TD1200 Dust Collector Manual

TD1200 Dust Collector
Operation, Maintenance & Spare Parts Manual


Operation, Maintenance
& Spare Parts Manual
Table of Contents
System Description
Installation
Compressed Air Supply
Hydraulic Supply
Electrical Supply
General Equipment
System Operation
Pre-Start Checks
System Maintenance
Maintenance Schedule
Filter Removal Procedure
Troubleshooting
System Specification
Spare Parts List
Drawings
Hydraulic Schematic
Electrical Schematic
General Arrangement Drawing
User Guide for Pulse Controller
2
SYSTEM DESCRIPTION
Progradex Dust Collectors are the smallest, lightest drilling dust collectors on
the market globally and are designed with tried and tested air-to-cloth ratios
for drilling applications that will maintain suction at all times.
Progradex Dust Collectors are supplied in various nominal sizes to match

the compressor volume of the drilling rig. They are designed to remove
harmful dust emissions to less than 10mg/m³ from entering the atmosphere
during the drilling process. Less than 10mg/m³ is not visible to the naked eye
and falls within the most stringent allowable emission regulations globally.
They can be used with or without a sampling system and incorporate an
exhaust fan that is hydraulically driven and designed to overcome high
system pressure drops and convert positive, bursting drilling pressures
leaving the drill string into manageable negative pressures. This helps
increase filter life and prevents dust leakage throughout the drilling process.
The Progradex TD1200 Dust Collector is nominally sized for drilling

applications using a compressor of up to 1350cfm though it can be simply
upgraded to 2000cfm capability by a simple bolt on modification to the body
and changing the filters. This can be carried out in the field if need be.
The collector is a venturi assisted, reverse jet pulse style filter with pre-
cleaning baffle chamber at the inlet.
The special venturi nozzles fitted to the pulse cleaning blow tubes enhance
peak pulse pressure cleaning inside the filters. This essentially means that
the filters can be cleaned at lower air pressures than other collectors
reducing compressed air consumption, fuel costs and shell fatigue.
The pulse cleaning control system has the option for either “timed” or
“Demand” cleaning. Demand cleaning means that the differential pressure
(DP) across the filters is monitored so that they can be automatically pulse
cleaned at a given set-point. That is, as dust begins to clog the filters the DP
will rise and cleaning will energise automatically when the given set-point is
reached. The advantage of this system is that pulse cleaning only occurs
when it has to and this can vastly reduce fatigue on the filters and increase
their operating life.
The combination of Venturi assisted Demand Cleaning can reduce

compressed air consumption by as much as 60% and quadruple the life of
the filters.
Compact twin collection hoppers are fitted at the base of the collectors and
are seal with vacuum socks that are kept closed by the suction of the
exhaust fan but automatically purge any collected dust with the pulsing of
the filters.
3
The filters are Australian manufactured and of a special durable, washable,

shallow pleated design for increased operating life.
Access to the filters is via a lightweight hinged lid in the top of the unit with
removable push-in blow tubes. No special tools are required to change filter
bags.
The internal walls are fully stiffened to remove flexing when pulsing for
structural integrity.
The compressed air header is designed in accordance with pressure vessel

design and includes pulse diaphragm valves with 24VDC integral solenoids,
a compressed air inlet, pressure gauge and quick release drain plug.
A filter support grid is provided inside the unit to prevent filters from rubbing
against each other and moving around during tramming/transport.
The Pulse-On-Demand Controller provides continuous differential pressure

(DP) read out display and has 4-20mA output available for remote
monitoring/alarming of filter condition options.
Twin inspection doors are provided for monitoring internal hopper condition.
4
INSTALLATION
The TD1200 Dust Collector must be installed within the parameters
of the equipment specifications. Failure to do so may result in
! permanent equipment damage, personal injury or death.
Compressed Air Supply
• The TD1200 Dust Collector must be supplied with clean, dry air. Lubricated
air must not be used except where Progradex have specifically supplied in-
line air lubrication.
• Supply volumes and pressures must be delivered to each component within

the system at the rates specified within the equipment specifications.
• Ensure all connections are in a state of good repair and are coupled
correctly and tight.
• Ensure all supply lines are in a state of good repair.
Hydraulic Supply
• The TD1200 Dust Collector must be supplied with clean, contaminant free
hydraulic oil.
• Supply volumes and pressures must be delivered to each component within

the system at the rates specified within the equipment specifications.
• Ensure all supply lines are in a state of good repair.
Electrical Supply
• The electrical supply must be delivered to specified components within the

system at the voltage detailed within the equipment specifications.
• Ensure all supply cables are in a state of good repair.
General Equipment
• Ensure all structural supporting bolts for mounting are of the high tensile
type - Grade 8.8 or greater.
5
• Ensure the TD1200 Dust Collector is fitted with filter bags and these are
fully pushed home inside the cell plate (they click into a recess in the cuff
of the filter).
• Switch on the pulse controller.
• Ensure 50 psi compressed air pressure is

supplied to the TD1200 Dust Collector
manifold and registering at this pressure on
the manifold pressure gauge supplied.
• Fully wind out fan motor flow regulator.
• Supply hydraulic oil to the exhaust fan motor and slowly wind regulator in
until fan impeller starts to rotate.
• Ensure the exhaust fan motor is rotating in a clockwise direction when

standing on the motor side of the fan.
• Adjust the motor speed via the flow regulator provided until the impeller
rotates at 3150 rpm using a suitable tachometer.
Danger: Do not under any circumstances rotate the impeller at

speeds above 4000rpm as the fan may become unstable causing the
! impeller to potentially burst resulting in extreme equipment damage,
personal injury or death.
• Ensure that while the fan is rotating, a differential pressure reading is

being displayed on the pulse cleaning controller LCD. If not, reverse the
Differential Pressure (DP) hoses that tap into the manifold end of the filter
above and below the cell plate.
• Ensure that the pulse controller is set in “PULSE ON DEMAND” mode as

detailed in the commissioning section of the manufacturer’s instructions
later in this manual.
• Ensure that either suction socks or flap doors are fitted to the hopper
discharge points.
• Ensure that the inlet duct to the TD1200 Dust Collector is fitted and
secure.
• Ensure all access doors, covers and lids are closed and secure.
6
SYSTEM OPERATION
Progradex Dust Collectors are designed to be operated within the
parameters of the equipment specifications. Failure to do so may
! result in permanent equipment damage, personal injury or death.
Pre Start Checks

Inspect the internals of the TD1200 Dust Collector for blockage and/or
material build up on the internals – clean thoroughly prior to start up.
Ensure hydraulic, pneumatic and electrical supplies are present and coupled
up prior to start up.
Ensure the pneumatic supply pressure is set at 50psi – Pressure gauge can
be found under the collector’s air header.
Ensure that the pulse controller box is kept closed and sealed at all
! times except when adjustments are being made – dust ingress into
the control box may cause failure of the control system.
7
SYSTEM MAINTENANCE
Maintenance Schedule
The following Maintenance Schedule is given as a guide only. Periodic
maintenance checks must be determined by the end user after specific site
drilling conditions are realised. Wear rates and hang-up potential will vary
from site to site.
DANGER! - ISOLATION: Isolate and purge any stored compressed air

! pressure prior to carrying out maintenance.
DANGER! - ISOLATION: Isolate Hydraulic supply prior to carrying out

