Service Manual: Confidential
Service Manual: Confidential
Service Manual: Confidential
Business/Home Projector
CONFIDENTIAL
EB-S01/W01/X14G/S11/X11/S02/X02/W02/S12/X12/W12/X14 EH-TW480
CONFIDENTIAL
NOTICE
All rights reserved. No part of this manual may be reproduced, stored in retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of SEIKO EPSON CORPORATION. The contents of this manual should be handled with sufficient consideration for confidentiality reasons. After publication of this manual, the parts and mechanism may be subject to change for improvement of their performance. Therefore, note that the descriptions given in this manual may not coincide with the actual machine. Other company or product names used herein are for identification purpose only and may be trademarks or registered trademarks of their respective owners. EPSON disclaims any and all rights in those marks.
General Notice: Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their respective owners. EPSON disclaims any and all rights in those marks.
Copyright 2011 SEIKO EPSON CORPORATION.
SEIKO EPSON
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EB-S01/W01/X14G/S11/X11/S02/X02/W02/S12/X12/W12/X14 EH-TW480
CONFIDENTIAL
Manual Configuration
CHAPTER 1. PRODUCT DESCRIPTIONS Provides a general overview and specifications of the product.
CHAPTER 3. DISASSEMBLY / ASSEMBLY Describes the step-by-step procedures for disassembling and assembling the product.
CHAPTER 4. MAINTENANCE Describes the points to be checked and the step-by-step procedures to inspect the troubling location from errors or abnormal phenomena of the projected image.
CHAPTER 5. APPENDIX Provides preventive maintenance procedures for servicing the product.
SEIKO EPSON
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CONFIDENTIAL
Category Danger
Symbol
Meaning Indicates an extremely hazardous operation which, if ignored or operated incorrectly, could result in serious or fatal personal injury.
Warning
Indicates a potentially hazardous operation which, if ignored or operated incorrectly, could result in serious or fatal personal injury.
Caution
Indicates a potentially hazardous operation which, if ignored or operated incorrectly, could result in minor injury or damage to equipment.
Prohibited Matter
Instruction
Indicates a compulsory action or operation that must be carried out in repair and maintenance performance.
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CONFIDENTIAL
SAFETY INSTRUCTIONS
The precautionary measures itemized below should be fully understood when performing repair and maintenance procedures.
Never modify the product for any reason whatsoever. (Except for a case that is under the instructions to do so.)
Never peer through the projection lens during repair/maintenance work when the power is on. (Such an action may cause a visual disability because of a very strong light emission.) When disassembling/assembling, be sure to turn off the power switch and pull out the power cable from the projector beforehand. Never use a deformed plug or a damaged power cable to this product. If any deformations or damages are found on the power cable or plug section, replace it with a new specified power cable. Never use the air blowers that contain flammable gas in repair/ maintenance work.
Never touch the current-carrying part or high temperature section during a test operation, signal measurement or any other situations that is necessary to perform the repair/maintenance work with the power turned on and the cover removed. Do not wear the metal products such as wrist watch, cuff buttons, rings, tiepin etc. to avoid getting a electric shock. Do not touch the lamp assy. or the parts around it. They are extremely hot even after completed the cooling down operation, and may cause a burn injury. Therefore, leave the unit until it becomes cool enough before performing maintenance work. Never let the safety devices mounted in this product inactivated for any reason whatsoever.
Never modify the safety devices or replace them with the ones that are not designated for any reason whatsoever. (Such actions may cause a fire or serious injury.)
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CONFIDENTIAL
Be careful not to drop a metal part such as a screw, a washer, or a clip into the inside of the product. If such cases should occur accidentally, never turn on the power supply until all the dropped parts are found and removed. Never use or replace with any service parts that is not specified by EPSON. After reassembling the product, check the followings before turning the power on. All the parts and screws are installed and secured to the proper positions. No cables are caught in the metal frames.
Be sure to perform the repair/maintenance work on the even and stable work bench to prevent the product from dropping down or mal-operation due to the improper setting of the product.
OTHER CAUTION
Since the lamp of this product contains mercury, be sure to dispose the used lamp pursuant to the governments law and regulations.
Be sure to wear the gloves during the repair/maintenance work to avoid injuries by the parts with sharp edges such as metal plate or the like. To protect sensitive circuitry, follow the instructions below. When disassembling or reassembling, be sure to wear static discharge equipment such as an anti-static wrist strap and a mat. When replacing the circuit component such as a board or the optical engine, be sure to get in contact with the anti-static case containing the new one to the metal part of this product before taking it out. When performing the repair/maintenance work, be sure to use the specified tools and follow the instructions that are specified in the documents (service manual etc.) concerning to this product. When carrying out the test operation, do not block the intake and exhaust ducts. (Such an action raises the internal temperature and may cause a fire or a damages to the internal parts of this product.)
SEIKO EPSON
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CONFIDENTIAL
REVISION HISTORY
After first release of this manual, the parts and mechanism may be subject to change for improvement of their performance and the manual may be revised. Be sure to always keep this manual up to date.
Revision
Date
Page of change
Detail of change
A B
2011.6.15 2011.8.5
SEIKO EPSON
Revision B
EB-S01/W01/X14G/S11/X11/S02/X02/W02/S12/X12/W12/X14 EH-TW480
CONFIDENTIAL
Contents
Chapter 1 Product Description
1.1 Model Name ......................................................................................................... 11 1.2 Features................................................................................................................. 12 1.3 Specifications ........................................................................................... 13 1.4 Dimensions ............................................................................................... 15 1.5 Ceiling Mount........................................................................................... 17 3.3 Disassembly.......................................................................................................... 3.3.1 Air Filter ...................................................................................................... 3.3.2 Lamp............................................................................................................ 3.3.3 Rear Foot ..................................................................................................... 3.3.4 Front Foot .................................................................................................... 3.3.5 Upper Case (assembly)................................................................................ 3.3.5.1 SW Board............................................................................................ 3.3.5.2 HK Assy (EB-X11/S12/X12/W12/X14 EH-TW480 only) ................ 3.3.5.3 Shutter Switch..................................................................................... 3.3.5.4 Upper Case.......................................................................................... 3.3.6 MA Board (assembly) ................................................................................. 3.3.6.1 IF Case ................................................................................................ 3.3.6.2 MA Board / RS Board (EB-S11/X11 only) ........................................ 3.3.7 Speaker ........................................................................................................ 3.3.8 Optical Engine ............................................................................................. 3.3.8.1 Auto Iris .............................................................................................. 3.3.8.2 Focus Ring / Zoom Ring..................................................................... 3.3.9 Lamp Fan..................................................................................................... 3.3.10 EX Duct (assembly)................................................................................... 3.3.10.1 TH Board (2) / EX Fan ..................................................................... 3.3.11 BA Power Supply (assembly).................................................................... 3.3.11.1 BA Unit / SCI Cable ......................................................................... 3.3.11.2 PS Filter ............................................................................................ 3.3.12 INT Duct (assembly) ................................................................................. 3.3.12.1 TH Board (1) / IR Board................................................................... 3.3.12.2 INT Fan............................................................................................. 3.3.13 Lower Case ................................................................................................ 3.5 Writing the DR Data........................................................................................... 3.5.1 Overview ................................................................................................... 3.5.2 Preparation................................................................................................. 3.5.3 Operating Procedure .................................................................................. 3.5.3.1 Workflow .......................................................................................... 3.5.3.2 Check in advance .............................................................................. 3.5.3.3 Replacing the Optical Engine ........................................................... 59 59 60 61 62 62 65 67 68 70 72 76 77 79 80 81 83 84 85 86 87 91 92 94 95 97 98
Chapter 2 Troubleshooting
2.1 Required Tools ..................................................................................................... 22 2.2 Troubleshooting Procedure .................................................................................. 22 2.3 Exterior Check...................................................................................................... 23 2.3.1 Parts Layout Diagrams ................................................................................ 23 2.4 Error Indication and Problem diagnosis ............................................................... 2.4.1 LED Indication ............................................................................................ 2.4.2 Troubleshooting based on LED Indications ................................................ 2.4.3 Troubleshooting from the Error Codes........................................................ 2.4.4 Troubleshooting without Error Indications ................................................. 2.4.5 Troubleshooting on image abnormality....................................................... 2.4.6 Cable Connection and Projectors Status .................................................... 29 29 31 33 38 44 46
2.5 Operation and Safety Check after repair .............................................................. 49 2.5.1 Each Operation Check ................................................................................. 49
3.4 Safety Check after Servicing.............................................................................. 100 103 103 104 104 104 105 107
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3.5.3.4 Replacing the MA Board .................................................................. 109 3.6 Reference (Part Names given in the SPI) ........................................................... 113
Chapter 4 Maintenance
