0% found this document useful (0 votes)
2 views40 pages

PressBrakeToolingcatalogue-RONGWIN

Download as pdf or txt
Download as pdf or txt
Download as pdf or txt
You are on page 1/ 40

折弯机模具手册

Press Brake Tooling

Mobile/Whatsapp/Wechat :0086-15212339345;
T: 0086-(0)25-57226860
E: tonytang.business@gmail.com
Skype:tonytang.business
自由折弯的折弯压力对照表
Capacity chart for air bending

本表格中的数据是在 90°折弯,材料抗拉强度δb=420MPa,折弯长度为 1m 基础上计算的结果。


The given data has been calculated based upon bending material with a tensile strength ofδb=420 MPa over a length of 1m.

V 6 8 10 12 16 18 20 24 32 35 40 50 60 63 80 100 120 130 140 150 160 180 190 200 230 260
b 4.5 5 7 8.5 12 13 15 17 23 25 28 35 43 45 57 71 85 92 100 105 115 130 135 140 160 180
r 1 1.2 1.6 2 2.5 2.8 3 3.5 5 5.5 6 8 9.5 10 12 15.5 19 21 23 24.5 26 28 30 32 36 40
0.5 2.5
0.8 7 4.8
1.0 11 8 6
1.2 12 9 7
1.5 15 12 8
2.0 23 16 13 12 9.5
2.5 26 22 20 15 11
3.0 30 24 16 14 12
4.0 44 31 28 23 18
5.0 53 47 43 31 25
6.0 61 45 36 34
8.0 88 69 65 47 36
10 110 80 60 47 43 39
12 120 90 71 65 58 55 50
16 140 125 115 105 95 81 80 71
18 148 135 125 110 100 95 80
20 140 130 120 110 90

内径 R 约等于凹模开口宽度 V 的 16%
The internal radius R corresponds to approximate 16% of the die opening V

自由折弯建议凹模开口宽度 V
Recommended die opening V for air bending
材料厚度/Material thickness t 0.5~2.5mm 3~8mm 9~10mm >12mm
/ 凹模开口宽度/Die opening V 6 × t 8 × t 10 × t 12 × t

折弯力/Bending force for


铝 Alu δb=300 MPa F=F(表)× 0.65
F=F(chart)× 0.65
不锈钢 S.S δb=700 MPa F=F(表)× 1.6
F=F(chart)× 1.6

折弯压力吨位计算公式(参考值)
Determination of the bending force for air bending (approximation)
F(表)= 65 × t / V (吨 / Ton)
2

