Black Eagle Hose BE 4466-UK

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Black Eagle Product Manual

Catalogue 4466-UK
Black Eagle Product Manual Facilities
Httenfeld / Germany
Wissembourg / France
Almelo / Netherlands
Ravenna / Ohio
Stafford / Texas
The hose assemblies listed in this catalogue are all special constructions with the hose having up to eight spiral layers of steel wire. Due to this construction, pressures are achieved which far exceed German and international standards. These hose types are manufactured and tested according to the polyflex standards which have proved to be effective over many years. polyflex hose assemblies are used at considerable working pressures. The critical area of a hose assembly is the connection between flexible hose and rigid fitting (crimping area). Only the use of original polyflex components (hose, fittings and tooling) and full compliance with the polyflex assembly instructions can guarantee safety and conformity with standards. It is essential that training be given to customers in the hose assembly process in order to make high quality polyflex maximum pressure hose assemblies. For the production and testing of the hose assemblies relevant to the applications, the guidelines and technical regulations as well as the protection and hazard prevention rulings must be adhered to. You as the manufacturer of polyflex hose assemblies are obliged to mark these hose assemblies according to the regulations and to verify their safety by a final pressure test. Non-compliance with these rules can lead to the premature failure of the hose assembly and the loss of warranty.
Catalogue 4466-UK
For Your Safety
Black Eagle Product Manual Table of contents
Contents
1 2 3 4 5 6 7 8 9 10 11
Introduction ......................................................................................... 3 Product description ............................................................................. 4 Field application .................................................................................. 4 Benefits................................................................................................ 4 Construction method ........................................................................... 5 Overview of Hoses .............................................................................. 7 Qualification tests ................................................................................ 9 Chemical resistance table ................................................................. 17 Handling, maintenance, inspection and safety PDFE ES-28.......... 21 Detailed product data sheets ............................................................ 29 Pressure drop and allowed flow rates ............................................... 39
Catalogue 4466-UK
Black Eagle Product Manual
Catalogue 4466-UK
Black Eagle Product Manual Introduction
1 Introduction
Hoses for oilfield applications
This product manual provides details about design, qualification tests, application and recommended practices for the use of BLACK EAGLE family in oilfield applications.
About Parker Hannifin

The Polyflex division of Parker Hannifin has been supplying a wide range of thermoplastic hose products to the oil and gas market for over 30 years. With production plant in Europe supported by Parkers global sales and distribution network, customers can benefit from local service and the supply of quality parts wherever they are situated. With annual sales exceeding $10 billion in fiscal year 2009, Parker Hannifin is the worlds leading diversified manufacturer of motion and control technologies and systems, providing precision-engineered solutions for a wide variety of mobile, industrial and aerospace markets. The company employs approximately 52,000 people in 48 countries around the world.
Catalogue 4466-UK
Black Eagle Product Manual Product description
2 Product description
BLACK EAGLE family is a series of multi-spiral
Drilling rig equipment High pressure circulating mud system, flow line, cementing skid on board platforms, high pressure pumping lines etc. Offshore Subsea services This is the most challenging application in this subsector of the oil and gas industry. Seawater resistance and fast impulse response time. Typical continuous length up to 3,000 meters with max working pressure up to 15,000 psi.
wire reinforced hoses specifically designed for oilfield applications. Working pressure from 5,000 psi (345 bar) up to 15,000 psi (1035 bar) COLORGARD, dual colour safety feature with extra thick cover for superior abrasion resistance Long continuous lengths, no splicing up to 9800 ft (3000 m) Polyamide (PA11) core tube and Fluorpolymer technology for cleanliness Temperature up to 158 F (70 C), short term 125 C Smaller OD than flexible pipe allows more hose per reel Excellent chemical resistance providing long service life
4 Benefits
Improve operations and reduction of labor due to easier handling and quicker deployment. External thermoplastic sheath is up to 15 times more resistant to environmental impacts and working conditions than rubber materials, reducing maintenance cost and frequent hose replacements. 70% Lighter than flexible pipe and 45% than rigid pipe. Eliminates the joining and potential for leakage therefore avoiding spills and environmental damage Safer field operations and less risk to personnel in pressure management
3 Field application
Well services: For many years this range of hoses have enabled our customers to optimize well production by performing operations such as: acidizing, well abandonment, well stimulation and maintenance of subsea facilities. Well intervention: A light weight intervention (LWI) application for offshore projects, the hose is used as a fluid connector from dynamically positioned intervention vessels to subsea intervention devices or subsea trees. Polyflex hoses improve operational efficiency with a portfolio of pumping and kill lines that can be deployed in single lengths up to 3000 meters for offshore operations, faster and safer with less connections and less risk to personnel.
Catalogue 4466-UK
Black Eagle Product Manual Construction method
5 Construction method
Polyflex hoses are designed to meet the criteria of the following oilfield considerations: Compositions of fluids Temperatures and pressures Short-term pressure fluctuations Static and dynamic loads Thermoplastic core tube: The first requirement of a hose is to contain and transmit a fluid or gas. The core tube of a thermoplastic hose has this function. The selection of core tube is dependent on fluid compatibility, service temperature, and diffusion rate under operating conditions. The materials selected include:
Polyamides (PA11) It is used in high-performance applications for oil and gas flexible pipes and control fluid umbilicals. Wide range of working temperatures (-40C / +70C), high dimensional stability and low density. Designed for use in chemical injection systems, in response to Oil and gas market moving into HT/HP environments. Low permeability and excellent chemical resistance combined with higher working temperatures. Proven to handle methanol at 100 C and 15,000 psi working pressure. Core tube with reduced rate of permeation by a factor of at least 50.
External thermoplastic sheath: The function of this cover is to protect all wire reinforcement layers from aggressive actions of the working conditions and environmental impacts. Comparative abrasion tests according international standards measure the material weight loss in determined number of reciprocating cycles against a sharp surface. This procedure gives comparative measurements among various material used in hose construction. Comparative abrasion tests according international standards measure the material weight loss in determined number of reciprocating cycles against a sharp surface. This procedure gives comparative measurements among various material used in hose construction.
Polyamides This material offers good properties compared to rubber, it can be further improved by the use of special additives to give even better performance, 24 mg of material loss The best abrasion resistance material widely used in thermoplastic hoses where this feature is critical, 3 mg of material loss. Excellent abrasion resistance 5 mg of material loss
Fluropolymer technology
Polyurethane (TPU)
Polyvinylidenefluoride ( PVDF)
Thermoplastic core tubes are manufactured by continuous extrusion without mandrel. Dimensional control by vacuum calibration results in an extremely smooth and clean inner surface. This provides minimum flow resistance and pressure drop in service. Reinforcement with wire spiral technology: The reinforcement allow flexibility in service without compromising fluid transportation under pressure, the core tube is reinforced by several layers of steel wire. Various tensile wires are used to arrive at the optimum combination of pressure, flexibility, finished dimensions and volumetric expansion. 5
Reference: Taber abrasion, CS17 wheel, 1000 gm weight, 5000 revolutions, Ref: Handbook of Thermoplastic Elastomers, Litton Educational Publishing, 1979 Cover COLORGARD: For extreme conditions additional protection is added by incorporating a dual color extra thick sheath as a visual safety feature. This concept is an early warning system for detection of excessive abrasion. This feature avoids possible injuries and reduction of downtime by anticipating failure.
Catalogue 4466-UK
Black Eagle Product Manual Construction method
A: External Cover B: Thermoplastic core tube C: Wire spiral reinforcement D: ColorGard (if it is required)
Catalogue 4466-UK
Black Eagle Product Manual Hose ratings and details
6 Overview of Hoses PHalcon + ColorGard

Max. length
size DN -16 25 -24 40 -32 50 inch mm 1 26.0 1 1/2 38.0 2 50.5 inch mm 1.77 45.0 2.56 65.0 3.17 80.5 psi MPa 7,500 51.7 5,000 34.5 5,000 34.5 psi MPa 30,000 207.0 20,000 138.0 20,000 138.0 ft m 6,550 2,000 4,900 1,500 3,280 1000 lbs/ft kg/m 2.02 3.00 2.82 4.20 5.71 8.50
Collapse pressure
psi MPa 900 6.5 950 6.5 710 4.9
2440N-16V80 2440N-24V80 2448N-32V80
Black Eagle + ColorGard

Max. length
size DN -16 25 -24 40 -32 50 -48 78 -48 78 inch mm 1 26.0 1 1/2 38.0 2 50.5 3 75.0 3 75.0 inch mm 1.57 40.0 2.76 70.0 3.31 84.0 4.80 122.0 5.12 130.0 psi MPa 15,000* 103.5* 10,000* 69.0* 10,000* 69.0* 10,000* 69.0* 15,000* 103.5* psi MPa 43,500 300.0 33,350 230.0 25,000 172.5 25,000 172.5 33,750 233.0 ft m 5,900 1,800 4,900 1,500 1,970 600 1,476 450 1,300 400 lbs/ft kg/m 1.95 2.90 4.85 7.20 6.31 9.40 12.5 18.60 18.5 27.50
Collapse pressure
psi MPa 1,200 8.0 950 6.5 826 5.7 580 4.0 1,160 8.0
2640N-16V80 2640N-24V80 2580N-32V80 2440N-48V80 2640N-48V80
Golden Eagle + ColorGard

Max. length
size DN -16 25 -24 40 -32 50 -32 50 inch mm 1 26.0 1 1/2 38.0 2 51.0 2 51.0 inch mm 1.57 40.0 2.78 70.5 3.17 80.5 3.33 84.5 psi MPa 10,000* 69.0* 10,000* 69.0* 5,000 34.5 10,000* 69.0* psi MPa 33,350 230.0 33,350 230.0 20,000 138.0 25,000 172.5 ft m 6,550 2,000 4,900 1,500 3,280 1000 3,280 1000 lbs/ft kg/m 1.95 2.90 4.84 7.20 5.71 8.50 6.32 9.40
Collapse pressure
psi MPa 900 6.5 940 6.5 710 4.9 940 6.5
2640M-16V88 2640M-24V88 2448M-32V88 2580M-32V88
product under development. All values for these hoses are estimated ones. *: working pressures for these hoses are based on safety factors lower than 4:1.
For detailed hose datasheets, see Section 10.