4.1 Precautions ......................................................................................................... 116 4.1.1 General Cautions in operation ................................................................... 116 4.1.2 Tools .......................................................................................................... 117 4.2 Replacing the Internal Parts/Components of Optical Engine............................. 4.2.1 N POLARIZER UNIT;B/R ....................................................................... 4.2.2 CONDENSER LENS;D/FB/FG2/R .......................................................... 4.2.3 BDM/GDM................................................................................................ 4.2.4 MIRROR;R................................................................................................ 4.2.5 PBS MASK ASSY.2 ................................................................................. 4.2.6 MULTI LENS;A........................................................................................ 118 119 122 126 128 130 132
Chapter 5 Appendix
5.1 AS (After Service) Menu.................................................................................... 5.1.1 How To Display the AS (After Service) Menu ......................................... 5.1.2 Displaying the Pages.................................................................................. 5.1.3 Initializing (Resetting) the AS Menu Values............................................. 136 136 136 139
SEIKO EPSON
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CHAPTER
1
PRODUCT DESCRIPTION
CONFIDENTIAL
EB-S01/W01/X14G/S11/X11/S02/X02/W02/S12/X12/W12/X14 EH-TW480
Product Description
CONFIDENTIAL
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CONFIDENTIAL
1.2 Features
The EB-S01/W01/X14G/S11/X11/S02/X02/W02/S12/X12/W12/X14 EH-TW480 are portable compact business/home projectors with the following features: Auto Vertical-Keystone (EB-X14G/X11/S02/X02/W02/S12/X12/W12/X14 EH-TW480 only) When the sensor of the projector detects the change in setting, the projector automatically corrects the keystone in the vertical direction. Horizontal Keystone Adjuster (EB-X11/S12/X12/W12/X14 EH-TW480 only) This allows you to quickly correct horizontal distortion of the projected image. Direct Power On/Off No cool-down period is needed. Project screen for WXGA (16:10) (EB-W01/W02/W12 EH-TW480 only) Auto Iris With an optional document camera (ELPDC06/ELPDC11), you can magnify and project the images of your documents. USB connection for projection (USB Display) is available. USB terminal (Type B) for USB Display Slide show is available. (EB-S11/X11/S12/X12/W12/X14 EH-TW480 only) The images in a USB flash drive can be projected without using a computer USB terminal (Type A) for USB Display HDMI terminals (EB-X12/W12/X14 EH-TW480 only) Enhanced security functions
Password protection
Operation Lock Anti-theft Lock
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CONFIDENTIAL
1.3 Specifications
Model EB-S01 Item
Size 0.55 inch (without MLA) 480,000 dots (800 x 600) x 3 SVGA 4:3 Type Type Zoom Ratio Type Power consumption Lamp Normal Life Eco Normal mode Eco mode Sound output HDMI terminal Wired LAN Network Function Wireless LAN Unit Type A USB terminal USB I/O Type B Temperature Operating Temperature Humidity 20% to 80% x1 5C to 35C N/A x1 N/A N/A x1 Color mode: Dynamic, Zoom: Wide 2600 lm 2080 lm 2 W x 1 Monaural 3000 lm 2400 lm 1Wx1 Monaural 2 W x 1 Monaural N/A N/A 2600 lm 2080 lm 1 W x 1 Monaural 5000 H 2800 lm 2240 lm 3000 lm 2400 lm 2800 lm 2240 lm 4000 H Digital Zoom 1.0 - 1.35 Manual optical zoom 1.0 - 1.2 Digital Zoom 1.0 - 1.35 Manual optical zoom 1.0 - 1.2 Digital Zoom 1.0 - 1.35 0.59 inch (with MLA) 1,024,000 dots (1280 x 800) x 3 WXGA 16:10
EB-W01
EBX14G
0.55 inch (with MLA) 786,432 dots (1024 x 768) x 3 XGA
EB-S11
EB-X11
EB-S02
EB-X02 EB-W02
0.59 inch (with MLA) 786,432 dots (1024 x 768) x 3 XGA
EB-S12
EHTW480
0.59 inch (with MLA) 1,024,000 dots (1280 x 800) x 3 WXGA 16:10
0.55 inch (without MLA) 786,432 dots (1024 x 768) x 3 XGA 4:3 Manual focus
0.55 inch (without MLA) 786,432 dots (1024 x 768) x 3 XGA 4:3
LCD
Pixel number
1,024,000 480,000 dots dots (800 (1280 x x 600) x 3 800) x 3 WXGA 16:10 SVGA
Native resolution Aspect ratio Specification of main part Projection Lens Focus
Brightness
2 W x 1 Monaural x1
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Product Description
CONFIDENTIAL
EB-W01
EBX14G
EB-S11
EB-X11
EB-S02
EB-X02 EB-W02
EB-S12
EHTW480
0 m to 2286 m <0 ft to 7500 ft> Over 1500 m/ 4,921 ft 5 seconds 30 seconds Instant off 100 - 240 V AC 10%, 50/60 Hz 283 W 234 W 2.9 W 0.36 W 270 W 223 W 3.3 W 0.47 W 100 - 240 V AC 50/60 Hz 2.9 - 1.3 A 228 (D) x 295 (W) x 77 (H) Unit: mm 228 (D) x 295 (W) x 79 (H) Approx. 2.3 kg/5.1 lbs
Lamp
Rated Voltage & Current Excluding feet Size Maximum Dimension Weight Normal mode Fan noise Eco mode
37 dB 29 dB
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Product Description
CONFIDENTIAL
1.4 Dimensions
25.8
24.4
95.2
37
174.5
91
169.8
295
242
127
108.3
70
110 228
22.5 12 92.3
79.5
3.5
76
SEIKO EPSON
2.6
Unit: mm
15
150
101
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123
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Product Description
CONFIDENTIAL
1.02
0.96
3.75
1.5
6.87
3.6
6.69
11.6
9.53
5.00
4.26
2.8
4.33 8.98
3.13
0.1
3.0
SEIKO EPSON
0.1
Unit: inch
16
5.91
3.98
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4.84
EB-S01/W01/X14G/S11/X11/S02/X02/W02/S12/X12/W12/X14 EH-TW480
Product Description
CONFIDENTIAL
81
16
14
159
160
200
150
ELPMB23
18
18
18
79
18
Unit: mm
91 204 68 159
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Product Description
CONFIDENTIAL
3.2
0.6
0.6
6.26
6.30
7.87
5.91
ELPMB23
18
18
18
3.1
3.6
8.03
2.7
18
6.26
Unit: inch
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Product Description
CONFIDENTIAL
81
16
14
159
160
200
67
60
18
79
91
204
68
18
159
257
50
50
50
50
161
Unit: mm
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Product Description
CONFIDENTIAL
3.2
0.6
0.6
6.26
6.30
7.87
2.6
1.0 2.0 ELPFP13: 26.3-36.1inch ELPFP14: 36.1-46.0inch 26.3 3.3 1.0 5.31 ELPMB23
18
18
2.4
18
3.1
3.6
8.03
2.7
18
6.26
10.1
2.0
2.0
2.0
2.0
6.34
Unit: inch
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CHAPTER
2
TROUBLESHOOTING
CONFIDENTIAL
EB-S01/W01/X14G/S11/X11/S02/X02/W02/S12/X12/W12/X14 EH-TW480
Troubleshooting
CONFIDENTIAL
Start
Check the parts to be repaired visually. (See 2.3 Exterior Check (p23).)
1 each
1 q.s. 1set
To measure resistance values and voltages (AC/DC) To secure parts Tools given in 3.1.5 Tools (p55)
If LED error indication is indicated, => See 2.4.2 Troubleshooting based on LED Indications (p31). If you know the error code => See 2.4.3 Troubleshooting from the Error Codes (p33). If abnormality related to the projectors performance is occurring, => See 2.4.4 Troubleshooting without Error Indications (p38). If image quality is abnormal, => See 2.4.5 Troubleshooting on image abnormality (p44).
Note 1: q.s.: Sufficient quantity 2: When repairing an EB-W01/W02/W12/EH-TW480 (16:10 wide panel model), prepare your video source and device considering the full screen display of 16:10 aspect.
Reassembly, operation check and Safety check* *In the case that a safety device (p.100) is repaired or maintained.
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Troubleshooting
CONFIDENTIAL
Target part
Check item Any deformation/discoloration on the connector/ terminals? Any damage on the socket? Any deformation/discoloration on the connector/ terminals? Any foreign objects on the connectors/terminals? Is it fixed correctly? Any dirt on the filter? (check for it with the filter removed.) Any dirt/foreign materials on the fan inside the filter? Any damage/deformation/cracking due to external forces? Is it fixed to Upper Case correctly? Does it work smoothly? Any deformation/discoloration on it? Is it fixed to Upper Case correctly? Does it work smoothly? Any deformation/discoloration on the frame? Any deformation/discoloration on the connector? Are the screws that secure the Lamp tightened securely? Any dirt on the glass surface?
Lower Case
Foot
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Troubleshooting
CONFIDENTIAL
OPTICAL PARTS
Lamp (p60)
Figure 2-2.
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Troubleshooting
CONFIDENTIAL
POWER SUPPLY
Interlock Switch (PS Filter (p92)) Filter Board (PS Filter (p92)) PS Filter (p92)
BA Unit (p.91)
Figure 2-3.
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Troubleshooting
CONFIDENTIAL
Figure 2-4.
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Troubleshooting
CONFIDENTIAL
SENSORS/SPEAKER
Speaker (p79)
Figure 2-5.
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Troubleshooting
CONFIDENTIAL
CIRCUIT BOARDS
Figure 2-6.
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Troubleshooting
Abnormal Status ON Blink OFF
Error Internal error Video sub-processor error
Red
CONFIDENTIAL
LED Status
Problem/Error Status
Red
* Fast Blink
[Phenomenon] The lamp turns off automatically, and the projection stops. If the projector has been left untouched for 5 minutes, it enters the standby mode. [Status] The internal temperature rises over the specified level. Abnormality has occurred to the lamp and the ignition/illumination processes failed. Lamp Cover is not securely closed.
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Troubleshooting
CONFIDENTIAL
LED Status
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Troubleshooting
CONFIDENTIAL
OFF
Corresponding error code and error name ROM error I2C error DR error Video sub-processor error 1. Disconnect the AC cable once, and reconnect it, then turn the power back on. Remedy Reference
" Troubleshooting from the 2. If the same error occurs, connect the PC to the projector and check Error Code on Electric Circuit the error code on the AS Menu, then carry out the remedy referring Errors (p37)" to the reference on the right column.
RAM error
FN
Fan error
1. Check the connection between each fan/sensor and MA Board. If there is a connection failure, connect it correctly.
Red
Red
SE
Sensor error
2. If the same error occurs after turning the power on, connect the PC 2. " Troubleshooting from the to the projector and check the error code on the AS Menu, then Error Code on Cooling carry out the remedy referring to the reference on the right column. System Errors (p35)"
1. Check the Air Filter's condition (dirt accumulation, clogging etc.). When clogging or similar is found, clean/replace the filter. High Temp error 2. If the same error occurs after turning the power on, connect the PC to the projector and check the error code on the AS Menu, then carry out the remedy referring to the reference on the right column.
1. "3.3.1 Air Filter (p59)" 2. " Troubleshooting from the Error Code on Cooling System Errors (p35)"
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Troubleshooting
Remedy
CONFIDENTIAL
Reference
Auto Iris error Check the connection of the cables. If there is a connection failure, connect it correctly.
1. "3.3.6 MA Board (assembly) (p72)" 2. " Troubleshooting from the Error Code on Electric Circuit Errors (p37)"
Red
PB
LE
Lamp error
Red
LF
Lamp failure
1. Check the following one by one. After checking and improving, turn on the power again and check if the same error occurs again. Lamp Cover status Secure it if it is loose/open. Lamp attachment Check the lamp and secure it if it is loose. Lamp status (whether the lamp is broken/damaged.) 1. "3.3.2 Lamp (p60)" Take out and check the lamp for damage. "3.3.1 Air Filter (p59)" If the lamp is not cracked: Re-fit the lamp and turn on the power. 2. " Troubleshooting from the If the error continues, replace the lamp with a new one. Error Code on Lamp Errors If the lamp is broken/damaged, replace it with a new one. (p34)" Air Filter's condition (dirt accumulation, clogging, etc.) When clogging or similar is found, clean or replace the filter. When using the projector at an altitude of 1500 m or more, set High Altitude Mode to On. 2. If the same error occurs after turning the power on, connect the PC to the projector and check the error code on the AS Menu, then carry out the remedy referring to the reference on the right column.
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Troubleshooting
CONFIDENTIAL
This section explains the troubleshooting from the error codes displayed on the AS (after service) Menu to carry out their necessary repair. Display the AS Menu and switch it to the Error Log window to check the error code, and locate its remedy from the table below and carry it out.
Start
Locate the defective parts referring to the table below with the Error Code.
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Troubleshooting
CONFIDENTIAL
Lamp
Replace Lamp.
PS Filter
Replace PS Filter.