1
常见上模夹紧形式
Upper tool clamping

普通斜楔夹紧 重型斜楔夹紧

实用于 50t~220t 之间欧式上模的安装 实用于 220t 以上欧式上模的安装

机械快速夹紧 美式夹紧

快夹可以方便欧式上模的快速安装 适用于美式上模的安装

2
常见上模夹紧形式
Upper tool clamping

过渡模柄夹紧 过渡联接块

适用于大行程机床的安装 适用于滑块受重载的安装

YAWEI 上模液压夹紧 WILA 上模液压夹紧式

适用于上模的快速安装 NSCL Ⅱ with Top with Safety Click

3
常见下模夹紧形式
Dies tool clamping

1V 插槽式 1V 插槽式 2V 可调式

模具肩部受力 模具底部受力 下模口可前后调节

2V 快换式 多 V 插槽分段式

下模口可快速更换 适用于分段多 V 下模

4
常见下模夹紧形式
Dies tool clamping

多 V 工作台式 下模插片式

适用于整体多 V 下模 模口可分级增大,适用于大吨位折弯机

YAWEI 下模液压夹紧 液压夹紧工作台

适用于 1V 下模快速安装 NSCR Ⅱ with OZU bottom tool

5
标准上模
Standard upper tools

上模模柄结构/Upper tool fixtures

标准欧式/ EUROPEAN STYLE TOOLING 加强型欧式/ EUROPEAN STYLE TOOLING

美式/ AMERICAN STYLE PREMIUM TOOLING 大吨位过渡模柄

上刀标准分段方式/Aegmentatioon of upper tool

6
标准上模 85°
Standard upper tools

10.100 10.101 10.102


Max Tons:100t/m Max Tons:80t/m Max Tons:60t/m

10.103 10.104 10.105


Max Tons:80t/m Max Tons:100t/m Max Tons:80t/m

10.106 10.107 10.108


Max Tons:50t/m Max Tons:50t/m Max Tons:100t/m

7
标准上模 85°
Standard upper tools

10.109 10.110 10.111


Max Tons:80t/m Max Tons:40t/m Max Tons:80t/m

10.112 10.113 10.114


Max Tons:70t/m Max Tons:40t/m Max Tons:50t/m

10.115 10.116 10.117


Max Tons:100t/m Max Tons:60t/m Max Tons:45t/m

8
标准上模 85°
Standard upper tools

10.118 10.119 10.120


Max Tons:80t/m Max Tons:80t/m Max Tons:50t/m

标准上模 88°
Standard upper tools
10.130 10.131 10.132
Max Tons:100t/m Max Tons:80t/m Max Tons:60t/m

10.133 10.134 10.135


Max Tons:100t/m Max Tons:50t/m Max Tons:20t/m

9
标准上模 88°
Standard upper tools
10.136 10.137 10.138
Max Tons:80t/m Max Tons:45t/m Max Tons:20t/m

10.139 10.140 10.141


Max Tons:70t/m Max Tons:50t/m Max Tons:50t/m

10.142 10.143 10.144


Max Tons:30t/m Max Tons:20t/m Max Tons:50t/m

10
标准上模 90°
Standard upper tools

10.150 10.151 10.152


Max Tons:100t/m Max Tons:35t/m Max Tons:80t/m

10.153 10.154 10.155


Max Tons:80t/m Max Tons:20t/m Max Tons:60t/m

10.156 10.157 10.158


Max Tons:60t/m Max Tons:20t/m Max Tons:50t/m

11
标准上模 60°
Standard upper tools

10.170 10.171 10.172


Max Tons:80t/m Max Tons:80t/m Max Tons:70t/m

10.173 10.174 10.175


Max Tons:100t/m Max Tons:100t/m Max Tons:60t/m

10.176 10.177 10.178


Max Tons:160t/m Max Tons:60t/m Max Tons:40t/m

12
标准上模 30°
Standard upper tools

10.190 10.191 10.192


Max Tons:80t/m Max Tons:80t/m Max Tons:90t/m

10.193 10.194 10.195


Max Tons:70t/m Max Tons:100t/m Max Tons:100t/m

10.196 10.197 10.198


Max Tons:80t/m Max Tons:160t/m Max Tons:70t/m

13
标准 R 型圆模
Standard upper tools

10.210 10.211 10.212


Max Tons:100t/m Max Tons:100t/m Max Tons:80t/m

10.213 10.214 10.215


Max Tons:80t/m Max Tons:80t/m Max Tons:80t/m

10.216 10.217 10.218


Max Tons:80t/m Max Tons:80t/m Max Tons:80t/m

14
标准 R 型圆模
Standard upper tools

10.219 10.220 10.221


Max Tons:80t/m Max Tons:80t/m Max Tons:80t/m

10.222
Max Tons:80t/m

10.230
Max Tons:80t/m

Rmm Rmm
10.231 R3 3 R5.5 5.5
10.232 R3.5 3.5 R6 6
10.233 R4 4 R6.5 6.5
10.234 R4.5 4.5 R7 7
10.235 R5 5 R7.5 7.5

15
标准圆模
Standard upper tools

10.240 10.241
Max Tons:100t/m Max Tons:100t/m

分段方式

Rmm Rmm
10.242 R8 8 R20 20
10.243 R10 10 R25 25
10.244 R12.5 12.5 R30 30
10.245 R15 15 R35 35
10.246 R17.5 17.5 R40 40