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Catalogue 4466-UK
Black Eagle Product Manual Hose ratings and details
Temperature ranges
Phalcon/Black Eagle Low
40 C 40 F
High
70 C 158 F
Golden Eagle
Low
40 C 40 F
High
100 C 212 F
Short term
125 C 257 F
Catalogue 4466-UK
Black Eagle Product Manual Qualification tests
7 Qualification tests
7.1 Lab tests Before Polyflex hoses and fittings enter the market, they are subjected to a rigorous test program. With the specialized test equipment the hoses and fittings are verified according to recognized international standards such as: ISO 13628-5:2009 Petroleum and natural gas industries - Design and operation of
Test Standard
subsea production systems -- Part 5: Subsea umbilicals API SPEC 17J Specification for Unbonded Flexible Pipe. API SPEC 16C Specification for Choke and Kill Systems.
Objective
Visual and dimensional check
One sample of 150 mm (5,91 in) minimum length shall be taken from each end of a manufactured hose length. During the dimensional tests, the hose shall be visually examined and shall be free from damage, irregularities and visual nonconformances in each part of the construction. Measurements of the following parameters of each sample shall be made in accordance with the manufacturers written procedure: ISO 13628-5:2009 internal diameter; Section 7.3.7.3 diameter over reinforcement; external diameter; hose concentricity; liner wall thickness. The manufacturers written specification shall include a dimensional specification for the hose, clearly stating the values and manufacturing tolerances for all the above parameters. Two samples taken from each manufactured hose length ISO 13628-5:2009 measured between hose end and fittings not less than 400 mm Section 7.3.7.4 (15,75 in), following the change-in-length test for hydraulic hoses specified in ISO 1402. One sample shall be taken from each end of a manufactured hose length and assembled with the intended material and design of end fitting incorporated at each end of each sample. Two further samples shall be prepared with a minimum of one splice in the reinforcement of each sample made in accordance with the manufacturers written specification. These particular ISO 13628-5:2009 samples shall be clearly marked showing the position of each Section 7.3.7.6 splice. The sample length, measured between the hose end fittings, shall not be less than 400 mm (15,75 in). Each sample shall be tested using the burst pressure test for hydraulic hoses specified in ISO 1402 at the standard laboratory/ambient temperature. Test results for samples with splices and samples without splices shall be recorded. The burst pressure shall not be less than the value specified in the specification. The unique construction of the black eagle family crosses de boundaries between hydraulic applications and API applications. Therefore the testing criteria incorporated the relevant elements of API-16C and ISO 13628-5.
Change-in-length test
Burst test
Pressure cycling test
Polyflex Standard
Catalogue 4466-UK

Test Standard Objective
Cold bend test
One sample shall be taken from the end of a manufactured hose length. The sample length, measured between the hose end fittings, shall not be less than 400 mm (15,75 in). The test ISO 13628-5:2009 shall be carried out in accordance with the cold flexibility test Section 7.3.7.8 in accordance with ISO 4672:1997, method B, where the test temperature is 40 C 3 C (40 F 5 F). The sample shall fail the test if any signs of leakage, distortion or cracking are apparent. A sample of hose, with a length of not less than 500 mm (19,69 in) between end fittings, shall be installed in a pressure vessel and bent to its minimum bend radius. The hose shall be filled with water until the water reaches a burette on the end of the hose. The vessel shall be filled with water and the pressure graISO 13628-5:2009 dually increased at a rate in accordance with the manufacturers Section 7.3.7.9 written specification. As the pressure increases, there is an increase in fluid volume expelled into the burette at a small but discernible rate. The pressure at which this volume rapidly increases shall be noted. This is the pressure at which the hose has collapsed. Representative sample shall be subject to volumetric expanISO 13628-5:2009 sion testing in accordance to ISO 6801, the results from this Section 7.3.7.10 test shall be used to characterize a hose design and do not constitute acceptance/rejection criteria. ISO 9001 DNV Lloyd's Bureau Veritas SGS Certified Material Test Reports Raw material quality assurance When required by customers
Collapse test
Volumetric expansion test
Material Certificates Third Party Certification
7.2 Compatibility tests Verified by Third party external labs: Materials Engineering Research Laboratory Limited ( MERL) - Hertfordshire, UK Zwick GmbH & Co KG Ulm, Germany Laboratorio Prevenzione Incendi SPA (LAPI) Prato, Italy
Test Standard Objective Verify the performance in sour service conditions, this test may be used to generate realistic sour service environment in the pipe annulus containing the steel wires and at the cable surface, injection of mixture H2S/Co2. A burst test should be carried out in stages, raising the pressure by 20% of the design from the exposed test pressure with a hold time of at least 3 hours between each step.
H2S permeationSour Gas testing
API 17J ISO 13628-2 RP 17B
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Test Standard Objective Blistering resistance tests shall reflect the design requirements, relating in particular to fluid conditions, pressure, temperature, number of decompressions, and decompression rate. As a minimum, the following conditions shall apply: a. Fluid mixtures - Use gas components of specified environment as documented in the test procedure. b. Soak time-Use sufficient to ensure saturation. c. Test cycles-If available, use expected number of decompressions, or else use 20 cycles as a minimum. d. Decompression rate-If available, use expected decompression rate, or else use as a minimum 70 bar per minute. e. Thickness-Internal pressure sheath wall thickness as a minimum. f. Temperature-Use the expected decompression temperature. g. Pressure-Use design pressure as a minimum. h. Procedure-After each depressurization the sample shall be examined at a magnification of 20 for signs of blistering, swelling, and slitting. The acceptance criteria shall be that no blister formulation or slitting is observed. Liquid permeation through hose liners Methanol ISO 13628-5 ISO 8308 It is a requirement of ISO 13628-5:2001, that liquid permeability testing to ISO 8308 be undertaken. This standard specifies two methods for the determination of transmission of liquids through hose liners. Tension tests provide information on the strength and ductility of materials under axial tensile stress. This information may be useful in comparisons of materials, alloy development, quality control, and design under certain circumstances. These test methods are considered satisfactory for acceptance testing of commercial shipments. The test methods have been used extensively in the trade for this purpose. This International Standard specifies a test procedure for determining the fire resistance of hose assemblies with nominal diameters of at least 100 mm. It serves for proving whether, after the period of fire effect on the test bench specified in ISO 15541, hose assemblies continue to be tight, even when subjected to proof pressure. Only water is permitted as a test medium. With a view to ensuring maximum safety for both the operating personnel and the test bed in the event of damage to the hose during the test, the use of combustible test media is excluded.
Nitrogen Permeability Test - Blistering Resistance Rapid Gas Decompression (RGD
API 17J Section 6.2.3.2 ISO 13628-2 RP 17B
Tensile strength Pull tension test
ASTM E8 D638
Fire testing
ISO 15540:1999
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Catalogue 4466-UK
Black Eagle Product Manual Qualification tests 7.2.1 H2S permeation (Sour gas testing) This test describes the exposure testing undertaken to determine whether permeation of sour gas through the lining of Black Eagle series can cause deterioration of the wire reinforcement. The assessment followed procedures and recommendations laid down in API standards 17J (Specification for Unbounded Flexible Pipe) and RP17B (Recommended Practice for Flexible Pipe). The assessment of the hydrogen sulphide (H2S) resistance of Black Eagle series was completed. The exposure to 2% of H2S at working pressure (WP) during 30 days was followed by a proof testing at 1.5 times WP while 20 times. No leaks or failure was detected. The hose was exposed to another exposure cycle of 47 days and again proof testing 20 times. The burst testing result showed, the hose exceeded by 20% the minimum burst test pressure rated after the H2S exposure. Black Eagle hose is to perform over the long term in sour environments up to 2% H2S without deterioration. Analysis of the reinforcement wires by scanning electron microscope (SEM) showed only ductile failure of the wires at the burst region confirming that sulphide stress corrosion cracking was not an issue. or pressure build-up in the carcass of the hose occurs in the short term with applications that include annulus venting and chemical injection lines in well intervention. The hose was pressurized with the test gas (N2) to working pressure and allowed to soak for a period of 24 hours. During this time the test pressure and temperature were maintained. The hose was decompressed at a rate of 70 bar/min and the hose cover visually inspected for signs of blistering. After leaving for at least 12 hours, the pressure cycles were repeated a further two times (with a total test period of 7 days). During this time, no leakages at the connections were observed, no ballooning of the cover was seen and there were no other signs of permeation.
The 3 decompression cycles were completed during a total period of 7 days. Th objective of this test is the evaluation of evidence of blistering or slitting of the outer cover. These were qualification tests according to API 17J / ISO 13628-2:2000, Section 6.2.3.2, Flexible Pipe Systems for Subsea and Marine Applications, Section 6.2.3.2. No evidence of decompression damage (e.g., blistering, slitting) was found in the hose PA 11 (Methanol washed) liner after each multi-cycle test. Hence the hose passed the test by meeting the acceptance criterion of no blister formation or slitting observed, at 20X magnification.
7.2.2 Nitrogen Permeability Test - Blister testing Black Eagle hose was pressure tested to determine whether permeation through the liner was sufficient to cause blistering of the cover
Figure. Photograph of hose cover after the N2 pressure test 12