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Troubleshooting
CONFIDENTIAL
TH Cable is broken.
Replace the broken cable. Clean the vent to remove the foreign material. Replace the parts with deformed vent. If the error continues after carrying out the remedies above, the related circuit on MA Board is broken, so replace MA Board. Connect the fan cable correctly. Replace the Fan with the broken cable with a new one. Replace the fan with the broken blades with a new one. Replace the abnormal fan. Clean the fan with foreign material to remove it. If the error continues after carrying out the remedies above, the related circuit on MA Board is broken, so replace MA Board.
Exterior Parts
MA Board
Elements for temperature control on MA Board are broken. The fan cable is not connected properly. The fan cable is broken.
FN
Fan error
Blades are broken. Revolutions of the fan has become abnormal. Accumulation of dust has occurred on the fan.
"3.3.10.1 TH Board (2) / EX Fan (p86)" "3.3.9 Lamp Fan (p84)" "3.3.12.2 INT Fan (p97)"
MA Board
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Troubleshooting
CONFIDENTIAL
Remedy Replace the broken TH Board. Connect the cable to MA Board correctly.
Reference "2.4.6 Cable Connection and Projectors Status (p46)" "3.3.6 MA Board (assembly) (p72)" "3.3.10.1 TH Board (2) / EX Fan (p86)" "3.3.12.1 TH Board (1) / IR Board (p95)" "3.3.6 MA Board (assembly) (p72)"
TH Board (1)/(2) TH Cable SE Sensor error TH Cable is broken. Replace the broken cable.
MA Board
If the error continues after carrying out the remedies above, the related circuit on MA Board is broken, so replace MA Board.
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Troubleshooting
CONFIDENTIAL
Access timing error (occurs in a low If not appropriate, request the customer to improve the temperature environment (Y43series)) usage environment.
ID IV
Internal error DR MA Board Video sub-processor error "2.4.6 Cable Connection and Projectors Status (p46)" "3.3.6 MA Board (assembly) (p72)" "3.3.8.1 Auto Iris (p81)" "3.3.6 MA Board (assembly) (p72)" "2.4.6 Cable Connection and Projectors Status (p46)" "3.3.6 MA Board (assembly) (p72)" "3.3.11.1 BA Unit / SCI Cable (p91)" MA Board is broken. Replace MA Board.
The cable is not connected properly. Auto Iris AI Auto Iris error Auto Iris is broken. MA Board BA Unit PB Power Supply (Ballast) error MA Board is broken. BA Unit is broken. The cable is not connected properly. SCI Cable SCI Cable is broken.
Replace Auto Iris. Replace MA Board. Replace BA Unit. Connect the SCI cable to BA Unit and MA Board correctly. Replace the broken cable.
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Troubleshooting
CONFIDENTIAL
MA Board
MA Board is broken.
Replace MA Board.
Cause The selected input video cable is not connected correctly. Video Input terminal is broken. Focus Ring is broken. Projection Lens is broken. Zoom Ring is broken. Projection Lens is broken.
Remedy Connect the selected input video cable correctly. Replace MA Board. Replace Focus Ring. Replace Optical Engine. Replace Zoom Ring. Replace Optical Engine.
Reference --"3.3.6 MA Board (assembly) (p72)" "3.3.8.2 Focus Ring / Zoom Ring (p83)" "3.3.8 Optical Engine (p80)" "3.3.8.2 Focus Ring / Zoom Ring (p83)" "3.3.8 Optical Engine (p80)"
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Troubleshooting
CONFIDENTIAL
Error Status
Cause HK Assy cable is not connected properly. HK Assy cable is broken. Replace HK Assy. HK Assy is broken.
Reference
MA Board
MA Board is broken. FPC for L/V (R) is not connected properly. FPC for L/V (R) is broken.
Replace MA Board. Connect FPC for L/V (R) to MA Board correctly. Replace Optical Engine. Replace MA Board. Connect FPC for L/V (G) to MA Board correctly. Replace Optical Engine. Replace MA Board. Connect FPC for L/V (B) to MA Board correctly. Replace Optical Engine. Replace MA Board.
MA Board is broken. FPC for L/V (G) is not connected properly. FPC for L/V (G) is broken.
MA Board is broken. FPC for L/V (B) is not connected properly. FPC for L/V (B) is broken.
"2.4.6 Cable Connection and Projectors Status (p46)" "3.3.6 MA Board (assembly) (p72)" "3.3.8 Optical Engine (p80)"
MA Board is broken.
Optical parts
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If the error continues after carrying out the remedies above, the related circuit on MA Board is broken, so replace MA Board.
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Troubleshooting
CONFIDENTIAL
MA Board SW Board SW Button SW Selection Button Operation using Control Panel cannot be made.
SW Button or SW Selection Button is Re-assemble the SW Button or SW Selection Button. Replace it if not fixed properly or broken. it is broken. Cable is not connected properly. Connect the cable correctly. Replace the cable.
Elements for operation control on MA If the error continues after carrying out the remedies above, the Board are broken. related circuit on MA Board is broken, so replace MA Board. SW Board is broken. Cable is not connected properly. Replace SW Board. Connect the cable correctly.
SW Cable Cable is broken Elements for LED display on MA Board are broken. Replace the cable. If the error continues after carrying out the remedies above, the related circuit on MA Board is broken, so replace MA Board.
MA Board
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Error Status
Remedy
Reference
Connect the cable between RS Board and MA Board correctly. Replace the cable.
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CONFIDENTIAL
Reference
Pulse transformer is vibrating abnormally. BA Unit is vibrating abnormally. Foreign material has stuck on a fan.
Replace PS Filter. Replace BA Unit. Clean the fan to remove foreign material. Check if a fan touches other parts. In such a case, correct its installation. Replace the broken fan with a new one. Tighten the screws or reassemble the parts.
Abnormal noises
Operating parts
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CONFIDENTIAL
Illumination reduction
Phenomenon The projected image became darker. Defective part/part name Cause Some optical parts might mist for some reasons. Remedy Reference
Clean the lenses, mirrors with a nonwoven fabric wiper or cotton bud moistened with ethanol.
"4.2.2 CONDENSER LENS;D/ FB/FG2/R (p122)" "4.2.3 BDM/GDM (p126)" "4.2.4 MIRROR;R (p128)" "4.2.6 MULTI LENS;A (p132)"
COLOR NON-UNIFORMITY
Phenomenon Color non-uniformity can be seen partially in the projected image. Defective part/part name Cause Some optical parts may become deteriorated due to the prolonged usage. Some optical parts may be broken. Remedy Reference
"4.2.1 N POLARIZER UNIT;B/R (p119)" Replace the defective parts with new ones. "4.2.5 PBS MASK ASSY.2 (p130)"
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Troubleshooting
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MULTI LENS;A
Re-assemble the defective parts. If the phenomenon not improved, replace the part with a "4.2.6 MULTI LENS;A (p132)" new one. "3.3.8 Optical Engine (p80)" If the phenomenon not improved, replace the Optical Engine.
ABNORMAL IMAGE
Phenomenon Some abnormality can be seen in the projected image. Defective part/part name Cause Some optical parts may be detached. Remedy Reference
Re-assemble the defective parts. "4.2.6 MULTI LENS;A (p132)" If the phenomenon not improved, replace the part with a "4.2.5 PBS MASK ASSY.2 (p130)" new one.
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Troubleshooting
CONFIDENTIAL
CN1203 CN1102
CN1202
CN2
000
CN1100
CN1206 CN3301
CN1900 CN1105
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CONFIDENTIAL
---
---
CN1700
CN1900
Auto Iris
AI
CN1101
PB
"Troubleshooting from the Error Code on Electric Circuit Errors (p.37)" "Troubleshooting at Power-ON (p.38)" "Troubleshooting on Operation Abnormality (p.41)" "Troubleshooting on image Display & Quality (p.38)" "Troubleshooting at Power-ON (p.38)" "Troubleshooting on Operation Abnormality (p.41)"
CN2000 CN1102
-----
-----
CN1202
---
---
CN1100
SW Board
---
---
When the AC cable is connected, the power LED does not light orange. The power button does not work or power cannot turn on.
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Connector No.
Error Information Destination Code RS Board (EB-S11/X11 only) TH Board (1) SE Sensor error TH Board (2) INT Fan EX Fan Lamp Fan Speaker ----When pressing the power button, initialization starts normally, then the projection starts. Audio controller on screen display appears, but no sound is output from the speaker even if the audio input is applied. "TroubleShooting on Audio Input/Output (p.40)" FN Fan error Fan error occurs while initializing and LEDs indicate the error, then the projector turns into the abnormal stand-by status. --Name --When pressing the power button, initialization starts normally, then the projection starts. But the RS-232 cannot be used. Sensor error occurs while initializing, and LEDs indicate the error, then the projector turns into the abnormal stand-by status. "Troubleshooting from the Error Code on Cooling System Errors (p.35)" "Troubleshooting on Operation Abnormality (p.41)" Status Reference
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CONFIDENTIAL
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Does the lamp light? Is the image projected after the lamp lit? Is No Signal message displayed on the screen? Are focusing and zooming available? Do the rings smoothly work?
Is the image of the selected input source projected? Is image vivid enough?
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Be sure to turn off the power switch and pull out the power cable from the projector before checking.
Does sound come out from Speaker? Can you control the volume with the volume buttons on Remote Controller?
When replacing/removing MA Board, make sure to check all the cables are connected correctly referring to 2.4.6 Cable Connection and Projectors Status (p46).
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CHAPTER
3
DISASSEMBLY AND ASSEMBLY
CONFIDENTIAL
EB-S01/W01/X14G/S11/X11/S02/X02/W02/S12/X12/W12/X14 EH-TW480
CONFIDENTIAL
3.1 Precautions
This section describes cautions before starting disassembling and assembling this product. Make sure to read the precautions below before starting. When carrying out any of the following operations, check that there is no dust or dirt on any component or on any glass surface before installation. If any contamination is found, clean it off using isopropyl alcohol.
Optical Engine removal Lamp removal
Do not touch the lamp or the parts around it. They are extremely hot even after the cooling down operation completed. If any maintenance work inside the projector is necessary soon after the projector is in operation, leave the unit until it becomes cool enough before performing maintenance work. Never use the air blowers such as a lens cleaner, etc. that contain flammable gas in repair/maintenance work.
When the projector is disassembled, the dust in and around parts (such as those on the fans or air filter) may get transferred to other parts such as the R, G and B light valves which are the central part of the display mechanism. This may have an adverse effect on the quality of projected images. Accordingly, be sure to check whether any of the parts are dusty or dirty, and use a vacuum cleaner to clean them first before carrying out disassembly/reassembly work. After reassembling the product, check the followings before turning the power on.
All the parts and screws are installed and secured to the proper
positions.
No cables are caught in the metal frames.