! maintenance.
DANGER! – ISOLATION: Isolate Electrical supply prior to carrying out

maintenance.
PERIODIC CHECKS
Description Inspecting Access Via: Daily Weekly Monthly
for: Checks Checks Checks
Filter Bags Broken Bags Lid ●
Filter Bags Blinding Pulse Controller differential. ●
High DP Reading
Compressed Moisture/Oil Drain Plug ●
Air Manifold Build Up
Diaphragm Compressed External ●
Valves Air Leakage
Diaphragm Pulsing Pulse Controller (manual firing ●
Valves of each valve)
Differential Blockage External ●
Pressure
Hoses
Twin Hoppers Wear & Access Doors & Discharge ●
Obstruction Spigots
Hopper Splits & External ●
Discharge Obstruction
Seals
Exhaust Fan Impeller Blade End Flange ●
Mineral Build
Up
8
Filter Removal Procedure

Note: This is a two man operation and the following PPE must be worn:-
• Safety Glasses
• Dust Masks
• Gloves
• Steel Cap Boots
• Overalls
If the filters need to be removed from the collector without damage, the following
procedure should be followed:-
1. Open the side inspection hatches on the sides of the collector body to access
the underside of the filters.
Filters
Side Inspection Hatch
2. Open the hinged lid at the top of the collector.
Venturi
Nozzle Filter Spreader
Ring
Blow Tube
Wall Seal
Pulse Valve
Sealing Boot
Pulse Valve
Solenoid
9
3. Unbolt the blow tubes and gently slide each of them out of the pulse valve
housing making sure that the rubber wall seal and rubber pulse valve sealing
boot is not damaged. Gently swivel the blow tubes while applying horizontal
pressure to remove them. Once the blow tube pulls through and clears the
body, lift away. Please in a safe, clean place where dirt will not enter them
and the plastic venturi nozzles will not be damaged.
4. Each filter has a metal spreader ring pushed into the top cuff to maintain a
seal. Remove these making sure the cuff is not damaged. The filters are now
ready to be removed.
5. While one man is gently prizing the top cuffs out of the cell plate from
fr the top
of the unit (in a massaging motion by hand), another man should apply a
slight upload on the bottom of the filter from the side inspection hatches below
being careful not to overload and crease the filter.
Tube Sheet
Filter
Apply gentle load from underside
NOTE: The top cuffs should not be prized free using screwdrivers or other
sharp, metal tools as this can severely damage the cuffs and render the filters
useless. Remember, be gentle!
Filters can be washed with water but must be left to thoroughly dry before being
reinstalled into the collector.
10
Troubleshooting
SYMPTOM POSSIBLE CAUSE REMEDIAL ACTION
TD1200 Dust Collector not Pulse controller not switched on. Switch pulse controller on.
pulsing and filters appear Differential pressure (DP) hoses Clean out hose lines ensuring no dust
blocked (high DP reading). between pulse controller & ingress into the pulse controller itself.
TD1200 Dust Collector are
blocked.
Differential pressure (DP) hoses Reverse hoses.
between pulse controller &
TD1200 Dust Collector are around
the wrong way.
Compressed air supply has failed. Locate air supply problem and fix.
Drill is not drilling/fan is switched Ensure fan is switched on.
off causing pulse controller to not Pulse will only kick in if a Differential
register a Differential pressure Pressure (DP) is present.
(DP).
Dust emission present at Filter bag(s) is split. Replace full set of filters. Do not
fan discharge. replace individual filters.
Ensure fan impeller has no dust build
up on blades (if so, clean immediately –
danger of imbalance).
TD1200 Dust Collector is Pulse pressure is incorrect. Set to 50psi.
continuously pulsing but
not lowering differential Pulse on time is incorrect. Set at 60-100ms
pressure (DP). Moist air is entering TD1200 Dust Isolate the moist drilling air from the
Collector. collector. If drilling air is wet, no dust
will be present. Allow filters to dry
before reusing the TD1200 Dust
Collector.
Filter Bags are “blinded”. Replace all filters.
TD1200 Dust Collector Pulse Controller set to Reprogram Pulse Controller to
continuously pulsing but “CONTINUOUS”. “DEMAND CLEANING” ensuring all set
filters appear clean (DP points are correct. (see Proprietary
reading is low). Information - Pulse Controller for set up
details).
11
SYSTEM SPECIFICATION
• Capacity: 1200cfm
• Emissions to Atmosphere: <10mg/m³
• Filters: Pleated Spun Bonded Polyester Needlefelt
• Expected Filter Life: In excess of 4 Years (under normal
operating conditions)
• Filter Cleaning: Reverse Jet Pulse (Venturi Assisted)
• Pulse Control System: Differential Pressure Monitoring across
filters with Pulse On Demand PLC (Pro
Logic Controller)
• Cleaning Delivery: Pulse Diaphragm Valves
• Electrical Supply: 24V DC
• Comp Air Consumption: Approx 480 l/min (Varies with dust loading)
• Comp Air Supply Pressure: 50psi
• Optimum Fan Speed: 3150rpm
• Hydraulic Motor Supply: 60l/min
• Inlet Spigot/Duct Hose Size: Ø6” (Ø152mm)
• Hopper Discharge: Twin Self Purging Vacuum Socks
Upgrade Kit Available: Collector can be upgraded to 2000cfm
NOTE
! The fan speed must not be increased above 4,000rpm. Doing so may cause the
fan impeller to become unstable and could result in catastrophic equipment
failure causing permanent equipment damage, personal injury or death.
12
SPARE PARTS LIST
TD1200 DUST COLLECTOR

Item Part No Description Installed Qty Recommended Spares Qty
1 PGX0187 Header Pressure Gauge 1 1
2 PGX0188 Header Drain Plug 1 1
3 PGX0189 Cam Lock Valve Mount 3 1
4 PGX0190 1" Pulse Valve 3 1
5 PGX0191 1" Pulse Valve Solenoid 3 1
6 PGX0192 1" Pulse Valve Seal Kit 3 1
7 PGX0193 1" Blow Tube/Pulse Valve Boot Seal 3 3
8 PGX0194 1" Diaphragm Valve Base Flange O Ring 3 3
9 PGX0195 1" Wall Seal 3 3
10 PGX0196 1" Blow Tube (x5 Filters) 3 0
11 PGX0197 1" Venturi Nozzle 15 5
12 PGX0198 Dust Collector Lid Gas Stay (200N) 2 1
13 PGX0199 6mm Nylon Air Line (DP) 10m 10m
14 PGX0200 DP Silencer Filter 2 1
15 PGX0201 6mm Push In Elbows 2 1
16 PGX0202 1000mm Long Cartridge Filter 15 15
17 PGX0205 Inspection Hatch 2 0
18 PGX0206 Inspection Hatch Knob 2 1
19 PGX0207 25mm Sponge Gasket Tape Roll 1 Roll 1 Roll
20 PGX0208 Pulse Controller (POD) (Excl. Enclosure) 1 1
21 PGX0209 Pulse Controller Enclosure 1 0
22 PGX0210 Fan Impeller 1 1
23 PGX0211 Hydraulic Motor 1 1
24 PGX0212 Hydraulic Bi-Pass Flow Regulator 1 1
25 PGX0213 Hopper Discharge Sock 2 1
26 PGX0214 Hopper Discharge Sock Clip 2 1
13
SPARE PARTS LIST 6
5 4 7
3 2 1
12
10
11
14 15
19
24
22
17
16
13
23
26
18
21 20
25
14
Schematic Drawings
Fan Motor Hydraulic Schematic
IGNITION
CONTROL BOX
Electrical Schematic
15
General Arrangement Drawing
16
User Guide for Pulse Controller
TABLE OF CONTENTS
CHAPTER ONE - INSTALLATION ................................................. 20
1.1. Installation – Mechanical.....................................................................................................................20