Catalogue 4466-UK
Black Eagle Product Manual Qualification tests 7.2.3 Methanol permeation Parker Polyflex wished to demonstrate the improved permeability of Coextruded Fluorpolymer based hose Golden Eagle when compared to the current Black Eagle It is a requirement of the new ISO standard (ISO/FDIS 13628-5:2001 (E)) that liquid permeability testing to ISO 8308 be undertaken. This standard specifies two methods for the determination of transmission of liquids through hose liners. For this work, method A was used as a practical comparative test, simulating service conditions. The liquid permeability of methanol at 60C through two Parker Polyflex hose types has been determined in accordance with ISO 8308. The hose identities were: Co-extruded Fluorpolymer based hose Golden Eagle Polyamide (PA11) hose Black Eagle After 30 days of permeation testing none of the hoses tested showed any visible external sign of blistering or other deterioration. Permeation rates for each sample tested are shown in the following Table.
Black Eagle Polyamide ( PA11)
After 30 days of permeation testing none of the hoses tested showed any visible external sign of blistering or other deterioration at 60C Permeation rate 43.93 [g.mm/m2/day] The test results showed that the Parker Polyflex co-extruded Fluorpolymer based hose has reduced methanol permeation rates at 60C when compared with the PA11 Permeation rate 4.80 [g.mm/m2/day] The average permeation rate for co-extruded Fluorpolymer based hose is reduced by a factor of approximately nine when compared with the PA11
Golden Eagle Fluropolymer technology
8 7 6 MeOH Volume Lost (ml) 5 4 3 2 1 0 0 100 200 300 400 500 600 700 800 Permeation Time (hrs) Polyflex Golden Eagle Polyflex Golden Eagle Polyflex Black Eagle Polyflex Black Eagle sample 1 sample 2 sample 1 sample 2
Note: For more information see general chemical resistance table
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Black Eagle Product Manual Qualification tests 7.2.4 Tensile strength Parker Black Eagle hose has been manufactured since several years, long length production capability has attracted great interest within the offshore industry for existing and new applications. Lab tests were done to obtain maximum tensile axial loads; when Black Eagle operates under critical working conditions, for both onshore and offshore applications. The reason of this test was to determine the hose change in length behavior under tensile load with and without internal pressure. To determine maximum tensile load and confirm that the hose may be used under tensile load. The information should be taken in the context that a hose assembly should not normally be exposed to tensile loads. Any external loads applied to a hose or hose assembly may result in premature failure. Test Samples and Procedure Black Eagle assemblies fitted, were prepared using the standard Polyflex assembly procedure Assemblies were proof tested prior to the tensile testing. The hoses used in the assemblies were from different production batches Special connections were also prepared to make connection to the tensile machine possible The first test procedure was to extend the hose to set levels and determine the resultant tensile load. At each stage of the testing the extension was held for one minute to assess if there was any marked decrease in the tensile load The second procedure was to hold the assembly at a set elongation for fifteen minutes, again to see if there was any marked decrease in the tensile load or failure. Yield strength values in the following table refer to the point on the engineering stress strain curve beyond which the material begins deformation that cannot be reversed upon removal of the loading. All values with safety factor. Hose part number
2448N-32V80 2640N-24V80 2580N-32V80 2440N-48V80 2640N-48V80 2640M-24V88 2448M-32V88 2580M-32V88
Max. recommended tensile loads

20KN 20KN 35KN 70KN 100KN 20KN 20KN 35KN
7.2.5 Hose flexibility and bending Flexibility and minimum bending radius are important factors in the design and selection of hoses, especially if the hose is to be subject to extreme bending during use, this test was carried on accordingly to ISO 13628-5 Section 7.9.7.8 The radius is measured when the hose is in service at proof test (1.5 x WP), this procedure is designed to simulate the effect of flexing of any Black eagle hose under similar conditions. Conclusions The tests help to confirm Black Eagle hoses as being a tough, resilient hose ideally suited to the offshore environment. Test to establish the effect of continuous flexing on the reinforcement layers when the hose is pressurized. Assembly length approx. 3 m. Specified minimum dynamic bend radius 1,25 m. Specified test pressure 1.035 bar (15.000 psi). Hose assembly cycled in a circular motion @ 10 cycles/ 65 sec. Specified cycles: min. 50.000. Actual results , 85,000 cycles at 15,000psi, no failure, After flexing , assembly proof tested for 1 hour at 1,5 x WP (1.555 bar, 22.500 psi). No Failures.
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Effects of decreasing the minimum recommended bending radius: Hose can kink creating damage in the reinforcement, polymeric cover and inner liner. Contraction in the hose cross-section, compromising flow rate Reduction of service life of the hose Operational and Safety issues
Black eagle hoses are designed for safe operation down to -40 deg C, with not presence of cracks, failures or leakages. The minimum bending radius of Black eagle hose is indicated in this catalogue.
7.2.6 Fire testing ISO 15540:1999 Ships and marine technology -- Fire resistance of hose assemblies, the scope of work of this standard cover standardization of design, construction, equipment and technology for piping and machinery used in shipbuilding and the operation of ships, Test conditions: Working pressure during the test: Duration of flame application: Water flow velocity: Static pressure following flame application: 5 +/- 0.2 bar. 30 min 0.1 m/s 1360 bar comprising sea-going ships, fishing vessels and trawlers, vessels for inland navigation, offshore structures, ship-to-shore interfaces, and all other marine structures subject to IMO requirements. Lab test done in Laboratorio de Prevenzione Incendi srl.
Duration of static pressure load following flame application: 2 min

1000 950 900 850 800 750 700 650 600 550 500 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 t, min 30
Test at 800 C 30 min.
The temperature of the test medium in front of test specimen was 80 C +/- 2 C, being the medium behind test specimen 85 C +/- 2 C. The flame temperature was 800 C +/- 50 C, with actual test duration of 30 min. The measurement records showed satisfactory results. 15
Catalogue 4466-UK
T, C
Black Eagle Product Manual Chemical resistance
8 Chemical resistance
Ratings code
Symbol Meaning Swelling Explanation Indicates that this was not tested. Increase of volume of material, due to absorption of a solvent. Poor or unsatisfactory. Not recommended without extensive and realistic testing. Marginal or conditional. Noticeable effects but not necessarily indicating lack of serviceability. Further testing suggested for specific application. Very long-term effects such as stiffening or potential for crazing should be evaluated. Good. Little or no swelling, tensile or surface changes. Limitations with temperature and type of fluid. Good to excellent. Little or no swelling, tensile or surface changes. Preferred choice.
Notes on the chemical resistance table

(1) The fluid resistance tables are simplified rating tabulations based on immersion tests at 24 C. Higher temperatures tend to reduce ratings. Since final selection depends on pressure, fluid and ambient temperature and other factors not known to Parker Hannifin , no performance guarantee is expressed or implied. The indications do not imply any compliance with standards and regulations and do not refer to possible changes of colour, taste or smell. For food and drinking water specially approved materials have to be used. For fluids not listed or for advice on particular applications, please consult Parker Hannifin GmbH, polyflex Division in Httenfeld, Germany. (2) Hose applications for these fluids must take into account legal and insurance regulations. The chemical resistance indicated does not express or imply approval by certain institutions. (3) Satisfactory at some concentrations and temperatures, unsatisfactory at others. (4) For gas applications, the cover should be pin-pricked and the pressure must not be released quickly. Special safety guard accessories are to be used to prevent damage or personal injury in the event of failure. (5) Chemical resistance does not imply low permeation rates. Please consult Parker Hannifin for a recommendation for your specific requirements. (6) The indication of chemical resistance does not imply any special food compatibility; it refers only to the chemical resistance of the material. (7) Chemical resistance does not imply acceptability for use in airless paintspray applications. These applications require a special, electrically conductive hose. Not all remarks may apply to Oil&Gas products 16
Catalogue 4466-UK
Unsatisfactory
Limited
Good
Excellent
Materials for hose core tubes

Hose Black Eagle Golden Eagle Material Polyamide (PA11) Coextruded tube with Fluorpolymer inner liner
Fluid
Concentration
Black Eagle Polyamide (PA11) 20C (68F) A A A B B A A A A A A A A A B 40C 60C (104F) (140F) B A A X X A A A A A A A A A X A B A B A B A A A X B X A X X A A X X B X X A A A A A A A B A X A X B X A X A A A X X X A X X B A
Golden Eagle Fluoropolymer 100C (212F) A E E E E A A A A A A E A E A E E E A E A A A A A A A E E E A
Acetaldehyde Acetic Acid Acetic Acid Acetic Acid Acetic Anhydride Acetone Acetylene Aluminium Sulfate Ammonia Ammonium Chloride Ammonium Hydroxide Ammonium Nitrate Ammonium Sulfate Amyl Acetate Aniline Barium Chloride Benzaldehyde Benzene Bezyl Alcohol Butane Butyl Alcohol Calcium Arsenate Calcium Chloride Calcium Nitrate Camphor Carbon Disulfide Carbon Tetrachloride Cement Slurry Chloroform Chromic Acid Citric Acid Copper Sulfate Saturated Solution Saturated Solution Saturated Solution Saturated Solution Concentrated Sat. Sol Liquid or Gas Pure 5% 10% 50%
A A A A A A+ A A A A A B A B B A A
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Fluid
Concentration
Black Eagle Polyamide (PA11) 20C (68F) A A A B A B A 40C 60C (104F) (140F) A B B X A X A A X A B A A A A B B A A A A A A A A B B X X B X X B X X X B X A A X A X A B B A X X B X A A B B A A X B X X X X X
Golden Eagle Fluoropolymer 100C (212F) A E E E E E A A E A E A E E A E E E A A A E A A A E E E A E E E
Cyclohexane Cyclohaxanol Cyclohexanone Chlorinated Solvents Diammonium Phosphate Dichloroethyle Diesel Diethanolamine Diethyl Ether Dioctylphthalate Ethanol Pure Ethyl Acetate Ethylene Glycol Ethylene Oxide Fatty Acid Esters Formaldehyde Formic Acid Furfuryl Alcohol Gas Gasoline (High Octane) Glucose Glycerine Glycol Heptane Hydrogen Hydrogen Peroxide Hydrochloric Acid Hydrochloric Acid Hydrochloric Acid Hydrofloric Acid Isocyanates Isopropyl Alcohol 20% 15% 25% 37% 3% Pure Coal Technical 9% 20%
A A A A A A A A A A A A A A A A A A A A X X A B A
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Fluid
Concentration
Black Eagle Polyamide (PA11) 20C (68F) A A A 40C 60C (104F) (140F) B A A A A A B A A X B A A X A B A A A A A A A X B X X X A A B B X B A A A B B A A X X B B X A X A A B A A A B X X X X X B B X X
Golden Eagle Fluoropolymer 100C (212F) E A E A A E E A A E E E E A E A A E A A A E E E E E B E E E E
LP-Gas Kerosene Latic Acid Magnesium Chloride Mercury Methane Methanol Methyl-Cellosolve Methyl-Acetate Methyl-Bromide Methyl-Chloride Methyl-Sulfate Methyl Ethyl Ketone Methyl Isobutyl Ketone Monochlorobenzene Natural Gas Naphta Naphtaleno Nitrogen Gas Oil Crude Oils Refined Oleic Acid Oxalic Acid Perchloroethylene Phosphoric Acid Petroleum Ether Picric Acid Perchloric Acid Potassium Carbonate Potassium Chloride Potassium Hydroxide Potassium Nitrate 50% 40% Pure 50%
A A A A A A A A A A B A A A A A A A A A B A B B B A A A A
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Fluid
Concentration
Black Eagle Polyamide (PA11) 20C (68F) A A A 40C 60C (104F) (140F) A A A X A A B X B B B A A X A X A A X X A A A A A A A A A A A A A A A A X B A X X X B B A B X A X B B X X A A A B B B A A A A A B B
Golden Eagle Fluoropolymer 100C (212F) A A A E E A E E E E E A E E A E E E E E A A A A A E A A A A A E E