Do not disassemble any components not as specified in this Service Manual. The Optical Engine, the circuit boards are very sensitive to static electricity; therefore, be sure to take appropriate measures to prevent static destruction such as to place them inside static-proof bags once they have been removed from the projector. The Optical Engine is very sensitive to vibration and shocks; therefore, make sure to handle it with care. The speaker unit contains a permanent magnet; therefore, make sure to keep it away from any storage media such as floppy disks or magnetic cards. Be careful not to drop a metal part such as a screw, a washer, or a clip into the inside of the product. If such cases should occur accidentally, never turn on the power supply until all the dropped parts are found and removed.
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3.1.2 Precautions
The precautions given below must be always observed whenever disassembling/ reassembling the projector to ensure the safety of service personnel and maintain the quality.
3.1.3 Workflow
Do not wear the metal products such as a wrist watch, cuff buttons, rings, tie-pin etc. to avoid getting into an unsafe state due to touching the projector. When disassembling/assembling the projector, be sure to turn off the power switch and pull out the power cable from the projector beforehand.
When disassembling/assembling the projector, be sure to wear the gloves and static discharge equipment such as an anti-static wrist strap and a mat. When replacing the circuit component such as a board or the optical engine, be sure to contact the anti-static case containing the new one to the metal part of this product before taking it out. Disconnect all the interface cables from the projector. Before disassembling the projector, make sure to clean dust or dirt on the air filter, the interface section and outer cases using a vacuum cleaner or the like. When treating the non-after-service-parts as an assembly in this section, they are indicated as Upper Case (assembly).
Reassembly Unless otherwise specified, reassembly is the reverse of the disassembly procedure.
Safety Check after servicing Refer to Safety Check after servicing (p.100), and carry out the required safety checks.
Finish
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3.1.5 Tools
The following table indicates the tools recommended for the use of disassembly, reassembly and adjustment.
Tool Name Phillips screwdriver No. 00 (8 cm) Phillips screwdriver No. 0 (8 cm) Phillips screwdriver No. 1 (10 cm) Phillips screwdriver No. 2 (10 cm) Hexagonal box screwdriver (5 mm) Tweezers Qt. 1 1 1 1 1 1 Removing the computer interface Removing the Air Filter Cover Band and disassembling the Front Foot Securing cables. Use commercially available Polyimide tape generally called KAPTON TAPE. Cleaning away dust Cleaning away dust Cleaning the projection lens ----Lubricating the shutter and its frame. (See Shutter Switch (p.68)) Disassembling the outer cases and inner components Application Disassembling the focus ring and the zoom ring
Heat-resistant tape
q.s.*1
Brush Vacuum cleaner Lens cleaner Gloves Anti-static wrist band Lubricant *2 Note : *1 q.s.: Sufficient quantity
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3.2 Flowchart
The general disassembly procedure for the EB-S01/W01/X14G/S11/X11/S02/X02/ W02/S12/X12/W12/X14 EH-TW480 projectors is illustrated in flowchart below. Unless otherwise specified, all reassembly should be carried out by following the disassembly procedures in reverse, therefore reassembling procedures are omitted. The part names in this chapter are simplified. See the Reference (Part Names given in the SPI) (p.113) for the corresponding official names. The parts in yellow are target parts in their category. They are explained in details in the corresponding sections so as to reach the parts in the shortest way. The parts in white are those which are required to be removed to reach the parts in yellow.
CONSUMABLES/OPTIONS
Start
3.3.5 Upper Case (assembly) (p62) 3.3.6 MA Board (assembly) (p72) 3.3.8 Optical Engine (p80) 3.3.8.2 Focus Ring / Zoom Ring (p83)
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HOUSINGS
Start
Start
"3.3.5.2 HK Assy (EBX11/S12/X12/W12/X14 EH-TW480 only) (p67)" "3.3.5.3 Shutter Switch (p68)"
"3.3.8 Optical Engine (p80)" "3.3.12 INT Duct (assembly) (p94)" "3.3.9 Lamp Fan (p84)" "3.3.12.1 TH Board (1) / IR Board (p95)" "3.3.11.1 BA Unit / SCI Cable (p91)" "3.3.11.2 PS Filter (p92)"
"3.3.10 EX Duct (assembly) (p85)" "3.3.11 BA Power Supply (assembly) (p87)" "3.3.12 INT Duct (assembly) (p94)"
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"3.3.5 Upper Case (assembly) (p62)" "3.3.6 MA Board (assembly) (p72)" "3.3.8 Optical Engine (p80)"
"3.3.11 BA Power Supply (assembly) (p87)" "3.3.12 INT Duct (assembly) (p94)" "3.3.12.1 TH Board (1) / IR Board (p95)"
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3.3 Disassembly
Air Filter Cover
This section explains one of the shortest ways to reach the target part to repair. The parts to be removed in advance are indicated in italic with their reference pages, so remove those parts referring to their pages before starting.
1. 2. 3.
Open the Air Filter Cover. Remove the Air Filter. Release the hooks of the Air Filter Cover Band using tweezers or a similar tool, and then remove the Air Filter Cover.
Figure 3-1.
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3.3.2 Lamp
Standard Operation Time - Min.
This part is designated as the Safety Device.When removing/ replacing the part for repair, be sure to refer to 3.4 Safety Check after Servicing (p.100). According to the instructions in it, handle the part and perform the procedure after servicing. 1. Loosen the screw and remove the Lamp Cover.
Lamp
Figure 3-3.
Lamp Cover
Figure 3-2.
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Turn the Rear Foot counterclockwise and pull the foot out to remove it.
Rear Foot
When removing the Rear Foot, make sure to align the marking on the bottom to the IF side first, and then pull the foot out. Since there are two hooks on the screw part of the foot, aligning them to the grooves on the screw hole of the Lower Case before removal will prevent damage to the Rear Foot.
Marking
(Letters such as E2 are engraved)
IF side
E1
Figure 3-4.
Rear Foot
2.
Rear Foot
Figure 3-5.
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1.
Insert the tips of tweezers or a similar tool into the holes on both sides of the Front Foot to release the hooks, and remove the Front Foot.
1. 2. 3.
Remove the Air Filter. (p.59) Remove the Lamp. (p.60) Remove the five screws on the bottom of the projector.
Hook
C.B.P-TITE SCREW,2.5X10,F/ZN-3C
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In the next step, make sure not to pull away the Upper Case (assembly) too far because the cables are connected to the case. 4. 5. 6. Remove the five screws on top (Upper Case side). Disconnect the SW Cable and the cable of HK Assy from the MA Board, and remove the Upper Case (assembly). Remove the Model Plate from the Upper Case (assembly).
SW Cable
C.B.P-TITE SCREW,2.5X10,F/ZN-3C
Figure 3-8.
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Checking Caution Labels These parts (Caution Labels) are designated as Safety Devices. When removing/replacing the part for repair, be sure to refer to 3.4 Safety Check after Servicing (p.100). According to the instructions in it, handle the part and perform the procedure after servicing.
When replacing the Upper Case (with caution labels attached), make sure to transfer the labels to the new one. Check if all the caution label is attached on the location shown below.
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3.3.5.1 SW Board
Standard Operation Time 5 Min.
1. 2. 3. 4. 5. 6. 7. 8.
Remove the Air Filter. (p.59) Remove the Lamp. (p.60) Remove the Upper Case (assembly). (p.62) Remove the three screws and remove the SW Board. Disconnect the Shutter Switch cable from the SW Board. Remove the SW Cable. Remove the two screws and remove the SW Button. Remove the following parts from the Upper Case (assembly). LED Lens SW Selection Button
SW Selection Button LED Lens SW Cable SW Button
Figure 3-9.
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SW Cable SW Board
40 mm 28 mm
60 mm
50 mm 30 mm
16 mm
20 mm
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1. 2. 3. 4.
Remove the Air Filter. (p.59) Remove the Lamp. (p.60) Remove the Upper Case (assembly). (p.62) Remove the four screws and remove the HK Insulation Plate and HK Assy.
HK Assy
C.B.P-TITE SCREW,2.5X6,F/ZN-3C
Figure 3-10.
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Shutter Spring
1. 2. 3. 4. 5. 6. 7. 8. 9.
Remove the Air Filter. (p.59) Remove the Lamp. (p.60) Remove the Upper Case (assembly). (p.62) Remove the SW Board. (p.65) Remove the HK Assy. (p.67) Remove the two screws ( ). Release the two hooks of the Shutter Frame and remove the Shutter Frame. Remove the screw ( ) and remove the Shutter Switch from the Shutter Frame. Remove the following parts from the Shutter Frame. Shutter Ball Shutter Spring Lens Shutter
Shutter Switch
Hooks
Shutter Sheet
When the sliding action of the shutter becomes awkward, apply grease in the size of a grain of rice to the points indicated in the figure below. Shutter Frame
Lubrication point
C.B.P-TITE SCREW,2.5X6,F/ZN-3C C.P.P-TITE SCREW,2X6,F/ZN-3C
Figure 3-11.
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Route the Shutter Switch cable according to the instructions by model below. EB-S01/W01/X14G/S02/X02/W02 (1) Route the Shutter Switch through three rib As of Upper Case (assembly). (2) Then route the Shutter Switch between the boss and rib B of Upper Case (assembly). EB-S11/X11/S12/X12/W12/X14 (1) Route the Shutter Switch through the five ribs of Shutter Frame as shown below.
Shutter Frame
Shutter Switch
Rib
Shutter Switch
(2) Then route the Shutter Switch between the boss and the rib of Upper Case (assembly) as shown below. Upper Case (assembly) (photo:EB-S11/X11/S12/X12/ W12/X14)
Boss
Rib
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1. 2. 3. 4. 5. 6. 7. 8. 9.
Remove the Air Filter. (p.59) Remove the Lamp. (p.60) Remove the Upper Case (assembly). (p.62) Remove the SW Board. (p.65) Remove the HK Assy. (p.67) Remove the Shutter Switch. (p.68) Remove the two screws ( ) and remove the EX Louver. Remove the six screws ( ) and release the two hooks on the Upper Case to remove the Front Slit. Remove the two screws ( ) and remove the Upper Case Cover.
Upper Case Cover Front Slit
10. Remove the following parts from the Upper Case. PLATE NUT M3 Air Filter Cover Band
Air Filter Cover Band
PLATE,NUT;M3
Hooks
Upper Case
C.B.P-TITE SCREW,2.5X6,F/ZN-3C
Figure 3-12.
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11. Remove the following parts from the Upper Case. Upper Cushion A x 2 Upper Cushion B Upper Cushion C Shutter Cushion A x 2 Shutter Cushion B x 2
Upper Cushion A
Shutter Cushion B
Upper Cushion B
Upper Case
Figure 3-13.
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1. 2. 3. 4.
Remove the Air Filter. (p.59) Remove the Lamp. (p.60) Remove the Upper Case (assembly). (p.62) Disconnect all the cables from the connectors on the MA Board.
