Gen6A V8-R3
Gen6A V8-R3
Gen6A V8-R3
This manual helps you acquaint the product of our company and understand the
information of system constitution and configuration. It introduces the process of
system installing and various functions. Before using this system, please read this
manual in detail. It is beneficial for you to use it.
For the hardware and software update continuously, it is possible that the software
and the hardware you have received differ from the statement of this manual. We feel
apology for your inconvinence.
We list company address, linkman, telephone number and Web site. You will be
always welcomed.
Fax: 0086-21-64038574
http://www.weihong.com.cn
E-mail: naiky@81890.net
market@weihong.com.cn
Please don’t plug or pull out the cable connected with the computer when power
on.
Please don’t plug or pull out the cable of Manipulation boxes when power on.
In order to guarantee safty and reduce disturbance, the shell of computer and
engraving machine must be grounded.
Please pull out the BNC connector plugs, when the machine is not used for a
period of time.
The cutter is very sharp. In order to prevent involvement which can result in injury
and the equipment’s damages, don’t touch by hand, the handkerchief, the silk
kerchief while rotating.
CONTENTS
1 Summarization..................................................................1
2 Installation........................................................................6
4 Interface of NcStudio......................................................16
5.5 “Machine”menu.........................................................................................85
6 Parameter configuration.................................................88
8 Operation steps.............................................................167
8.1 Starting....................................................................................................168
11 Appendix.....................................................................177
1 Summarization
NcStudio can be runned on Microsoft Windows and take the great advantage of 32bit
computing and multi-tasks. At the same time, the standard style of Windows interface
is simple and easy to learn and operate.
In addition to manual mode, stepping mode and automatically returning to the origin
of machine, the digital motion control system has simulation, dynamic track,
automatic emendation of Z-axle, remembering of break-point (the procedure jumps a
segment), and the function of turning back to continue proceeding.
That system can be used with all kinds of three-dimensional engraving machine and
three -dimensional milling machines etc.
1.1 Software
characteristic
It is basic to install three axles and can be extended further. It is possible that the
software received differ from each other.
Manual function. It can support to control the machine tool not only by input
equipment of machine tool but also by input equipment of computer to complete
manual operation. For example: keyboard and mouse.
The function of the array process. It can execute the procedure again and again;
through appoint the number of rows and lines of the array by customer.
The function of incremental feed. It can make the customer convenience to set
the amount of feed, and the length of step can be adjusted agilely.
The function of the manual data input (MDI). Customer can input and
immediately execute G-instruction online.
Single step mode. Customer can set the processing assignment as a single step
mode thereby it will provide a good support for diagnosis mistake and
malfunction restoring.
The feeding axle can come back to the machine original point accurately.
The function of preserve/resume the spot of work. The system is well considered
the power breaking problem which commonly exists in the southern customer of
our country. Files of the system won’t be damaged by power breaking. The
functions of breakpoint remembering and separate segment executing can fully
guarantee the dependable instauration of the spot after restart.
The online adjustment of feed rate. Customer can adjust the feed rate at any time
in processing from 0 %( the smallest) to 120 %( the biggest).
The strong and agile keyboard supports. The new version gives very strong
support to the keyboard operation. It satisfies the customer’s demand in
operation in processing.
Log function. The system provided the mighty daily record function, helping the
customer inspect the processing information and system diagnosis detailedly.
The inside processing files manager. NcStudio can manage documents in the
processing files manager inside , as long as Customer put the processing
procedure to the appointed catalogue.
The inside files editor. Customer can load the processing procedure to the editor
to edit and modify.
new functions
The following improvements and new functions are applied in vision 8.5 or above.
New function: taking account of workpieces when machining. The software will
take acdount of workpieces automatically when finishing every processing
assignment. User can clear away the result at any time.
New function: when finishing the assignment, the buzzer will sweet in order to
prompt user. At the same time, the red lamp will glitter one time.
New instructions: G34, G35, G36, G37. The details can be found in programme
manual.
Improvement: the catalog browsing dialog box of the file management can
remember the file path selected last time.
New instructions: G923, in order to set the tools offset. The details can be found
in programme manual.
Improved instructions: G906, it can also be used to check the ports appointed
whether they are overtime.
New function: can name the subprogramme with the character strings. Such as:
O"SubProgName". The details can be found in programme manual.
New instructions: M903, in order to change tools, The details can be found in
programme manual.
New function: change tools function can also be applied in rotundity tool tray.
Improved function: there will be an option dialog box fipped out when pausing;
the user can decide whether the mainspindle moves to the fixed workpiece
coordinates.
Improved function: unlimited subprogramme number, user can use any integers.
Improved function: when change the polarity of the ports, there will be records in
log automatically.
New function: the software will give an alarm when the lubricating oil level is
below guard line.
2 Installation
of NcStudio
Host computer
Operation system
NcStudio
Before install the new version of NcStudio, please delete the old version of NcStudio.
Please consult the section of uninstall procedure. (Section 2.3)
NcStudio includes two parts: the software and motion control card. So, the setup of
the system also is divided into two stages: The software setup and the motion control
card installation.
Please setup the software after installs the motion control card Say in brief; it can
divide into the following steps:
Restart the computer, wait for a moment after enter the Windows operate
system, put into the CD for setup, choose auto update package, the installation
will begin after double click auto update package, and finally restart the computer
automatically.
Run NcStudio.
Close the host PC’s power supply, open the cover, and insert the motion control card
into an empty PCI slot.
While installing the motion control card, lightly press two side of the motion control
card by hand, insure the motion control card is firm insert in the slot, and get in touch
with computer main board dependably without fluttering, then tighten the locknut of
the card and finally lid it. The installation of motion control card complete.
Open the computer’s power supply, start the computer, the system enter into the
Windows operation system automatically. Please setup the operation system at
first if you have not done so. (8.3 editions temporarily support the WINXP/2000
only)
After Windows operation system startup, please close other applications that are
running.
Put the setup CD-ROM of NcStudio system into the CD-ROM driver.
Double click the “My computer" icon, then doubled click the CD-ROM driver icon.
Find out the SETUP.EXE file after the CD-ROM disk is opened. (Icon displays as
) At this time the setup interface will display.
Single click “next ", the system guide will help you to install the software of Naiky
motion control card.
Single click “next ", the system starts install the software, the software installs
under the system dish.
Single click “next ", the system guide will clue on that the installation complete.
Click to “complete”, the system auto restarts. The installation of whole system
completes. Start use.
NcStudio Version 5.4.53 and above support customized small keyboard , which is
used to operate the machine tool conveniently。
Before Install the NcStudio™ customized small keyboard , please exit the objective
computer’s operation system in running (Windows usually) if the PC is power on,
then turn off the computer’s power supply. Pull out the keyboard’s attachment plug
from the computer, insert it into the small keyboard’s receptacle with one wing of
electrical cord, then insert the small keyboard’s attachment plug with two wings of
electrical cord into the female receptacle of the computer’s keyboard. Pay attention to
keep the attachment plugs touching the female receptacles well. After finished
installing the keyboard, you can startup the computer, run Windows, make sure the
keyboard and the mouse work well, execute NcStudio™ if necessary.
Attention:
NcStudio™ System
The software of that edition is green software, the advantage of green software is:
NcStudio will not register the information of installation into Windows registration. It’s
convenient to uninstall, easy to take, facile to copy to flash disk. If to delete the
system of NcStudio, customer can delete the document folder of the software directly.
It is generally installed under the document folder of system dish: Program Files\
Naiky. When update NcStudio with new version, the installation software will update
Attention:
Devices
Before the conjunction of NcStudio motion control card and the motor driven system,
you should complete installing the machine tool and the electric box, and use the
special cable to connect the jack of motion control card and the jack of electric box,
and then the conjunction of the system is completed.
Attention:
operation state
Operation mode
AUTO
Under the automatic operation mode, the machine tool generates motions through
the procedure loaded in advance. So the processing procedure must be loaded
already.
JOG
It is one type of manual operation. Under this kind of operation mode, user can
directly control the motion of the machining tool via a computer’s keyboard, a
customized control panel, or a MPG (manual pulse generator), and so on. When the
user sends out motion signals through these equipments, for example the user press
down a manual motion button, the machine tool will moves continuously until the
signal disappears, for example the user loosen the manual button.
INC
INC mode is another kind of manual operation mode. User also directly controls the
motion of the machining tool via manual input devices such as computer keyboard,
handy box and manual pulse generator. The difference from JOG mode is that each
manual action causes the machine tool to move a given distance, which is called step
length.
