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1U19”/23”Rack-mount Model
1U 19”/23”Open Frame Cabinet model

Pure Sine Wave Inverter

-PSW121KVA; -PSW122KVA
-PSW241KVA; -PSW242KVA
-PSW481KVA; -PSW482KVA
Instruction Manual

1
 List of Contents
1 Features Page
1-1 Application 3
1-2 Electrical performance 4
1-3 Mechanical drawings 6

2 Introduction
2-1 Front panel operations 7
2-2 Rear panel operations 8
2-3 Installation 10
2-4 Quick hook – up and testing 12
2-5 AC safety grounding 14
2-6 Making DC wiring connections 15
2-7 Inverter operation 17
2-8 Cooling fan working code 20

3 Maintenance 20

4 Troubleshooting guide 20

5 Warranty 21

6 Important safety striations

6-1 General safety precautions 22
6-2 Precautions when working with batteries 22

7 Appendices A
7-1 110V Dip Switch 23

2
1 Features

! R Load Pure sine wave output (THD < 3%)

! By pass function
! Output frequency: 50 / 60Hz switch
! RS-232 interface / Wire connection to PC
! Loading controlled cooling fan
! Advanced microprocessor
! Protection: Input low voltage Input over voltage Overload
Short circuit Low battery alarm Over temperature

1-1 Utilities Application

" Office equipment – computers, printers, monitors, facsimile machines, scanner.

" Applications should be limited only to ITE and office equipment.

3
1-2 Electrical Performance
" 1U1KVA Inverter
Specification Model
Item RM-PSW121KVA RM-PSW241KVA RM-PSW481KVA
(1U) (1U) (1U)
Continuous Output Power 850W (1KVA)
Surge Rating 900W/1Mins, 950W/3Sec, 1000W/1Sec
Input Voltage 12V 24V 48V
Frequency 50/60Hz ± 0.05% ( Switch Selectable)
Peak Output Current 15A
Efficiency (full load) 86% 88% 89%
No Load Current Draw 0.75A 0.4A 0.3A
Output Waveform R Load Pure Sine Wave <3% THD
Output Voltage Regulation 100/110/115/120V(Switch Selectable)RMS±3%
P.F. 0.85
DC Input Voltage range 10-16VDC 20-32VDC 42-62VDC
Protection Overload, Short Circuit, Reverse Polarity (Fuse), Over/Under Input Voltage,
Over Temperature
Digital Display OVP, UVP, OTP , OLP, VAC, AMP, WATT, VDC, TEMP, Hz

Safety UL60950-1 EN60950-1

(File No. E324561)
EN 55022:1998/ A1: 2000/A2:2003(Class B)
EN 55024: 1998/ A1:2001/A2:2003
EN 61000-3-2: 2000/A2: 2005
EN 61000-3-3: 1995/A1: 2001
EMC FCC Class B IEC 61000-4-2:1995/ A1:1998/A2:2000
IEC 61000-4-3:2002/A1: 2002
IEC 61000-4-4: 2004
IEC 61000-4-5:1995/A1: 2000
IEC 61000-4-6:1996/A1: 2001
IEC 61000-4-8: 1993/A1:2000
IEC 61000-4-11: 2004

Interface Control Port RS-232 With Baud Rate 2400,4800, 9600, 19200 (Switch Selectable)
AC input 110V
AC Frequency (50Hz ~ 60 Hz) ± 3%
Bypass 4~6ms
Operating Temperature -20
Range

4
 " 1U2KVA inverter
Specification Model
RM-PSW122KVA RM-PSW242KVA RM-PSW482KVA
Item
(1U) (1U) (1U)
Continuous Output Power 1600W 1700W 1700W
Surge Rating 1870W/1Min, 2040W/20Sec
Input Voltage 12V 24V 48V
Frequency 50/60Hz ± 0.05%( Switch Selectable)
Peak Output Current 25A
Efficiency (full load) 86% 88% 90%
No Load Current Draw 1.45A 0.7A 0.45A
Output Waveform R Load Pure Sine Wave <3% THD
Output Voltage Regulation 100/110/115/120V(Switch Selectable)RMS±3%
P.F. 0.80 0.85 0.85
Input Voltage Regulation 10-16 VDC 20-32 VDC 42-62 VDC

