Protective

Coatings
and Linings
in the Oil &
Gas Industry
(Enhancing Asset Longevity
and Corrosion Resistance)

By: Muhammad Usman Asghar

 Introduction to Coatings and Linings
• Protective coatings and linings are vital in
mitigating corrosion in Oil & Gas operations.
• Act as a barrier between metal surfaces and
aggressive environments.
• Widely used across pipelines, tanks, offshore
platforms, and processing equipment.
• Enhance operational safety, reduce downtime,
and extend asset life.
• Integral to Asset Integrity Management (AIM)
strategies.

By: Muhammad Usman Asghar

 Types of Coatings
• Epoxy Coatings: Excellent chemical resistance and
adhesion for tanks and pipelines.
• Polyurethane Coatings: High flexibility and UV
resistance for external surfaces.
• Zinc-Rich Primers: Sacrificial cathodic protection
for steel structures.
• Thermal Spray Coatings: Ideal for high-
temperature applications.
• Fusion-Bonded Epoxy (FBE): Common for pipeline
protection.

By: Muhammad Usman Asghar

 Types of Linings
• Glass-Reinforced Linings (GRLs): For tanks
handling aggressive chemicals and high
temperatures.
• Polyethylene Linings: Reduces friction and
internal pipeline corrosion.
• Rubber Linings: For abrasion and chemical
resistance in slurry handling systems.
• Cementitious Linings: Cost-effective internal
linings for water or basic chemical storage.
• Vinyl Ester Linings: Excellent for extreme chemical
environments.
By: Muhammad Usman Asghar
 Differences Between Coatings and
Linings
• Coatings:
- Thin, durable layers applied to external and internal
surfaces.
- Used for corrosion resistance, UV protection, and aesthetics.

• Linings:
- Thicker layers for specific chemical or thermal resistance.
- Common inside tanks, pipelines, and vessels.

• Key Difference: Coatings protect against general

environments; linings protect from concentrated chemicals.

By: Muhammad Usman Asghar

 Applications of Coatings
• External protection for pipelines exposed to
soil, water, and atmospheric conditions.
• Offshore platforms to withstand saltwater and
high humidity.
• Processing equipment in refineries and
petrochemical plants.
• Storage tanks for aesthetic and environmental
protection.

By: Muhammad Usman Asghar

 Applications of Linings
• Internal protection for tanks storing crude oil,
water, and refined products.
• Pipelines carrying corrosive media or abrasive
materials.
• Process vessels exposed to extreme chemical
or thermal conditions.
• Water injection and cooling systems.

By: Muhammad Usman Asghar

Advantages of Coatings and Linings
• Prevent material degradation and maintain
structural integrity.
• Reduce maintenance costs by extending asset
life.
• Enhance safety by preventing leaks, failures, and
accidents.
• Ensure compliance with industry regulations and
standards.
• Support sustainability through reduced
environmental impact.

By: Muhammad Usman Asghar

 Standards and Guidelines
• NACE:
- SP0108: Coating inspection guidelines.
- SP0394: Linings for process equipment.
• ISO:
- ISO 12944: Paint systems for steel structures.
- ISO 21809: Pipeline coating systems.
• API:
- API RP 652: Storage tank linings.
- API RP 583: Corrosion under insulation.

By: Muhammad Usman Asghar

Common Challenges and Solutions
• Challenge: Coating or lining failure due to improper
application or environmental factors.
- Solution: Follow strict surface preparation and
application standards.
• Challenge: Selecting the wrong material for the
environment.
- Solution: Conduct thorough environmental and
operational assessments.
• Challenge: Inspection difficulties for internal linings.
- Solution: Use advanced inspection techniques like
ultrasonic or holiday testing.

By: Muhammad Usman Asghar

 Conclusion and Key Takeaways
• Protective coatings and linings are essential
for corrosion control and asset longevity.
• Selection depends on environmental
conditions, chemical exposure, and
operational needs.
• Following industry standards ensures proper
application and performance.
• They are vital components of any effective
Asset Integrity Management strategy.