CN1203 CN1102
CN1202
CN1105 CN1200
CN2 0 00
CN1201 CN1202
CN1101 CN1205
CN1203
CN1100 CN1600 CN1201
CN1900 CN1105
MA Board
Figure 3-14.
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5.
MA Board (assembly)
Routing around the MA Board (assembly) (Routing 1 to 4) According to the cautions below, route the following cables around the MA Board (assembly). Routing of INT Fan cable, RC cable, TH cable Routing of PS Filter cable, SCI Cable Routing of Auto Iris cable, Lamp Fan cable Routing of Auto Iris cable (* Before installing the MA Board (assembly))
1. 2. 3. 4.
2 1
* Make sure to perform #4 routing before installing the MA Board (assembly). Figure 3-16.
C.C.SCREW,2.5X6,F/ZN-3C C.B.P-TITE SCREW,2.5X10,F/ZN-3C
Figure 3-15.
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1.
2.
Route the above three cables on the INT Duct (assembly) and secure them with Polyimide tape as shown on the left.
SCI Cable
Twist the excess wires of the SCI Cable and put them in the hole here.
1
Power cable
When connecting the Power cable, hold either of the areas enclosed in . Do not route the cables over the area enclosed in .
MA Board (assembly)
2 Figure 3-17.
MA Board (assembly)
Figure 3-18.
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3. 4.
Routing the Auto Iris cable and Lamp Fan cable Routing the Auto Iris cable
MA Board (assembly) Wrap the Lamp Fan cable around the Auto Iris cable, and connect the cable to the MA Board (assembly).
Pull out the Auto Iris cable and the Lamp Fan cable from the hole enclosed in .
Before installing the MA Board (assembly), twist the wires of the Auto Iris cable to prevent falling the wires apart. Figure 3-19.
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3.3.6.1 IF Case
Standard Operation Time 8 Min. MA Shield Plate
1. 2. 3. 4. 5. 6. 7. 8.
Remove the Air Filter. (p.59) Remove the Lamp. (p.60) Remove the Upper Case (assembly). (p.62) Remove the MA Board (assembly). (p.72) Remove the two screws and remove the IF Case. Remove the RC Filter from the IF Case. Remove the two screws and remove the MA Shield Plate. Remove the MA Insulation Sheet from the MA Board (assembly).
MA Insulation Sheet
IF Case
Figure 3-20.
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MA Board is designated as the Safety Device.When removing/ replacing the MA Board for repair, be sure to refer to 3.4 Safety Check after Servicing (p.100). According to the instructions in it, handle the part and perform the procedure after servicing. 1. 2. 3. 4. 5. 6. 7. 8. 9. Remove the Air Filter. (p.59) Remove the Lamp. (p.60) Remove the Upper Case (assembly). (p.62) Remove the MA Board (assembly). (p.72) Remove the IF Case. (p.76) Remove the seven screws. Release the hook of the IF Shade Case from MA Plate and remove the IF Shade Case and the MA Plate. Remove the INT Fan Cushion from the MA Board. Remove the RS Board from the IF Shade Case. (EB-S11/X11 only)
MA Plate
IF Shade Case
RC Cable
C.C.SCREW,2.5X6,F/ZN-3C C.B.P-TITE SCREW,3X8,F/ZN-3C C.B.SCREW,3X6,F/NI 1/4-40X1/4,H.H.,F/NI,O SCREW
Figure 3-21.
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Polyimide tape=20x10mm (2 sheet putting) Encompass the edge(Blue line part) and put tape.
MA Plate
Polyimide tape
Figure 3-22.
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3.3.7 Speaker
Standard Operation Time 6 Min. Speaker
1. 2. 3. 4. 5. 6.
Remove the Air Filter. (p.59) Remove the Lamp. (p.60) Remove the Upper Case (assembly). (p.62) Remove the MA Board (assembly). (p.72) Remove the Speaker from the Lower Case. Remove the INT Fan Cushion (x 2) from the Speaker.
INT Fan Cushion INT Fan Cushions
Figure 3-23.
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Optical Engine is designated as the Safety Device.When removing/ replacing the Optical Engine for repair, be sure to refer to 3.4 Safety Check after Servicing (p.100). According to the instructions in it, handle the part and perform the procedure after servicing. 1. 2. 3. 4. 5. Remove the Air Filter. (p.59) Remove the Lamp. (p.60) Remove the Upper Case (assembly). (p.62) Remove the MA Board (assembly). (p.72) Remove the four screws and remove the Optical Engine.
Optical Engine
When replacing the Optical Engine alone, refer to "3.5 Writing the DR Data (p103)" and make sure to perform the necessary procedure.
C.B.P-TITE SCREW,3X12,F/ZN-3C
Figure 3-24.
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1. 2. 3. 4. 5. 6.
Remove the Air Filter. (p.59) Remove the Lamp. (p.60) Remove the Upper Case (assembly). (p.62) Remove the MA Board (assembly). (p.72) Remove the Optical Engine. (p.80) Remove the two screws and remove the Auto Iris.
Wings of Auto Iris
Take special care not to deform the wings of Auto Iris. Be sure to remove the Auto Iris in the lever position as below. OK
Lever Auto Iris
C.B.P-TITE SCREW,2.5X6,F/ZN-3C
NG
Lever
Figure 3-26.
Figure 3-25.
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When installing the Auto Iris, check that the lever is in the proper position (refer to Figure 3-25) after the following work. Remove dust on the Optical Engine with an air blower. Carry out optical axis adjustment/contrast adjustment of the Optical Engine. Routing the cable (Auto Iris) under the motor as shown below.
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1. 2. 3. 4. 5. 6. 7.
Remove the Air Filter. (p.59) Remove the Lamp. (p.60) Remove the Upper Case (assembly). (p.62) Remove the MA Board (assembly). (p.72) Remove the Optical Engine. (p.80) Remove the three screws and remove the Focus Ring. Remove the two screws and remove the Zoom Ring. (EB-W01/X14G/X11/X02/W02/X12/W12/X14 EH-TW480 only)
Focus Ring Zoom Ring
C.P.TYPE1 B-TITET-A.SCREW,2X6,F/ZB-3C
Figure 3-27.
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1. 2. 3. 4. 5. 6. 7.
Remove the Air Filter. (p.59) Remove the Lamp. (p.60) Remove the Upper Case (assembly). (p.62) Remove the MA Board (assembly). (p.72) Remove the Optical Engine. (p.80) Remove the Lamp Fan from the Lower Case. Remove the INT Fan Cushion (x 2) from the Lamp Fan.
Lamp Fan
Lower Case
Figure 3-28.
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1. 2. 3. 4. 5. 6. 7.
Remove the Air Filter. (p.59) Remove the Lamp. (p.60) Remove the Upper Case (assembly). (p.62) Remove the MA Board (assembly). (p.72) Remove the Optical Engine. (p.80) Remove the two screws. Release the safety switch and remove the EX Duct (assembly).
EX Duct (assembly)
C.B.P-TITE SCREW,2.5X10,F/ZN-3C
Figure 3-29.
Set the safety switch with the cable up and also with the print facing the EX Duct (assembly).
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1. 2. 3. 4. 5. 6. 7. 8. 9.
Remove the Air Filter. (p.59) Remove the Lamp. (p.60) Remove the Upper Case (assembly). (p.62) Remove the MA Board (assembly). (p.72) Remove the Optical Engine. (p.80) Remove the EX Duct (assembly). (p.85) Remove the two screws ( ) and remove the PS Duct. Remove the TH Board (2) from the Inner EX Duct. Remove the TH Cable from the TH Board (2).
Shutter Cushion A TH Board (2) TH Cable
10. Remove the two screws ( ) and remove the Inner EX Duct. 11. Remove the Shutter Cushion A (x 2) from the Inner EX Duct. 12. Remove the EX Fan from the EX Fan Holder.
EX Fan Holder
EX Fan
Figure 3-30.
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1. 2. 3. 4. 5. 6. 7. 8. 9.
Remove the Air Filter. (p.59) Remove the Lamp. (p.60) Remove the Upper Case (assembly). (p.62) Remove the MA Board (assembly). (p.72) Remove the Optical Engine. (p.80) Remove the Lamp Fan. (p.84) Remove the EX Duct (assembly). (p.85) Remove the Kensington Shade Sheet from Lower Case. Remove the EMC Sheet.
EMC Sheet Kensington Shade Sheet
10. Remove the screw ( ) and release the lamp connector. 11. Remove the six screws ( ) ( ) ( ) and remove the BA Power Supply (assembly).
Lower Case
C.C.P-TITE SCREW,3X8,F/ZN-3C C.B.P-TITE SCREW,2.5X10,F/ZN-3C C.P.(O)SCREW,4X6,F/NI C.C.SCREW,3X6,F/ZN-3C
Figure 3-31.
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Route the BA Lamp Cable and the cable (PS Filter) according to the instructions below. (BA Power Supply (assembly) side)
Route the cable between the ribs. Place the ferrite core in the position as shown below. Ribs
Rib(1)
BA Lamp Cable
BA Lamp Cable
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Route the BA Lamp Cable and the PS Filter cable according to the instructions below. (Interlock Switch side)
Route the PS Filter cable on the BA Lamp Cable as shown. Route the cable through the rib(1) and rib(2).
PS Filter cable
Interlock Switch
Rib(3)
BA Lamp Cable
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BA Unit is designated as the Safety Device. When removing/ replacing the BA Unit for repair, be sure to refer to 3.4 Safety Check after Servicing (p.100). According to the instructions in it, handle the part and perform the procedure after servicing. 1. 2. 3. 4. 5. 6. 7. 8. 9. Remove the Air Filter. (p.59) Remove the Lamp. (p.60) Remove the Upper Case (assembly). (p.62) Remove the MA Board (assembly). (p.72) Remove the Optical Engine. (p.80) Remove the Lamp Fan. (p.84) Remove the EX Duct (assembly). (p.85) Remove the BA Power Supply (assembly). (p.87) Open the BA Insulation Sheet.
BA Insulation Sheet Hook BA Power Supply (assembly) Groove (1)
BA Unit
SCI Cable
Groove (2)
10. Release the three hooks of the BA Power Supply (assembly) and remove the BA Unit. 11. Disconnect the connector of the BA Cable from the BA Unit. 12. Release the SCI Cable from the groove (1) of BA Insulation Sheet. 13. Remove the BA Unit from the BA Insulation Sheet. 14. Remove the BA Lamp Cable from the BA Unit. 15. Remove the SCI Cable from the BA Unit. 16. Release the BA Cable from the groove (2), and remove the BA Insulation Sheet.
BA Cable
Hook
Hook
Figure 3-32.
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3.3.11.2 PS Filter
Standard Operation Time 18 Min.