Protection Overload, Short Circuit, Reverse Polarity (Fuse), Over/Under Input Voltage,
Over Temperature.
Digital Display OVP, UVP, OTP , OLP, VAC, AMP, WATT, VDC, TEMP, Hz
UL60950-1
Safety EN60950-1
(File No. E324561)
EN 55022:1998/ A1: 2000/A2:2003 (Class B)
EN 55024: 1998/ A1:2001/A2:2003
EN 61000-3-2: 2000/A2: 2005
EN 61000-3-3: 1995/A1: 2001
EMC FCC Class B IEC 61000-4-2:1995/ A1:1998/A2:2000
IEC 61000-4-3:2002/A1: 2002
IEC 61000-4-4: 2004
IEC 61000-4-5:1995/A1: 2000
IEC 61000-4-6:1996/A1: 2001
IEC 61000-4-8:1993/A1: 2000
IEC 61000-4-11: 2004
Interface Control Port RS-232 With Baud Rate 2400,4800, 9600, 19200 (Switch Selectable)
AC input 110V
AC Frequency (50Hz ~ 60 Hz) ± 3%
Bypass 4~6ms
Operating Temperature
-20 to 60
Range
Storage Temperature Range -30 to 70
Dimensions 416.8(L) !424.0(W) !44.0(H) mm
Weight 9 kgs
#12
The wire gauge for AC input
and AC output WARNING: The proper connection needs to be made in reference to
line/neutral

5
1-3 Mechanical Drawings

6
2 Introduction:
The power inverter series are the member of the most advanced line of mobile AC power systems
available.
To get the most out of the power inverter, it must be installed and used properly.
Please read the instructions in this manual before installing and using this model.

2-1 Front Panel Operation:

2-1-1 Front view:

2-1-2 ON / OFF switch:

Please leave in the OFF position during installation.

2-1-3 Function Key

When sequentially push “Function Key”, it will display various status on the function
screen, Such as VAC, Amp, watts" and so on.
When malfunction is occurred, its display will be flashed on the screen.

2-1-4 AC outlet (Outlet sockets available):

7
2-2 Rear Panel Operation:

2-2-1 Ventilation openings:

Do not obstruct, allow at least 3 inch for air flow.

2-2-2 AC input switch: This switch is to be operated by qualified personnel only.

2-2-3 AC input terminal(L, N, FG) Cover:

2-2-4 Battery terminals:

Connect to 12V / 24V / 48V battery or other 12V / 24V / 48V power Source.
is positive, is negative. Reverse polarity connection will blow internal fuse
and may damage inverter permanently.

WARNING!
Do not connect the 12V model to a 24V battery. The unit will be
destroyed immediately.

8
2-2-5 RS-232:
Connect to computer to remote control working status.

Apply link between pin 7 & pin 9

WARNING!
Any damages caused by using incorrect RS232 cable will be
outside of our warranty scope. If you are not sure which one is
correct RS232 cable, please purchase the correct RS232 cable
from us directly.

2-2-6 Connect chassis ground terminal to earth using # 8 AWG wire.

9
 WARNING!
Operation of the inverter without a proper ground, connection may
result in an electrical safety hazard.

WARNING!
Shock Hazard. Before proceeding further, carefully check the
inverter is NOT connected to any batteries, and that all wiring is
disconnected from any electrical sources. Do not connect the
output terminals of the inverter to an incoming AC source.

2-3 Installation:
Where to install.
The power inverter should be installed in a location that meets the following requirements

2-3-1 Dry – Do not allow water to drip or splash on the inverter.

2-3-2 Elevated Operating Ambient–If installed in a closed or multi-unit rack assembly, the
operating ambient temperature of the rack environment may be greater than room
ambient. Therefore, consideration should be given to installing the equipment in an
environment compatible with the maximum ambient temperature 60 .

2-3-3 Safe – Do not install in a battery compartment or other areas where flammable fumes
may exist, such as fuel storage areas or engine compartments.

2-3-4 Reduced Air Flow - Installation of the equipment in a rack should be such that the
amount of air flow required for safe operation of the equipment is not compromised.