1.1.1. Physical Location ................................................................................................................................................................... 20
1.1.2 Mechanical Considerations ..................................................................................................................................................... 20
1.2. Installation – Electrical ........................................................................................................................21

1.2.1 Supply Voltage ....................................................................................................................................................................... 21
1.2.1.1. Low Supply Voltage (24-48VDC) .............................................................................................................................. 21
1.2.1.2. High Supply Voltage (110-240VAC 50/60Hz) ........................................................................................................... 22
1.2.2. Solenoid Electrical Connections ............................................................................................................................................. 22
1.2.2.1 Output Voltage.................................................................................................................................................................. 22
1.2.2.2 Output Connections .......................................................................................................................................................... 22
1.2.3 Slave Electrical Connections .................................................................................................................................................. 22
1.2.4 Blowdown Contacts ................................................................................................................................................................ 23
1.2.4.1 Hardwired Blowdown ....................................................................................................................................................... 24
1.2.4.2 Automatic Blowdown ....................................................................................................................................................... 24
1.2.5 Photohelic Gauge Connections ............................................................................................................................................... 24
1.2.6 IO Communication Card (If Fitted) ........................................................................................................................................ 25
1.2.7 RS485 MODBUS Communication Card (If Fitted) ................................................................................................................ 26
1.3 Completing Installation .......................................................................................................................26
CHAPTER TWO - COMMISSIONING .............................................. 27
2.1 Lockout Code ........................................................................................................................................27
2.2 Menu Structure Overview ...................................................................................................................27

2.2.1 Sequential Control .................................................................................................................................................................. 27
2.2.2 Enhanced Demand Control ..................................................................................................................................................... 28
2.3 Programming Parameters ...................................................................................................................29

2.6.1 Language ................................................................................................................................................................................ 29
2.6.2 Factory Defaults ..................................................................................................................................................................... 29
2.6.3 On Time.................................................................................................................................................................................. 29
2.6.4 Off Time ................................................................................................................................................................................. 30
2.6.5 Display Units (Enhanced Demand Mode Only) ...................................................................................................................... 30
2.6.6 Demand Cleaning (Enhanced Demand Mode Only) ............................................................................................................... 31
2.6.7 Alarm Delay (Enhanced Demand Mode Only) ....................................................................................................................... 32
2.6.8 High dP Alarm (Enhanced Demand Mode Only) ................................................................................................................... 32
2.6.9 Precoating (Enhanced Demand Mode Only) ........................................................................................................................... 32
2.6.10 Pattern Cleaning (Enhanced Demand Mode Only) ................................................................................................................. 32
2.6.11 Blowdown Cycles ................................................................................................................................................................... 33
2.6.12 Remote Stop (Enhanced Demand Mode Only) ....................................................................................................................... 33
2.6.12.1 Hardwired ................................................................................................................................................................... 33
2.6.12.2 Automatic ................................................................................................................................................................... 33
2.6.13 Tube Cleaner (Only if IO Communication Card is fitted) ....................................................................................................... 34
2.6.14 Maximum Interval (Enhanced Demand Mode Only) .............................................................................................................. 34
2.6.15 Hour Counter .......................................................................................................................................................................... 34
2.6.16 Number of Slaves ................................................................................................................................................................... 34
2.6.17 Total Cycles ............................................................................................................................................................................ 35
2.6.18 Network (Only if RS485 Modbus Communication Card is fitted) .......................................................................................... 35
2.6.19 Run ......................................................................................................................................................................................... 35
2.4 Completing Commissioning .................................................................................................................35
CHAPTER THREE - THEORY ....................................................... 36
3.1 Details of Operation .............................................................................................................................36

3.1.1 Summary of Operation............................................................................................................................................................ 36
18
CHAPTER FOUR - SPECIFICATION .............................................. 37
4.1 Technical Specification ........................................................................................................................37

4.1.1 Mechanical Specification ........................................................................................................................................................ 37
4.1.1.1 PCB Dimensional specification ........................................................................................................................................ 37
4.1.1.2 Enclosure specification ..................................................................................................................................................... 37
4.1.1.3 Pneumatic specification .................................................................................................................................................... 37
4.1.2 Electrical Specification ........................................................................................................................................................... 39
4.1.2.1 Power Supply .................................................................................................................................................................... 39
4.1.2.2 Output ............................................................................................................................................................................... 39
4.1.3 Environmental Specification ................................................................................................................................................... 40
4.1.3.1 Operating Temperature ..................................................................................................................................................... 40
4.1.3.2 Storage Temperature ......................................................................................................................................................... 40
4.1.3.3 Vibration ........................................................................................................................................................................... 40
4.1.3.4 Humidity ........................................................................................................................................................................... 41
4.1.3.5 Mechanical Shock ............................................................................................................................................................. 41
4.1.4 RS485 Modbus Specification.................................................................................................................................................. 41
4.1.4.1 Communication Specification ........................................................................................................................................... 41
4.1.4.2 Register Definitions .......................................................................................................................................................... 42
4.1.5 Approvals ............................................................................................................................................................................... 46
4.1.5.1 Third Party Approvals....................................................................................................................................................... 46
4.1.5.2 Compliance to Standards .................................................................................................................................................. 46
CHAPTER FIVE – DISPLAY MESSAGES ........................................ 46
5.1 Scrolling Display ...................................................................................................................................46
5.2 Messages ................................................................................................................................................47
5.3 Error Messages .....................................................................................................................................47
5.4 Alarm Messages ....................................................................................................................................48
List of Tables
TABLE 1- SLAVE ELECTRICAL CONNECTIONS .......................................................................................................23
TABLE 2 - IO COMMUNICATION CARD DETAILS....................................................................................................25
TABLE 3 - RS485 MODBUS CONNECTIONS ............................................................................................................26
TABLE 4 - RS485 MODBUS DETAILS .....................................................................................................................26
TABLE 5 - PCB DIMENSIONS .................................................................................................................................37
TABLE 6 - ENCLOSURE SPECIFICATION ..................................................................................................................37
TABLE 7 - PNEUMATIC SPECIFICATION ..................................................................................................................37
TABLE 9 - POWER SUPPLY (LOW VOLTAGE BASEBOARD) .....................................................................................39
TABLE 10 - POWER SUPPLY (HIGH VOLTAGE BASEBOARD) ..................................................................................39
TABLE 11 - SOLENOID OUTPUT RATINGS ..............................................................................................................39
TABLE 12 - TUBE CLEANER OUTPUT RATINGS ......................................................................................................39
TABLE 13 - ANALOG OUTPUT CONTACT RATINGS ................................................................................................39
TABLE 14 - DIGITAL IO CONTACT RATINGS ..........................................................................................................40
TABLE 15 - "FAN" AND "GND" CONTACT RATINGS .............................................................................................40
TABLE 16 - MODBUS CONTACT RATINGS ..............................................................................................................40
TABLE 17 - OPERATING TEMPERATURE .................................................................................................................40
TABLE 18 - STORAGE TEMPERATURE ....................................................................................................................40
TABLE 19 - VIBRATION..........................................................................................................................................40
TABLE 20 - HUMIDITY ...........................................................................................................................................41
TABLE 21 - MECHANICAL SHOCK ..........................................................................................................................41
TABLE 22 - MODBUS COMMUNICATION SPECIFICATION........................................................................................41
TABLE 23 - MODBUS REGISTER DEFINITIONS ........................................................................................................45
TABLE 24 – APPROVALS ........................................................................................................................................46
TABLE 25 - COMPLIANCE TO STANDARDS .............................................................................................................46
19
Chapter One - Installation
1.1. Installation – Mechanical
Incorrect mechanical installation of the control system may void warranty
! claims null and void. Please closely follow instructions as outlined in this
Section.
1.1.1. Physical Location
Select a position for the mechanical installation of the control system that is:
1.1.1.1 Not in direct sunlight

