump are 85 percent and 90 percent,
respectively. Steam leaves the condenser as a
saturated liquid. If the moisture content of the
steam at the exit of the turbine is not to exceed 5
percent, determine (a) the condenser pressure,
(b) the net power output, and (c) the thermal
efficiency. [reference: Thermodynamics an
Engineering Approach, by Michael A. Boles,
prob. 10-38,p-593]
Ans. (a) 9.73 kPa, (b) 10.2 MW, (c) 36.9 percent
Problem (6.2) Consider an ideal steam regenerative Rankine cycle with two
feedwater heaters, one closed and one open. Steam enters the turbine at 12.5 MPa and
550°C and exhausts to the condenser at 10 kPa. Steam is extracted from the turbine at
0.8 MPa for the closed feedwater heater and at 0.3 MPa for the open one. The
feedwater is heated to the condensation temperature of the extracted steam in the
closed feedwater heater. The extracted steam leaves the closed feedwater heater as a
saturated liquid, which is subsequently throttled to the open feedwater heater. Show
the cycle on a T-s diagram with respect to saturation lines, and determine (a) the mass
flow rate of steam through the boiler for a net power output of 250 MW and (b) the
thermal efficiency of the cycle. [reference: Thermodynamics an Engineering
Approach, by Michael A. Boles, prob. 10-47,p-594]
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Problem (6.3) How do the following quantities change when the simple ideal
Rankine cycle is modified with regeneration? Assume the mass flow rate through the
boiler is the same.
Turbine work output: (a) increases, (b) decreases, (c) remains the same
Heat supplied: (a) increases, (b) decreases, (c) remains the same
Heat rejected: (a) increases, (b) decreases, (c) remains the same
Moisture content at turbine exit: (a) increases, (b) decreases, (c) remains the same
Problem (6.5) Consider a steam power plant that operates on a simple ideal
Rankine cycle and has a net power output of 45 MW. Steam enters the turbine at 7
MPa and 500°C and is cooled in the condenser at a pressure of 10 kPa by running
cooling water from a lake through the tubes of the condenser. Show the cycle on a T-s
diagram with respect to saturation lines, and determine (a) the thermal efficiency of
the cycle, and (b) the mass flow rate of the steam. [reference: Thermodynamics an
Engineering Approach, by Michael A. Boles, prob. 10-22,p-591].
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