2-3-5 Dust-free – Do not install the Inverter in a dusty environments where are dust, wood
particles or other filings/shavings. The dust can be pulled into the unit when the cooling
fan is operating.

2-3-6 Close to batteries – Avoid excessive cable lengths but do not install the Inverter in the
same compartment as batteries. Use the recommended wire lengths and sizes (see
section 2-6). Also do not mount the Inverter where it will be exposed to the gases
produced by the battery. These gases are very corrosive and prolonged exposure will
damage the Inverter.
2-3-7 Mechanical Loading - Mounting of the equipment in the rack should be such that a
hazardous condition is not achieved due to uneven mechanical loading.
10
2-3-8 Circuit Overloading - Consideration should be given to the connection of the equipment
to the supply circuit and the effect that overloading of the circuits might have on
overcurrent protection and supply wiring. Appropriate consideration of equipment
nameplate ratings should be used when addressing this concern.

2-3-9 Reliable Earthing - Reliable earthing of rack-mounted equipment should be maintained.

Particular attention should be given to supply connections other than direct
connections to the branch circuit (e.g. use of power strips)."

CAUTION!
This equipment has a connection between the earthed
conductor of the DC supply circuit and the earthing conductor.

2-3-10 This equipment shall be connected directly to the DC supply system earthing
electrode conductor or to a bonding jumper from a earthing terminal bar or bus to
which the DC supply system earthing electrode is connected.

2-3-11 This equipment shall be located in the same immediate area (such as, adjacent
cabinets) as any other equipment that has a connection between the earthed
conductor of the same DC supply circuit and the earthing conductor, and also the
point of earthing of the DC system. The DC system shall not be earthed elsewhere.

2-3-12 The DC supply source is to be located within the same premises as the equipment.

2-3-13 Switching or disconnecting devices shall not be in the earthed circuit conductor
between the DC source and the point of connection of the earthing electrode
conductor.

2-3-14 The unit is intended for connection to a branch circuit with 20A fuse protection

2-3-15 Please confirm that the AC input switch is at OFF position before
connecting/disconnecting the AC power. Please don’t touch the AC INPUT terminals
by hands or other conductors to avoid the electric shock.

2-3-16 Protection in PRIMARY CIRCUITS against overcurrents, short circuits and earth
faults shall be provided, either as an integral part of the equipment or as part of the
building installation.
2-3-17 The Aluminum conductors must not be used for protective earthing conductors.

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 2-3-18 For supply connections, use wires suitable for at least 105°C. Since from test results
the temperature results are higher than 90°C.

2-4 Quick hooking – up and testing:

2-4-1 Unpack and inspect the power inverter, check to see that the power switch in the OFF
position.

2-4-2 Connect the cables to the DC input terminals on the rear panel of power inverter.
The red terminal is positive (+) and black terminal is negative (-).
Insert the cables into the terminals and tighten relative nut to clamp the wires securely.

WARNING!
You may observe a spark when you make this connection since
current may flow to charge capacitors in the power inverter.
Do not make this connection in the presence of flammable fumes.
Explosion or fire may result.

WARNING!
Make sure all the DC connections are tight (torque to 9-10 ft-lbs,
11.7-13Nm). Loose connections will overheat and could result in
a potential hazard.

2-4-3 Connect L-N-FG socket and AC supplier(Please refer to the cover mechanical drawings
on page 8)
! First to fasten power cables at L-N-FG socket. (refer to figure A)
! Line up cable fastener and socket cover to let power cables go through them
individually.
! Have socket cover fixed by cable fastener.
! Turn the screws to tighten socket cover. (refer to figure B)
! Connect power cables to AC supplier individually, and make sure correct
connection.

12
WARNING!
Connect only to the mains supply after socket covers are
installed."

13
 2-4-4 Before proceeding further, carefully check that cable you have just connected
negative terminal of inverter to the negative output power source.

CAUTION!
Reverse polarity connection will blow a fuse in inverter and
may permanently damage the inverter.
Damage caused by reversing polarity connection is not
covered by our warranty.

2-4-5 Connect the cable from the negative terminal of the inverter to the negative
terminal of the power source. Make a secure connection.

WARNING!
You may observe a spark when you make this connection since
current may flow to charge capacitors in the power inverter.
Do not make this connection in the presence of flammable
fumes. Explosion or fire may result.