1.1.1.2 Not on a vibrating surface
1.1.1.3 Readily accessible by authorised personnel
! 1.1.1.4
1.1.1.5
Located near a suitable noise free electrical supply
Not subject to high electrical noise
1.1.1.6 Not subject to mobile vehicle traffic that may make contact with
the control system
1.1.1.7 If using enclosure with pilot valves mounted in enclosure,
ensure control system is in close proximity to valves (i.e.
minimise length of pneumatic pilot lines which aids with fast
opening and closing operation of main valves.
Enhanced Demand Mode (If Fitted):

1.1.1.8 Ensure pneumatic pressure sensing lines are as short as possible in
order to minimise pressure decay/losses.
1.1.1.9 Ensure pneumatic pressure sensing lines are kept clear and clean
from system debris by installing pressure lines in accordance to
Figure 1.
1.1.1.10 If Using Tube Cleaner Option, ensure chosen location has access to
clean/dry compressed air.
1.1.2 Mechanical Considerations
Use mechanical mounting holes provided to

affix control system enclosure to a suitably
reinforced surface, with appropriate fastenings
designed to hold a minimum weight of 25kg.
Figure 1 – Mechanical
Considerations
20
1.2. Installation – Electrical
The electrical installation of the control system is to be undertaken by a
suitably qualified electrician.
Incorrect Electrical installation of the control system may void warranty claims
null and void. Please closely follow instructions as outlined in this Section.
!
1.2.1 Supply Voltage
1.2.1.1. Low Supply Voltage (24-48VDC)
Ensure your power supply is isolated from the mains before carrying out any
maintenance or installation work in accordance with good industry practice.
It is good industry practice to install an isolator in the mains that is just before
the control system in order to provide a safe easy means of isolating the
TIP
supply in case of maintenance or malfunction.
It is good industry practice to include a circuit breaker or RCD (Residual

Current Device) in the enclosure of the control system. Goyen recommend a 3A
TIP
device as outlined in the “ACCESSORIES” Chapter.
1.1.1.1.1 Select a suitable tapping point into the supply that is not affected by
high load electrical machinery (i.e. fans) etc that may affect the
performance/reliability of the supply to the control system.
1.1.1.1.2 Connect the “Earth” terminal to the “earth” of your supply.
1.1.1.1.3 Connect the “+” terminal to the positive of your supply.
1.1.1.1.4 Connect the “-“ terminal to the negative of your supply.
If using a metal enclosure, ensure both the enclosure and the enclosure lid are
earthed to the supply “Earth”.
21
1.2.1.2. High Supply Voltage (110-240VAC 50/60Hz)
Ensure your power supply is isolated from the mains before carrying out any
maintenance or installation work in accordance with good industry practice.
It is good industry practice to install an isolator in the mains that is just before
the control system in order to provide a safe easy means of isolating the
TIP
supply in case of maintenance or malfunction.
It is good industry practice to include a circuit breaker or RCD (Residual

Current Device) in the enclosure of the control system. Goyen recommend a 3A
TIP
device as outlined in the “ACCESSORIES” Chapter.
1.2.1.2.1 Select a suitable tapping point into the supply that is not affected by
high load electrical machinery (i.e. fans) etc that may affect the
performance/reliability of the supply to the control system.
1.2.1.2.2 Connect the “GND” terminal to the “Earth” of your supply.
1.2.1.2.3 Connect the “A” terminal to the “Line” or “Active of your supply.
1.2.1.2.4 Connect the “N” terminal to the “Neutral” of your supply.
If using a metal enclosure, ensure both the enclosure and the enclosure lid are
earthed to the supply “Earth”.
1.2.2. Solenoid Electrical Connections
The Master is capable of accommodating up to ten 24VDC solenoids. For systems

with more than ten solenoids, the addition of ten station slave cards is possible up to
19 slave cards (200 outputs).
All solenoids and slave cards are automatically detected on power-up of the
TIP control system.
Because solenoids and slave cards are automatically detected on start up by

! the control system, it is important that the electrical wiring be correct.
1.2.2.1 Output Voltage
All outputs (regardless of supply voltage) are 24VDC.
1.2.2.2 Output Connections

2
Connect up to 2.5mm stranded cable from
the output number to the relevant Valve
number. Daisy-chain the return of the coil to
the common to the control system (refer to
Figure 2).
Figure 2 - Output
Connections
1.2.3 Slave Electrical Connections
This is only required if more than ten outputs are to be connected to the
TIP control system.
22
Because solenoids and slave cards are automatically detected on start up by
TIP the control system, it is important that the electrical wiring be correct.
A maximum of 19 ten station slave cards (200 output total) can be added to the
control system. Electrical connections between Master and Slaves is via an isolated
multi-drop RTU two wire RS485 connection with two wire 24VDC supply.
Use four core (+ drain) wire (Refer to “ACCESSORIES” Chapter for Goyen Part
Number) to make the connections in Table 1:
Master Slave
J1 J1
J2 J2
J3 (Drain) J3 (Drain)
J4 J4
J5 J5
Table 1- Slave Electrical Connections
1.2.4 Blowdown Contacts
TIP This is only required if the hardwired blowdown cycles feature is to be used.
Blowdown cycles allow for up to 10 complete cleaning cycles to be performed when

the system fan is turned off.
TIP Automatic Blowdown is only available when Enhanced Demand Control is

fitted.
23
1.2.4.1 Hardwired Blowdown
These are voltage free (i.e. dry) contacts.
By bridging the voltage free contacts “Fan” and “GND” on the Master, the control
system senses that the system fan has been turned off. The programmed number of
blowdown cycles then commences.
Connect the normally open voltage free contacts on the system fan motor to the
“Fan” and “GND” contacts on the Master. Hence, when the system fan is turned off,
the motor contacts close, hence bridging the “Fan” and “GND” contacts on the Master
for the Blowdown cycle(s) to commence.
1.2.4.2 Automatic Blowdown
This feature does not require electrical wiring

TIP
Please refer to “Automatic Blowdown” in the “FEATURE” chapter.
Automatic Blowdown is only available when Enhanced Demand Control is

TIP fitted.
1.2.5 Photohelic Gauge Connections
This feature is optional

TIP
This feature is fitted by Goyen upon Request.
24
1.2.6 IO Communication Card (If Fitted)

TIP
This card provides diagnostic and control digital and analog IO. Table 2 indicates the
IO available and connection type for each:
IO DESCRIPTION TYPE DETAILS