Catalogue 4466-UK
Potassium Sulfate Propane Pydraul F9 Pyridine Sodium Carbonate Sodium Chloride Sodium Hydroxide Sodium Hypochlorite Sodium Hypochlorite Sodium Sulfide Stearin Stearic Acid Styrene Monomer Sulfic Anhydride Tartaric Acid Tettraethyl Lead Tetrahydrofurane Toluene Trichloroethane Trichloroethylene Tricresyl Phosphate Tributyl Phosphate Trisodium Phosphate Tributyl Phosphate Turpentine Urea Uric Acid Vinager Water Sea Water Soda Water Xylene Zinc Choloride Pure Saturated Solution Saturated Solution 50% Concentrated Dilute Commercial
B A A A B A A A A A B A A A A B B A A A A A A A A A A A A A
20
Black Eagle Product Manual Handling, maintenance, inspection and safety PDFE ES-28
9 Handling, maintenance, inspection and safety PDFE ES-28 Parker engineering manual
INSTRUCTIONS FOR THE HANDLING, MAINTENANCE, INSPECTION AND REPAIR OF PARKER POLYFLEX LARGE BORE (1 3) HOSES AND ASSEMBLIES USED IN OIL & GAS APPLICATIONS
Parker Publication No. PFDE-ES28 Revised: 18 August 2010 1 SCOPE 2 HOSE FEATURES
This engineering standard is focused mainly on larger bore (1-3) long length Parker Polyflex multispiral wire reinforced hoses used in well service operations. It is also relevant for shorter length hose assembly applications such as chemical injection, stimulation, cementing, flexible and testing lines. It provides information on recommended practices for handling, maintenance, inspection, and repair of hose assemblies. Deployed as single line hoses or used in bundles, the hoses are available in sizes from 3/16 to 3 inside diameter and working pressures up to 1035bar/15,000psi and continuous lengths greater than 3000m depending on size. Hose can be self supporting, clamped, supported by a guide wire or strengthened with an additional tensile reinforcement. Parker Polyflex have certified several specialized testing facilities and their personnel to assemble, inspect, test and repair hose assemblies. Hose management is an essential part of the service they provide. SAE J1273 and API RP 17B and ISO 13628 are excellent documents providing general guidelines for selection, routing, fabrication, installation, replacement, maintenance, and storage of hose and hose assemblies. Together with Parker Polyflex field experience, they provide the basis for the recommendations included in this engineering standard.
Parker Polyflex Oil & Gas multispiral wire reinforced hoses have been used for over 30 years in both onshore and offshore applications. They are proven to be tough, easy to handle, lightweight compared with alternatives and offer excellent chemical resistance, integral external collapse, ozone and microbiological resistance. In extreme, abrasive applications, Polyflex offers an additional extra thick ColorGard sheath incorporating a dual colour early warning safety feature.
STORAGE
Hoses and hose assemblies should be stored, wherever possible, protected from the elements in a stress free condition either straight, in a coil, or on a drum. The inside diameter of the coil or drum should not be less than two times the minimum bend radius. The fittings should be capped to prevent ingress of dirt or other contamination and any exposed threads protected from damage. Storage of hoses and hose assemblies should take into account potential exposure to corrosive liquids, rodents, insects, UV light and high temperatures.
21
Catalogue 4466-UK
4 4.1
HANDLING Personnel
It is also recommended, when deploying the hose though a moon pool or over the side of a vessel, to align the hose routing in the same manner. See Fig 2. Note: When first supplied, the layline printed on the hose is normally straight and visible. Twisting of the layline is an early indication of poor alignment or high tensile loading. Fig.1 Hose re-spooling
Top to top spooling
Only trained personnel shall handle and connect hose assemblies. Incorrect handling will seriously reduce the lifetime of the hose and could cause dramatic failure. The use of wire rope or chains directly against the outer cover should be avoided, and the routing of the assembly should ensure the hose is never bent below its minimum bend radius or twisted. Special attention should be paid to the area at the back of the fitting. 4.2 Spooling and reeling
Min 10m
When reeling long length hose onto a drum it is essential to minimize the tension on the hose. Proof testing of a stretched hose while on the drum can cause premature failure of the hose or damage to the drum. When operating from a vessel it is recommended that the hose is pressurized during the subsea deployment and retrieving operation. This recommendation is based on the fact that during these operations the hose is always subjected to tensile force, at least due to its own weight. Tensile forces will result in hose elongation and possible deformation. This is significantly reduced by pressurizing the hose, especially important if it is planned to proof test the hose assembly while coiled on a drum or winch. Deployment and retrieving pressures up to 200 bar had been found to be sufficient but this depends on the hose type and local safety regulations. For recommendations of pressure / load values see appendix 2. When re-spooling a long length assembly, the pay-off and take-up drums should be inline and a minimum of 10m apart. The hose shall also be spooled from the top of the pay-off drum onto the top of the take-up drum. See Fig. 1.
Fig 2 Hose deployment.
Top to top deployment correct
Bottom to top deployment incorrect
22
Catalogue 4466-UK
POSSIBLE CAUSES OF PREMATURE FAILURE, AND SUGGESTED PREVENTATIVE MEASURES Bending the hose below the minimum bend radius
5.3
Kinked, crushed, or twisted hose
5.1
This is most likely to occur if the end fitting is not supported during lifting, a support sling wrongly positioned, or the hose being pulled round a tight corner. It is important that hose should not be bent close to the end fittings. The straight section should be at least two times the outside diameter of the hose before it starts to bend. Bend restrictors, lifting clamps and containment grips are useful accessories that help to reduce this type of handling problem. 5.2 Damage of the hose cover
If the assembly has been exposed to a high tensile load causing visible distortion of the hose (kinked, crushed, twisted) it will have an impact on the function and lifetime of the hose. Reduction of burst pressure and external collapse pressure could result in a sudden failure of the hose assembly. Maintaining pressure in the hose will significantly reduce the risk of such distortion occurring. 5.4 Chemical attack or ageing of the core tube
Polyflex ColorGard extra thick, dual colour cover significantly reduces the risk of exposing the reinforcing wires. If the outer black cover has been abraded to the point that the early warning red inner cover can be seen, but the wire reinforcement has not been exposed, the assembly is still fit for use but shall be scheduled for inspection. Alternatively, a repair according to section 8.1.1 may be considered. If the hose cover is damaged to the extent that the reinforcing wires are exposed, localized corrosion of the wires could occur causing a progressive reduction in burst pressure, and ultimately failure. If used subsea, a damaged cover will allow water to ingress into the carcass of the hose and could cause the corrosion of the wire reinforcement and/ or collapse of the core tube. It is strongly recommended to immediately remove from service any hose assembly with exposed wires. See also section 8.1.2 for details. A Parker Polyflex specialized testing facility should be contacted and the procedure described in section 7.1.shall be followed.
The use of chemicals at differing concentrations and/or temperatures can have a major effect on the life of a hose and may cause dramatic hose failure. It is important to reference the chemical compatibility chart in the appendix of this document and keep the temperatures and concentrations within the specified limits. Note: It is critical that the hose is thoroughly flushed with water after each use. If the hose is not flushed, the concentration of the fluid that is left in the assembly can increase and cause localised failure of the core tube. 5.5 Damage or corrosion of the end fitting
Incorrect handling or insufficient flushing after use could result in damage or corrosion of the end fitting. This will make connection difficult, probably cause leakage, and could result in sudden failure of the connection. 5.6 Flow rates
Depending on the abrasive properties of the fluid, high flow rates can result in erosion in the core tube or in the bore of the end fitting. The maximum recommended flow rate is 15 m/sec, although much higher rates have been used short term with non abrasive fluids. Note: The condition of the core tube and end fittings are checked as part of the full inspection.
23
Catalogue 4466-UK
ROUTINE IN-FIELD PRE JOB MAINTENANCE, INSPECTION AND TESTING
Damage to the outer cover which exposes the reinforcing wires. Kinked, crushed, or twisted hose. Reduction in the outside diameter of the hose Blistered, soft, degraded, or loose outer cover. Cracked, damaged, or badly corroded fittings. If in doubt, contact the original supplier or a Parker Polyflex specialized testing facility for advice. 6.3. Recertification of hose assemblies Parker Polyflex require that all hose assemblies shall be returned to the original supplier or a Parker Polyflex specialized testing facility at least once a year for full inspection/recertification. The supplier will issue a report detailing the condition of the assembly, and recommend recertification, repair, or replacement.
6.1. Routine in-field Pre Job Maintenance, Inspection and testing The operator shall visually inspect the hose assembly during every deployment. If any of the following conditions are found the hose shall be removed from service and scheduled for inspection. Damage to the outer cover which exposes the reinforcing wires. Kinked, crushed, or twisted hose. Reduction in the outside diameter of the hose Blistered, soft, degraded, or loose outer cover. Cracked, damaged, or badly corroded fittings. If in doubt, contact the original supplier or a Parker Polyflex approved testing facility for advice. Regular in-field pressure testing, (normally required after attaching connectors prior to hose deployment), should be restricted to a test pressure of 1.1 x actual operating pressure, or the maximum stated working pressure of the hose assembly.
PROCEDURE FOR FULL INSPECTION
6.2
Routine in-field Post Job Maintenance, Inspection and testing.
On completion of each operation both inside and outside hose surfaces should be flushed/ cleaned with sufficient clean water to ensure that all chemicals or residues are fully removed from the hose assembly. The operator should visually inspect the hose assembly during every recovery. If any of the following conditions are found the assembly should be removed from service and scheduled for inspection.
Note: In addition to the standard marking (WP, month and year of production, hose assembly manufacturer and serial number) all hose assemblies will be marked with the recertification date (RECERT. MM / YYYY). It is the responsibility of the purchaser to track the location of the hose assembly and the responsibility of the supplier to inform the purchaser a month before the hose assembly is due for full inspection/recertification. Parker Polyflex have trained and certified specialized facilities and their personnel to assemble, inspect, test, repair and recertify hose assemblies. Hose management is an essential part of the service they provide.
24
Catalogue 4466-UK
The history of each assembly must be logged showing the results of previous inspections and any repairs. 7.1. Customer Pre-dispatch procedure before returning a hose assembly for inspection/repair The object is to make sure the hose assembly can be safely handled and the condition of the assembly will justify the transportation and inspection costs. The chosen inspection facility should be contacted if doubtful about any of the points below . Check and record assembly serial number. (send information to test facility) Assembly must be free of chemical residues inside and outside. (could result in refusal to handle returned assembly) Report on any findings out of section 6.1 Method of transport, size and weight, (Long length hose assemblies on drums or reels may require special handling equipment such as drums and re-spooling machinery). Customer will receive a budget price for inspection based on the information given by the end user. 7.2. Full inspection of the returned hose assembly includes the following: Safety inspection, condition of assembly as received Check for chemical residue inside and outside (may require flushing or cleaning), Assembly serial number (check assembly history including previous repairs) External inspection Internal inspection Inspection report.
7.2.1 External inspection Damage to the outer cover (abrasion, incorrect routing!!) Exposed reinforcing wires. (damaged outer cover,) Kinked, crushed, or twisted hose. (high tensile loading, incorrect routing) Reduction in the outside diameter of the hose (high tensile loading with pressure) Blistered, soft, degraded, or loose outer cover. (chemical attack, leak fitting, permeation or high temperature) Cracked, damaged, or badly corroded fittings (chemical attack, poor handling, old hose assembly) Damage or wear on fitting threads (poor handling, old hose assembly) Condition of containment grips / clamps. (abrasion, frayed wires, distortion) 7.2.2 Internal inspection Internal inspection shall be done with an endoscope. Check for damage to bore of the fitting, cracks, severe abrasion, corrosion Scope maximum length of the core tube possible. Look for uneven surface (sign of wire fatigue, abrasion, chemical attack). Condition of core tube at the back of the fitting (critical area). 7.2.3 Inspection Report The testing facility will advise on the overall condition of the hose and end connections. Customer will receive detailed report of the findings, including recommended actions: Repair Recertification Scrapping
25
Catalogue 4466-UK
PROCEDURE FOR REPAIR AND RECERTIFICATION Repair
8.1
It is recommended, that all repairs are done by certified specialized testing facilities. Some repairs (see examples below) could be done in field. Be sure to maintain safety requirements. 8.1.1 Twisted hose. Hose with the reduced OD. Flattened hose. A hose with signs of twisting or deformation will need to be unreeled, as straight as possible, from the winch/drum in a safe environment and pressurized to working pressure for at least 1 hour and then pressure released. The hose shall be re-inspected to see if the hose has returned to its untwisted, undistorted original shape. If so the hose should be again pressurized before rewinding back onto the winch/drum. Any sections of hose still misshapen should be cut out of the assembly. 8.1.2 Hose with cover damage. No reinforcement wires exposed. Temporary solution, the damaged area can be cleaned and protected by wrapping with a strong adhesive duct / riggers tape. If abraded to the point where the red ColorGard is visible, the damaged area should be thoroughly cleaned with mild solvent, a thin plastic sheet wrapped around the hose to form a mould. A two pack polyurethane mixture can then be poured into the mould and allowed to set. Remove mould after the polyurethane is set. Reinforcement wires exposed. It is strongly recommended to remove the hose assembly from service immediately. Any ingress of water into hose carcass will initiate corrosion of the reinforcement wire. It is difficult to estimate the rate of corrosion. At best, the hose could function for months, at worst, possibly one week. It is also possible that the core tube could have collapsed if the external pressure acting within the carcass is greater then internal
pressure within the hose. In any case, the lifetime of the hose assembly will be significantly reduced, and the hose assembly shall be immediately scheduled for inspection at certified specialized testing facility. Decision to further use a hose assembly with exposed wire shall be based on a proof pressure test for 1.1 x maximum working pressure of the hose assembly. This test shall be conducted prior to every further job. Repair of such a hose assembly is possible, but it will include cutting out the section of the hose, where the wires have been subjected to water. Obviously, this will require new fittings to be crimped and hose assembly to be proof pressure tested. The testing facility will recommend if the condition of the hose warrants the cost of assembling new fittings, joining the lengths together and proof testing. 8.2 Recertification
Recertification shall include full inspection acc. to section 7.2 and a hydrostatic pressure test. Unless otherwise agreed between customer and test facility, test conditions are: Test pressure = 1.5 x maximum working pressure of hose assembly. Allow for at least 30 minutes stabilization time before starting recording pressure decay. Pressure hold time = 1 hour Pressure decrease of maximum 5% is allowed. After successfully passing pressure test, hose assembly shall be permanently marked with the new recertification date (see section 7).
26
Catalogue 4466-UK
16
2,5
F=
50 2 16
(69 + 172,5 ) = 67706 N 2,5