2-4-6 Set the power switch to the ON position; you will hear the “bi-bi-bi” sound. At the same
time, the display is showed the word “ASIAN” for two times. After that, you will hear
the continuous sound from internal alarm. Then, the AC voltage shows on the display.
It means the device has done the operation.

2-4-7 Set the power switch to the OFF position; the device shut down completely.

2-4-8 Please use a power meter accurately measure the true output R.M.S. voltage
of Inverter. We use a power meter such as IDRC CP-350 or ABM 2019 to
measure our product.

2-5 AC Safety Grounding:

During the AC wiring installation, Ac input and output ground wires are connected to the
inverter. The AC input ground wire must connect to the incoming ground from your AC utility
source.
The AC output ground wire should go to the grounding point for your loads ( for example, a
distribution panel of bus chassis).

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 2-5-1 Neutral Grounding (GFCI’ s ):
120V models: The neutral conductor of the AC output circuit of the Inverter is
automatically connected to the safety ground during inverter operation. This conforms to
national electrical code requirements that separately derived AC sources (such as inverter
and generators) have their neutral conductors tied to ground in the same way that the neutral
conductor from the utility is tied to ground at the GFCI breaker panel. For models configured
with a transfer relay, while AC utility power is presenting and the Inverter is in bypass mode,
this connection (neutral of the Inverter’s AC output to input safety ground) is not present so
that the utility neutral is only connected to ground at your breaker panel, as required.

WARNING!
Do not operate the power inverter without connecting it to
Ground.
Electrical shock hazard may result.

CAUTION: This equipment is designed to permit the connection of the earthed conductor
of the DC supply circuit to the earthing conductor at the equipment.

If this connection is made, all of the following conditions must be met:

This equipment shall be connected to directly to the DC supply system earthing electrode
conductor or to a bonding jumper from an earthing terminal bar or bus to which the DC
supply system earthing electrode conductor is connected.

" This equipment shall be located in the same immediate area (such as, adjacent
cabinets) as any other equipment that has a connection between the earthed
conductor of the same DC supply circuit and the earthing conductor, and also the
point of earthing of the DC system. The DC system shall not be earthed elsewhere.

" The DC supply source is to be located within the same premises as the equipment.

" Switching or disconnecting devices shall not be in the earthed circuit conductor
between the DC source and the point of connection of the earthing electrode
conductor."
2-6 Marking DC Wiring Connections:
Follow this procedure to connect the battery cables to the DC input terminals on the
Inverter. Your cables should be as short as possible (ideally, less than 10 feet / 3 meters)
and large enough to handle the required Current in accordance with the electrical codes or
regulations applicable to your installation.

Cables that are not an adequate gauge (too narrow) or are too long will cause decreased
inverter performance such as poor surge capability and frequent low input voltage
warnings and shutdowns.
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 WARNING!
The installation of a fuse must be on positive cable.
Failure to place a fuse on “+ “cables running between the
inverter and battery may cause damage to the inverter and will
void warranty.

These low input voltage warnings are due to DC voltage drop across the cables from the
inverter to the batteries.

The longer and narrower these cables, the greater the voltage drop.

Increasing your DC cable size will help improve the situation.

Our company recommends the following cables for optimum inverter performance

Model No Wire AWG Input Current Inline Fuse

-PSW121KVA #2 99A 150A

-PSW241KVA #4 48A 80A

-PSW481KVA #6 23A 40A

Model No Wire AWG Input Current Inline Fuse

-PSW122KVA(1U) #2/0 186A 250A

-PSW242KVA(1U) #1/0 97A 125A

-PSW482KVA(1U) #2 45A 70A

Also, use only high quality copper wiring and keep cable length short from 3-6 feet.

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2-7 Inverter Operation:
To operate the power inverter, turn it on using the ON/OFF switch on the front panel. The
power inverter is now ready to deliver AC power to your loads.
If you are operating several loads from the power inverter, turn them on separately after the
inverter has been turned on.
This will ensure that the power inverter does not have to deliver the starting currents for all the
loads at once.

CAUTION!
EXTERNAL SURFACES GET HOT.