Isolate Valve Output 24VDC
Common 0V
Purge Valve Output 24VDC
Common 0V
Demand/Continuous Input Voltage Free
Common Voltage Free
Manual Cycle Input Voltage Free
Common Voltage Free
Auxiliary Output Input Voltage Free
Common Voltage Free
Low Header Pressure Alarm Input Voltage Free
Common Voltage Free
Reset Service Alarm Input Voltage Free
Common Voltage Free
Reset General Alarm Input Voltage Free
Common Voltage Free
4-20mA (GND)* Output GND
4-20mA (+)* Output 24VDC
4-20mA (-)* Output 0V
Cycling Output Voltage Free
Common Voltage Free
Watchdog Alarm Output Voltage Free
Common Voltage Free
High Differential Pressure Alarm Output Voltage Free
Common Voltage Free
Service Alarm Output Voltage Free
Common Voltage Free
Coil Failure Alarm Output Voltage Free
Common Voltage Free
Auxiliary Alarm Output Voltage Free
Common Voltage Free
Power Ok Output Voltage Free
Common Voltage Free
Table 2 - IO Communication Card Details
*
4-20mA analog output is sourced (i.e. internally powered from control system).
No additional power supply is required.
The IO of the control system can be connected to separately powered lamps,

TIP sirens, data-loggers, control panels and PLC’s.
25
1.2.7 RS485 MODBUS Communication Card (If Fitted)

TIP
This card provides diagnostic and control IO via an RS485 two wire half duplex
hardware layer operating with Modbus RTU protocol at 9600 baud.
The RS485 Communication Card is internally powered by the control system

(i.e. An independent power supply is not required to power this device).
Electrical Connections for RS485 Modbus are outlined in Table 3.
Control
Network
System
BUSA RS485 +
BUSB RS485 -
GND (Drain) GROUND
Table 3 - RS485 Modbus Connections
RS485 Modbus Control System settings are outlined in Table 4.
Control Details
System
Protocol Modbus RTU
Hardware 2 wire half
Layer duplex RS485
Baud Rate 9600bps
Stop Bits 1
Data Bits 8
Parity None
Table 4 - RS485 Modbus Details
1.3 Completing Installation

Un-isolate the power supply and switch on the control system. Observe the
diagnostics on the screen of the control system. The summary will outline how many
solenoids and slaves were found to be connected to the control system. If the all the
solenoids and slaves are not found refer to “TROUBLESHOOTING” chapter.
Each output on the control system has a tactile push button that activates that
particular output for 100ms. This makes testing any output an easy task.
TIP
If Enhanced Demand Mode is fitted, the operator may choose to use the
“Manual Cycle” button on the control system interface to have every valve on
TIP the system activate with the programmed On and Off Time regardless of
differential Pressure setpoints.
26
Chapter Two - Commissioning
2.1 Lockout Code
To gain access to the programming parameters make the following selections:
“ENTER”
“+”
“-“
“-“
“+”
“ENTER”
If an incorrect code is entered into the control system, “Invalid Access Code”
TIP is displayed. Without the correct code, programming parameters cannot be
changed.
2.2 Menu Structure Overview
2.2.1 Sequential Control
Figure 3 - Sequential
Control Menu Structure
! Tube Cleaner menu Item only appears if IO Communication card is fitted.
Network menu Item only appears if RS485 Communication card is fitted.

!
2.2.2 Enhanced Demand Control
Figure 4 - Enhanced Demand

Control Menu tructure
! Tube Cleaner menu Item only appears if IO Communication card is fitted.
Network menu Item only appears if RS485 Communication card is fitted.

!
28
2.3 Programming Parameters
The control system is pre-programmed at Goyen’s factory with system
defaults. The Factory Defaults are outlined in the “FACTORY DEFAULTS”
TIP
chapter.
2.6.1 Language
Default Value: English
Select your desired language. Options are;

English
Italian
Spanish
German
French
Press “+” and “-“ to scroll through options and then press “ENTER” when the desired
language is displayed.
Confirm or reject the change made as directed on the display.
Press “DOWN” to scroll to next menu item.
2.6.2 Factory Defaults
Default Value: No
Press “ENTER” if you wish to restore all the factory default settings.
If you do not wish to restore the factory defaults, press the “DOWN” button.
2.6.3 On Time
Default Value: 100ms

Minimum Value: 30ms
Maximum Value: 500ms
Increment (“+”) or decrement (“-“) the value shown and press the “ENTER” or
“DOWN” button when satisfied with the value.
29
2.6.4 Off Time
Default Value: 50s

Minimum Value: 1s
Maximum Value: 999s
2.6.5 Display Units (Enhanced Demand Mode Only)
Default Value: kPa
Select your desired display units. Options are;

kPA
Pa
inWG
mmH2O
mmHg
Changing the display units makes the appropriate scaling change throughout
the control system
TIP
Example:
High dP Limit was set to 1.5kPa.
The user changed the display units from kPa to Pa.
The controller automatically updates all uses of differential pressure
from kPa to Pa, hence the High dP Limit is automatically updated to
indicate 1500Pa, etc.
30
2.6.6 Demand Cleaning (Enhanced Demand Mode Only)
Default Value: Limits
Select your desired cleaning regime. Options are;

Limits
Bandwidth
Press “ENTER” to change Cleaning settings.

2.3.6.1 If Limits is selected:
Low dP
Default Value: 0.5kPa
Minimum Value: 0
Maximum Value: 2.5kPa (or equivalent)
High dP
Minimum Value: 0
Increment (“+”) or decrement (“-“) the value shown and press “ENTER” to set
the low dP (pressure at which to cease cleaning).
the high dP (pressure at which to start cleaning).
2.3.6.2 If Bandwidth is selected:
High dP
Minimum Value: 0
Bandwidth
Default Value: 40%
Minimum Value : 5%
Maximum Value: 50%
the high dP (pressure at which to start cleaning).
the bandwidth % (pressure at which to cease cleaning).
31
2.6.7 Alarm Delay (Enhanced Demand Mode Only)
Default Value: 0s
Minimum Value: 0s
Maximum Value: 255s
2.6.8 High dP Alarm (Enhanced Demand Mode Only)

Minimum Value: 0
Maximum Value: 2.5kPa (or Equivalent)
2.6.9 Precoating (Enhanced Demand Mode Only)

Minimum Value: 0 (Off)
Maximum Value: 2.5kPa (or Equivalent)
2.6.10 Pattern Cleaning (Enhanced Demand Mode Only)
Default Value: Off

Minimum Value: Off
Maximum Value: Skip 2
32
2.6.11 Blowdown Cycles
Default Value: None

Minimum Value: None
Maximum Value: 10
2.6.12 Remote Stop (Enhanced Demand Mode Only)
Default Value: Hardwired
Select the Remote Stop regime. Options are;

Hardwired
Automatic
Press “ENTER” to change Cleaning settings.
2.6.12.1 Hardwired
2.6.12.2 Automatic
Minimum Value: 0.1kPa (or Equivalent)

Maximum Value: 2.00kPa (or
33
2.6.13 Tube Cleaner (Only if IO Communication Card is fitted)
Default Value: Off

Tube Cleaner Period Minimum Value: 1 min
Tube Cleaner Period Maximum Value: 999 min
Tube Cleaner Duration Minimum Value: 4s
Tube Cleaner Duration Maximum Value: 60s
The Tube Cleaner Contacts can be connected to 24VDC Drain Valves on the Header
TIP Tank, to periodically drain condensate from the pressure vessel.
2.6.14 Maximum Interval (Enhanced Demand Mode Only)
Default Value: Off