d 2,5
Black Eagle Product Manual 16F Pb Handling, maintenance, inspection and safety PDFE ES-28 P= 2
50 2 172,5 F = 16 = 33853 N 2,5 by minimum hose burst pres-sure. In this 50 2 172,5 case hose could be deployed unpressuF = 16 69 + 2,5 = 67706 N rized and it would elongate less than 10%.
RECOMMENDATIONS FOR TENSILE FORCES ON POLYFLEX HOSES. Two questions are usually asked: What maximum tensile force can the hose take under pressure / unpressurized? Shall I reel / unreel the hose under pressure and if yes, what is the recommended one? The assumption behind the calculations is that the unpressurized hose can take the tensile force equal to 0,1 of axial force induced by minimum hose burst pressure, and the hose, pressurized to 40% of the min. burst pressure can take the double tensile force. In both cases, hose would elongate approx. 10%. These values have been confirmed by testing.
) )
16 30000 172,5 P = 50 2 2,5 = 7,86 MPa b) What is the recommended reeling / unreeling pressure for 2 Black Eagle hose 2 172,5 with F =ton tensile force? 33853 N 10 50 = 16 2,5 16 100000 172,5 P= = 134,8 MPa 50 2 2,5
Note that the pressure value exceeds the 16 30000 172,5 hose working pressure (69,0 7,86 MPa P = 50 2 2,5 = MPa). The consequence is that the tensile force of 10 ton is too high and should be reduced by 16 50000 172,5 P = 50 2 2,5 = 32,9 MPa means of buoyancy, additional tensile members,100000 etc. 16 172,5 = 134,8 MPa P= 50 2 2,5 c) What is the recommended reeling / d2 Pb unreeling pressure 2for 2 Black Eagle hose F = 16 d + 2,5 )Pb (P with 5 ton F = force?+ tensile (P 2,5 ) 16 16 50000 172,5 P = 50 2 2,5 = 32,9 MPa At this pressure, hosePb elongate approx. will 16F P = d2 16F2,5 Pb 10%. P = d2 2,5 d) What is the maximum tensile force Black Eagle hose can take under the working pressure? 50 2 172,5 F = 16 50 2 + 2,5 172,5 67706 N 69 = F = 16 69 + 2,5 = 67706 N
F = 16 (P + 2,5 ) The recommended values are: F= P=

d2 16
d2
Pb
(P +
Pb ) 2,5
16F Pb d2 2,5 d2 16F Pb 16 P = dF = 2,5 2 Where
(P +
Pb ) 2,5
tensile force including hose own 2 50F 172,5 F = 16 69 + 2,5 N= 67706 N weight, 50 2 min.172,5 burst pressure, MPa Pb hose F = 16 69 + 2,5 P = 67706 N = 16F Pb P pressure at reeling / unreeling operad2 2,5
( (
) )
tion, MPa. Note that P shall not exceed the working pressure, specified 50 2 172,5 for the hose. F = 16 = 33853 N 2,5 2 50 172,5 F2hose mm = 67706 N d 50= 16 ID, 69 + 2,5 172,5 F = 16 = 33853 N 2,5
) ( ( )
e) What is the maximum tensile force Black Eagle hose can take unpressurized? 50 2 172,5 F = 16 50 22,5 172,5 33853 N = F = 16 = 33853 N 2,5
( ( ) )
172,5
16 30000 172,5 some examples: Below there are = 7,86 MPa 50 2 2,5 16 30000 172,52 50 P = 50 2 F 2,5 =172,5 = 33853 N 7,86 MPa = 16 2,5 a) What is the recommended reeling / 16 100000 unreeling pressure for 2 Black Eagle hose 172,5 = 134,8 MPa P= 2 50with 3 ton2,5 tensile force? 16 10000016 172,5 30000 = 172,5 = 7,86 MPa P= 134,8 MPa P 50 2= 2 502,5 2,5
P=
P = 50 2 30000 2,5 172,5 7,86 MPa = 16 P = 50 2 2,5 = 7,86 MPa