MDI
It is a kind of manual operation mode too. User also controls the motion of the
machining tool by on-line input a G-code format instruction. When the system under
some conditions carries out some established procedure to operate the machine tool
(Such as return to work piece origin), it would be automatically switch to the mode of
MDI also, but it will not affect the user to use it.
Operation state
Each operation mode can be divided into a few of operations states; we can say that
both operation mode and operation state decide the state of a machine tool.
IDLE
This is a most normal state of the control system, whenever the control system
doesn’t output the motion instructions and is ready to output them; we call the state
as an IDLE state.
ESTOP
This is an abnormal state. Whenever there is a machine fault or a user presses the
emergence-stop button, the system enter ESTOP state, and some certain protection
action will carry out, such as turn off spindle motor and cooling pump. In this state the
machine tool is locked and cannot carry out any new motion. After the machine fault
or hardware fault is obviated, the system will return to the IDLE state after carry out
“Reset” action automatically.
RUNNING
While a machine tool is executing the outputs, the system enters into the running
state.
PAUSE
While a machine tool is moving and then a user send a “Pause | Resume” command
or the system parse a M01 command (waiting command), the system enters PAUSE
state, waiting for user’s more inputs. If a continue command is sent subsequently, the
system switches back to RUNNING state, or the system will enter IDLE state by
execute “Pause” or “Reset” command to stop the current operation.
LOCK
Lock state is an inner state, which usually appears between the system switches
from one state to another state, so the user cannot contact with it.
machine tool
The coordinate system is a glossary of describing the motion of the machine tool. For
the sake of unification, the standard coordinate system adopts the right hand
principle. It is shown as below:
Among milling type machine, the direction of machine tool coordinate axis is decided
by both the types of machine tool and each composing part of layouts, to milling
machine, the basic coordinate axis is X, Y, Z:
——The Z-axis is superposition with the spindle .the direction of far away from the
work piece is a central direction (Z+).
—— The X-axis is perpendicularity to the axis of Z and parallel with interface of work
piece, for a single column milling machine, facing the spindle of cutter and watching
towards the column direction, its right motion direction is the central direction of X-
axis(+ X).
—— The Y-axis, X-axis and the Z-axis are together made up of the coordinate
system of keeping to the right hand principle.
The mechanical coordinate system is a certain and aptotic right hand coordinate
system, its coordinate origin is an opposite and aptotic position to the machine tool.
So, at any time, a certain point in space can be confirmed exclusively with the
mechanical coordinate system.
It is further usage of the work piece coordinate system at processing all kinds of work
pieces. The processing position that we described is usually comparative to the
certain point of work piece. But the installing position of the work piece on the
machine tool relatives to the mechanical coordinate origin is always alternate, so it is
necessary to import a set of more convenient coordinate system and namely is the
work piece coordinate system. It is also a right hand principle coordinate system, its
origin fixed on is relative to a certain point of work piece, but is floating relatively to
the mechanical coordinate origin.
4 Interface of NcStudio
Title Bar
Menu Bar
Tool Bar
The NC state
The state bar window
The first column of NcStudio software interface is a title bar, and it used as a show of
the software name and the name of processing procedure, the color of title bar
indicate that the relative window is activated or not.
Title Bar
Figure 4-3 Title bar
Attention:
The left icon of title bar is a menu column of the system, it can be used to open the
control menu of the windows, and you can click the icon with mouse or press “Alt +
spacebar”, which will drop down a system menu.
That menu can control the position and the size of the windows. For example,
restore, move, close, maximize, minimize and etc. At the right side of the title bar,
there are three buttons like the button of restoring, the button of maximizing and the
button of minimizing. These buttons can be used to set the size of the windows
quickly. The detailed operation method you can consult the on-line help in MS
Windows.
In addition, each sub-window also has a relative title bar. The active sub-window and
the inactive sub-window can be distinguished from the color of the title bar. Please
refer to the describing of chapters below.
System Menu
Figure 4-4: System menu (In the MS-Windows of Chinese Version, it can not translate into English)
Prompt:
The title bar underneath is a menu bar, it includes many concealed menus, shown as
diagram.
Menu Bar
Each drop down menu is composed of several items; each item has a special
function, action, or state which is relative to a certain procedure. You can choose one
item to implement the relative function, action or change the enactment of the state.
You can choose the title bar not only by the mouse but also by the keyboard.
Mouse operation
At first, you can click main menu of the menu column with the left key of mouse, after
the drop down menu is flipped out, you can click the item with left key.
Keyboard operation
Press down the key of ALT and the hot key alphabet of the chosen menu at the same
time (for example “file” can be instead of “ALT+F”) and then a relative menu is
appeared.
In the drop down menu there is a relative hot key at the right of some menu options,
for example: F9 is the hot key of “beginning …” in the menu of” operation", that is to
say the hot key will implement the order directly.
Three dots behind some menus options (such as" open and load …"), mean that will
flip out a dialog box automatically after choosing the option. If the color of some
options in drop down menus is gray, it shows that the item can’t be chosen in current
condition.
In addition, it will flip out a shortcut menu at the different position with the right key of
the mouse, from which you can implement the relative order in current position.
The underneath of the menu bar is a toolbar. The toolbar is composed of operation
buttons, which can implement the order of menu or the options of the menu with the
mouse directly.
Tool Bar
Figure 4-6: Tool bar
The toolbar button simplified the operation process of the customer consumedly, and
makes the whole operation process visual instead of the tedious order list.
Under the idle state, customer can enter the work piece’s Coordinate correspondingly
in" direct appoint position edit frame", after carriage return is entered, the system will
control the machine knife to move to the appointed position quickly.
Origin setting
This button will set the nonce point as the work piece’s Coordinate directly.
The other buttons all on the tool column are the options that the menu columns up
correspond. Please pay respects to chapter follow up.
The state bar is underneath the toolbar, showing that the current states and some
alarm information.
Prompt area:
Show the current state of the keyboard capital lock, the num lock and the scroll lock.
The NC state window is underneath the state bar, which can divide into four areas
according to their functions: “current position of the main spindle” area, “the stepping
motor speed” area, “the feed rate of stepping motor” area and “the order of current
interpolation “area.
Shows the current position of main spindle include work piece coordinate, machine
coordinate and residual distance in the area and can set current point the original
point of work piece.
Can set feed speed, feed rate, and also can show the actual value of feed speed in
the area.
Can set the speed, percent rate of main spindle, can show the rate and actual value
of main spindle, and also can manipulate the circumrotating of main spindle.
Show the state of performing order currently, such as: G54, mode/modeless, G01,
G17, G18, G19 and etc.
Note :
The title bar of NC state windows also shows some state information. Shown as
diagram above, for example when system simulating, the title bar show the typeface
of “simulating mode”, at the same time right side in title bar shows the advance
implementation time(according to the feed rate of 100%). At actually processing, the
right side in title bar shows the actual time.
Current position
For describing each kind of position expediently, NcStudio shows two sets of
coordinate systems at the same time: The mechanical coordinate system and the
work piece coordinate system. NcStudio provides many functions to support two sets
of coordinate system; the user can examine two sets of coordinate system at the
same time, switch it from one to another and intercalate the opposite deflection
between them.
At the front of each axis name, it will appear icon “availability of mechanical
coordinate system”, when user carries out the operation of back to reference point. It
is shown below:
The system provides the convenient method of intercalating and modifying the work
piece origin: regarding the current point as the work piece origin i.e. reset the relative
position of single axis. Nothing but to move the cursor to the show area of that
coordinate axis, you can see the coordinate of that axis is zero after clicking it with
left key of mouse. If you wish the current position of all 3 axes would be 0, only needs
to click in each area of coordinate.
Prompt:
At the area of stepping motor, it shows the setting speed, moment speed, speed rate
and etc. It can also modify the setting value of speed and the feeding rate.
Pulling the sliding pole can regulate the speed of current motion within the scope of
0~120%. It can be shown with the percentage style.
Setting value:
Actual value:
When system is idle, clicking the button of the setting value, that will flip out the
dialog box of speed setting. The flipping dialog box is used to set the default speed of
self-motion, shown as below.
Customer can modify the speed according to the instructions of dialogue “Auto Mode
Feed rate”.
When the system is under the manual setting mode, the button is invalid, and clicks
the button won’t flip out the dialog box of speed setting.
Note that, here the setting parameters are the same as the column of “Machining
Parameter” in parameter windows.
The main spindle speed area is similar to the feed rate area, it display setting speed,
actual value, feed rate and etc. It can also modify the setting speed and the value of
feeding rate.