16
复平模具
Flattening tools

10.250+20.134 10.251+20.135 10.252+20.136


10.250 Max Tons:A 80t/m B 100t/m 10.251 Max Tons:A 80t/m B 100t/m 10.252 Max Tons:A 80t/m B 100t/m

20.134 Max Tons:A 50t/m B 100t/m 20.135 Max Tons:A 50t/m B 100t/m 20.136 Max Tons:A 50t/m B 100t/m

A B

s A 450Mpa 700Mpa s A 450Mpa 700Mpa


mm mm t/m t/m mm mm t/m t/m
0.6 3.0 9 15 0.6 1.2 23 35
0.8 3.0 12 20 0.8 1.6 32 50
1.0 3.5 15 25 1.0 2.0 40 60
1.25 3.5 17 26 1.25 2.5 50 80
1.5 4.6 22 38 1.5 3.0 63 95
2.0 5.5 30 50 2.0 4.0 80 130

17
复平模具
Flattening tools

10.260 10.261 10.262


Max Tons:60t/m Max Tons:60t/m Max Tons:60t/m

10.263 10.264 10.265


Max Tons:40t/m Max Tons:100t/m Max Tons:100t/m

s A 450Mpa 700Mpa s A 450Mpa 700Mpa


mm mm t/m t/m mm mm t/m t/m
0.6 3.0 9 15 0.6 1.2 23 35
0.8 3.0 12 20 0.8 1.6 32 50
1.0 3.5 15 25 1.0 2.0 40 60
1.25 3.5 17 26 1.25 2.5 50 80
1.5 4.6 22 38 1.5 3.0 63 95
2.0 5.5 30 50 2.0 4.0 80 130
2.5 6.5 55 2.5 5.0 90
3.0 8.0 70 3.0 6.0 100

18
标准 Z 型模
Standard upper tools

10.270 10.271 10.272


Max Tons:100t/m Max Tons:100t/m Max Tons:100t/m

Z B° s max
mm max t/m
Z-1 1 160° 0.5 100
Z-1.5 1.5 160° 0.6 100
Z-2 2 150° 0.8 100
Z-2.5 2.5 140° 1.0 100
Z-3 3 90° 1.0 100
Z-3.5 3.5 90° 1.2 100
Z-4 4 90° 1.2 100
Z-4.5 4.5 90° 1.5 100
Z-5 5 90° 1.5 100
Z-5.5 5.5 90° 1.5 100
Z-6 6 90° 1.5 100
Z-6.5 6.5 90° 1.5 100
Z-7 7 90° 2 100
Z-7.5 7.5 90° 2 100
Z-8 8 90° 2.5 100

Z B° s max
mm max t/m
Z-9 9 90° 2.5 100
Z-10 10 90° 3 100
Z-11 11 90° 3 100
Z-12 12 90° 3 100