This part is designated as the Safety Device.When removing/ replacing the part for repair, be sure to refer to 3.4 Safety Check after Servicing (p.100). According to the instructions in it, handle the part and perform the procedure after servicing. 1. 2. 3. 4. 5. 6. 7. 8. 9. Remove the Air Filter. (p.59) Remove the Lamp. (p.60) Remove the Upper Case (assembly). (p.62) Remove the MA Board (assembly). (p.72) Remove the Optical Engine. (p.80) Remove the Lamp Fan. (p.84) Remove the EX Duct (assembly). (p.85) Remove the BA Power Supply (assembly). (p.87) Remove the BA Unit / SCI Cable. (p.91)
PS Radiation Sheet
PS Insulation Sheet
10. Remove the two screws ( ) and remove the BA Shield Plate. 11. Remove the two screws ( ) ( ) and remove the PS Shield Plate and the PS Insulation Sheet. 12. Remove the PS Radiation Sheet from the PS Filter.
PS Filter
BA Shield Plate
Figure 3-33.
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13. Release the four hooks of the PS Case. 14. Remove the BA Cable from the PS Case and remove the PS Filter. 15. Remove the following parts from the PS Filter. BA Cable PS-MA Cable
PS-MA Cable
Hooks BA Cable
Hooks
PS Case
Figure 3-34.
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1. 2. 3. 4. 5. 6. 7. 8. 9.
Remove the Air Filter. (p.59) Remove the Lamp. (p.60) Remove the Upper Case (assembly). (p.62) Remove the MA Board (assembly). (p.72) Remove the Optical Engine. (p.80) Remove the Lamp Fan. (p.84) Remove the EX Duct (assembly). (p.85) Remove the BA Power Supply (assembly). (p.87) Remove the screw ( ).
LV Duct Cover Hook
10. Release the hook ( ) and remove the LV Duct 2. 11. Release the three hooks ( Cover. ) of the LV Duct Cover and remove the LV Duct
INT Duct (assembly)
12. Remove the six screws ( )( ) and remove the INT Duct (assembly).
Hook
C.B.P-TITE SCREW,2.5X6,F/ZN-3C C.B.P-TITE SCREW,2.5X10,F/ZN-3C
Figure 3-35.
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1. 2. 3. 4. 5. 6. 7. 8. 9.
Remove the Air Filter. (p.59) Remove the Lamp. (p.60) Remove the Upper Case (assembly). (p.62) Remove the MA Board (assembly). (p.72) Remove the Optical Engine. (p.80) Remove the Lamp Fan. (p.84) Remove the EX Duct (assembly). (p.85) Remove the BA Power Supply (assembly). (p.87) Remove the INT Duct (assembly). (p.94)
TH Cable RC Cable
10. Remove the INT Duct from the LV Duct. 11. Remove the screw and remove the TH Board (1). 12. Remove the TH Cable from the TH Board (1). 13. Remove the IR Board from the LV Duct. 14. Remove the RC Cable from the IR Board.
IR Board TH Board (1)
LV Duct
C.B.P-TITE SCREW,2.5X6,F/ZN-3C
Figure 3-36.
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First, route the TH Cable through the rib of LV Duct, then route the cable (INT Fan).
Cable (INT Fan)
Rib
TH Cable
LV Duct
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1. 2. 3. 4. 5. 6. 7. 8. 9.
Remove the Air Filter. (p.59) Remove the Lamp. (p.60) Remove the Upper Case (assembly). (p.62) Remove the MA Board (assembly). (p.72) Remove the Optical Engine. (p.80) Remove the Lamp Fan. (p.84) Remove the EX Duct (assembly). (p.85) Remove the BA Power Supply (assembly). (p.87) Remove the INT Duct (assembly). (p.94)
10. Remove the TH Board (1) / IR Board. (p.95) 11. Remove the two screws and remove the INT Fan.
INT Fan
C.B.P-TITE SCREW,3X12,F/ZN-3C
Figure 3-37.
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1. 2. 3. 4. 5. 6. 7. 8. 9.
Remove the Air Filter. (p.59) Remove the Lamp. (p.60) Remove the Rear Foot. (p.61) Remove the Front Foot. (p.62) Remove the Upper Case (assembly). (p.62) Remove the MA Board (assembly). (p.72) Remove the Speaker. (p.79) Remove the Optical Engine. (p.80) Remove the Lamp Fan. (p.84)
10. Remove the EX Duct (assembly). (p.85) 11. Remove the BA Power Supply (assembly). (p.87) 12. Remove the INT Duct (assembly). (p.94) 13. Remove the FB Insulation Sheet from the Lower Shield Plate. 14. Remove the Lower Shield Plate from the Lower Case. 15. Remove the two screws and remove the Lamp Connector Holder.
Lamp Connector Holder
Lower Case
C.B.P-TITE SCREW,2.5X10,F/ZN-3C
Figure 3-38.
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16. Remove the following parts from the Lower Case. Hexagonal nut x 3 Lower Sheet Ring Plate (Boss) Ring Plate (Boss 2) RC Filter 3LCD Logo Plate
Ring Plate (Boss) Ring Plate (Boss 2)
Lower Sheet
Hexagonal nut
Hexagonal nuts
Lower Case
Figure 3-39.
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Repair
Illumination check
End
The parts that require attention to the safety precautions of the customer. The parts that are designated by the public safety regulations or the like.
*
Unsafe state is the state of a part that may cause or contain the risk of the following: Personal injuries Damages to the property Abnormal heat generation Smoking Fire Explosion Damage to the part to be installed Disturbance to/from the peripheral device (EMC disturbance) Chemical substances regulated by the law
Measure switch
The Safety Control Points are: The processes that Safety Devices/Functions are manufactured, or checked. The processes that require the management to maintain the workers' safety. Safety Devices/Functions of this product Lamp (p.60) WARNING LABEL,Sheet (Part A/B/C/D/E) (p.64) MA Board (p.77) Optical Engine (p.80) BA Unit (p.91) PS Filter (p.92)
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Standard Insulation resistance should be 10 M or more. Testing procedure 1. Insulation resistance test 1. Set the range selection switch to 500 V. 2. Connect the black lead wire to the ground terminal. 3. Connect the red lead wire to the line terminal.
Projector AC inlet
Because high voltage (500 V) is present, do not touch the probe during testing.
(1) (2)
4. Connect the crocodile clip of the black lead wire to c of the PC connector. (Refer to Fig. 3-40) 5. Insert the probe of the red lead wire into a. 6. Set the measure switch to LOCK, and wait for one minute. 7. Measure the insulation resistance between a and c (1) after one minute. 8. Check that the insulation resistance after one minute is 10 M or more between a and c (1). 9. Measure the insulation resistance between b and c (2) in the same way as for (1). 10. Check that the insulation resistance after one minute is 10 M or more between b and c (2).
Figure 3-40.
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2.
Ground continuity check Testing apparatus Multimeter (with sensitivity down to 0.1 )
Display
Turn on the power switch. Set the range selection switch to . Connect the black lead wire to the COM terminal. Connect the red lead wire to the V//Hz terminal. Check that the resistance at (1) in the diagram below is 0.5 or less.
Power supply lines
Figure 3-41.
COM V, , Hz
3.
Illumination check Test conditions: Input a PC or video signal to the LCP and check the illumination for about 5 minutes. Judgment : The projector should operate normally without smoke or fire.
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Factory (ESL)
Optical Engine
ASP Depository
Optical Engine
MA Board
Optical Engine
MA Board
Replace Troubleshooting
Replace
DR data
Optical Engine
Writing DR data
MA Board
Writing DR data
MA Board
Figure 3-42. Conceptual diagram of the replacement using DR data SEIKO EPSON 103 Revision B
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3.5.2 Preparation
Obtain the following tools from the Tech Exchange in advance.
Tool Name CAT (IRIS/CAT)*1 file*2 Install it in your PC. Save this file to the specified folder. Necessary for selecting the current model on the CAT, and also for preparing the correct ASP for the projector to be repaired. Remark
IRIS_MENT.zip
END
END
Figure 3-43. Workflow for the replacement using DR data In the following procedure, refer to the CAT Operation Manual published as the technical information TI08-30e for more detailed operation procedures of CAT.
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Checking the Optical Engines S/N 1. Write down the serial number (11digits) on the label attached on the Optical Engine. Take care not to mistake the numbers such as 6 for 5 because of the font used for the serial number of the Optical Engine. Some numbers are easily mistaken.
Checking the Optical Engines S/N Checking the MA Board Checking the model group list
Check the part codes of the Optical Engine and MA Board, and confirm the model group using the model group list of the Tech Exchange. Serial number
Checking the MA Board 2. Check the label attached on the MA Board for the current model. 3. Confirm the check marks in the marking box. Go to "3.5.3.3 Replacing the Optical Engine" (p.107) Go to "3.5.3.4 Replacing the MA Board" (p.109) Hxxxx-xxxxxxxx is printed on the label. The three or four digits after H indicate the current model.
Marking box
Label
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Checking the model group list 4. Referring to the Technical Information (No. TI08-30) and obtain the latest model group list, then check which group the current MA Board belongs to. Make sure the group is correct since even among the same model projectors, various MA Boards may be used. Even if 3-digit number; HHH of serial number indicated on a label attached to the Optical Engine; FYMHHHNNNN, is different, this engine can be used as the same type of optical engine as long as the parts compatibility is maintained. Locating the trouble (Optical Engine/MA Board) 5. Prepare both a good engine and an MA Board, and check either of the engine or the MA Board has trouble by changing it with the good one.
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Preparing a good Optical Engine for replacement 1. Prepare a good Optical Engine belonging to the same model group as the current MA Board for replacement. 2. Note down the 11-digit serial number of the good Optical Engine for replacement. Take care not to mistake the numbers such as 6 for 5 because of the font used for the serial number of the Optical Engine. Some numbers are easily mistaken.
Replacing it with a good Optical Engine Obtaining the DR data 3. Obtain the corresponding DR data referring to the Technical Information TI08-30e. Saving the data to the PC 4. Save the DR data file to the following folder in the PC. C:\IRIS\DRDATA\ RESTORE cannot operate correctly if the DR data is not saved in the specified folder. Do not change the name of the DR data file.
Image/Operation check
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Replacing it with a good Optical Engine 5. Replace the Optical Engine and reassemble it until the projector can be powered on correctly. Turning on the projector 6. Turn the projector ON. Connect the projector to the PC 7. Connect the projector to the PC using an RS-232C cable. Refer to the users manual for communication configuration.
Writing the DR data 8. Start up the CAT. 9. Select the group from [SETUP] - [SELECT MODEL] menu, by referring to the number; *** and sax, that can be found in a file name; H***_xx_yyy_zzzzz_zzzzzz_zzzzzz.bin of supplied DR data. 10. Enter the 11-digit serial number of the Optical Engine noted in advance, and run RESTORE. Image/Operation check 11. Restart the projector (Power OFF - Power ON) once, and confirm there is no problem in the projected image and operation.
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Connect the projector to the PC 2. Connect the projector to the PC using an RS-232C cable. Refer to the users manual for communication configuration.