Minimum Value: Off
Maximum Value: 999 min
2.6.15 Hour Counter
Minimum Value: 0 Hr
Maximum Value: 9,999 Hr
Press “ENTER” to reset the Hour Counter.
2.6.16 Number of Slaves
Minimum Value: 0
Maximum Value: 19
Increment (“+”) or decrement (“-“) to view the number of solenoids on the Master and
each of the slaves.
Press the “ENTER” or “DOWN” button when satisfied with the diagnostic information.
34
2.6.17 Total Cycles
Minimum Value: 0
Maximum Value: 1,000,000
Press “ENTER” to reset the cycle Counter.
2.6.18 Network (Only if RS485 Modbus Communication Card is fitted)
Default Value: Off

Minimum Value: Off
Maximum Value: 255
2.6.19 Run
Press the “ENTER” button when satisfied with the settings.
2.4 Completing Commissioning

All programmed parameters are stored in non volatile memory, meaning that the
parameters are residual in the memory of the control system even if the control
system is isolated from a power source for an extended period of time.
35
Chapter Three - Theory
3.1 Details of Operation
3.1.1 Summary of Operation
Figure 5 illustrates the operation of an Enhanced Demand Control System.
Figure 5 - Operational
Timing Diagram
Chapter Four - Specification
4.1 Technical Specification
4.1.1 Mechanical Specification
4.1.1.1 PCB Dimensional specification
Board Dimensions
Inches Millimetres
High and Low Voltage Baseboard 10.3in x 4.3in 260mm x 108mm
Compact Slave Card 4.3in x 2.0in 108mm x 50mm
Large Slave Card 6.3in x 2.4in 160mm x 60mm
Table 5 - PCB Dimensions
4.1.1.2 Enclosure specification
Board Details
Description • Metal Enclosure with upward
swinging door
• Latched access door
• Viewing window in front panel
• Three gland plates with
knockouts for electrical and
pneumatic connections
Material • Painted Mild Steel (STD)
• 304 Stainless Steel (OPT)
Environmental Protection • NEMA 4X
Rating • IP65
Dimensions • Refer to Figure 6
Table 6 - Enclosure Specification
4.1.1.3 Pneumatic specification
Transducer Details
Pa kPa InWG MmH2O mmHg
Range 0-2500 0 – 2.5 0 - 10 0 - 250 0-18.8
Accuracy (±2.5%) ±62.5 ±0.0625 ±0.25 ±6.25 ±0.47
Burst Pressure 45000 45.0 180 4500 338.4
Vibration 10G at 20 – 2000 Hz
Shock 50G for 11ms
Features
Piezo-resistive Sensor
Precision ASIC signal
conditioning
Temperature Compensated
Response Time 8ms
Table 7 - Pneumatic Specification
Table 8 - Enclosure Schematic
38
4.1.2 Electrical Specification
4.1.2.1 Power Supply
4.1.2.1.1 Low Voltage Baseboard
Low Voltage Baseboard Details

Input Voltage • 24-48VDC ±10%
Input Current • 3A (Max)
Permissible Transients • <60V
Table 9 - Power Supply (Low Voltage Baseboard)
4.1.2.1.2 High Voltage Baseboard
High Voltage Baseboard Details

Input Voltage • 110-240VAC 50/60Hz ±10%
Input Current • 3A (Max)
Permissible Transients • <300V
Table 10 - Power Supply (High Voltage Baseboard)
4.1.2.2 Output
4.1.2.2.1 Solenoid
Output Details
Output Voltage • 24VDC
Output Current • 2.5A (Max)
Table 11 - Solenoid Output Ratings
4.1.2.2.2 Tube Cleaner (IO Communication Card)
Output Details
Output Current • 2.5A (Max)
Table 12 - Tube Cleaner Output Ratings
4.1.2.2.3 4-20mA Analog Output (IO Communication Card)
Output Details
Output Type • Powered / Source 4-20mA
Analog Output
Output Current • 20mA (Max)
Table 13 - Analog Output Contact Ratings
4.1.2.2.4 Digital Inputs and Outputs (IO Communication Card)
39
Digital IO Details
Type • Voltage Free (Dry) Contacts
Maximum Voltage • 300VAC if wired by mistake
Table 14 - Digital IO Contact Ratings
4.1.2.2.5 “FAN” and “GND” Contacts (Baseboard)
FAN Contacts Details

Type • Voltage Free (Dry) Contacts
Maximum Voltage • 300VAC if wired by mistake
Table 15 - "FAN" and "GND" Contact Ratings
4.1.2.2.6 Modbus Contacts (RS485 Communication Card)
Modbus Contacts Details

Type • Data
Maximum Voltage • 24V if wired by mistake
Table 16 - Modbus Contact Ratings
4.1.3 Environmental Specification
4.1.3.1 Operating Temperature
Operating Temperature Details

Minimum • o
0 C
Maximum • 70oC
Table 17 - Operating Temperature
4.1.3.2 Storage Temperature
Storage Temperature Details

Minimum • 0oC
Maximum • 70oC
Table 18 - Storage Temperature
4.1.3.3 Vibration
Vibration Details
Maximum Allowable • 10-55Hz with 1.5mm double
amplitude
Table 19 - Vibration
40
4.1.3.4 Humidity
Humidity Details
Maximum Allowable • 20-85% (non condensing)
Table 20 - Humidity
4.1.3.5 Mechanical Shock
Mechanical Shock Details

Maximum Allowable • 100ms-2
Table 21 - Mechanical Shock
4.1.4 RS485 Modbus Specification
4.1.4.1 Communication Specification
RS485 Modbus Details

Hardware Layer • Two wire half duplex RS485
Serial
Protocol • Modbus RTU
Baud Rate • 9600 bpm
Data Bits • 8
Stop Bits • 1
Parity • None
Address Range • 0 (off) - 255
Table 22 - Modbus Communication Specification
41
4.1.4.2 Register Definitions
Holding Integer Name (**means Data Bit
Register Address READ ONLY)
Address
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
40001 0 **About MOD2 Firmware Version Firmware Revision
40002 1 Reserved Reserved
40003 2 Language 0 English
1 Italian
2 Spanish
3 German
4 French
40004 3 Coil On Time Electrical On Time of Solenoids in ms
40005 4 Coil Off Time Electrical Off Time of Solenoids in s
40006 5 Display Units 0 kPa
1 Pa
2 IN WG
3 mm WG
4 mm Hg
40007 6 Demand Type 0 Limits
1 Bandwidth
40008 7 Low dP Limit Differential Pressure at which to pause the cleaning operation, in current units
bytes 0-1
40009 8 Low dP Limit
bytes 2-3
40010 9 High dP Limit Differential Pressure at which to start the cleaning operation, in current unit
bytes 0-1
40011 10 High dP Limit
bytes 2-3
40012 11 dP Bandwidth % of High dP Limit to be used as "pause" in the cleaning cycle (only used if controller is using Bandwidth Cleaning)
40013 12 Blowdown # The number of blowdown cycles to be performed (if set to 0 no blowdown is to be performed)
40014 13 Blowdown dP The pressure below which the Automatic Blowdown (if used) is triggered in whichever measurement unit is currently selected
bytes 0-1
40015 14 Blowdown dP
bytes 2-3
40016 15 Blowdown Type 0 Hardwired Blowdown (triggered by bridging "FAN" & "GND" contacts on Baseboard)
1 Automatic Blowdown (triggered by dP)