19
上刀附件
Accessories for upper tools

10.300 10.301 10.302


Max Tons:100t/m

10.303 10.304 10.305


Max Tons:100t/m Max Tons:100t/m Max Tons:160t/m

10.306 特殊折弯方式
Max Tons:100t/m

20
1V 下刀
1V lower tools

20.100 20.101 20.102


Max Tons:40t/m Max Tons:40t/m Max Tons:50t/m

20.103 20.104 20.105


Max Tons:60t/m Max Tons:80t/m Max Tons:85t/m

20.106 20.107 20.108


Max Tons:90t/m Max Tons:100t/m Max Tons:100t/m

21
1V 下刀
1V lower tools

20.109 20.110 20.111


Max Tons:100t/m Max Tons:100t/m Max Tons:100t/m

20.112 20.120 20.121


Max Tons:145t/m Max Tons:40t/m Max Tons:40t/m

20.122 20.123 20.124


Max Tons:55t/m Max Tons:55t/m Max Tons:60t/m

22
1V 下刀
1V lower tools

20.125 20.126 20.127


Max Tons:40t/m Max Tons:40t/m Max Tons:40t/m

20.128 20.129 20.130


Max Tons:40t/m Max Tons:55t/m Max Tons:55t/m

20.131 20.132 20.133


Max Tons:60t/m Max Tons:50t/m Max Tons:50t/m

23
1V 下刀
1V lower tools

20.140 20.141 20.142


Max Tons:95t/m Max Tons:95t/m Max Tons:95t/m

20.143 20.144 20.145


Max Tons:95t/m Max Tons:95t/m Max Tons:95t/m

20.146 20.147 20.148


Max Tons:95t/m Max Tons:95t/m Max Tons:95t/m

24
1V 下刀
1V lower tools

20.160 20.161 20.163


Max Tons:60t/m Max Tons:65t/m Max Tons:70t/m

20.164 20.165 20.166


Max Tons:70t/m Max Tons:70t/m Max Tons:70t/m

20.167 20.168 20.169


Max Tons:70t/m Max Tons:65t/m Max Tons:70t/m

25
1V 下刀
1V lower tools

20.170 20.171 20.172


Max Tons:70t/m Max Tons:70t/m Max Tons:70t/m

分段方式 sectioning of lower tools

特殊下模 lower die with rollers 20.180

Vmm Rmm Max Tons

20.181 35 3 100
20.182 40 4 100
20.183 50 5 100
20.184 60 6 100
20.185 80 8 100
20.186 100 10 100

26
2V 下刀
2V lower tools

20.220 20.221 20.222


Max Tons:70t/m Max Tons:80t/m Max Tons:80t/m

20.223 20.224 20.230


Max Tons:80t/m Max Tons:80t/m Max Tons:60t/m

20.231 20.232 20.233


Max Tons:60t/m Max Tons:100t/m Max Tons:100t/m

27
2V 下刀
2V lower tools

20.234 20.235 20.236


Max Tons:100t/m Max Tons:100t/m Max Tons:100t/m

20.237 20.238 20.239


Max Tons:100t/m Max Tons:100t/m Max Tons:100t/m

20.250 20.251 20.252


Max Tons:80t/m Max Tons:80t/m Max Tons:80t/m

28
2V 下刀
2V lower tools

20.300 20.301 20.302


Max Tons:70t/m Max Tons:80t/m Max Tons:80t/m

20.303 20.304 20.305


Max Tons:100t/m Max Tons:100t/m Max Tons:100t/m

20.306 20.307 20.308


Max Tons:60t/m Max Tons:60t/m Max Tons:100t/m

29
2V 下刀
2V lower tools

20.320 20.321 20.322


Max Tons:100t/m Max Tons:100t/m Max Tons:100t/m

20.323 20.324 20.325


Max Tons:100t/m Max Tons:100t/m Max Tons:100t/m

20.340 20.341 20.342


Max Tons:60t/m Max Tons:60t/m Max Tons:60t/m

30
1V 下刀
1V lower tools

20.350/Tx 20.351/Tx
Max Tons:100t/m Max Tons:100t/m

Vmm Rmm Smm max t/m


T6 6 0.4 14 100
T8 8 0.5 14 100
T10 10 0.8 18 100
T12 12 2.75 18 100
T16 16 2.75 24 100
T20 20 3 30 100
T25 25 3 35 100
TR6 6 2.75 14 100
TR8 8 2.75 14 100
TR10 10 2.75 18 100
20.352/Tx
Max Tons:60t/m

Vmm Rmm Smm max t/m


T6 6 0.5 14 60
T8 8 0.8 14 60
T10 10 0.8 18 60
T12 12 0.8 18 60
T16 16 2.75 24 60
T20 20 3 30 60
T25 25 3 35 60
TR6 6 1.5 14 60
TR8 8 1.5 14 60
TR10 10 2.75 18 60
TR12 12 2.75 18 60