16 100000 172,5 = P= 16 100000 2,5 172,5 134,8 MPa P = 50 250 2 2,5 = 134,8 MPa
16 30000
P=
The negative value appears if the tensile 16 50000 is 172,5 than 0,1 of axial force induced force less = 32,9 MPa 50 2 162,5100000 172,5 = 134,8 MPa P= 2 16 50000 172,5 2,5 P = 50 2 50 = 32,9 MPa 27 2,5
16 50000 172,5 = P = 50 2 50000 2,5 172,5 32,9 MPa 16 P = 50 2 2,5 = 32,9 MPa
Catalogue 4466-UK
16 50000
172,5
Job safety analysis Check List

Job Safety Analysis (JSA) is a method utilized by end-users to identify, analyze and record potential hazards that can be manifested in a loss by lack of planning and control. Parker Hannifin recommends series of actions that will reduce these hazards and the risk of a jobsite injury or illness.
Installation and Removal Evacuation of all fluids from the hose Handling Personal severe injury by exposition of residual chemical, acids or toxics fluids over the skin. Flush through the hose assembly before and after operation with water Only personnel trained in manual handling can carry out installation. Risk of slipping Crane or folk lifts operations just in case of excessive weight. Locals and end-user regulations apply all times Use containments grips and bend restrictors to reduce handling problems See recommendations in specification PFDE-ES28 in this manual Making up connection to pumping equipment While hammering unions or flanges make sure to use proper equipment Avoid hammering gaps between fitting and hose assembly end Bleed off all pressure from the hose assembly, after operation Pumping fluids at pressure Make sure any operation pressure does not exceed hose assembly rated pressure Pressure testing of piping takes in consideration % volumetric expansion of the hose assembly (2 to 5%) Abrupt pressure changes can generate risk of injuries due to erratic movement of the hose assembly Environmental precautions Spill of chemicals and damage to environment due to poor control measurements
28
Catalogue 4466-UK
Black Eagle Product Manual Detailed product data sheets
10 Detailed product data sheets

ISSUED REVISED
M. Levin 16 Feb 2009
PARKER ENGINEERING MANUAL Parker Hannifin Corporation

POLYFLEX DIVISION EUROPE
SPEC.
HS-2448N-32V80
H. Krapp 15 April 2010
Revision:
B
1 of 1
SUBJECT
Schlauchspezifikation/ Hose Specification 2448N-32V80 (PHALCON5000 2 with COLORGARD)
PAGE
Innenschicht/ Inner core: Bindung/ Bond: Drucktrger/ Pressure reinforcement:
Konstruktion/ Construction
Material
Plasticised Nylon 11 Four spiral layers of high tensile steel wire. TPU red inner sheath plus extra thick TPU black outer sheath
Bindung/ Bond: Auenschicht/ Outer cover:
Innendurchmeser/ Inner diameter: Auendurchmesser/ Outer diameter: Biegeradius/Min Bend radius : Gewicht/ Weight:
Mae/ Dimensions
50,5 mm 1,0 mm 80,5 mm 1,0 mm 500 mm 8,5 kg/m
Berstdruck/ Burst pressure: Betriebsdruck/ Operating pressure: Sicherheitsfaktor/ Safety factor: Lngennderung bei Betriebsdruck/ Change in length at working pressure: Impulsfestigkeit/ Impulse strength:
Leistungsdaten/ Performances
138,0 MPa (20000 psi) 34,5 MPa (5000 psi) 1:4 +2% / -1,5% acc. to ISO 13628-5 200.000 cycles acc. to POLYFLEX works standard (@ 34,5 MPa) Typical value: 2,8% (@ 34,5 MPa) -40C - +70C PFDE-ES28 Ja / Yes Typical value 4,9 MPa (710 psi) @ minimum bend radius acc. to ISO 13628-5 20 kN BL series fittings (see assembly instruction PFDE-C2448N-32-OF)
Volumetrische Expansion bei Betriebsdruck/ Volumetric expansion at operating pressure: Betriebstemperatur/ Operating temperature: Bestndigkeit/ Chemical resistance: Elektrische Leitfhigkeit/ Electrical conductivity: Auendruckbestndigkeit/ External collapse resistance: Maximale Zugbelastung/ Maximum tensile loading: Armaturen Serien / Fitting Series:
Offshore, (Control Fluids, Acidising, Cementing, Methanol Injection,Well Stimulation), Long length (up to 1000m). High pressure delivery hose. Extra thick, dual colour, abrasion resistant Colorgard sheath improves durability and acts as an early warning system to prevent hose failure due to excessive abrasion. Die obengenannten Leistungsdaten sind nur gltig, wenn spezifizierte Armaturen verwendet werden und diese nach der geprften Parker Polyflex Montageanweisung montiert wurden. The above hose performance data is only relevant if used with the specified fittings and assembled according to the approved Parker Polyflex assembly procedure.
Anwendungsbereich/ Application Bemerkung/ Remarks
Recommendations for storage, handling, maintenance and inspection see PFDE-ES28.

CONFIDENTIAL PROPERTY OF PARKER HANNIFIN'S POLYFLEX DIVISION. NOT TO BE USED, DISCLOSED OR COPIED WITHOUT WRITTEN CONSENT OF THEIR ENGINEERING DEPT. TO BE RETURNED WITH ALL COPIES UPON COMPLETION OF AUTHORIZED USE.
29
Catalogue 4466-UK
ISSUED
REVISED
H. Krapp 12 September 2003 G. Ford 13 April 2005

SPEC.
HS-2640N-24V80
Revision: A
PAGE
SUBJECT
Schlauchspezifikation/ Hose Specification 2640N-24V80 TM (with ColorGard )
1 of 1
Innenschicht/ Inner core: Bindung/ Bond: Drucktrger/ Pressure reinforcement: Bindung/ Bond: Auenschicht/ Outer cover:
Material
Plasticised Nylon 11 6 layers of high tensile steel wires. TPU Red inner sheath ( OD 61,0 + 1,0 mm) plus extra thick TPU Black outer sheath
Mae/ Dimensions
Innendurchmeser/ Inner diameter: Auendurchmesser/ Outer diameter: Biegeradius/Min Bend radius : Gewicht/ Weight: 38,0 mm +/- 0,5 mm 70,0 mm + 1,0 mm 500 mm (static) 1250 mm (dynamic) 7,2 kg/m
Berstdruck/ Burst pressure: Betriebsdruck/ Operating pressure: Sicherheitsfaktor/ Safety factor: Lngennderung bei Betriebsdruck/ Change in length at working pressure: Impulsfestigkeit/ Impulse strength: Volumetrische Expansion bei Betriebsdruck/ Volumetric expansion at operating pressure: Betriebstemperatur/ Operating temperature: Bestndigkeit/ Chemical resistance: Elektrische Leitfhigkeit/ Electrical conductivity: Auendruckbestndigkeit/ External collapse resistance: Maximum tensile loading: Armaturen Serien / Fitting Series: 2300 bar (33350 psi) 690 bar (10000 psi) 1:3,3 +2% / -1,5% acc. to ISO 13628-5 > 200.000 cycles acc. to POLYFLEX works standard approx. 13,6 % (at 690 bar) according ISO 6801 -40C - +70C ( intermittent +100C) PFDE-ES28 Yes approx. 65 bar 20 kN 5X

30
Catalogue 4466-UK
ISSUED
REVISED
H. Krapp 23 July 2007

SPEC.
HS-2580N-32V80 D 1 of 1
SUBJECT
H. Krapp 15 April 2010
Revision:
PAGE
Schlauchspezifikation/ Hose Specification 2580N-32V80 (BLACK EAGLE 2 with COLORGARD)
Plasticised Nylon 11
Material
Four spiral layers and two open spiral layers of high tensile steel wire. TPU red inner sheath plus extra thick TPU black outer sheath
Mae/ Dimensions
Berstdruck/ Burst pressure: Betriebsdruck/ Operating pressure: Sicherheitsfaktor/ Safety factor: Lngennderung bei Betriebsdruck/ Change in length at working pressure: Impulsfestigkeit/ Impulse strength: Volumetrische Expansion bei Betriebsdruck/ Volumetric expansion at operating pressure: Betriebstemperatur/ Operating temperature: Bestndigkeit/ Chemical resistance: Elektrische Leitfhigkeit/ Electrical conductivity: Auendruckbestndigkeit/ External collapse resistance: Maximale Zugbelastung/ Maximum tensile loading: Armaturen Serien / Fitting Series:
50,5 mm 1,0 mm 84,5 mm 1,0 mm 800 mm 9,4 kg/m
172,5 MPa (25000 psi) 69,0 MPa (10000 psi) 1:2,5 +2% / -1,5% acc. to ISO 13628-5 75.000 cycles acc. to POLYFLEX works standard (@ 75,0 MPa)
Typical value: 8% (@ 69,0 MPa) -40C - +70C PFDE-ES28 Ja / Yes Typical values: 6,5 MPa (940 psi) straight, 5,7 MPa (826 psi) @ minimum bend radius acc. to ISO 13628-5 35 kN BL series fittings (see assembly instruction PFDE-C2580N-32-OF)
31
Catalogue 4466-UK
ISSUED
REVISED
M. Levin 18 November 2009 M. Levin 13 April 2010