During the period of the unit running, the case may become

very warm. Please do not touch the side marked “ ”

directly.
2-7-1 Controls and indicators:
The ON / OFF switch turns the control circuit in the power inverter on and off.
The Inverter operates from an input voltage ranging from :
10.0 to 16.0 VDC for 12V models
20.0 to 32.0 VDC for 24V models
42.0 to 62.0 VDC for 48V models

The Inverter will indicate high and low DC voltage conditions as follows:
DC Input over DC Input under
DC Input over DC Input under
Model voltage voltage
voltage alarm voltage alarm
shut-down shut-down

-PSW121KVA 16.0VDC 15.5VDV 10.5VDC 10.0VDC

-PSW241KVA 32.0VDC 31.0VDC 21.0VDC 20.0VDC

-PSW481KVA 62.0VDC 61.0VDC 43.0VDC 42.0VDC

DC Input over DC Input under

DC Input over DC Input under
Model voltage voltage
voltage alarm voltage alarm
shut-down shut-down

-PSW122KVA(1U) 16.0VDC 15.5VDV 10.5VDC 10.0VDC

-PSW242KVA(1U) 32.0VDC 31.0VDC 21.0VDC 20.0VDC

-PSW482KVA(1U) 62.0VDC 61.0VDC 43.0VDC 42.0VDC

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2-7-2 Output Voltage Indicator:
LED displays light on VAC as show as output Voltage value.

2-7-3 Output Current Indicator

LED displays light on AMP as show as output current value.

2-7-4 Output Watts Indicator

LED displays light on Watts as show as output Watts value.

2-7-5 Input DC Voltage Indicator

LED displays light on VDC as show as input DC voltage value.

2-7-6 Temperature Indicator

LED displays light on TEMP as show as internal operating temperature value.

2-7-7 Output Frequency AC Indicator

LED displays light on Hz as show as output frequency value.

Please have the accuracy of 6 functions of display, as below:

Function VAC AMP WATT VDC TEMP Frequency
100-120 10-16 20-32 42-62 0-120
Range 0-20A 0-2KW 50Hz 60Hz
VAC VDC VDC VDC
Accuracy ± 1% 1% ± 0.5A ± 3% ± 2% ± 2% ± 2% ± 1% ±0.01 ±0.01

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2-7-8 Over voltage protection indicator: (OVP)
The over voltage indicator indicates that the power inverter has shut itself down
because its input voltage exceeded 12/24V / 48VDC version. (See page 17)

2-7-9 Under voltage protection indicator: (UVP)

The under voltage indicator indicates that the power inverter has shut itself down
because its input voltage fell below 12 / 24V / 48VDC. (See page 17)

2-7-10 Over temp protection indicator: (OTP)

The over temp indicator indicates that the power inverter has shut itself down because
its temp has become overheated. The power inverter may overheat because it has
been operated at power levels above its rating, or because it has been installed in a
location which does not allow it to dissipate heat properly. The power inverter will
automatically back up, once it has cooled off.

2-7-11 Overload protection indicator: (OLP)

The overload indicator indicates that the power inverter has shut itself down. When
output voltage over continue power, then must return to operate manually.

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 2-8 Cooling fan working code:
Cooling fan of inverter is through detecting output power and over temperature situation to
work.

When start to turn on the inverter and output power is under 300W, the cooling fan does not
start running. It complies with saving energy sources requirement. Until, output power is up to
300W, the cooling fan will start to work in order to drop the inner temperature.
If the ventilation opening is obstructed, the inverter will enter over temperature protection
mode (OTP). The cooling fan will continue working to drop the inner temperature. When the
temperature comes down to normal situation, the inverter will turn on automatically.

3 Maintenance:
Very little maintenance is required to keep your inverter operating properly.
You should clean the exterior of the unit periodically with a dry cloth to prevent accumulation of dust
and dirt. At the same time, tighten the Screws on the DC input terminals.

4 Troubleshooting guide:

WARNING!
Do not open or disassemble the inverter. Attempting to service the
unit yourself may result in a risk of electrical shock or fire.

