TQM - UNIT 1
TQM - UNIT 1
TQM - UNIT 1
UNIT – 1
W. EDWARDS DEMING
The father of Quality Evolution
TOTAL QUALITY MANAGEMENT
UNIT – 1
Introduction
Need for quality
Evolution of quality
Definitions of quality
Dimensions of product and service quality
Basic concepts of TQM
TQM framework
Contributions of Deming
Juran and Crosby
Barriers to TQM
Customer focus
Customer orientation
Customer satisfaction
Customer complaints
Customer retention.
INTRODUCTION
Quality, though familiar to everyone, is one
of the most important issues that all sectors have
focused on 20-30 years. As market have become
much more competitive, quality has become a
key ingredient for success in today's business.
Meaning of Quality:
Quality is a judgment by customers or users
of a product or service. That is, quality is a
customer determination, not an engineer’s
determination or a manager’s determination.
TOTAL QUALITY MANAGEMENT
UNIT – 1
Definitions of Quality:
The universally accepted definition of
quality which is provided by ISO, is as follows :
”Quality is the totality of characteristics of an entity that
bear on its ability to satisfy stated and implied needs.” -
ISO
TQM
DIMENSIONS OF PRODUCT AND SERVICE
QUALITY
4.Continuous improvement:
Continuous quality improvement requires an
atmosphere for innovation where suggestions for
improvement are solicited and respected and where
supervisors and managers are open to
disagreement, conflict, and challenge. Activities for
the improvement of work processes, especially
when teams are involved, help to break down
barriers that occur between departments or
between supervisors and those supervised.
5.Treating suppliers as partners
6.Establishing performance measures for the
process.
BASIC CONCEPTS OF TQM
5.Treating suppliers as partners:
TQM is also characterized by long- term
thinking which helps mold the future by
understanding the consequences of current actions.
Such thinking requires decision making that is
based on data, both hard and soft, and related to
real problems, not symptoms. It requires time. It
shies away from quick fixes arrived at by
discussion and intuition. Long- term thinking
works best in organizations where managers plan
to stay, and thus have a stake in the consequences
of their decisions.
BASIC CONCEPTS OF TQM
6.Establishing performance measures for the
process:
3. Teamwork, and
Price and quality go hand in hand. Trying to drive down the price of
anything purchased without regard to quality and service can drive good
suppliers and good service out of business. Single-source suppliers are
desirable for many reasons. For example, a single-source supplier can
become innovative and develop an economy in the production process that
can only result from a long-term relationship with the purchaser. Lot-to-lot
variability within a one-supplier process is often enough to disrupt the
purchaser’s process. Only additional variation can be expected with two
suppliers. To qualify a supplier as a source for parts in a manufacturing
process, perhaps it is better first to discard manuals that may have been
used as guidelines by unqualified examiners to rate suppliers. Instead,
suppliers could be asked to present evidence of active involvement of
management, encouraging the application of many of the IEE concepts
discussed in this volume. Special note should be given to the methodology
used for continual process improvement.
DEMING’S 14 POINTS ON ROUTE TO QUALITY
5.Improve constantly and forever the system of
production and service, to improve quality and
productivity, and thus constantly decrease costs.
There is a need for constant improvement in test
methods and for a better understanding of how the
customer uses and misuses a product. In the past,
American companies have often worried about
meeting specifications, while the Japanese have
worried about uniformity, i.e., reducing variation
about the nominal value. Continual process
improvement can take many forms. For example,
never-ending improvement in the manufacturing
process means that work must be done continually
with suppliers to improve their processes. It is
important to note that, like depending on inspection,
putting out fires is not a process improvement.
DEMING’S 14 POINTS ON ROUTE TO QUALITY
12a. Remove barriers that rob the hourly worker(s) of their right
to pride of workmanship.
Theory of knowledge :
3.
As all plans require predication based on historical information, the
theory must be understood before it can successfully be copied.
Knowledge of psychology:
4.
The understanding of human interactions, how people are
motivated and what disillusions them.
JURAN AND CROSBY
About Juran
Juran born in Romania (1904) and emigrated to America in 1912.
Juran has been awarded over 30 medals and fellowships world wide,
including Japan’s highest honour for a non-Japaneses cititzen, the
second order of the sacred Treasure presented by the Emperor.
JURAN’S CONTRIBUTIONS
Juran contributions can be studies under the
following six topics below:
1. Internal Customer;
2. Cost of quality;
3. Quality trilogy
4. Juran’s 10 steps for quality improvement, and
5. The breakthrough concept.
2.COST OF QUALITY
3.JURAN’S QUALITY TRILOGY
3.JURAN’S QUALITY TRILOGY
3.JURAN’S QUALITY TRILOGY
4.JURAN’S 10 STEPS FOR QUALITY
IMPROVEMENT
5.THE BREAKTHROUGHT CONCEPT
PHILIP CROSBY:
Crosby is another of the American quality guru
who rose to international fame mainly thanks to
his teaching on quality management.
He is best known for the concept of ‘zero
Defects’ and ‘Do it right first time’.
He has authored many books, including “Quality
is free”, “Quality without Tears”, and“Let’s
talk quality and leading: The art of
becoming on Executive”.
He was the founder and chairman of board of
career IV , an executive management consulting
firm. He also founded Philip crosby Associates
and the Quality college.
CROSBY’S CONTRIBUTIONS.
Crossby is known for his following contributions.
1. Four absolutes of quality;
ABSOLUTES DESCRIPTIONS
5. Improper planning
2. External customer
1. Internal customer:
The customers inside the company are called internal
customers.
As there us a flow if work, product and service in the
organization, each department is dependent on the
other. In this, each department or each quality
management unit is considered as a customer by the
previous department and as a supplier for the next
department. Similarly every person in a process is
considered as a customer of the preceding operation.
2. External customer:
The customers outside the company are called
external customer.
In other words, an external customer is the one:
Who uses the product or service
Who purchases the product or service; or
Who influences the sale of the product or service.
TYPES OF EXTERNAL CUSTOMER
1. Purchaser:
Someone who buys the product for himself or for someone
else e.g anyone who purchase food for his or her family.
2. End user/Ultimate customer:
Someone who finally benefits from the product e.g. the
patient who goes to health care facility for diagnostic
testing.
3. Merchants:
People who purchase product or output as an input for
resaler, wholesalers, distributors, travel agent , and brokers.
4. Processors:
Organization and people who use the product or output as
an input for producing their own product e.g.., a refinery that
receives crudes oil and processes it into different products for
a variety of customers.
TYPES OF EXTERNAL CUSTOMER
5. Suppliers:
Those who provide input to the process.
6. Potential customers:
Those are not currently using the product
but capable of becoming customers.
7. Hidden customers:
Those who can exert great influence over
the product design : regulators, critics, opinion
leaders, payers, the media, corporate policy-
makers, labour union, professional
associations.
WHAT IS CUSTOMER ORIENTATION?
2. Customer questionnaire
3. Focus group
5. Customer visits.
6. Report cards
8. Employee feedback.
CUSTOMER RETENTION
Customer retention is the process of retaining
the existing customer. It is obvious that customer
retention is more powerful and effective than
customer satisfaction.