Backing up the DR data using CAT 3. Start up the CAT. 4. Select [SETUP] [SELECT MODEL], and choose the group matched with the model group list. 5. Run BACKUP. Even if the model number; excused that indicated on a label attached to the MA Board, is not matching to the model number indicated on the serial number label of the Optical Engine, you can still execute BACKUP operation by selecting the group in the Model Group List for [SELECT MODEL] menu.
BACKUP succeeded
BACKUP failed
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Replacing it with a good MA Board 1. Prepare a good MA Board belonging to the same model group, and replace the boards. Turning on the projector 2. Turn the projector ON.
Connect the projector to the PC 3. Connect the projector to the PC using an RS-232C cable. Refer to the users manual for communication configuration.
Image/Operation check
Writing the DR data 4. Start up the CAT. 5. Select the group from [SETUP] - [SELECT MODEL] menu, by referring to the number; *** and sax, that can be found in a file name; H***_xx_yyy_zzzzz_zzzzzz_zzzzzz.bin of the DR data that stored in C:\IRIS\DRDATA folder. 6. Enter the 11-digit serial number of the Optical Engine noted in advance, and run RESTORE. The DR data is not stored on a brand-new MA Board, and due to this, $$$$$$$$ appear on the menu screen when trying to restore the DR data, but a restore operation itself can be completed normally. Image/Operation check 7. Restart the projector (Power OFF - Power ON) once, and confirm there is no problem in the projected image and operation.
END
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Obtaining the DR data 1. Obtain the corresponding DR data referring to the Technical Information TI08-30e. Saving the data to the PC 2. Save the DR data file to the following folder in the PC. C:\IRIS\DRDATA\ RESTORE cannot operate correctly if the DR data is not saved in the specified folder. Do not change the name of the DR data file.
Saving the data to the PC Replacing it with a good MA Board 3. Prepare a good MA Board belonging to the same model group, and replace the boards. Turning on the projector 4. Turn the projector ON. Turning on the projector Connect the projector to the PC 5. Connect the projector to the PC using an RS-232C cable. Refer to the users manual for communication configuration. Connect the projector to the PC
END
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Writing the DR data 6. Start up the CAT. 7. Select the group from [SETUP] - [SELECT MODEL] menu, by referring to the number; *** and sax, that can be found in a file name; H***_xx_yyy_zzzzz_zzzzzz_zzzzzz.bin of supplied DR data. 8. Enter the 11-digit serial number of the Optical Engine noted in advance, and run RESTORE. The DR data is not stored on a brand-new MA Board, and due to this, $$$$$$$$ appear on the menu screen when trying to restore the DR data, but a restore operation itself can be completed normally. Image/Operation check 9. Restart the projector (Power OFF - Power ON) once, and confirm there is no problem in the projected image and operation.
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CONFIDENTIAL
Official Name given in SPI DUCT,EXHAUST INNER DUCT,INTAKE FAN,INTAKE CUSHION,INTAKE FAN;A PWB ASSEMBLY;IR_S2 SHEET,SHADE,KENSINGTON LAMP ASSY;AS HOLDER,CONNECTOR,LAMP LID ASSY,LAMP;BWB FAN,LAMP LENS,LED SHUTTER,LENS;BB CASE,LOWER;WW SHEET,LOWER SHIELD PLATE,LOWER DUCT,LV DUCT,LV;2 COVER,DUCT,LV BOARD MA ASSY;1W;AS SHEET,INSULATION,MA PLATE,MA;1 SHIELD PLATE,MA MODEL NAME PLATE;EB-W12 Optical Engine;AS CASE,PS DUCT,PS PS FILTER ASSY;AS SHEET,INSULATION,PS
Kensington Shade Sheet Lamp Lamp Connector Holder Lamp Cover Lamp Fan LED Lens Lens Shutter Lower Case Lower Sheet Lower Shield Plate LV Duct LV Duct 2 LV Duct Cover MA Board MA Insulation Sheet MA Plate MA Shield Plate Model Plate Optical Engine PS Case PS Duct PS Filter PS Insulation Sheet
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EB-S01/W01/X14G/S11/X11/S02/X02/W02/S12/X12/W12/X14 EH-TW480 Names used in this Chapter PS-MA Cable PS Radiation Sheet PS Shield Plate RC Cable RC Filter Rear Foot Ring Plate (Boss) Ring Plate (Boss 2) RS Board SCI Cable Shutter Ball Shutter Cushion A Shutter Cushion B Shutter Frame Shutter Sheet Shutter Spring Shutter Switch Speaker SW Board SW Button SW Cable SW Selection Button TH Cable TH Board (1) TH Board (2) Upper Case Upper Case Cover Upper Cushion A
CONFIDENTIAL
Official Name given in SPI CUSHION,UPPER;B CUSHION,UPPER;C ZOOM RING
Official Name given in SPI CABLE,PS_MA SHEET,RAD,PS SHIELD PLATE,PS CABLE,RC FILTER,RC;A FOOT,REAR PLATE,RING,BOSS PLATE,RING,BOSS2 PWB ASSEMBLY;RS_R1 CABLE,SCI BALL,SHUTTER CUSHION,FRAME,SHUTTER;A CUSHION,FRAME,SHUTTER;B FRAME,SHUTTER;BB SHEET,SHUTTER SPRING,SHUTTER SWITCH,SHUTTER speker PWB ASSEMBLY;SW_S2 BUTTON,SW;WJ CABLE,SW; Au BUTTON,SELECTION,SW;SW CABLE,TH PWB ASSEMBLY;TH1_S2 PWB ASSEMBLY;TH1_S2 CASE,UPPER;BW1J COVER,CASE UPPER CUSHION,UPPER;A
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CHAPTER
4
MAINTENANCE
CONFIDENTIAL
EB-S01/W01/X14G/S11/X11/S02/X02/W02/S12/X12/W12/X14 EH-TW480
Maintenance
CONFIDENTIAL
4.1 Precautions
4.1.1 General Cautions in operation
General cautions for disassembling and assembling this product are provided below. Cautions for each procedure are provided in its corresponding section. Make sure to refer to them before starting. If the image quality is not improved even if the troubled optical parts are replaced, replace the Optical Engine with a new one. When reassembling, make sure to install the removed optical parts in the original locations. Do not remove the four screws around the Projection Lens shown in the figure below. After these screws are installed, the engine is optically adjusted. Removing them may misalign the adjustment.
Do not touch the lamp or the parts around it. They are extremely hot even after completed the cooling down operation, and may cause a burn injury. Therefore, leave the unit until it becomes cool enough before performing maintenance work.
Projection Lens
When operating the inside of the Optical Engine, make sure to follow the instructions given in this chapter. When disassembling the Optical Engine, make sure to choose a location with less influence from dirt and dust. If there is dirt or dust intruding inside the Optical Engine, you can clean it by air-blowing or the like. However; make sure to avoid such cleaning in the same location for disassembling/repairing the Optical Engine. Do not remove any parts except the exchangeable parts shown in this chapter. The optical parts secured by adhesive-bonding cannot be replaced; therefore, if replacing such parts is necessary, replace the Optical Engine. When disassembling the Optical Engine, take care not to damage the parts attached on the LIGHT GUIDE,UPPER. If you should touch and contaminate an optical parts, clean the part using ethanol.
Screws
Screws
Figure 4-1.
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Maintenance
CONFIDENTIAL
4.1.2 Tools
The following table indicates the tools recommended for use in disassembly, reassembly and adjustment. Table 4-1. List of Tools
Tool Name Phillips screwdriver No. 0 (10 cm) Ethanol Nonwoven fabric wiper Cotton bud Precision flat-head screwdriver Qt. 1 1 1 1 1 Availability 4 4 4 4 4 Application Disassembling the outer case and inner components Cleaning the optical parts/ components Cleaning the optical parts/ components Cleaning the optical parts/ components Removing springs
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BDM (p126)
GDM (p126)
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Maintenance
1.
CONFIDENTIAL
Remove the five screws and remove the LIGHT GUIDE,UPPER.
Take care not to damage the optical parts (N POLARIZER ADJUST ASSY;G;AS) when disassembling/reassembling. After removal, so as not to deform the part, make sure to take a protection measure when keeping it such as to place it upside down as shown below.
Back side LIGHT GUIDE,UPPER (Backside)
LIGHT GUIDE,UPPER
Figure 4-3.
C.B.P-TITE SCREW,2.5X10,F/ZN-3C
Figure 4-4.
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When reassembling the LIGHT GUIDE,UPPER, make sure to re-install the N POLARIZER ADJUST ASSY;G;AS into the correct location taking care not to damage it or mis-align the adjusted parts. 2. 3. Remove the N POLARIZER UNIT;B. Remove the N POLARIZER UNIT;R.
Insert the N POLARIZER UNIT;B and N POLARIZER UNIT;R without any gap between the bottom of them and the Lower Light Guide Assy.
N POLARIZER UNIT;B/R
Figure 4-6. Install the N POLARIZER UNIT;B taking care in the following instructions. Black marking on the top right as seen from the incidence side. Hold the edges of the N POLARIZER UNIT;B, and make sure not to touch the polarizer surface.
Black Marking N POLARIZER UNIT;B The side with the polarizer attached
Incidence side
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Maintenance
CONFIDENTIAL
The specifications of the N POLARIZER UNIT;R differ according to the models. Confirm your model referring below to install it. EB-S01/W01/S11/X11/S02/X02/W02's case: A red marking on the top left as seen from the polarizer attached.
N POLARIZER UNIT;R
Red Marking
Figure 4-8.
EB-X14G/S12/X12/W12/X14 and EH-TW480s case:
Two red markings on the top left as seen from the polarizer attached.
N POLARIZER UNIT;R Red Markings The side with the polarizer attached
Figure 4-9.
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Maintenance
CONFIDENTIAL
Some of the condenser lenses used for this projector are different according to the models. Check the correct lenses for your model referring to the table below. Condenser Lenses according to the Models (p123) 2. 3. 4. 5. Remove the CONDENSER LENS;D. Remove the CONDENSER LENS;FB. Remove the CONDENSER LENS;FG2. Remove the CONDENSER LENS;R.
CONDENSER LENS;R
Figure 4-10.
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Maintenance
CONFIDENTIAL
Reference: The name of CONDENSER LENS differs between the models. Confirm the appropriate lenses for your model on the following table.
D B
EB-S02 EB-X02 EB-W02 EB-S12 EB-X12 EB-W12 CONDENSER LENS;D CONDENSER LENS;FB
CONDENSER LENS;FG3
A C
EB-X14 EH-TW480
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When installing the CONDENSER LENS;D/FB/FG2/R, attach the condenser lenses with their convex side facing the incidence side as shown below.
Insert the CONDENSER LENS;D/FB/FG2/R without any gap between the bottom of them and the LIGHT GUIDE,LOWER.