Common problems – television interference:

Operation of the power inverter can interfere with television reception on some channels, If this
situation occurs, the following steps may help to alleviate the problems.
" Make sure that the chassis ground lug on the back of the power inverter is solidly
connected to the ground system of your vehicle, boat or home.
" Do not operate high power loads with the power inverter while watching television.
" Make sure that the antenna feeding your television provides an adequate (“ snow free”)
signal and that you are using good quality cable between the antenna and the
television.
" Move the television as far away from the power inverter as possible.
" Keep the cables between the battery and the power inverter as short as possible and
twist them together about 2 to 3 twists per foot. This mini radiated interference from the
cables.

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 Problem and Symptoms Possible Cause Solution
Using average reading Use true RMS reading meter
Low output voltage voltmeter and cable
(110V: 95-105VAC) Point 2-4-7 of manual
Overload Reduce load.
Load Display
No output OLP flash.
voltage. Low / High input voltage. Recharge battery,
And fault Input voltage. check connections and cable
(See page 15)
No output voltage. Thermal shutdown Improve ventilation
Make sure ventilation
Over Temperature openings in inverter
Load less than: 500W are not obstructed,
reduce ambient temperature.
indicator.
Short circuit or wiring error. Check AC wiring
No output voltage, for short circuit or
Over Load indicator improper polarity (hot
. and neutral reversed)
Very high power load Remove load

5 Warranty :
We warrant this product against defects in materials and workmanship for a period of 12
months from the date of purchase and will repair or replace any defective power inverter when
directly returned (postage paid) to us.
This warranty will be considered void if the unit has suffered any obvious damage by natural
and man-made factors, or alteration either internal or external and does not cover damage
arising from improper use such as plugging the unit into an unsuitable power sources attempts
to operate products with excessive power consumption requirement, or use in unsuitable
environments.
This is the only warranty that the company makes.
No other warranties express or imply including warranties of merchantability and fitness for a
particular purpose.
Repair and replacement are your sole remedies and the company shall not be liable for
damages, whether direct, incidental, special or consequential, even though caused by
negligence or other fault

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6 Important Safety Instructions

WARNING!
Before you install and use your inverter, be to read and save these
safety instructions.

6-1 General Safety Precautions

6-1-1 Do not expose the Inverter to rain, snow, spray, bilge or dust. To reduce risk of
hazard, do not cover or obstruct the ventilation openings. Do not install the Inverter
in a zero-clearance compartment. Overheating may result.

6-1-2 To avoid a risk of fire and electronic shock. Make sure that existing wiring is in
good electrical condition; and that wire size is not undersized. Do not operate
the Inverter with damaged or substandard wiring.

6-1-3 This equipment contains components which can produce arcs or sparks. To
prevent fire or explosion do not install in compartments containing batteries or
flammable materials or in locations where require ignition protected equipment.
This includes any space containing gasoline-powered machinery, fuel tanks, or
joints, fittings, or other connection between components of the fuel system.

6-2 Precautions When Working with Batteries

6-2-1 If battery acid contacts skin or clothing, wash immediately with soap and water. If
acid enters eye, immediately flood eye with running cold water for at lease
20minutes and get medical attention immediately.

6-2-2 NEVER smoke or allow a spark or flame in vicinity of battery or engine.

6-2-3 Do not drop a metal tool on the battery. The resulting sparks or short-circuit on the
battery or other electrical part may cause an explosion.

6-2-4 Remove personal metal items such as rings, bracelets, necklaces, and watches
when working with a lead-acid battery.
A lead-acid battery produces a short-circuit current high enough to weld a ring or
the like to metal, causing a severe burn.

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7 Appendices A

7-1 110V Dip Switch (at the left side of inverter)

VOLTAGE
S1 FREQ. (Hz) S2 S3 BAUD RATE S4 S5 OUTPUT
(VAC)
ON 60 OFF OFF 2400 OFF OFF 100
OFF 50 OFF ON 4800 OFF ON 110
---- ---- ON OFF 9600 ON OFF 115
---- ---- ON ON 19200 ON ON 120
S1 ( FREQ. Hz ) – 50Hz/60Hz
S2 S3 (BAUD RATE ) – 2400 / 4800 / 9600 / 19200
S4 S5 (VOLTAGE OUTPUT ) – 100VAC/110VAC/115VAC/120VAC
When you set up S1~S5, please reset the inverter and let update data through CPU.

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