Clicking this button can flip out a dialog box of main spindle speed enactment,
customer can modify the speed of main spindle on the dialog. (Shown as a figure
below)
This area displays the state of current order, for example: G54, mode/ modeless,
G01, G17 and etc.
window
It shows the current opened processing procedure file. NcStudio supports the two
kinds of processing procedure format now: ISO standard G instruction format and HP
PLT. The user can look into the current processing procedure from this window.
Right click the mouse in this window, the system flips out the context menu, as
follows:
These items of the menu colligate common operation that is correlative with
automatic operation, at the same time these menus can be found in standard menu,
which is convenience for customer to operate with the keyboard. The items both
“Show File Line Number”and“Trace Current Line”can be found in the menu of
“View” ; Three residual items can also be found in “File”.Consult Section 5.1 and
Section 5.3 you can find the explanation about them.
Because the “Auto” window locates in the area of main window’s function window,
the customer needs to switch it among several windows, the methods of activating
the “Auto” window are:
Menu method
Prompt:
window
Manual window is an interactive operation environment which the user operate the
machine tool with manual manner.
Because manual window locates at the area of function of the main window, the
customer need switching in several windows, the methods of activating manual
window are:
Menu method
In the areas of manual button window there are six manual buttons that represent
three directions of X, Y, Z axis.
There are two methods to operate the machine tool manually: one is continuous
point-motion operation the other is increasing stepping operation.
In this mode, you can drive the machine tool by pressing down relative number while
the manual window is activated.
Note:
When implementing the action of point-motion, the Trace view window shows the
track with the color of G00 instruction.
It is another manual operation mode that is similar to manual operation. But what
different from continuous point-motion operation mode is that it can control the
stepping distance of machine tool’s motion-axis accurately.
The user can carry out the increasing stepping operation with mouse and keyboard
through the interface, also can do it by manual operation panel or operation box.
When pressing the manual button the relative axis will move a certain stepping
length.
Before using this way to operate machine, you must set the fit step length, by
adjusting the point-motion step length you can set the length of point-motion feeding.
Keyboard method
When the point-motion window is the active window, you can notice the change of
point-motion stepping length button by increasing or decreasing the step length with
direction key.
Mouse method
Self-definition method
Click the “Self-define step length “button, it will flip out a dialog box, customer can
modify the step length properly, and then key in carriage return, the system will step
to according to the modified step length.
Note:
After setting the fit step length, you can operate the machine tool with keyboard,
mouse or the button of manual control panel.
Keyboard method
When the manual window is the active window, clicking the number button
corresponding to the button will trigger the button of manual control panel, keying in
space bar will trigger the button with focus.
Note:
Mouse method
Clicking the button with the left key of mouse, the button is triggered.
Note:
Due to the system needs a certain time to carry out the point-
Increasing/decreasing depth
Using the key of “+/-” working in the number key can increase or decrease the depth
quickly.
Manual window is an interactive operation environment which user can perform the
different kinds of calibrating functions.
Because calibration window locates at the area of function of the main window, the
customer need switching in several windows, the methods of activating calibration
window are:
Menu method
Customer can perform three different functions through knock down the button of
calibration window.
The three functions are: Mobile calibrator, Special Calibration, Fixed calibrator.
Mobile calibrator
The function is in order to calibrator the surface of work piece. When customer
knocks down the button, the system will flit out a dialogue requiring whether perform
a calibrator action. Knock down the “Yes” button will complete the function. The state
bar will show the information “waiting for the calibration single”. The function is
corresponding to the item “Mobile calibrator” of menu “operation” and to the button “
The top
1
3 Record coor.
Surface
Calibrator blog
Work piece
Special Calibration
The function is in order to locate the boundary and the center of the work piece
conveniently.
Before use the function of special calibration, please input the center distance of x
axle, the center distance of y axle, descending distance and tool diameter. When use
the center calibration, the customer should evaluate the center point of work piece.
The descending distance is the distance Z axle descending or ascending when
calibration, it should be less than the distance form original point to the surface when
perform inner calibration. It should be larger than the distance form original point to
the surface when perform outer calibration. The center distance is the evaluate
distance from center point to boundary, it should be larger than actual distance when
perform inner calibration, it should be less than the actual value when perform outer
calibration.
X Inner Center
Knock down this button, the system will perform X axle inner center calibration.
The Center
T X INNER
5 9
C 1 6
4 2
3 7
The calibrations below are the same to the X inner center calibrating.
X Outer Center
The Center
X OUTER 1 T
5
2 4 8
C 6
3 7
Y Inner Center
Y Outer Center
XY Inner Center
XY Outer Center
X Boundary
X BOUNDARY
2
1 C
Y Boundary
The boundary calibration is in order to modify the boundary point as Zero point of
origin point corresponding to X or Y axle.
Fixed calibrator
This function can help the user set the suitable Z-axis of work piece origin and
readjust the z-direction coordinate after switching the cutter.
The function is corresponding to the item “Fixed calibrator” of menu “operation” and
Attation:
window
The trace window adopts three-dimensional view mode. You choose the menu of
“View/Customize…” to set it characteristically. You can refer to forward section
“Customize parameters”.
This mode provides user abundant operation to examine the sketch from different
angles and in fit scaling.
Clear function
After a long time of processing, the imitating figure becomes very complex and the
temporary folder used to record processing track becomes more and more bulkiness.
It will spend a lot of time in redrawing, moving, or revolving the imitating figure. That
will need user to clean the tracking window.
There are many methods to clear the tracking window. You can complete it by menu,
toolbar button, hot key, and the keyboard.
Choose the menu of "Edit| Clear View", or choose the relative button on the toolbar.
The corresponding mark of this button on the tool column shows as:
Press down the key of “CTRL+ DEL” to realize the clearance of tracking window at
anytime.
Mouse method
Moving the mouse into the manifestation area, when the mouse shows or ,
clicking the right key of the mouse, then it will flip out a context menu, chose the
option of “Clear”.
Keyboard method
Press the key of DEL while the trace window is current active window.
Moving function
Mouse method
By dragging operation of the mouse’s left key can move the tracking figure: Moving
the mouse to the manifestation area, the mouse shows or . Clicking the right
key of the mouse, then it will flip out a context menu, chose the option of “Move”. The
mouse shows . Clicking the left key of the mouse, the mouse shows . Press
down the left key of the mouse and drag the mouse slowly, and keep dragging it.
After completing the moving of the whole following figure, loose it.
Prompt:
Please practice it for several times, you will find this method is
very convenience!
Keyboard method
Complete the moving of the following figure by the four directions key in keyboard.
Zoom function
You can use three methods like the menu, keyboard, and the mouse added keyboard
to realize the zoom of the following track figure.
Menu method
Move the mouse into the manifestation area, when the mouse shows , clicking the
left key of the mouse, the figure will be enlarged, when the mouse shows , clicking
the left key of the mouse, the figure will be reduced. If you press the CTRL key, the
mouse shows and between which can be switched.
Prompt:
While zoom the window with mouse, don’t move the mouse as
click, otherwise it becomes the moving operation.
Keyboard method
Activate this window first, then choose the key (“+” “–”) on small keyboard to realize
zoom.
Note:
On the main keyboard the key of "+" and "-" are invalid.
Menu method
Mouse method
Moving the mouse into the manifestation area, the mouse shows or at this time,
clicking the right key of mouse, flip out the context menu, choose" in the center"
option.
Keyboard method
The function will show the trace figure into the trace window self-adopted. Customer
can see the entire content of the trace without rolling over the scroll bar.
Menu method
Mouse method
Move the mouse into the manifestation area, the mouse shows or at this time,
clicking the right key of mouse, flip out the context menu, choose "Fit to window"
option.
Keyboard method
The function will show current point of the processing into the center of trace window.
Menu method
Mouse method
Move the mouse into the manifestation area, the mouse shows or at this time,
clicking the right key of mouse, flip out the context menu, choose "Show current
point" option.
Keyboard method
Customize parameters.
Customizing parameter through “Customize” Dialog can set the system at the aspect
of showing the trace window. It is aimed to the characteristic setting of the window to
realize the user-defined of tracking mode and color. Customer can select “View|
Customize…”, or click the right key of mouse, flipping out a context menu, select
“Customize” to perform the function, when trace window is active.
Tracking color:
In the trace window, you can allocate each different display elements respectively.
Include:
Color of G 00 instruction: This color indicates the color of G00 instruction’s track
Color of G 01 instruction: This color indicates the color of G01 instruction’s track.