SPEC.
HS-2440N-48V80
Revision: PAGE
SUBJECT
Schlauchspezifikation/ Hose Specification 2440N-48V80
1 of 1
Material
Plasticised Nylon 11 Four spiral layers of high tensile steel wire. TPU red inner sheath plus extra thick TPU black outer sheath
Innendurchmeser/ Inner diameter: Auendurchmesser/ Outer diameter: Biegeradius/ Min Bend radius : Gewicht/ Weight:
Mae/ Dimensions
75,0 mm 1,0 mm 122,0 mm 2,0 mm 1100 mm 18,7 kg/m
Berstdruck/ Burst pressure: Betriebsdruck/ Operating pressure: Sicherheitsfaktor/ Safety factor: Lngennderung bei Betriebsdruck/ Change in length at working pressure: Pressure Cycling Test
172,5 MPa (25000 psi) 69,0 MPa (10000 psi) 1:2,5 +2% / -2% acc. to API 16C Achieved 30000 cycles acc. to POLYFLEX works standard (Square pressure wave form @ W.P.) Typical value: 8% @ W.P.* -40C - +70C PFDE-ES28 Yes Typical value 4,0 MPa (580 psi) straight* 70 kN* Special LX series fittings
Offshore, (Control Fluids, Acidising, Cementing, Methanol Injection,Well Stimulation), Long length (up to 450 m). High pressure delivery hose. Extra thick, dual colour, abrasion resistant Colorgard sheath improves durability and acts as an early warning system to prevent hose failure due to excessive abrasion. Note*: The above data is calculated or evaluated and has not been confirmed by testing. Die obengenannten Leistungsdaten sind nur gltig, wenn spezifizierte Armaturen verwendet werden und diese nach der geprften Parker Polyflex Montageanweisung montiert wurden. The above hose performance data is only relevant if used with the specified fittings and assembled according to the approved Parker Polyflex assembly procedure.
32
Catalogue 4466-UK
ISSUED
REVISED
H. Krapp 26 January 2009 M. Levin 01 June 2010

SPEC.
HS-2640N-48V80
Revision: PAGE
SUBJECT
Schlauchspezifikation/ Hose Specification 2640N-48V80 3 BLACK EAGLE with COLORGARD
1 of 1
Material
Plasticised Nylon 11 Six spiral layers of high tensile steel wire. TPU red inner sheath plus extra thick TPU black outer sheath
Innendurchmeser/ Inner diameter: Auendurchmesser/ Outer diameter: Biegeradius/ Min Bend radius : Gewicht/ Weight:
Mae/ Dimensions
75,0 mm 1,0 mm 130,0 mm 2,0 mm 1200 mm 27,5 kg/m
Berstdruck/ Burst pressure: Betriebsdruck/ Operating pressure: Sicherheitsfaktor/ Safety factor: Lngennderung bei Betriebsdruck/ Change in length at working pressure: Pressure Cycling Test
233,0 MPa (33750 psi) 103,5 MPa (15000 psi) 1:2,25 +2% / -2% acc. to API 16C Achieved 30000 cycles acc. to POLYFLEX works standard (Square pressure wave form @ W.P.) Typical value: 10% @ W.P.* -40C - +70C PFDE-ES28 Yes Typical value 8,0 MPa (1160 psi) straight 100 kN* Special 5X series fittings
Offshore, (Control Fluids, Acidising, Cementing, Methanol Injection,Well Stimulation), Long length (up to 400 m). High pressure delivery hose. Extra thick, dual colour, abrasion resistant Colorgard sheath improves durability and acts as an early warning system to prevent hose failure due to excessive abrasion. Note*: The above data is calculated or evaluated and has not been confirmed by testing. Die obengenannten Leistungsdaten sind nur gltig, wenn spezifizierte Armaturen verwendet werden und diese nach der geprften Parker Polyflex Montageanweisung montiert wurden. The above hose performance data is only relevant if used with the specified fittings and assembled according to the approved Parker Polyflex assembly procedure.
33
Catalogue 4466-UK
ISSUED
REVISED
M. Levin 05 May 2010

SPEC.
HS-2640M-24V88
SUBJECT
H. Krapp 05 May 2010
Revision: PAGE
Schlauchspezifikation/ Hose Specification 2640M-24V88 1 GOLDEN EAGLE (CHEMJEC with COLORGARD)
1 of 1
Innenschicht/ Inner core:
Bindung/ Bond: Drucktrger/ Pressure reinforcement: Bindung/ Bond: Auenschicht/ Outer cover: Innendurchmeser/ Inner diameter: Auendurchmesser/ Outer diameter: Biegeradius/Min Bend radius : Gewicht/ Weight:
Proprietary Specification, based on fluoropolymer technology. Six spiral layers of high tensile steel wire TPU Red inner sheath plus extra thick TPU golden outer sheath
Material
Mae/ Dimensions
Berstdruck/ Burst pressure: Betriebsdruck/ Operating pressure: Sicherheitsfaktor/ Safety factor: Lngennderung bei Betriebsdruck/ Change in length at working pressure: Impulsfestigkeit/ Impulse strength: Volumetrische Expansion/ Volumetric expansion: Betriebstemperatur/ Operating temperature: Bestndigkeit/ Chemical resistance: Elektrische Leitfhigkeit/ Electrical conductivity: Auendruckbestndigkeit/ External collapse resistance Maximum tensile loading: Armaturen Serien / Fitting Series:
38,0 mm 1,0 mm 70,5 mm 1,0 mm 500 mm (static) 1250 mm (dynamic) 7,2 kg/m
230,0 MPa (33350 psi) 69,0 MPa (10000 psi) 1:3,3
+2% / -1,5% (acc. to ISO 13628-5) 200.000 Impulse cycles @ 91,8 MPa (13300 psi) acc. to POLYFLEX works standard Typical value: 13,6% @ W.P. -40C - +70C, short term 100C Catalogue No. 4465 Yes Typical value 6,5 MPa (940 psi) straight 20 kN Special 5X series fittings (see assembly instruction PFDE-C2640M-24-OF1)
Offshore, (Control Fluids, Acidising, Chemical Injection,Well Stimulation), Long length (up to 1500m). High pressure delivery hose.
Extra thick, dual colour, abrasion resistant COLORGARD sheath improves durability and acts as an early warning system to prevent hose failure due to excessive abrasion. Die obengenannten Leistungsdaten sind nur gltig, wenn spezifizierte Armaturen verwendet werden und diese nach der geprften Parker Polyflex Montageanweisung montiert wurden. The above hose performance data is only relevant if used with the specified fittings and assembled according to the approved Parker Polyflex assembly procedure.

34
Catalogue 4466-UK
ISSUED
REVISED
H. Krapp 24 February 2010 M. Levin 24 February 2010

SPEC.
HS-2448M-32V88 -
Revision:
PAGE
SUBJECT
Schlauchspezifikation/ Hose Specification 2448M-32V88 (2 PHALCON5000 CHEMJEC with COLORGARD)
1 of 1
Proprietary Specification, based on fluoropolymer technology. Four spiral layers of high tensile steel wire. TPU red inner sheath plus extra thick TPU golden outer sheath
Material
Mae/ Dimensions
51,0 mm 1,0 mm 80,5 mm 1,0 mm 500 mm 8,5 kg/m
138,0 MPa (20000 psi) 34,5 MPa (5000 psi) 1:4 +2% / -1,5% acc. to ISO 13628-5 200.000 cycles acc. to POLYFLEX works standard (@ 133% of 34,5 MPa) Typical value: 2,8 % (@ 34,5 MPa) -40C - +70C PFDE-ES28 Ja / Yes Typical value 4,9 MPa (710 psi) @ minimum bend radius acc. to ISO 13628-5 20 kN BL series fittings (see assembly instruction PFDE-C2448M-32-OF)
Offshore, (Control Fluids, Acidising, Chemical Injection,Well Stimulation), Long length (up to 1000m). High pressure delivery hose. Extra thick, dual colour, abrasion resistant COLORGARD sheath improves durability and acts as an early warning system to prevent hose failure due to excessive abrasion. Die obengenannten Leistungsdaten sind nur gltig, wenn spezifizierte Armaturen verwendet werden und diese nach der geprften Parker Polyflex Montageanweisung montiert wurden. The above hose performance data is only relevant if used with the specified fittings and assembled according to the approved Parker Polyflex assembly procedure.