Condenser lens
No gap in between
A CONDENSER LENS;D B CONDENSER LENS;FB C CONDENSER LENS;FG2 D CONDENSER LENS;R
LIGHT GUIDE,LOWER
Light path
Figure 4-12. Install the CONDENSER LENS;FB with its black marking on the top left as seen from the incidence side.
Black Marking CONDENSER LENS;FB
D B
A C
Figure 4-11.
LIGHT GUIDE,LOWER
Figure 4-13.
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Maintenance
CONFIDENTIAL
Install the CONDENSER LENS;FG2 with its red marking on the top left as seen from the incidence side. (EB-S01/W01/S11/X11/S02/X02/W02's case)
Red Marking
CONDENSER LENS;FG2
LIGHT GUIDE,LOWER
Figure 4-14. Install the CONDENSER LENS;FG3 with the three black markings on the top left as seen from the incidence side. (EB-X14G/S12/X12/W12/X14 and EH-TW480's case)
Black Markings
CONDENSER LENS;FG3
LIGHT GUIDE,LOWER
Figure 4-15.
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Maintenance
CONFIDENTIAL
4.2.3 BDM/GDM
1. 2. 3. 4. 5. Remove the LIGHT GUIDE,UPPER. (p.119) Remove the BDM. Remove the Spring,Mirror Fixing,FIF ( Remove the GDM. Remove the two Spring,Mirror Fixing,FIF ( ).
BDM
).
GDM
Spring,Mirror Fixing,FIF
Spring,Mirror Fixing,FIF
Figure 4-16.
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Maintenance
CONFIDENTIAL
When reassembling the BDM/GDM, take care in the following instructions. 1. Install the BDM/GDM into the engine with their markings coming on the top right as seen from the incidence side.
2.
Insert the BDM/GDM without any gap between the bottom of them and the LIGHT GUIDE,LOWER. BDM/GDM
BDM
Figure 4-18. 3. Insert the springs without any gap between the bottom and the LIGHT GUIDE,LOWER to secure the BDM/GDM Spring,Mirror Fixing,FIF BDM/GDM
LIGHT GUIDE,LOWER
LIGHT GUIDE,LOWER
Figure 4-17.
Figure 4-19.
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Maintenance
CONFIDENTIAL
4.2.4 MIRROR;R
1. 2. 3. Remove the LIGHT GUIDE,UPPER. (p.119) Remove the two MIRROR;R. Remove the two Spring,Mirror Fixing,FIF.
MIRROR;R
Spring,Mirror Fixing,FIF
Figure 4-20.
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Maintenance
CONFIDENTIAL
Install the MIRROR;R according to the following instructions. 1. Install the MIRROR;R to the engine with the reflection surface to the incidence side (inwards).
2.
Insert the MIRROR;R without any gap between the bottom of them and the LIGHT GUIDE,LOWER.
MIRROR;R LIGHT GUIDE,LOWER
No gap in between
MIRROR;R
Figure 4-22. 3. Insert the springs without any gap between the bottom and the LIGHT GUIDE,LOWER to secure the MIRROR;R.
Spring,Mirror Fixing,FIF Incidence side Reflection surface Incidence side LIGHT GUIDE,LOWER MIRROR;R
MIRROR;R
LIGHT GUIDE,LOWER
Figure 4-21.
Figure 4-23.
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Maintenance
CONFIDENTIAL
Spring,Mirror Fixing,FIF
LIGHT GUIDE,LOWER
C.B.P-TITE SCREW,2.5X10,F/ZN-3C
Figure 4-24.
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Maintenance
CONFIDENTIAL
Install the PBS MASK ASSY.2 according to the following instructions. 1. Install the PBS MASK ASSY.2 with the metal plate side facing the incidence side. 2. Please note marking.
3.
Insert the PBS MASK ASSY.2 without any gap between the bottom of it and the LIGHT GUIDE,LOWER.
PBS MASK ASSY.2 LIGHT GUIDE,LOWER
Figure 4-26. Marking 4. Insert the spring without any gap between the bottom and the LIGHT GUIDE,LOWER to secure the PBS MASK ASSY.2.
Spring,Mirror Fixing,FIF PBS MASK ASSY.2
LIGHT GUIDE,LOWER
Incidence side
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CONFIDENTIAL
SPRING,ML FASTEN
LIGHT GUIDE,LOWER
Figure 4-28.
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Maintenance
CONFIDENTIAL
When installing the MULTI LENS;A, take care in the following. Install the MULTI LENS;A with the convex side facing the outgoing side.
When installing the MULTI LENS;A, set it with the inscription on the top as seen from the outgoing side, and without any gap to the LIGHT GUIDE,LOWER.
EB-S01/X14G/S11/X11/S02/X02/S12/X12/X14s case
MULTI LENS;A
Outgoing side
Figure 4-30.
EB-W01/W02/W12 and EH-TW480s case Inscription: H310 MULTI LENS;A
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CONFIDENTIAL
When installing the SPRING,ML FASTEN, take care in the following. 1. Slide the MULTI LENS;A in the direction of arrow (1), and attach the SPRING,ML FASTEN ( ). 2. While pressing the MULTI LENS;A in the direction of arrow (2), attach the SPRING,ML FASTEN ( ).
SPRING,ML FASTEN (1) SPRING,ML FASTEN (2)
When installing the SPRING,ML FASTEN, make sure to set the springs with the top of them touching the top surface of the LIGHT GUIDE,LOWER. After installing the SPRING,ML FASTEN, confirm there is no gap between the bottom of MULTI LENS;A and the LIGHT GUIDE,LOWER. (See Figure 4-30, Figure 4-31.)
MULTI LENS;A SPRING,ML FASTEN
MULTI LENS;A
LIGHT GUIDE,LOWER
Figure 4-33.
LIGHT GUIDE,LOWER
Figure 4-32.
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5
APPENDIX
CONFIDENTIAL
EB-S01/W01/X14G/S11/X11/S02/X02/W02/S12/X12/W12/X14 EH-TW480
Appendix
CONFIDENTIAL
XXXXXXXXXX
The contents of this chapter are only for use of Epson Authorized Services. Do not disclose them to the end-users. This menu provides information and settings that are not displayed on the standard menu.You can check detailed information on the projector with it.
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14) (15) (16) (17)
Input Signal : XXXXXXXXXXXXXXXX : H ---.---KHz/ V ---.---Hz Frequency : H ---/ V ---Sync Polarity : ---Sync Mode Detected Comp Mode : XXXX : 0H Total Operation Time : 0H Lamp Op. Time (C) (H/M/L) : 0H/ ----H/ 0H Lamp Replacement : 0Times : 0Times/ 0Times Lamp ON/Lamp OFF Destination : XXXX : XXXXXX Engine Type P XXXXXXXXXXXXXXXX R XXXXXXXXXXXXXXXX O XXXXXXXXXXXXXXXX J XXXXXXXXXXXXXXXX
Item
Video source Current input signal Current horizontal/vertical frequency Horizontal/Vertical synchronization polarity Synchronization mode Current detected computer mode Total operation time Total lamp operation time (converted into low brightness operation) High/Middle/Low brightness lamp operation time
No.
Item
10 Lamp replacement times 11 Lamp ON/OFF times 12 Destination 13 Type of Optical Engine 14 PW firmware version 15 Sub-processor version 16 IM firmware version 17 Subsystem firmware version
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Appendix
2nd page The error log of the projector is displayed.
CONFIDENTIAL
Video's case
XXXXXXXXXXXXXX Video Signal ideo Total Operation Time otal Lamp Op. Time (C) ime (H/M/L) Lamp Replacement Lamp ON/Lamp OFF Destination Engine Type
P R O J
(1)
: : : : : : : :
----------0H 0H/ 0H 0H/ -----H/ 0H 0Times 0Times 0Times/ 0Times 0Times/ 0Times XXXXXXXX XXXXXX
(2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13)
Error Log
CD TOT (h:m:s) LOT (h:m:s) : TH 00009 4657 00005 3627 : FN 00008 3534 00005 3404 : LF 00008 4246 00005 0516 : LF 00007 3451 00004 4221 : LF 00007 3451 00004 4221 : TH01 FN01 SE00 LE00 LF03 : ID00 LC00 EC00 CF00 AI00 : WL00 WS00 PB00 IV00 SH00 :
POT (h:m:s) ST 00000 0223 01 00000 0001 02 00000 1441 01 00000 0000 02 00000 0000 02 RA00 RO00 II00 RS00 RP00 DU00 FE00 FP00 VE00
(1)
(2)
3F5324FF AF3C27B34B0EF3 0F
Description
Error log items. (See Table 5-1 "Error log items (p138)".) Last 5 error logs are displayed. #2 (top) is the latest. Error count Control Data 1 Control Data 2
Item
Current input Video signal Total operation time Total lamp operation time (converted into low brightness operation)
High/Middle/Low brightness lamp operation time
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Appendix
CONFIDENTIAL
Contents Internal overheat Fan error Thermistor error Lamp burnt out Lighting failure Internal error (RAM) Internal error (ROM) Internal error (I2C) Internal error (DR) Lamp cover open Electric capacitor error Cinema filter error Auto Iris error Sub system ROM error Sub system PW error DVD unit error Air filter wind lowered Wind sensor error Power error (Ballast) Internal error (SO) Shutter error Cooling system error (peltier device) Cooling system error (pump) Exhaust shutter error Thermal data of each thermistor Voltage of each fan
Representation
The last 5 error logs are displayed (the latest on top). None is displayed if theres no
error.
In the case of the display in the previous page, the latest error is Internal Overheat.
When error occurred, Total Operation Time was 9 hours 46 minutes 57 seconds, Lamp Operation Time was 5 hours 36 minutes 27 seconds, the time after the lamp turned ON was 0 hours 2 minutes 23 seconds, the projectors status was Lamp ON.
The 2nd latest error is Fan Error. When error occurred, Total Operation Time was 8
hours 35 minutes 34 seconds, Lamp Operation Time was 5 hours 34 minutes 4 seconds, the time after the lamp turned ON was 0 hours 0 minutes 1 second, the projectors status was Warming up.
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Appendix
CONFIDENTIAL
3rd page or later The error log of the ballast is displayed. (1) (2) (3) (4) (5)
Press [ ] and [Source Search] on the projector for 10 sec. during displaying the menu.
Press [ ] and [Source Search] on the projector for 10 sec. during displaying the menu.
Total Operation Time Lamp Operation Time (C/H/M/L) Lamp ON Lamp OFF Lamp Replacement Error Log No. 1 2 3 Item Status of ballast error Page number of ballast error log 5 Log on ballast error Acquired data of TEMP? command No. 4 Type of error Item Error Count Control PB Error Log
N/A Reset to 0 Reset to 1 Reset to 0 Add 1 to the current value N/A N/A N/A N/A
The last 7 error logs are displayed (the latest on top). None is displayed if theres no error.
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