Color of G 02 instruction: This color indicates the color of G02 instruction’s track
Color of G 03 instruction: This color indicates the color of G03 instruction’s track
Background color:
Background color of trace window has two kinds of colors, the user can collocate the
different color to realize two kinds of colors changing gradually.
Coordinate color:
In addition: The manual track or point-motion track is shown with the color of G00.
Click the choosing color button, the system will flip out a pulling-down frame of
choosing colors, shown as below:
Standard Color
Transparent Color
The customer can select the “Draw the mechanical limit frame” option at the buttom
of “Customize” dialogue. When the option was selected, the system will show the
mechanical limit frame, please pay attation to the change of Trace Window.
Prompt:
Revolving function
It can be completed by keyboard operation only (viz. Alt + direction keyboard). At the
same time of pressing the key of ALT, press down the direction key and complete the
revolving operation of the tracking figure.
The system provides the view observation direction in common use; you can switch it
Front View 5
Top View 8
Bottom View 2
Left View 4
Right View 6
Southwest View 1
Northwest View 7
Southeast View 3
Northeast View 9
Context menu
Click the window with the right key of mouse, the context menu will be flipped out.
Here, the detailed function will be omitted which is introduced in the front.
This window records the important operation and happened events, from it not only
can you browse the log information that is happened from this start, but also you can
review the historical records. With the using experience becomes abundant, you will
find the system log information becomes more and more helpful.
Delete the log record within current system in the system log window.
Menu method
Mouse method
Move the mouse into the log manifestation area; click the right key of the mouse,
when flip out a context, choose “Clear log” option.
Note:
Picking out following options, there will appear " √ " sign in the front of the options.
Carry on the operation again; the sign in the front of the options' disappear,
expressing to uncheck.
Customer can click the right key of the mouse in the log window, when flip out a
context menu, choose “Show this session” option, and also can choose “View |Show
this session” by menu method to perform.
Pick out that option, the customer can look into a log record for operate of this
session only; do not pick out that, the customer can look into an operation log record
of this session and the past log record records.
Customer can click the right key of the mouse in the log window, when flip out a
context menu, choose “Show information item” option, and also can choose “View |
Show information item” by menu method to perform.
Pick out that option, the customer can look into a log record for start and stop
information of system; do not pick out that, the log record for start and stop
information of system will not be shown in the log window. Information diagram mark
is .
Customer can click the right key of the mouse in the log window, when flip out a
context menu, choose “Show warning item” option, and also can choose “View |
Show warning item” by menu method to perform.
Pick out that option, the customer can look into a log record for warning information
of system; do not pick out that, the log record for warning information of system will
not be shown in the log window. Warning information diagram mark is .
Customer can click the right key of the mouse in the log window, when flip out a
context menu, choose “Show error item” option, and also can choose “View | Show
error item” by menu method to perform.
Pick out that option, the customer can look into a log record for error information of
system; do not pick out that, the log record for error information of system will not be
shown in the log window. Error information diagram mark is .
Prompt:
Context menu
Click the window with the right key of mouse, the context menu will be flipped out.
Here, the detailed function will be omitted which is introduced in the front.
manager window
The procedure file manager window mainly used for the management of processing
file. Customer as long as appoint the procedure document to the fixed catalogue;
NcStudio Can manage these documents in a manager inside. In the manager
window, customer can complete creating, using, editing, delete renaming, loading
procedure file and etc. It is extremely convenient to customer.
The customer can create the procedure file immediately; click "New..." button that
under the manager window, then customer will create the procedure file with the
name “Untitle1. nc” in the special catalogue ( customer can enter appointed path in
the combine box, also can click the " … " button then specify the appropriate path). If
need to modify the created file, customer can choose other operations, such as edit,
delete, rename, load and etc. The detailed contents see the follow-up chapter.
Prompt:
Customer can open a procedure file existed with specified path in the manage
window. Customer also can click the “…” button near the combine box to find the
procedure file existed that can be supported by NcStudio system (The extended
names of files that is supported by NcStudio system are listed in the edit box near the
“…” button. Customer can modify and add the extended names of files. ).The file list
box under the combine box will list files’ names. Customer can hand with the file
specified.
Combine Box
Edit Box
Files list box
“?...” Find
Buttom
Prompt:
Customer can edit content of procedure file specified. First, choose the procedure file
need to edit, second, click “edit” button, then the system will jump into file edit
window. See detailed content in following chapter (4.12).
Prompt:
Customer also can click the procedure file need to edit in the
file list box first; the color of file specified turn to blue right
now; then clicks the right key of mouse; choose “Edit” option,
the system will jump into file edit window.
Customer can delete procedure file specified. First, choose the procedure file need to
delete, second, click “delete” button; then the system will flip a dialogue box requiring
“Be sure to delete the file? ” and “Before deleting it ,please confirm it is not edited or
being used by others.”; customer can make a decision by practice.
Prompt:
Customer can click the procedure file need to delete in the file
list box first; the color of file specified turn to blue right now;
then clicks the right key of mouse; choose “Delete” option to
complete the function. Customer also can choose “Edit |
Delete” to perform the function by menu method.
Customer can delete procedure file specified. Choose the procedure file need to
rename first, then click “Rename” button, rename the file to complete the function.
Prompt:
Load procedure file means that the system will load the file into the buffer waiting for
translation and then the system is ready to process. Customer can load the
procedure file specified. Choose the file need to load; click “Load” button; system will
complete the load function.
Prompt:
Customer also can click the procedure file need to load in the
file list box first; the color of file specified turn to blue right
now; then clicks the right key of mouse; choose “Load” option
to complete the function. Customer also can choose “Edit |
Load the Selected File” to perform the function by menu
method.
Above the edit window is the file name being edited. Underside is a standard style
edit window.
The edit ability of this editor is more powerful than Windows NT default Notebook.
Theoretically, this editor can edit over 1000M of processing procedure and satisfies
the requirement of editing any complex procedure.
Clicks the right key of mouse in the editor window, system will flip out a context
menu, the options in the menu is the most in common use, customer can choose the
option according to own demand, so it does not give unnecessary details.
The input/output state window displays the current states of I/O, which is very
beneficial to the system monitoring and malfunction checking.
Figure 4-30: State of input or output (I/O) window (You will see the English Version in received
software)
Attention:
The two former items of pulled down menu is used to load or unload the procedure
files. Functions of load in or unload relate to processing automatically. It means that
the procedure documents can be loaded into or unloaded from digital control
procedure explanation buffer. After loaded into, the sign of that procedure is
displayed on automatic operation window.
The middle seven menu items of the window are used for the file operation. The file
opened by the edit function is shown in editor window. Please pay attention to
distinguish difference between load and unload.
This item also can be carried out quickly by hot key" CTRL+ O".
That menu is used for opening the processing procedures from disk and loading it to
the digital control procedure explanations buffer of the system. Then the explanation
engine will explain the parameters from the buffer, and transfer the producing
instructions to digital motion control card. After completing these operations, the
Choose the menu item and flip out the "Open" dialog box, is shown as below:
User can choose the disk-driver, path and the file name of the file. User can see the
file in the automatic operation window after open it.
Moreover, you will find that the title bar of the system window is changed after
opening a file
The postfix of the opened procedure is behind the procedure name, and the contents
of current procedure will be displayed on the file window. Some menu items are
enabled while they are disabled at automatic processing, such as the “start” menu
item at “operation” menu and it indicates that user can operate these items.
In old version of Ncstudio, once a processing procedure is loaded into Ncstudio, the
file will be actived, and it can not be modified but just to be read. So if you want to
modify the processing procedure, you must close it. And this limitation is removed in
new version ultimately.
Custom also can perform the function through using the button in the tool bar.
Unload
After loading processing procedure in system, user can choose “Unload” to close the
current loading file.
Note:
New
Choose that function, the system opens an editor window that provides user to edit
new file. During editing, user can save file at any time.
This menu item is used to open procedure file saved in disk and load it into editor
window. User can edit in editor window.
That function can load the procedure file that has already been in digital control
procedure explanation buffer into the editor window. That menu item is valid only
when there are procedure files in digital control procedure explanation buffer.
Save
That function can save the current procedure files of editor window into computer. If
the edited file is a new one, the function will prompt the dialog box of “save as”.
Save as
That function can save the current procedure files in the editor window into computer
with another name. While carrying out this function, the system will flip out a dialog
box of “save as”, user can choose the button of “save” under the appointed path and
filename, then the document will be saved with the new name, otherwise you choose
the button of “cancel”, the document will not be saved.
