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    December 2018 Report (Autosaved)

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    akgcdave
    The Monthly Activity Report for December 2018 details production, recycling, material purchases, machine utilization, and inventory for Ajay Pipe Privet Limited. The report highlights a decrease in production capacity due to machinery breakdowns and power interruptions, with specific issues noted for the pulverizer and crusher machines. Additionally, the report includes a summary of raw material inventory and finished goods, indicating ongoing challenges in operations.

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    December 2018 Report (Autosaved)

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    akgcdave
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    The Monthly Activity Report for December 2018 details production, recycling, material purchases, machine utilization, and inventory for Ajay Pipe Privet Limited. The report highlights a decrease in production capacity due to machinery breakdowns and power interruptions, with specific issues noted for the pulverizer and crusher machines. Additionally, the report includes a summary of raw material inventory and finished goods, indicating ongoing challenges in operations.

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    The Monthly Activity Report for December 2018 details production, recycling, material purchases, machine utilization, and inventory for Ajay Pipe Privet Limited. The report highlights a decrease in production capacity due to machinery breakdowns and power interruptions, with specific issues noted for the pulverizer and crusher machines. Additionally, the report includes a summary of raw material inventory and finished goods, indicating ongoing challenges in operations.

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    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    2 views3 pages

    December 2018 Report (Autosaved)

    Uploaded by

    akgcdave
    The Monthly Activity Report for December 2018 details production, recycling, material purchases, machine utilization, and inventory for Ajay Pipe Privet Limited. The report highlights a decrease in production capacity due to machinery breakdowns and power interruptions, with specific issues noted for the pulverizer and crusher machines. Additionally, the report includes a summary of raw material inventory and finished goods, indicating ongoing challenges in operations.

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    You are on page 1of 3

    Logo: Company Name: Document No:

    AJAY/OF/0011
    Ajay Pipe Privet Limited
    Company
    Title: Issue No: Page No:
    Page 1 of 1
    Monthly Activity Report 1

    To: - General Manager

    From: - Deputy General Manager

    Date: - January 17, 2019

    Subject: - Monthly Report December 2018

    A. The production report for the month of December 10, 2018 – January 08,
    2019:

    beginni Mater Materia Remark


    ng ial In l Used
    Descript balance
    ion Product ) Product wt Scrap

    PVC Resin 300 17,000 2,275


    9,860.1 - 1,050
    Calcium carbonate CaCo3 0
    54,381. - 150 8,275
    Stabilizer 28 sold
    Titanium Dioxide 667.10 - -
    2,379.5 - 25
    PE Wax 6
    2,144.7 - 50
    Stearic Acid 9
    Blue Master Batch 642.44 - -
    Pulverized PVC - 7,345 7,345
    2,460.0
    - 150
    CPE Impact modifier 8
    HDPE 2,650 - -
    HDPE Scrap 850 - -
    839pcs/
    Casing pipe 5" (12.6kg/pcs) 10,571.4
    Total PVC 11,045 10,571.40 473.60

    B. Recycling report for month

    S/ Description Kg
    n
    1 Casing pipe 7,345

    NB: Previously we had been doing 23,000kg in one month but currently we can do only
    5,080kg with the given machine hr. which is 71% of the ideal time.
    Logo: Company Name: Document No:
    AJAY/OF/0011
    Ajay Pipe Privet Limited
    Company
    Title: Issue No: Page No:
    Page 1 of 1
    Monthly Activity Report 1

    C. Material Purchased

    S/ Description KG U/Price Total Price Remark


    n
    1 Calcium Carbonate 10,000 3.00 30,000 Cash

    D. Machine Utilization

    S/ Description Machin Actual Down Reason


    n e Production hr Time hr
    hr/mon /month
    th
    1 PVC Line 576 264 312 Shortage of pulverized material
    2 HDPE Line 576 - 576 Till finish crushing scrap
    3 CNC Machine 648 400 248 One shift
    4 Slotting 360 300 60 Machine breakdown
    machine
    5 Pulverizer 648 344 304 Machine breakdown/ power interruption
    6 PVC Crusher 648 360 288 Pulley broke down
    7 HDPE Crusher 576 360 216 Only one shift work

    E. Inventory Finished Goods

    S/ Description Qty Amount


    n
    1 Blind PVC Casing 8” 181 367,792.00
    2 Blind PVC Casing 8” 9 23,436.00
    13.44mm
    3 Screen PVC Casing 8” 2 5,728.80
    13.44mm
    4 Blind PVC Casing 5” socket 25 20,250.00
    5 Screen PVC Casing 5” socket 42 37,422.00
    6 PVC Casing 5” on process 1753 1,380,487.50
    7 Blind PVC Casing 6” 145 154,062.50
    8 Screen PVC Casing 6” 80 90,100.00
    9 Blind PVC Casing 6”Socket 6 6,696.00
    10 Blind PVC Casing 6”Flash 1 1,062.00
    11 Blind PVC Casing 4” 44 23,364.00
    12 Blind PVC Casing 4” 1 568.00
    13 HDPE pipe 32mm PN 16 505m 13,180.50
    14 HDPE pipe 25mm PN 16 4,913m 89,760.51
    Total 0

    F. Inventory Raw material

    Description Qty Remark


    PVC Resin 1,300.00
    Logo: Company Name: Document No:
    AJAY/OF/0011
    Ajay Pipe Privet Limited
    Company
    Title: Issue No: Page No:
    Page 1 of 1
    Monthly Activity Report 1

    Stabilizer 54,381.28
    Calcium carbonate CaCo3 9,860.1
    Titanium Dioxide 667.1
    PE Wax 2,379.56
    Stearic Acid 2,144.79
    Blue Pigment 642.44
    Pulverized PVC casing -
    PVC Scrap 138,443
    CPE 2,460.08
    HDPE PE 100 Black 2,650
    HDPE Scrap 7,973
    PVC Gray pulverized 125
    Flasher recycled 1,000

    G. Problems Encountered
     Machinery breakdown – The recycling section is almost not utilized in the whole
    month, especially the pulverizer machine had different problems recently the wheel
    is worn out completely and start to burn the material. To adjust these problems we
    do maintenance now and then due to these we have frequent down times. Currently
    the output of the machine is 8bag/day that is 200kg.
    Also the crusher pulley had broken and took some time to find one with the same
    size and quality.
     Power Interruption - In addition last month we had frequent power interruption.

    Regards;

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