ELsayed Ahmed CV.

ELSAYED AHMED ABD EL-RAHMAN ALY
Email: es-elsayed.ahmed1419@alexu.edu.eg Phone: +201207591375 / +201555573375
Professional Summary
Highly skilled and motivated Mechanical Design Engineer with over 5 years of experience in mechanical
design, sheet metal fabrication, FEA, and manufacturing process optimization. Certified SolidWorks
Champion 2024 with advanced expertise in sheet metal design (CSWPA-SM), weldments, and reverse
engineering. Experienced in designing and fabricating MV/LV switchgear enclosures and components to
enhance performance and manufacturability. Proven ability to optimize production processes, reduce costs,
and deliver innovative solutions. Seeking to contribute technical expertise and project management skills to
a leading company.
Education
B.Sc. in Production Engineering Alexandria University, Egypt (2020)
- Graduation Project: Aluminum foam production using centrifugal casting technique - Grade: Excellent
Certifications
• ASME B 31.1 Power Piping Design and Fabrication (in progress, AUC)
• ASME PV Design and Fabrication (in progress, AUC)
• SolidWorks Champion 2024
• Certified SOLIDWORKS Professional Advanced Sheet Metal (CSWPA-SM)
• Certified SOLIDWORKS Professional Advanced Weldments (CSWPA-WD)
• Certified SOLIDWORKS Professional Advanced Drawing Tools (CSWPA-DT)
• Certified SOLIDWORKS Additive Manufacturing Associate
• Certified SOLIDWORKS Professional (CSWP)
• Certified SOLIDWORKS Associate (CSWA)
• Sandvik Metal Cutting Diploma
• Bearing Basics (SKF Certification)
Professional Experience
R&D Engineer ELSEWEDY ELECTRIC | Dec 2023 – Present
• Enhanced production efficiency by 25% through optimized workflows and improved manufacturing
techniques.
• Designed and simulated mechanical parts for pivot irrigation systems, reducing potential failure rates
by 30%.
• Localized manufacturing of spare parts, saving $50,000 annually by reducing import reliance.
• Designed a semi-automatic welding machine, cutting welding time by 75% and increasing precision.
• Implemented waste reduction initiatives, saving 15 tons of steel wire monthly.
Production Engineer Mantrac Egypt (CSD) | Jul 2023 – Dec 2023
• Supervised fabrication of specialized solutions for medium-voltage equipment.
• Managed production of customized enclosures to house switchgear components.
• Collaborated with clients to understand requirements, implement modifications, and ensure timely
project delivery.
Technical Office Engineer Gharably Integrated Engineering Company) | Dec 2021 – Jul 2023
• Controlled material usage to minimize waste and optimize Material Take-Off (MTO) processes.
• Performed reverse engineering for mechanical spare parts, creating precise 3D SolidWorks models.
• Played a key role in ASME Joint Reviews, ensuring compliance with ASME code standards.
Technical Office Engineer Borg El Arab for Steel Fabrication (BSF) | Jan 2021 – Dec 2021
• Designed and developed complex steel structures and tools, optimizing cost and manufacturability.
• Created 3D models for Hardox Wear Parts using SolidWorks, ensuring material durability.
R&D Engineer Koosha for Engineering Equipment | Sep 2020 – Jan 2021
• Designed and optimized steel-forming machines to simplify manufacturing processes and reduce
production costs.
Site Engineer CICG Company at EZZ Steel | Jun 2018 – Jan 2019
• Supervised manufacturing of steel structures and managed technician operations for project efficiency.
• Created technical drawings and successfully designed alight steel structure Projects.
SolidWorks Instructor (Freelance) Self-Employed | 2021 – Present

• Conducted over 800 hours of SolidWorks training for individuals and groups, covering beginner to
advanced topics.
• Specialized in teaching advanced design modules, including Sheet Metal, Weldments, and
Simulation.
• Designed customized training materials to cater to diverse skill levels and industries.
• Received excellent feedback for clarity, practical application, and interactive teaching methods.
Key Skills
• Design & Engineering: SolidWorks (Advanced), AutoCAD, Tekla Structures, Sheet Metal Design,
Reverse Engineering, 3D Modeling, Metal Forming Processes, Material Selection.
• Production & Manufacturing: Production Planning, Process Optimization, Quality Control, Cost
Reduction.
• Project Management: Prototype Development, Risk Assessment, Client Communication.
• Software Proficiency: SolidWorks, Smart 2D Cut, Autodesk Tools.
• Languages: Arabic (Native), English (Fluent).
Trainings
• Production Engineering Internship, Evyap Egypt Company
• Quality Control Training, Pirelli Tires Egypt
• Production Training, EZDK Company & Alexandria Petroleum Company
• Steel Fabrication Training, AICS Company
• Reverse Engineering & Design Internship, EL-Nasser Casting Company
Engineering Software Expertise

• SolidWorks: Advanced (Certified Champion 2024, CSWPA-SM, CSWP)
• AutoCAD: Advanced
• Tekla Structures: Intermediate
• Smart 2D Cut: Intermediate
• Autodesk Tools: Intermediate
Volunteering Experience
• Public Relations Member, PEDPIONEERS Team
• Public Relations Member, Mind Cloud Team

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ELSAYED AHMED ABD EL-RAHMAN ALY

Email: es-elsayed.ahmed1419@alexu.edu.eg Phone: +201207591375 / +201555573375

SolidWorks Instructor (Freelance) Self-Employed | 2021 – Present

Engineering Software Expertise

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