Figure 5-33: Save as Dialogue (In MS-Windows of Chinese Version, it is can not convert into English)
It is Similar to the function of “save”, but in this function the saved procedure files will
be loaded into the digital control procedure explanation buffer of the system.
Close
The menu item opens a new submenu and the submenu shows the name of recently
ever loaded processing procedure. If user wants to load again, directly clicking the
name of the document which will be loaded quickly.
The menu item opens a new submenu and the submenu shows the name of recently
ever edited processing procedure. If user wants to edit again, directly clicking the
name of the document which will be loaded quickly.
Exit
Choose this option; user can close the system of NcStudio. Before closed, the
system would flip out a dialog box to choose whether to save it or not. You can
choose “yes” to save it or “not” to exit this window.
If processing automatically, the system will prompt to end the processing mission first
and then exit.
In this menu, the items will be changed along with the current active window of the
second window. Because in these options are some certain editor functions.
The figure below is an editor menu when the window of system parameter, the
window of I/O status, and the window of procedure editor are active. In this window
only include some basic items.
The NcStudio of the new version increases the array processing function, see
diagram below:
For same processing document, while the lines and rows of the array specified, the
system of NcStudio will repeat to process that document, and the result of processing
is a matrix diagram with m lines and n rows.
The NcStudio of Vision 8.3 modified the Array machine function. When perform the
function the system will clear the “start main spindle” and “stop main spindle”
commands in procedure file. Array machine does not suppote G92 command, so
please delete the command manually.
In “view” menu includes the order options that is used to adjust the shown contents of
main window.
In this menu, the items will be changed along with the current active window of the
second window. Because in these options are some certain editor functions.
These items will be changed along with the main window. At any instance, it will have
these items as upper figure.
Tool bar
If the tool bar is shown, clicking it will be hided .If it is hided, that will be shown.
Status bar
If the status bar is shown, clicking it will be hided .If it is hided, that will be shown.
Full screen
This item is used to open a restore the mode of “Full screen”. Under that mode, the
interface will be enlarged to the whole screen, at the same time the menu and the
title bar will be concealed.
Note:
Once entering the full screen mode, the system menu can't
operate with mouse. Here, you will use the hot key (Ctrl +
Enter) to exit from the full screen mode.
This window will ask you whether to trace and show you the current processing line
or not in the processing procedure window. When you choose this function, the
content of the processing procedure window will roll up and down automatically and
make the current line appeared all the time. If you close that function, this function is
disappeared.
File Information
If you choose this command, the system will open a dialog box of File Information.
The figure is as below.
The dialog box will show the processing procedure Stat. information in automatically
processing, for example, the processing time or processing range etc. That function
joined with simulation will be fast to understand every kind of procedure information
in processing accurately.
In this menu you will realize all kind of operations of machine tool. But that can not
control the feed rate of direct output and the spindle which will be arranged at the
menu of “Machine”.
Customer can set the processing assignment as a single step mode thereby it will
provide a good support for diagnosis mistake and malfunction restoring.
Once in the single step mode, Carry out an order each time, enter the pause mode,
the customer must click “start” button to execute the next order, once next
performance is over, the system will enter the pause mode again.
MPG guide
New version NcStudio supports MPG (manual pulse generator) equipment. Selecting
this order, system will change single step mode into hand wheel mode.
It means that set the work piece cooperation where the current point lies as zero.
That will not cause moving the actual location of current point.
To use this function, user can set current position as origin of work piece coordinate.
If you choose that function, that menu can help you change the origin of coordinate
that the current cutter lies in. After you choose the menu, the system will flip out a
dialog box of “Set the current workpiece coordinate”, the figuer is as below.
Input the suitable value into the X, Y, Z-axis relative editor dialog box, the
coordination of current place is changed.
Midpoint
This command is in order to get the middle point of two points. First, let the main
spindle move to the first point; then click the “Record X” button; the system will record
the coordinate of X axis. Second, let the main spindle move to the second point, and
then click the “Midpoint X”, the system will compute the middle point’s coordinate of
the two points automatically. “Record Y” button and “Midpoint Y” are the same with
“Record X” and “Midpoint X” button, but aim at Y axis.
In order to set the offset of work piece coordinate system and machine coordinate
system in G54, G55, G56, G57, G58, and G59 orders. When click this button, the
system will flip a dialogue box with title “Set work piece coordinate offset”. It’s shown
below.
The system scheduled six work pieces coordinate, from G54 to G59. Customer can
modify the offset of work piece coordinate system and machine coordinate system
through choosing the scheduled work piece coordinate. The offset modified will be
auto saved in the system, and it will be valid in next usage. When customer selected
the work piece coordinate, the current interpolation panel will show them; the
customer can see them in the state bar.
Note:
The work piece origin is an origin of work piece cooperation which is set for editing
the work piece size; generally, it is a start-point of work piece. Programmer can
choose the work piece origin freely; its relation with mechanic origin is confirmed by
“Set the work piece cooperation of the current point”.
If choose the option of “Back to work piece… ", the knifepoint will return to the work
piece origin automatically from current place with the order of Z, X, Y.
Prompt:
This function is used to save the current work piece origin into the processing system
file.
This function is used to load work piece origin data from the processing system file
and set it as the current work piece origin.
Start
First: If a certain processing procedure has been loaded in, and the current system
appearance is "idle", choosing the menu's item, machine tool will carry out the
processing procedure automatically from the first section. Once starting the process,
the system will enter the status of “Auto/run”. If the system is in the status of
simulation, the system starts to simulate.
The second: If the system is placed in the “auto| pause" appearance, choose so, the
system will carry out continuously from the pause into “auto| run". If the system is in
the status of simulation, the system starts to simulate.
Prompt:
The system have tow ways to enter “pause” state, the first
one is that the system is placed in "the single step processing"
mode and the second one is that user chooses the “pause"
function to pause the system at processing.
Pause
In automatically processing, the "pause" function is valid. Choose the menu item of
“pause”, the machine tool will pause and raise the cutter and then turn to the state of
“Auto/pause”. And then if you want to keep on processing, you can choose “start”.
If the system is in the status of simulation, choose" pause", it will be paused. And
then if you want to keep on simulating, you can choose “start”.
Stop
In automatically processing, when the system in the state of "Auto/run", the function
of “stop” is valid. Choose the menu item, the machine tool will stop and raise the
cutter and then end the whole assignment, the system enters the state of “Auto/idle”.
This method is to break off the processing procedure normal in processing.
But the “reset” function discussed forward is an abnormal way to break off processing
when the system is under abnormal situation. If the system is simulating, the system
will be paused simulating and enter to the state of “Auto/idle” after choosing the menu
of “stop”. That will not make you exited the simulating status but for analysis the
result of imitating. If the user wants to re-simulate, you can choose the “start”,
“Advanced start” or “continue from the breakpoint” and etc.
Similar to “start”, if a certain processing procedure has been loaded in, and the
current system appearance is at an "idle", choosing the menu's item, machine tool
will carry out simulating in high speed automatically from the first section.
The function of simulating provides a fast but lifelike simulate processing environment
for the customer.
Running under the mode of simulating, the system will not drive the machine tool to
do the relative actions but to show the processing trace of the cutter in high speed in
the trace window. By simulating, the user sees which the moving form the machine
tool will do in advance to avoid damaging the machine tool for the reason of mistakes
in weaving the processing procedure. By simulating you can also know the additional
information.
Once starting the simulation, that menu becomes "Stop Simulating and Leave
Simulation Mode". If you carry out this function, simulating will be terminated
immediately.
Advanced Start
That function realizes the function for jumping section and carrying out.
Choose that function, the system flip out dialog box of "Start (with advanced
options)", shown as below.
User can set the start position and the ending position for current procedure, and
then click “OK”, the machine tool will carry out the appointed section in whole
processing procedure according to your requirement.
Resume
The menu item is actually a simplified function of “Advanced Star”. When you carry
out this function, system will carry out from the breakpoint that is broken off last time.
Advanced MDI
The system supply some typical procedure file for customer to simple processing.
It will flip out a dialogue box with title” Advanced MDI”, when the option is
selected. The dialogue includes 5 tab options: “Rectangle Mill”, “Rectangle Frame
Mill”, “Round Mill”,” Round Frame Mill” and “MDI”. As long as customer input
several parameters in ex-four tab options, can complete the function of milling or
drawing. The NcStudio of vision 8.3 and above add a new function in the
Advanced MDI ------ delamination processing.