20.353/Tx 20.354/Tx 20.355/Tx

Vm Rm Sm max t/m Vm Rm Smm max t/m Vm Rm Smm max t/m


T6 6 0.8 14 50 T6 6 0.8 14 35 T6 6 0.8 16 20
T8 8 1 18 50 T8 8 1 16 35 T8 8 1 20 20
T1 10 1.2 18 50 T10 10 1.2 20 40 T10 10 1.2 24 20
T1 12 1.6 24 50 T12 12 1.6 22 40 T12 12 1.6 26 20
T1 16 2.75 26 50 T16 16 3 30 45
T2 20 3 30 50 T20 20 3 35 50
T2 25 3 37 50 T25 25 3 40 50

31
1V 下刀
1V lower tools

20.356/Tx 20.357/Tx
Max Tons:100t/m Max Tons:100t/m

Vmm Rmm Smm max t/m


T6 6 0.4 14 100
T8 8 0.5 14 100
T10 10 0.8 18 100
T12 12 2.75 18 100
T16 16 2.75 24 100
T20 20 3 30 100
T25 25 3 35 100
TR6 6 2.75 14 100
TR8 8 2.75 14 100
TR10 10 2.75 18 100

20.358/Tx
Max Tons:60t/m

Vmm Rmm Smm max t/m


T6 6 0.5 14 60
T8 8 0.8 14 60
T10 10 0.8 18 60
T12 12 0.8 18 60
T16 16 2.75 24 60
T20 20 3 30 60
T25 25 3 35 60
TR6 6 1.5 14 60
TR8 8 1.5 14 60
TR10 10 2.75 18 60
TR12 12 2.75 18 60

20.359/Tx 20.360/Tx 20.361/Tx

Vm Rm Sm max t/m Vm Rm Smm max t/m Vm Rm Smm max t/m


T6 6 0.8 14 50 T6 6 0.8 14 35 T6 6 0.8 16 20
T8 8 1 18 50 T8 8 1 16 35 T8 8 1 20 20
T1 10 1.2 18 50 T10 10 1.2 20 40 T10 10 1.2 24 20
T1 12 1.6 24 50 T12 12 1.6 22 40 T12 12 1.6 26 20
T1 16 2.75 26 50 T16 16 3 30 45
T2 20 3 30 50 T20 20 3 35 50
T2 25 3 37 50 T25 25 3 40 50

32
1V 下刀
1V lower tools

20.400 20.401 20.402


Max Tons:100t/m Max Tons:100t/m Max Tons:100t/m

20.403 20.404 20.410


Max Tons:100t/m Max Tons:100t/m Max Tons:100t/m

20.411 20.412 20.420


Max Tons:100t/m Max Tons:100t/m Max Tons:100t/m

33
1V 下刀
1V lower tools

20.421 20.422 20.430


Max Tons:100t/m Max Tons:100t/m Max Tons:100t/m

20.431 20.440 20.441


Max Tons:100t/m Max Tons:80t/m Max Tons:80t/m

分段方式 sectioning of lower tools

34
多 V 下刀
V lower tools

20.500 20.501 20.502

20.503 20.504 20.505

20.506 20.507 20.508

35
多 V 下刀
V lower tools

20.509 20.510 20.511

20.512 20.513 20.514

20.515 20.516 20.517

36
多 V 下刀
V lower tools

20.530 20.531 20.540


Max Tons:80t/m Max Tons:80t/m Max Tons:60t/m

20.541 20.550 20551


Max Tons:100t/m

组合凹模
Multi-V dies

20.560 20.561
Max Tons:100t/m Max Tons:100t/m

37
下刀附件
Accessories for lower tools

20.600 20.601 20.602

20.603 20.604 20.605

20.606 20.607 20.608

38
下刀附件
Accessories for lower tools

20.609 20.610 20.611

20.612 20.613 20.614

20.615 20.616 20.617

39

You might also like