40017 16 Tube Cleaner 0 Disabled
Enable
1 Enabled
40018 17 Tube Cleaner Off The time between Tube Cleans in min if Tube Cleaner Enable is Enabled
Time
40019 18 Tube Cleaner On The time which the dP sensing lines are purged (ie cleaned) in s
Time
40020 19 Maximum 0 Disabled (When in demand cleaning mode, only clean when required)
Interval Enable
1 Enabled (When paused in demand cleaning mode and dP has not risen above High dP level, operate solenoid every Maximum Interval time)
40021 20 Maximum The maximum time in min between solenoids operating (only used if Demand Cleaning is being used)
Interval Time
40022 21 Alarm Delay The time delay between when an alarm condition occurs to when the alarm is raised in s
40023 22 Pattern Cleaning 0 Normal (OFF)
1 Skip 1 output
2 Skip 2 outputs
40024 23 High dP Alarm The dP value at which an alarm is raised in whichever measurement unit is currently selected
bytes 0-1
40025 24 High dP Alarm bytes 2-3
40026 25 Precoating The dp value which must be reached before the FIRST cleaning cycle can begin after the machine is powered up in whichever measurement unit is currently selected 0 = OFF
pressure 0-1
40027 26 Precoating
pressure 2-3
40028 27 Demand / 0 Continuous
Continuous
1 Demand
2 Follow MOD3
40029 28 Hour Counter The number of hours that the controller has been running in hrs (resets when it reaches 10,000)
40030 29 Cycle Ctr Low The total number of cycles which the controller has completed (low 16 bits)
40031 30 Cycle Ctr High The total number of cycles which the controller has completed (high16 bits)
40032 31 **Instantaneous The instantaneous dP of the system in whichever measurement units are currently selected
dP bytes 0-1
40033 32 **Instantaneous dP bytes 2-3
40034 33 **Other Modules PHLO PHHI EXT VALID PFUS PFIN M3 M43 M42 M41 M40
Photo LO Photo HI FAN & GND Capability bits Photohelic in Photohelic MOD3 MOD4
Cont finalised use installed installed
0 no MOD4
1 RS485 MODBUS
2-15 Unused
40035 34 Next coil to fire The number of of the next coil to fire from 1-200
40036 35 Fire countdown The number of seconds until the next coil is to fire
40037 36 **# of Slaves The number of slaves on the system
40038 37 **# of Coils The number of coils on the system
40039 38 Activate Output Writing a number to this register will fire the appropriate coil (1-200). Writing a zero has no effect, and this register will always read back a zero.
40040 39 Remote Stop 0 Do whatever the Baseboard contacts or dP sensor dictate
1 Stop (Override Baseboard contacts and dP Sensor) - this begins blowdown
2 Run (Override Baseboard contacts)
43
40041 40 Manual Cycle To this address, write a 1 to begin a manual cycle. On a read this gives 1 if currently performing a manual cycle. Writing a zero has no effect.
40042 41 **Cycling Returns the current state of whether the device is cycling or not
0 Precoating (waiting for dP to rise above Precoating limit before beginning to cycle)
1 Precoating Fault (eg: low header pressure, will not go on to cycle)
2 Cycling (normal operation)
3 Cycling Pause (eg low dP)
4 Cycling Pause Fault (eg low header pressure)
5 Blowdown (stopping)
6 Blowdown Pause Fault (eg low header pressure)
7 Idle (stopped)
40043 42 **Power Alarm 0 Power is good
1 Power is outside acceptable range
40044 43 Service Alarm 0 No Service Alarm pending
1 Service Alarm pending (NOTE: writing a 0 to this address will reset the Service Alarm)
40045 44 General Alarm 0 No General Alarm pending
1 General Alarm pending (NOTE: writing a 0 to this address will acknowldged the General Alarm)
40046 45 Reset Factory Writing a 1 to this adddress will reset all the setting sot the Factory Default Settings. Writing a zero has no effect. This will always read back a zero.
40047 46 **MOD3 Inputs SP2 spare SP1 spare GEN reset SERV reset LHDR press AUX alarm MAN cycle CTS/DEM
40048 47 **MOD3 Outputs PURGE ISOLATE HIDP alarm SERV alarm COIL FAIL HEART beat AUX alarm POWER OK CYCL 1sec SP1
alarm
40049 48 MOD 4 - Modbus For systems with a Modbus MOD-4 connected, this is the system's Modbus address. 0 = Not connected
address
For systems without a Modbus MOD-4 installed, this area is reserved.

Warning: This register is writable, but care must be taken when writing to it!
40050 49 (Reserved)
40051 50 Master Info SL0 COIL10 COIL9 COIL8 COIL7 COIL6 COIL5 COIL4 COIL3 COIL2 COIL1
40052 51 SlaveInfo[1] SL1 COIL10 COIL9 COIL8 COIL7 COIL6 COIL5 COIL4 COIL3 COIL2 COIL1
44
COILx is set I the cycling controller identified a coil as present on start-up.
SLxx is set if the cycling controller identified a slave present at that address on start-up.
40071 70 MasterSkip SL0 COIL10 COIL9 COIL8 COIL7 COIL6 COIL5 COIL4 COIL3 COIL2 COIL1
40072 71 SlaveSkip[1] SL1 COIL10 COIL9 COIL8 COIL7 COIL6 COIL5 COIL4 COIL3 COIL2 COIL1
These bits are all cleared by default. Setting one of them will cause that coil (or the entire slave) to be skipped
40091 90 **# errors Number of errors in the error buffer
40092 91 **Error[0] TYP3 TYP2 TYP1 TYP0 ERR3 ERR2 ERR1 ERR0 PAR7 PAR6 PAR5 PAR4 PAR3 PAR2 PAR1 PAR0
Table 23 - Modbus Register Definitions
45
4.1.5 Approvals
4.1.5.1 Third Party Approvals
Approvals have not yet been processed

!
Approvals Details
CE • Level 2
CSA
UL
CTick • N282
ATEX • Group 2, Category 3 (when
supplied in enclosure)
Table 24 – Approvals
4.1.5.2 Compliance to Standards
Standard Summary Details

EN55024:1998 • Complies fully • Complies with
(excluding − Immunity to
EN61000-4-3 & Electrostatic Discharge
EN61000-4-6) (ESD)
− Immunity to Electrical
Fast Transients (EFT)
and bursts
− Immunity to Surges
− Immunity to Voltage dips
and interruptions
Table 25 - Compliance to Standards
Chapter Five – Display Messages