Put in correct G command in edit box of the MDI window, hit the “carriage return”
key. The system will execute the command inputted immediately. The file list box
below will show the executed order. It is convenient for customer to search for the
record of order inputted.
MDI window
At the bottom of the dialog box, there is a “Show this dialog -box while running.”
option. Select the option, the system can display the MDI window when executing G
command. It is convenient for customer to modify, transfer the parameter of default
processing procedure file and input G command immediately.
Jiggle
This function is only valid under the state of pause in the course of processing. This
function is used in the course of unbroken off processing but to realize the tiny
regulation of the depth. The operation interface is similar to the manual windows:
This function can help the user to locate the surface of the work piece conveniently.
The method of Mobile Calibrator is to put the feeler block on the surface of the work
piece, then operate the machine, move the Z-Axis to make the tool nose come up
against the feeler block, stop calibrating. The system will measure the position of the
tool nose, it then subtracts the thickness of the feeler block from the height position,
and then the Z coordinate of work piece origin is determined.
Selecting this option, the system will flip out a dialogue box requiring “performing a
calibration action. Continue?” Customer can decide whether performing the function
in practice (If customer didn’t complete “Move to Reference Point” function, the
system will flip a dialog to prompt you to complete the function first, then the system
permits you to perform calibrator function).
This function can help the user set the suitable Z-axis of work piece origin and
readjust the z-direction coordinate after switching the cutter. The relative function is
shown as below:
When adjusting, you should confirm the processing surface by yourself, and set the
processing surface as the work piece origin of the Z-axis. And then carry out the first
adjusting, and the second adjusting after switching the cutter. Operate the perform
according to diagram of prompt to
Before carry out a machine task, measures the work piece coordinate of the top of
the calibrator.
After changing a tool, calibrate again to restore work piece coordinate of the top of
the calibration block.
The machine origin is a fixed position of machine tool and also is a zero point of the
machine coordinate system, which is set by machine switch and the electric system
together. About the machine coordinate system you can refer to section 3.2. Carry
out this function demands machine hardware to support, so some machine tools
have not this function. It is important to adjust the current coordinate for the reason
that the machine origin is the basic of the whole machine tool. Customer can select
the mode of moving to reference point in practice.
When click this button, all axes will move to referenced point.
Setting directly
If customer confirms that current coordinate is the same with machine coordinate and
can also confirm that the machine tool did not close and stop urgently, he can modify
current coordinate into machine coordinate accurately.
When the reamer have damage or the customer need to be change the reamer, can
select the option to change the reamer at a fixed position.
When the system meets the forcible limitation, that function can shield it temporarily.
You can regard it as a skill to make the machine tool restored to a normal position.
For the function of limitation is screened, the user should pay attention especially.
Alarm Reset
When the system examines that workbench moves over the software forcible
limitation, system alarms. Select this option; customer can change the state of alarm
into the state of idle.
Setting parameters
5.5 “Machine”menu
Here the function that provided can also be realized in" NC status window ". For the
reason that the system provides the function alike is for the user operate with the
keyboard conveniently.
Turn on coolant
That menu is used for proceeding to switch in each window. The function of each
item is corresponding to its name.
Help menu now has three items: “Tip of the Day…””Keyboard Map…” and “About
NcStudio”.
"Tip of the Day" is used to introduce the software of NcStudio. The “Keyboard
Map…”is used to introduce the short cut key. About NcStudio option is used to
prompt the information of system hardware, software and so on for customer.
6 Parameter configuration
The NcStudio have abundant processing parameters; they can make the system be
competent for each processing mission. Here lists just some parameters for common
use, the other parameters omit to void that customer feels perplexity.
This chapter will specialized explain in detail the parameter information involved in
the system of NcStudio for the customer.
If customer wants to look into or modify some kinds of parameters, he must have the
right that permits him to do so. Here introduces processing parameters and
manufacturer parameters only.
parameter modification
Visitor none
6.2 Parameter
modification methods
The method of the modification parameter is select the parameter need to modify by
arrow key on the keyboard, hit the “carriage return” key; or double click the line show
that show parameter, then input the value into the input area.
For the parameter whose value is “true” or “false”, inputting “1” means “true”,
inputting “0” means “false”, customer also can input “true” or “false” to modify the
parameter.
Prompt:
StopSpindleWhenFinish
Type Bool
Unit None
Default 1(true)
WorkCoordinateLowerLimit
Type Double
Range -99999~99999
Default -10000.000000
WorkCoordinateUpperLimit
Type Double
Default 10000.000000
CheckWorkCoordinateRange
Type Bool
Unit None
Default 0(false)
RevAxisProgUnit
Type Bool
Unit None
Default 0
RotativeWork pieceDiameter
Type Double
Range 1. 0~3000
Default 10.000000
MoveToReferencePointBeforeMachining
Type Bool
Unit None
Default 1(true)
FixedCalibratorBlockPosition
Type Double
Default X:0.000000
Y:0.000000
Z:-1.000000
FixCalibrationBug
Type Bool
Unit None
Default 0(false)
MovetoFixedPointValid
Type Bool
Unit None
Default 0(false)
FixedPointPosition
Type Double
Default X:0.000000
Y:0.000000
Z:0.000000
G73_G83SafeHeight
Type Double
Range 0.0~99999
Default 2.000000
DirectionWhileFixedDrillStop
Type Int
Unit None
Range 0: +X , 1: -X
2: +Y , 3: -Y
Default 0
CheckDoubleAxisSynchronError
Type Bool
Unit None
Default 0(false)
DoubleAxisSynchronErrorRange
Type Double
Range 0~1000
Default 10.000000
NormalJogFeedrate
Type Double
Default 1000.000000
RapidJogFeedrate
Type Double
Default 2400.000000
PauseDownSpeed
Type Double
Default 600.000000
PauseUpSpeed
Type Double
Default 600.000000
JiggleFeedrate
Type Double
Range 10.0~1000.0
Default 60.000000
JiggleStepLength
Type Double
Range 0.01~10
Default 0.100000
RapidTravelFeedrate
Type Double
Default 3000.000000
DefaultFeedrate
Type Double
Default 1500.000000
UseDefaultFeedrate
Type Bool
Unit None
Default 0(false)
UseDefaultSpindleRev
Type Bool
Unit None
Default 0(false)
EnablleZDownFeedrate
Type Bool
Unit None
Default 0(false)
Z_DownFeedrate
Type Double
Default 500.000000
Z_DownMaximalWorkFeedrate
Type Double
Default 1500.000000
OptimizeToolRaisingFeedrate
Type Bool
Unit None
Default 0(false)
ToolRasingHeightOnPause
Type Double
Default 10.000000
SafeHeight
Type Double
Default 10.000000
ArcSpeedLimit
Type Bool
Unit None
Default 0(false)
IJKIncrementModeValid
Type Bool
Unit None
1(true): valid
Default 1(true)
RadiusTolerance
Type Double
Default 1.000000
FileTranslateParam
SafeHeightAtG00Feedrate
Type Double
Default 1.000000
PLTUnit
Type Double
Default 40.195
PLTToolsDistanceWhileProcessArea
Type Double
Default 0.025000
TwoDimensionalFileDepth
Type Double
Default -1.000000
UseFirstPointAsOriginInDXFFiles
Type Bool
Unit None
Default 1(true)
PauseAndPromptWhileChangeTools
Type Bool
Unit None
Default 1(true)
6.4 Manufacturer
Parameters
Generally, Customer need not to know" manufacturer parameter", so you can omit
this chapter. For the common user without the authorization, the system will require
to input the password before enter "manufacturer parameter". It is shown below. It’s
in order to prevent from the customer occasionally modifying these important
parameters resulting in breakdown.