By: Muhammad Usman Asghar

Further Reads/ Presentations;
RBI Vs Traditional Inspection https://www.linkedin.com/posts/muhammad-usman-asghar-ba867a32_rbi-vs-traditional-
inspection-activity-7262022565135581185-gkne?utm_source=share&utm_medium=member_desktop
Role of Data in RBI https://www.linkedin.com/posts/muhammad-usman-asghar-ba867a32_role-of-data-in-rbi-challenges-
recommendations-activity-7264551739171733504-e5Ei?utm_source=share&utm_medium=member_desktop
Overview of Thickness Monitoring Locations (TMLs) https://www.linkedin.com/posts/muhammad-usman-asghar-
ba867a32_overview-of-thickness-monitoring-locations-activity-7260206891643899904-
IBWi?utm_source=share&utm_medium=member_desktop
Optimizing Thickness Monitoring Locations (TMLs) https://www.linkedin.com/posts/muhammad-usman-asghar-
ba867a32_optimizing-thickness-monitoring-locations-activity-7261343062423965696-
qM9e?utm_source=share&utm_medium=member_desktop
Material selection in Oil & Gas Industry (Sour & Non-Sour) https://www.linkedin.com/posts/muhammad-usman-asghar-
ba867a32_material-selection-in-oil-and-gas-industry-activity-7246870191932923904-
YhdO?utm_source=share&utm_medium=member_desktop
Are Corrosion Inhibition & Chemical Injection the same? https://www.linkedin.com/posts/muhammad-usman-asghar-
ba867a32_corrosion-inhibition-and-chemical-injection-activity-7259562638169231360-
HzbW?utm_source=share&utm_medium=member_desktop
Microbiologically Influenced Corrosion (MIC) https://www.linkedin.com/posts/muhammad-usman-asghar-
ba867a32_microbiologically-influenced-corrosion-activity-7258772417366409216-
5xaL?utm_source=share&utm_medium=member_desktop
Stainless Steel uses in Oil & Gas Industry https://www.linkedin.com/posts/muhammad-usman-asghar-ba867a32_stainless-
steel-materialsuses-in-oil-and-activity-7251218037507321857-jMOI?utm_source=share&utm_medium=member_desktop
Corrosion Allowance: Theory & Calculations (Part-1) https://www.linkedin.com/posts/muhammad-usman-asghar-
ba867a32_corrosion-allowance-theory-calculations-activity-7244604477159206914-
zr_6?utm_source=share&utm_medium=member_desktop
Corrosion Allowance: Theory & Calculations (Part-2) https://www.linkedin.com/posts/muhammad-usman-asghar-
ba867a32_factors-affecting-corrosion-allowance-activity-7248956754024140800-
o3L_?utm_source=share&utm_medium=member_desktop By: Muhammad Usman Asghar
Further Reads/ Presentations;
Corrosion Under Insulation (CUI): https://www.linkedin.com/posts/muhammad-usman-asghar-ba867a32_corrosion-under-
insulation-cui-activity-7263460821781925888-l6sH?utm_source=share&utm_medium=member_desktop
Corrosion Rate, Remaining Life, Inspection Intervals: https://www.linkedin.com/posts/muhammad-usman-asghar-
ba867a32_corrosion-rate-calcs-remaining-life-inspection-activity-7241400991596597248-
lpLx?utm_source=share&utm_medium=member_desktop
Corrosion Monitoring: https://www.linkedin.com/posts/muhammad-usman-asghar-ba867a32_corrosion-monitoring-activity-
7238834613719040000-xseU?utm_source=share&utm_medium=member_desktop
Bacteria in the Oil & Gas Industry-Sessile & Planktonic Bacteria https://www.linkedin.com/posts/muhammad-usman-asghar-
ba867a32_bacteria-in-the-oil-gas-industry-sessile-activity-7262758687247581184-
cIOH?utm_source=share&utm_medium=member_desktop
“Stress Relieving (SR)” is confused with “Heat Treatment”: https://www.linkedin.com/posts/muhammad-usman-asghar-
ba867a32_heat-treatment-methods-types-activity-7234455048959737857-
LWep?utm_source=share&utm_medium=member_desktop
What is Sour Service: https://www.linkedin.com/posts/muhammad-usman-asghar-ba867a32_nace-ampp-sourservice-activity-
7232376576741437440-KwxI?utm_source=share&utm_medium=member_desktop
Pipelines- Internal & External Coating: https://www.linkedin.com/posts/muhammad-usman-asghar-ba867a32_pipelines-
internal-external-coating-activity-7232276879649501186-Ctjv?utm_source=share&utm_medium=member_desktop
Corrosion Vs Rust: https://www.linkedin.com/posts/muhammad-usman-asghar-ba867a32_corrosion-vs-rust-activity-
7235898861540507648-ggl2?utm_source=share&utm_medium=member_desktop
Common_Damage_Mechanisms_in_Refineries https://www.linkedin.com/posts/muhammad-usman-asghar-ba867a32_most-
common-damage-mechanisms-found-in-refineries-activity-7262377420048003073-
K0DF?utm_source=share&utm_medium=member_desktop
Modular Construction/ Fabrication Oil and Gas https://www.linkedin.com/posts/muhammad-usman-asghar-
ba867a32_modularization-modular-construction-oil-activity-7252303261230088192-
04T_?utm_source=share&utm_medium=member_desktop
By: Muhammad Usman Asghar
Thank You!

By: Muhammad Usman Asghar