35
Catalogue 4466-UK
ISSUED
REVISED
H. Krapp 24 February 2010 M. Levin 13 April 2010

SPEC.
HS-2580M-32V88 A 1 of 2
Revision:
PAGE
SUBJECT
Schlauchspezifikation/ Hose Specification 2580M-32V88 2 GOLDEN EAGLE (CHEMJEC with COLORGARD)
Innenschicht/ Inner core:
Bindung/ Bond: Drucktrger/ Pressure reinforcement: Bindung/ Bond: Auenschicht/ Outer cover:
Proprietary Specification, based on fluoropolymer technology. Four spiral layers and two open spiral layers of high tensile steel wire. TPU red inner sheath plus extra thick TPU golden outer sheath 51,0 mm 1,0 mm 84,5 mm 1,0 mm 800 mm 9,4 kg/m
Material
Mae/ Dimensions
172,5 MPa (25000 psi) 69,0 MPa (10000 psi) 1:2,5
+2% / -1,5% acc. to ISO 13628-5 200.000 cycles acc. to POLYFLEX works standard (@ 108,7% of 69,0 MPa @approx. 40C) 10.000 cycles acc. to POLYFLEX works standard (square pressure curve @ 133% of 69,0 MPa @100C) Typical value: 8% (@ 69,0 MPa) -40C - +70C, see above data for 100C PFDE-ES28 Ja / Yes Typical values: 6,5 MPa (940 psi) straight, 5,7 MPa (826 psi) @ minimum bend radius acc. to ISO 13628-5 35 kN BL series fittings (see assembly instruction PFDE-C2580M-32-OF)
Offshore, (Control Fluids, Acidising, Chemical Injection,Well Stimulation), Long length (up to 1000m). High pressure delivery hose. Extra thick, dual colour, abrasion resistant COLORGARD sheath improves durability and acts as an early warning system to prevent hose failure due to excessive abrasion.
36
Catalogue 4466-UK
Fittings 6015X/101BL NPT Male fitting

Material
B
Nipple zinc plated high strength special steel, shell stainless steel (AISI 316), other materials on request.
A
size DN -24 40 -32 50 inch mm 1 1/2 38.0 2 50.5 inch mm 9.09 231.0 10.51 267.0
B
inch mm 4.21 107.0 4.09 104.0
R
inch mm 3.35 85.0 3.27 83.0
A
6015X-32-24-TC 101BL-32-32
2 - NPT 2 - NPT
psi MPa 10,000 69.0 10,000 69.0
6AYHX Type M swivel female fitting

Material
Stainless steel (AISI 316), other materials on request.
A
size DN -16 25 inch mm 1 25.4 inch mm 4.76 121.0
B
inch mm 2.17 55.0
H
inch mm 1.97 50 psi MPa 15,000 103.5
6AYHX-16-16C-TC
1 5/16 - 12UNF
6C9HX/1C95X Metric swivel fitting with O-ring

Material
Stainless steel (AISI 316), other materials on request.
A
size DN -16 25 -24 40 inch mm 1 25.4 1 1/2 38.0 inch mm 4.76 121.0 5.63 143.0
B
inch mm 2.17 55.0 1.97 50.0
H
inch mm 1.97 50 2.56 65 psi MPa 15,000 103.5 15,000 103.5
6C9HX-30-16C-TC 1C95X-38-24COSK
M42 x 2 M52 x 2
37
Catalogue 4466-UK
6HN5X/1HNBL Hammerlug union female
Material
A
B
inch mm 5.79 147.0 5.87 149.0 psi MPa 10,000 69.0 10,000 69.0
6HN5X-32-24-TC 1HNBL-32-32
4 1/8-3 ACME 4 1/8-3 ACME
6HE5X/1HEBL Hammerlug union male
Material
A
B
inch mm 4.25 108.0 4.13 105.0 psi MPa 10,000 69.0 10,000 69.0
6HE5X-32-24-TC 1HEBL-32-32
4 1/8-3 ACME 4 1/8-3 ACME
38
Catalogue 4466-UK
Black Eagle Product Manual Pressure drop and allowed flow rates
11 Pressure drop and allowed flow rates

Pressure drop tables for different hose sizes Remarks
Figures shown in the table are for 1 m of hose without fittings. Figures derived from calculation. not from testing. The recommended max fluid velocity is 7.6 m/s. Hoses have been used at higher fluid velocities. However this may result in cavitation. These flow figures are marked with a grey background. Fluid: water Dyn. viscosity: 1002 mPa s Kin. viscosity: 1002 cSt Temperature: 20 C
Flowrates 50 up to 4500 l/min. sizes 20 mm (-12) up to 76 mm (-48)

Flowrate l/min 50 100 150 200 250 300 400 500 700 1000 1500 2000 3000 3500 4000 4500 US Gal/min 13 26 40 53 66 79 106 132 185 264 396 528 793 925 1057 1189 Oilfield BBL/min 0,31 0,62 0,95 1,26 1,57 1,88 2,52 3,14 4,41 6,29 9,43 12,57 18,88 22,02 25,17 28,30 20 mm -12 0,01 0,16 0,36 0,61 0,91 1,27 2,18 3,28 6,12 11,81 25,01 42,58 90,36 120,14 153,77 191,17 25 mm -16 0,01 0,04 0,09 0,15 0,22 0,31 0,54 0,81 1,51 2,91 6,16 10,49 22,26 29,60 37,88 47,09 Pressure drop in bar/m nominal IDs 32 mm 38 mm 50 mm -20 -24 -32 0,00 0,00 0,00 0,01 0,01 0,00 0,03 0,01 0,00 0,05 0,02 0,01 0,07 0,03 0,01 0,10 0,04 0,01 0,17 0,07 0,02 0,26 0,11 0,03 0,49 0,21 0,05 0,94 0,40 0,10 2,00 0,86 0,21 3,40 1,46 0,36 7,22 3,09 0,76 9,60 4,11 1,01 12,29 5,26 1,30 15,28 6,54 1,61
76 mm -48 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,00 0,01 0,01 0,03 0,05 0,11 0,14 0,18 0,22
Maximum flowrates for sizes 20 mm (-12) up to 76 mm (-48)

Maximum fluid horizontal velocity is 15 m/s (laminar flow) Max. flowrate m3/min Max. flowrate Gallons/min Max. flowrate Liter/min Max. flowrate bbl/min Max. volumetric flowrate nominal IDs 25 mm 32 mm 38 mm 50 mm -16 -20 -24 -32 0,4 0,7 1,0 1,8 116,6 191,1 269,5 466,6 441,6 723,5 1020,2 1766,3 2,8 4,6 6,4 11,1
20 mm -12 0,3 74,7 282,6 1,8
76 mm -48 4,1 1078,0 4080,7 25,7
39
Catalogue 4466-UK
Hydraulic Chart DN-12 to DN-48

Flow Rate (Liters per minutes) 250 300 400 500 700 1000 1500 2000 3000 3500 4000 4500
50
100
150
200
1,00
0,90
Black Eagle Product Manual Pressure drop and allowed flow rates
0,80
0,70
0,60
0,50
Pressure Drop ( Bar/m)
Hydraulic chart sizes 20 mm (-12) up to 76 mm (-48)
40
66 Flow Rate (Gpm) 106 185 396 793
0,40
0,30
0,20
0,10
0,00 1057
size -12 size -16 size -20 size -24 size -32 size -48
13
40
Catalogue 4466-UK
Parkers Motion & Control Technologies

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Copyright 2010 Parker Hannifin Corporation. All rights reserved.
Catalogue 4466-UK 08/2010 hsh / Thieme MediaCentre Zwolle
Parker Hannifin GmbH polyflex Division An der Tuchbleiche 4 68623 Lampertheim (Httenfeld) Tel.: +49 (0)6256 81-0 Fax: +49 (0)6256 81-100 www.parker.com/polyflex polyflex@parker.com
Your local authorized Parker distributor
Ed. 2010-05-24

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What products and services does Parker offer?

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What regions does Parker serve?

aerospace climate control electromechanical filtration fluid & gas handling hydraulics pneumatics process control sealing &

Black Eagle Product Manual

Black Eagle Product Manual Facilities

For Your Safety

Black Eagle Product Manual Table of contents

Black Eagle Product Manual

Black Eagle Product Manual Introduction

About Parker Hannifin

Black Eagle Product Manual Product description

Black Eagle Product Manual Construction method

Black Eagle Product Manual Construction method

Black Eagle Product Manual Hose ratings and details

6 Overview of Hoses PHalcon + ColorGard

2440N-16V80 2440N-24V80 2448N-32V80

Black Eagle + ColorGard

2640N-16V80 2640N-24V80 2580N-32V80 2440N-48V80 2640N-48V80

Golden Eagle + ColorGard

2640M-16V88 2640M-24V88 2448M-32V88 2580M-32V88

For detailed hose datasheets, see Section 10.

Black Eagle Product Manual Hose ratings and details

Black Eagle Product Manual Qualification tests

Visual and dimensional check

Pressure cycling test

Black Eagle Product Manual Qualification tests

Cold bend test

Volumetric expansion test

Material Certificates Third Party Certification

H2S permeationSour Gas testing

API 17J ISO 13628-2 RP 17B

Black Eagle Product Manual Qualification tests

Nitrogen Permeability Test - Blistering Resistance Rapid Gas Decompression (RGD

API 17J Section 6.2.3.2 ISO 13628-2 RP 17B

Tensile strength Pull tension test

Figure. Photograph of hose cover after the N2 pressure test 12

Black Eagle Polyamide ( PA11)

Golden Eagle Fluropolymer technology

Note: For more information see general chemical resistance table

Max. recommended tensile loads

Black Eagle Product Manual Qualification tests

Duration of static pressure load following flame application: 2 min

Test at 800 C 30 min.

Black Eagle Product Manual Chemical resistance

Notes on the chemical resistance table

Materials for hose core tubes

Black Eagle Product Manual Chemical resistance

Golden Eagle Fluoropolymer 100C (212F) A E E E E A A A A A A E A E A E E E A E A A A A A A A E E E A

Black Eagle Product Manual Chemical resistance

Golden Eagle Fluoropolymer 100C (212F) A E E E E E A A E A E A E E A E E E A A A E A A A E E E A E E E

Black Eagle Product Manual Chemical resistance

Golden Eagle Fluoropolymer 100C (212F) E A E A A E E A A E E E E A E A A E A A A E E E E E B E E E E

Black Eagle Product Manual Chemical resistance

Golden Eagle Fluoropolymer 100C (212F) A A A E E A E E E E E A E E A E E E E E A A A A A E A A A A A E E

Fig 2 Hose deployment.

Top to top deployment correct

Bottom to top deployment incorrect

Kinked, crushed, or twisted hose