SpindleMaxRev
Type Int
Range 0 ~ 1000000
Default 24000
SpindleDefaultRev
Type Int
Range 0 ~ SpindleRevMax
Default 12000
SpindleDelayTimeWhileStartStop
Type Double
Default 5.000000
SpindleAlarmInputPort
Type Int
Unit None
Range 0 ~ 64
Default 22
AxisDirection(X, Y, Z)
Type Int
Unit None
Linear_Axis_Pulse_Factor(X, Y, Z)
Type Double
Default 0.001000
Type Double
Default X:0.000000
Y:0.000000
Z:-350.000000
WorkBenchRangeUpperLimit (X, Y, Z)
Type Double
Range WorkBenchRangeLowerLimit
(Machine Coordinate) ~ 99999
Default X:799.000000
Y:599.000000
Z:0.000000
SpindleDelayTimeWhileStartStop (X, Y, Z)
Type Double
Default 5.000000
CheckWorkBenchRange (X, Y, Z)
Type Bool
Unit None
Default 1(true)
PositiveLimitSwitchInputPort (X, Y, Z)
Type Int
Unit None
Range 0 ~ 64
Default X:17
Y:19
Z:21
NegativeLimitSwitchInputPort (X, Y, Z)
Type Int
Unit None
Range 0 ~ 64
Default X:16
Y:18
Z:20
DriverAlarmInputPort (X, Y, Z)
Type Int
Unit None
Range 0 ~ 64
Default X:11
Y:12
Z:13
DriverAlarmResetPort (X, Y, Z)
Type Int
Unit None
Range 0 ~ 64
Default X:2
Y:4
Z:6
DriverAlarmOutputPort
Type Int
Unit None
Range 0 ~ 64
Default 20
WhenLimitedForbidMoveToLimitedDirection
Type Bool
Unit None
Default 1(true)
OutterAxisEncoderDataValid
Type Bool
Unit None
Default 1(true)
EncoderDirection (X, Y, Z)
Type Int
Unit None
Range 1:positive
-1:negative
Default 1
EncoderPulseFactor (X, Y, Z)
Type Double
Default X:0.0000762939000000
Y:0.0000762939000000
Z:0.0000762939000000
EncoderMaxStillAllowedError (X, Y, Z)
Type Double
Default X:0.010000
Y:0.010000
Z:0.010000
EncoderMaxDynamicAllowedError (X, Y, Z)
Type Double
Default X:0.100000
Y:0.100000
Z:0.100000
CheckOutterEncoderError
Type Bool
Unit None
Default 0(false)
EstopCancelMovetoReferencePointState
Type Bool
Unit None
Default 0(false)
ReferencePointPosition (X, Y, Z)
Type Double
Range WorkBenchRangeLowerLimit~W
orkBenchRangeUpperLimit
Default 0.000000
RawPositionDirection (X, Y, Z)
Type Int
Unit None
Range 1:positive
-1:negative
Default X: -1
Y: -1
z: 1
RawPositionFeedrate (X, Y, Z)
Type Double
Range 0.001~10000.0
Default X:1800.000000
Y:1800.000000
Z:800.000000
RawPositionSwitchInputPortIndex (X, Y, Z)
Type Int
Unit None
Range 0 ~ 64
Default X:50
Y:51
Z:52
PrecisePositionDirection (X, Y, Z)
Type Int
Unit None
Range 1:positive
-1:negative
Default X: 1
Y: 1
z: -1
PrecisePositionFeedrate (X, Y, Z)
Type Double
Range 0.001~10000.0
Default X:60.000000
Y:60.000000
Z:60.000000
PrecisePositionSwitchInputPortIndex (X, Y, Z)
Type Int
Unit None
Range 0 ~ 64
Default X:50
Y:51
Z:52
BackDistance (X, Y, Z)
Type Double
Default X:2.000000
Y:2.000000
Z:-2.000000
AxisErrorCompensationValid
Type Bool
Unit None
Default 1(true)
OnlyReverseSpaceCompensationValid
Type Bool
Unit None
Default 1(true)
ReverseSpace (X, Y, Z)
Type Double
Default 0.000000
Quadrant_Errors_compensate_valid
Type Bool
Unit None
Default 0(false)
Quadrant_Errors_compensate_parameters
Type Double
Range 0 ~ 0.1
Default 0.000000
Type Double
Range 0 ~ 999.0
Default 0.000000
Type Double
Default 0.000000
Type Double
Unit None
Default 0.250000
Positive direction of Y axle: please consult the setting of “Positive direction of X axle”.
It omits here.
Positive direction of Z axle: please consult the setting of “Positive direction of X axle”.
It omits here.
EstopStateOutportMap
Unit None
Range 0X0000000000000000~
0XFFFFFFFFFFFFFFFF
Default 0X0000000000200000
ResetStateOutportMap
Unit None
Range 0X0000000000000000~
0XFFFFFFFFFFFFFFFF
Default 0X00000000008000A8
MobileCalibratorBlockThickness
Type Double
Unit mm (millimeter)
Range 0 ~ 1000
Default 0.000000
ManuDir (X, Y, Z)
Type Int
Unit None
Default X: 1
Y: 1
Z: 1
ManualPositiveButtonInportIndex (X, Y, Z)
Type Int
Unit None
Range 0 ~ 64
Default X: 64
Y: 64
Z: 64
ManualNegativeButtonInportIndex (X, Y, Z)
Type Int
Unit None
Range 0 ~ 64
Default X: 64
Y: 64
Z: 64
EStopButtonInportIndex
Type Int
Unit None
Range 0 ~ 64
Default 55
ReleaseLimitButtonInportIndex
Type Int
Unit None
Range 0 ~ 64
Default 64
OtherEStopButtonInportIndex
Unit None
Range 0X0000000000000000~
0XFFFFFFFFFFFFFFFF
Default 0X0000000000000000
FeedrateModifySwitchValid
Type Bool
Unit None
Default 0(false)
SpindleRevModifySwitchValid
Type Bool
Unit None
Default 0(false)
KeyboardEStopKeyValid
Type Bool
Unit None
Default 0(false)
SupportMouse
Type Bool
Unit None
Default 1(true)
SpindleOutportIndex
Type Int
Unit None
Range 0 ~ 64
Default 16
CoolantPumpOutportIndex
Type Int
Unit None
Range 0 ~ 64
Default 18
LubricationPumpOutportIndex
Type Int
Unit None
Range 0 ~ 64
Default 17
AutoStartLubricationPeriodically
Type Bool
Unit None
Default 0(false)
PermitLubricateOnlyWhileMachineMoving
Type Bool
Unit None
Default 0(false)
IntervalBetweenStartLubricate
Type Double
Default 18000.000000
LubricateOpenTime
Type Double
Default 5.000000
DoubleAxisNumber (X, Y, Z)
Type Int
Unit None
Range 0: X axle
1: Y axle
2: Z axle
Default 1
DoubleAxisReferencePointTolerance
Type Double
Unit mm (millimeter)
Default 0.000000
HandWheelValid
Type Bool
Unit None
Default 1(true)
CountTheHandwheelPulseStrictly
Type Bool
Unit None
Default 0(false)
HandWheelPulseDirction
Type Int
Unit None
Default -1
HandWheelMultipleX1
Type Int
Unit None
Range 1 ~ 1000
Default 1
HandWheelMultipleX10
Type Int
Unit None
Default 10
HandWheelMultipleX100
Type Int
Unit None
Default 100
HandWheelGuideFactor
Type Int
Unit None
Range 1 ~ 1000
Default 1
HandWheelAcceleration
Type Double
Default 200.000000
AxisMaxFeedrate (X, Y, Z)
Type Double
Range 0 ~ 1000000
Default 60000.000000
StartupFeedrate
Type Double
Default 300.000000
DecelerationDisplacementWhileG00
Type Double
Default 5.000000
SpeedWhileApproachingToWork piece
Type Double
Default 300.000000
LinearAcceleration
Type Double
Default 1200.000000
ConnectionAcceleration
Type Double
Default 2999.000000
RateOfAcceleration
Type Double
Default 9999.000000
When processing circular work piece, the radius of work piece will decrease along
with the increasing processing speed.
Please make a standard cycle with radius “R”. Process the cycle with different speed
“V”, measure the radius tolerance “dr” between standard and processed cycles, if you
are pleased with the tolerance “dr”, please input the radius “R” into parameter
“ReferenceCircleRadius” and parameter “ReferenceCircleMaxSpeed”.
ReferenceCircleRadius
Type Double
Default 5.000000
ReferenceCircleMaxSpeed
Type Double
Range MinSpeedInACircularMotion ~
99999.0
Default 600.000000
MinSpeedInACircularMotion
Type Double
Default 180.000000
ExactStopTime
Type Double
Unit s. (second)
Range 0 ~ 999.0
Default 0.000000
CutterCompensationValid
Type Bool
Unit None
Default 1(true)
PreventShakeLevel
Type Int
Unit None
Range 1 ~ 10
Default 1
FlatTime
Type Double
Unit s. (second)
Range 0 ~ 0.2
Default 0.000000
TrackTolerance
Type Double
Range 0 ~ 10
Default 0.000000
CoordinateBenchmark
Type Int
Unit None
Default 0
ShowUSBKeyboardMsgInLog
Type Bool
Unit None
Default 0(false)
For the user using NcStudio™ software conveniently, a customized small keyboard
lays out 5×4 as below is provided:
Start
Stop Resume Jog
Pause
Spindle
Set as origin Return to origin ×1
switch
X+ Y+ Z+ ×10
X- Y- Z- ×100
Shift Calibrator F- F+
Each key has its certain function in the software, listed as below:
Start/Pause: After press this key, the system begin to run the processing file if a
NC file is loaded and the system is in idle; if the system is in running mode, press
this key will make the system pause.