5.1 Scrolling Display
The following information will continuously scroll across the top line of the display.
Display Description
Model xx.xx Software version number
Continuous Mode Controller is in Continuous Mode
Demand Mode Controller is in Demand Mode
On Time = xxx ms Electrical On Time of Solenoid
Off Time = xxx sec Electrical Off Time of Solenoid
Slaves = xxxx Number of Slaves connected to Controller
Blowdown cycles = xxxx Number of complete cleaning cycles the
controller performs after the fan has been
switched off
Remote Stop = Hardwired Remote Stop is hardwired to the fan or circuit
breaker
Remote Stop = Automatic Remote Stop is dependent on dP of system
Hour Counter = xxHrs Number of hours the controller has been
operational
Total Cycles = xxxxxx Number of complete cleaning cycles the
controller has performed
Max. Interval = xxx The maximum time that can elapse before a
cleaning operation takes place (only in use when
in Demand Mode)
Pattern Cleaning = xxx Allows the controller to “Off”, “Skip 1”, or “Skip 2”
outputs (refer to cleaning patterns)
Alarm Delay = xxx sec Delays high dP and Auxiliary Alarm for this
amount of time to avoid false alarms due to
system spikes etc
Tube Cleaner = xxxx “Off”, “Tube Cleaner Duration” and “Tube Cleaner
Period”
Units = xxx Current units being used for display of dP
5.2 Messages
Display Description
dP = xxxx (units) Current dP
Stopped (dP) Remote Stop due to Automatic Blowdown dP
measurement
Stopped (Fan) Remote Stop due to Hardwired Blowdown
Manual Cycle Either the Manual Cycle button or contact has
been activated and the controller is now
performing one complete cleaning cycle with the
programmed On and Off Time regardless of dP
Cycling – Paused Controller waiting for dP to exceed High dP Limit
value
Cycling –(Precoating) Controller waiting for dP to exceed Precoating
value
xxx sec Countdown to next solenoid operation
xx:xx Next SLAVE# : OUTPUT# to operate
Tube Cleaner xx sec Controller is performing a Tube Clean operation
with xx sec remaining
5.3 Error Messages

Error messages will replace scrolling messages and will flash whilst scrolling across the top line of the
display.
Display Description
Coil OC Fail – xx:yy Coil yy on Slave xx has failed Open Circuit –
replace coil
Coil CC Fail – xx.yy Coil yy on Slave xx has failed Closed Circuit –
replace coil
Driver OC Fail – xx:yy Driver yy on Slave xx has failed Open Circuit –
Contact Goyen for purchase of replacement
board
Driver CC Fail – xx.yy Driver yy on Slave xx has failed Closed Circuit –
Contact Goyen for purchase of replacement
board
Low Coil Voltage – xx.yy Less than 19VDC is being delivered to the coil yy
on Slave xx – check connections
Slave Removed - xx Slave xx has been lost since power-up. – check
connections
Over Temperature – Slowed Power Supply is warm, Off Time has been
increased to allow the Power Supply to return to
normal temperature – ensure the controller is
not in direct sunlight as temperatures are not
47
to exceed 70 degrees C
Over Temperature – Stopped Power Supply is hot. Controller has ceased to
function to allow the Power Supply to return to
normal temperature. The controller will then
automatically operate normally – ensure the
controller is not in direct sunlight as
temperatures are not to exceed 70 degrees C
Power Supply Low Power Supply voltage is below the minimum
voltage. Once voltage is within operating range,
the controller will automatically operate normally
Stop (Over Temp) Power Supply is hot. Controller has ceased to
function to allow the Power Supply to return to
normal temperature. The controller will then
automatically operate normally – ensure the
controller is not in direct sunlight as
temperatures are not to exceed 70 degrees C
Bad MOD board xx A faulty “plug in” board has been identified as
number xx where xx is:
3 – MOD3
4 – MOD4
Contact Goyen for replacement MOD board xx
(with error message if within warranty)
Unknown Fault xx Firmware Error – Contact Goyen
Exception # xx Contact Goyen with Exception category # and
Exception number xx – Contact Goyen
1 - MOD2 Board requires calibration
2 - Could not communicate to baseboard
slave (may indicate problem with external
slave bus, but most likely a problem with the
micro or the RS485 comms on the
baseboard - other options are a fault on the
micro on the MOD1/2 board or possibly the
50-way cable)
3 - 3.3V rail is low (< 3V) - this message
indicates a fault in the 3V3 supply on the
baseboard
5.4 Alarm Messages

Display Description
Aux. Alarm Auxiliary Alarm is present
Low Header P Insufficient compressed air pressure exists in
header. Solenoid operation is ceased until
pressure is at acceptable levels once again
Service Alarm 100,000 cycles 100,000 complete cleaning cycles have been
completed – Check control system parameters
completed – Check condition of filter elements
completed – Replace kits in valves
Note: Currently High dP Alarm is not illustrated on the display. The High dP Alarm Contacts on MOD3
provide the ability to connect a lamp or siren for this functionality.
48

TD1200 Dust Collector Manual

Uploaded by

Document Informationclick to expand document information

Copyright:

Available Formats

TD1200 Dust Collector Manual

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

TD1200 Dust Collector Manual

Uploaded by

Copyright:

Available Formats

TD1200 Dust Collector

Operation, Maintenance & Spare Parts Manual

TD1200 Dust Collector

Spare Parts List

User Guide for Pulse Controller

Progradex Dust Collectors are supplied in various nominal sizes to match

The Progradex TD1200 Dust Collector is nominally sized for drilling

The combination of Venturi assisted Demand Cleaning can reduce

The filters are Australian manufactured and of a special durable, washable,

The compressed air header is designed in accordance with pressure vessel

The Pulse-On-Demand Controller provides continuous differential pressure

Compressed Air Supply

• Supply volumes and pressures must be delivered to each component within

• Ensure all supply lines are in a state of good repair.

• Supply volumes and pressures must be delivered to each component within

• Ensure all supply lines are in a state of good repair.

• The electrical supply must be delivered to specified components within the

• Ensure all supply cables are in a state of good repair.

TD1200 Dust Collector

• Switch on the pulse controller.

• Ensure 50 psi compressed air pressure is

• Fully wind out fan motor flow regulator.

• Ensure the exhaust fan motor is rotating in a clockwise direction when

Danger: Do not under any circumstances rotate the impeller at

• Ensure that while the fan is rotating, a differential pressure reading is

• Ensure that the pulse controller is set in “PULSE ON DEMAND” mode as

Pre Start Checks

DANGER! - ISOLATION: Isolate and purge any stored compressed air

DANGER! - ISOLATION: Isolate Hydraulic supply prior to carrying out

DANGER! – ISOLATION: Isolate Electrical supply prior to carrying out

Filter Removal Procedure

2. Open the hinged lid at the top of the collector.

Apply gentle load from underside

Upgrade Kit Available: Collector can be upgraded to 2000cfm

SPARE PARTS LIST

TD1200 DUST COLLECTOR

SPARE PARTS LIST 6

Fan Motor Hydraulic Schematic

General Arrangement Drawing

CHAPTER ONE - INSTALLATION ................................................. 20

1.1. Installation – Mechanical.....................................................................................................................20

1.2. Installation – Electrical ........................................................................................................................21

1.3 Completing Installation .......................................................................................................................26

CHAPTER TWO - COMMISSIONING .............................................. 27

2.1 Lockout Code ........................................................................................................................................27

2.2 Menu Structure Overview ...................................................................................................................27

2.3 Programming Parameters ...................................................................................................................29

2.4 Completing Commissioning .................................................................................................................35

CHAPTER THREE - THEORY ....................................................... 36

3.1 Details of Operation .............................................................................................................................36

4.1 Technical Specification ........................................................................................................................37

CHAPTER FIVE – DISPLAY MESSAGES ........................................ 46

5.1 Scrolling Display ...................................................................................................................................46

5.2 Messages ................................................................................................................................................47

5.3 Error Messages .....................................................................................................................................47

5.4 Alarm Messages ....................................................................................................................................48

1.1.1. Physical Location

1.1.1.1 Not in direct sunlight