Stop: Stop the current operation. The processing will be stopped after this key is
pressed if the system is in processing status; the mobile calibrator will be stopped
after this key is pressed if the system is in mobile calibrator status.
Resume: The system will resume to machining after this key is pressed if the
system is in processing pause status.
Spindle switch: Turn on the spindle after this key is pressed if the spindle is shut
off; Otherwise, turn on the spindle.
Return to origin: The system will execute the command of move to workspiece
origin.
×1: After this key is pressed,the jog steplength will set to be 0.01mm.
×10: After this key is pressed,the jog steplength will set to be 0.1mm.
×100: After this key is pressed,the jog steplength will set to be 1mm.
X+: Move the cutter one step to the X axis’positive direction. If the machine tool is
in continually jog state, the cutter will be moved to the X axis’ positive direction
continually. Pay attention: if it is in continually jog state, press this key only, the
cutter will jog continually at manual low speed; while press the shift key and this
key at the same time( press the shift key, do not loosen it, then press this key),the
cutter will jog continually at manual high speed.
X-: Move the cutter to the X axis’ negative direction. The speed, the steplength
and the group keys are the same as X+ key.
Y+: Move the cutter to the Y axis’ positive direction. The speed, the steplength
and the group keys are the same as X+ key.
Y-: Move the cutter to the Y axis’ negative direction. The speed, the steplength
and the group keys are the same as X+ key.
Z+: Move the cutter to the Z axis’ positive direction. The speed, the steplength
and the group keys are the same as X+ key.
Z- Move the cutter to the Z axis’ negative direction. The speed, the steplength
and the group keys are the same as X+ key.
Shift: Nothing will happen if you press this key singly. Only when you press this
key and other key at the same time some function will be triggered. The group
keys are described in other keys’ instruction.
Calibrator: That is the second key at row five. The system will mobile calibrator
after this key is pressed.
8 Operation steps
8.1 Starting
Before starting machine, you should confirm the normal conjunctions with the
computer firstly; open the power supply of machine tool and that of the computer.
After opening, enter the NcStudio™ digital control system.
restoration
Choose the menu of “Move to Reference Point”. The machine tool will return to the
machine origin automatically and adjust the coordinate system.
processing procedure
Before processing, the user need loading the processing procedure generally,
otherwise, the corresponding automatic function is null.
Choose" File | open… ", the system will flip out a dialog box of the standard
document operation, from which you can choose the driver, path, and the file name
that you want to open. After clicking the button of “open”, the processing procedure
will be loaded. Then, pressing the key of F2 to switch to the window of “processing
procedure”, the user can view the current processing procedure.
Choose the item of “Window| showing Manu window ", the window of parameters
shown will show an interface of manual operation. From this interface you can
operate the machine tool manually.
Moving manually
The relative key of the small keyboard can control the moving of the machine tool. At
this time, the light of NUMLOCK should be bright.
These keys with CTRL can realize super-speed ambulation of the machine tool.
origin
The work piece origin is also the origin of X, Y, Z, axis in processing. Before
processing, we should connect the position of coordinate origin with actual position of
the work piece origin. The detail steps are below:
Move the X, Y axis to the expected origin position of work piece and then choose the
menu of “Set work piece origin”, or reset the coordinate value of the current position
in the coordinate window and then the system will set the current position as the start
point in carrying out the processing.
The above steps will help you setting the work piece origin of X, Y axis, but set the
work piece origin of Z-axis needs more accurate operating manual. This system
works with the hardware of the machine tool will provide the function of adjusting
cutter.
Choose the menu of “operate |mobile calibrator … “that will help you complete mobile
calibrator. After these operations, the work piece origin is ensured.
It means that the processing procedure of machine tool chosen will process
automatically.
Choose the item of “operate| start", machine tool will process the procedure
automatically by itself from the first sentence. Customer can use short cut key ”F9” to
complete the function.
Note:
In automatically processing, if need pausing processing, choose the item of " operate
| pause" or corresponding button in the toolbar, also can use short cut key “F10”,
machine tool will stop after carrying out the current sentence of processing, at this
time if you want keep on carrying out processing, you can choose the item of "
operate| Start".
Choose the menu of "Advanced Start", the system will flip out a dialog box and ask
you which sentence will start to carry out the procedure and which sentence will end.
If you fill in the number of the segment and click “start”, the machine tool will carry out
the appointed segment according to your requirements. But you must give a number
in front of the procedure sentence.
multi-Task
Because the Windows is a time sharing operates system, generally when carrying
out the auto processing in the computer, you can execute other tasks (for example,
edit the processing procedure), but please pay attention to the following two
problems:
The procedure of Windows takes up large memory, so please do not open too much
windows, according to generally the size of computer memory.
The movement of some applications themselves may be not too stable, for example
the some game procedure, VCD player etc., they may take the system resources
without limit in circulate process, for example: The memory, CPU time an etc., end
cause the computer crack down. So, in processing time, please do not start these
procedures, so as not to result in accidental processing interruption.
mechanical origin
When the process of returning mechanical origin is interrupt manually, it will cause
some aftereffect as following: 1.it will usually appear the port warnings, because of
this time limitation signal does not disappear; 2. un-accurate position because of
interruption of returning mechanical origin; 3. the soft limitation function has no effect,
because moving to reference point process does not complete, so system consider
the soft limitation function to be invalid, and the soft limitation function will function
until the process of returning reference point completed.
Permitted:
The Shanghai Naiky Technology Co. Ltd. (Abridge for Naiky Company here) awards
you this software procedure right. But you must guarantee toward the Naiky
Company: Does not use, copy, revise, rent, transfer either this system or no matter
what a part outside this agreement stipulation provision.
2. Only when use on this machine, in order to backup or manage the records,
permit to copy this system by the readonly mode;
3. Only when the third party acceptes the provision and condition of this agreement,
permit to authorize to use this system and permission agreement for the third party.
5. Only under the circumstance of accepting one provision of itmes below, permit to
use this system on the multiuser environment or the networks:
Usage of each pitch point and terminal of the system have all purchased the use
permission.
3. Copy or transmit this system completely or partially, but if the clear statement
provision of the agreement permitted doing so is an exception.
When you completely or partial hand over this system or the copy for another use
side, your permission power terminated voluntarily.
This system and the documents enjoy the copyright, and are procted by international
agreement provision. You can not remove the copyright from the copyright statement
of the software.You guarantee to copy duplicates of the copyright statement for this
system (completely or are partial).You agreed to stop copying the system and
documents by any illegal forms.
Post-sale guarantee:
The Naiky company guarantees, in the normal use situation, from sells the date in 90
days, the software carrier has the material or the craft flaw, when really has the flaw
after confirmation, the Naiky Company's complete responsibility is to exchanges a
software carrier; also it is the only compensates. When the accidents, abuses or error
usage resulted in paralysis of software, the post-sale guarantee is invalid. The carrier
which exchanges from Naiky Co. enjoy surplus time of original guarantee time, or 30
day-long guarantee; Takes its elder first.
Except the post-sale guarantee above, this system does not enjoy the post-sale
guarantee of any other forms.
Responsibility limited:
Permission termination:
If you disobey no matter what a provision and the condition of this agreement, the
Now, you affirm you already read in detail and had understood this agreement, and
strictly obey various provisions and conditions of the agreement.
11 Appendix
Move to Origin F7
Calibrate Ctrl + F7
Start F9
Stop F11
Direct Go F5
Resume Shift + F9
New Ctrl + N
Unload Ctrl + U
Save Ctrl + S
Cut Ctrl + X
Copy Ctrl + C
Paste Ctrl + V
Find Ctrl + F
Repeat Ctrl + H
Undo Ctrl + Z
1 Direction of X -
4 Direction of X +
2 Direction of Y -
5 Direction of Y +
3 Direction of Z -
6 Direction of Z +
The shortcut button below is available when Trace window was evoked
and focused only.
Zoom In Num -
Front View 5
Top View 8
Bottom View 2
Left View 4
Right View 6
Southwest View 1
Northwest View 7
Southeast View 3
Northeast View 9