Tender For Centrifugal Pumps HP

VISAKH MARKETING INSTALLATION RESITEMENT PROJECT WHITE OIL TERMINAL Doc No: 254624-400-SP-MEC-003 Rev: A Page 1 of 12
SPECIFICATION FOR CENTRIFUGAL PUMPS - API
Mott MacDonald Consultants (India) Pvt. Ltd. Kothari House, CTS No. 185 Off Andheri - Kurla Road Andheri (East) Mumbai 400 059
Hindustan Petroleum Corporation Ltd Viskaha Dispatch Station VR-ATP Area, Naval Base Post Visakhapatnam - 530 014 Andhra Pradesh
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\Working\Mechanical\24.06.09\Spec for Centrifugal Pumps - API.doc
List of Content 1 2 General Reference 2.1 3 4 5 6 Codes Regulations and Standards
Page No 4 4 4 4 4 5 5
Selection of Bought-Out Items and the Use of Vendors Suppliers Vendors Experience Qualification Precedence Design 6.1 6.2 6.3 General Amendments/Supplements to API std. 610, 10th Edition Definition of Terms (Addition)
5 5 5 9 9 10 11 11 12 12 12 12 12 12
Inspection and Certification 7.1 7.2 7.3 7.4 7.5 Inspection Class Extent of Inspection and NDE Inspection Procedure and Sequence Welding & Repair Material Certification
General 8.1 8.2 8.3 General Requirements Spares Special Tools
Painting and Coating
1
1.1
General
This Specification covers the minimum technical requirements for API 610 Tenth Edition centrifugal pumps supplied against all requisitions to which this Specification is attached. The pumps covered by this Specification shall be designed, manufactured and tested in accordance with API Standard 610, Tenth Edition, Centrifugal Pumps for General Refinery Service October 2004 as modified in this Specification. Compliance with this specification does not relieve the vendor from meeting the requirements of the ultimate user or his nominated representative when stipulated in the material requisition. It is incumbent on the vendor to comply with all legislation applicable to the project in which this specification is applied.
1.2
1.3
Reference
In addition to the specifications referred to in the material requisition the following specifications together with codes, standards, specifications, drawings and documents referred to therein shall apply:
2.1
Codes Regulations and Standards API 610 10th Edition Centrifugal Pumps for Petroleum, Chemical and Gas Industries API 682 3rd Edition ISO 9906: 2000 ANSI/HI 1.6-2000 Pumps Shaft Sealing Systems for Centrifugal and Rotary Pumps Acceptance Tests for Centrifugal, Mixed flow and or Hydraulic Institute Axial pumps. Centrifugal Pump Tests
3
3.1
Selection of Bought-Out Items and the Use of Vendors Suppliers

Details of, and the proposed vendor of all items which are not part of vendors own manufacture, and any intent to use suppliers of vendor to partly or wholly manufacture any part of the equipment or its ancillaries shall be disclosed to the purchaser in the vendors bid. This requirement does not apply to standard fasteners and bulk items such as pipe and pipe fittings.
3.2
Alternatively, the purchaser may, at any time prior to award, nominate suppliers of vendor from whom certain items shall be obtained. The vendor shall advise prior to issue of purchase order the consequences of any such nomination. The vendor as a minimum shall advise manufacturer of seal, motor and coupling. After the placement of the order, the vendor shall not substitute any of the agreed suppliers of vendor without the purchasers prior approval.
3.3
Vendors Experience Qualification

All pumps and ancillaries shall be selected from the vendors established product range. Prototypes shall not be offered by the vendor. Pumps shall be purchased only from vendors who can demonstrate successful operation of at least two similar units for a minimum of three
years in a comparable service, in a similar climate region which must be performing satisfactorily.
Precedence
In the event of conflict, actual or implied, among documents relating to an enquiry or order, the following order of precedence shall govern: Material requisition for quotation or purchase order and variations thereto Data sheets and drawings This specification Relevant Design Standard. Other specifications and standards referenced to in this specification Other national and international standards
6
6.1
Design
General All centrifugal pumps, drivers and all ancillaries shall conform to the requirements of API Standard 610, Tenth Edition, and as amended by the comments in Section 6.2.
6.2
Amendments/Supplements to API std. 610, 10th Edition Following are the additions, decisions and modifications to the corresponding paragraph numbers of API 610, Tenth Edition: Any bullet paragraph not addressed in this Specification will either be covered in the pump datasheet or deemed to be not required if referred to in the API as when specified. Amendments/Supplements to API std. 610, 10th Edition PARAGRAPH No.
6.3
Definition of Terms (Addition) 3.60 New - Addition adds the requirement following this term to the referenced API Standard requirement. An addition does not change the API Standards requirement. 3.61 New - Modification changes the API Standard requirement to that which follows the term. All parts of the API Standard requirement that are not addressed remain applicable. 3.62 New - Decision Provides direction for choices, which are specified by the API Standard paragraph. Parts of bulleted paragraphs, which do not require decisions, are fully applicable.
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT WHITE OIL TERMINAL Doc No: 254624-400-SP-MEC-003 4.3.1 Addition The VENDOR shall comply with applicable Federal, State or Local codes, regulations, ordinances, and rules. Unless defined otherwise these shall be those applying to the country or state where the equipment is to be installed or purchased. 5.1.10 Addition The Net Positive Suction Head Required (NPSHR) shall be based on water [at a temperature of less than 65 C (150 F)] at the rated flow and rated speed; no reduction or correction factors shall be applied for other liquids. The Net Positive Suction Head Available (NPSHA) shall exceed the Net Positive Suction Head Required (NPSHR) by at least 1 m (3 ft) throughout the range from minimum continuous stable flow up to and including the rated capacity, and by 0.3 m (1 ft) at 120 % of rated flow. If the suction pressure at the pump is less than atmospheric, this margin shall be at least 2 m (6 ft). For liquids containing dissolved gases, to avoid cavitation damage due to vapour-induced flow path restrictions, NPSHA shall be 1.5 x NPSHR, with a minimum margin of 5 m (15 ft) between NPSHA and NPSHR. 5.1.11 Addition The calculation of NPSH shall be based on m3/h not m3/s as defined in Annex A. The suction specific speed (Nss), calculated at the Best Efficiency Point (BEP) for the maximum impeller diameter of the casing, shall not exceed 12,000 (rpm, m3/hr, m) or 10,320 (rpm, USGPM, ft). Pumps offered with suction specific speed > 12,000 (rpm, m3/hr, m) may be accepted subject to Purchasers written approval. 5.1.13 Decision/Addition Replace the first sentence of this clause by: For single operation, Pumps shall have stable head/capacity curves which continuously rise by at least 5 % from rated capacity to shut off. The use of an orifice to achieve continuous rise to shutoff is not acceptable. 5.1.19 Modification Cooling water plans shall not be supplied, unless it is required by the seal flush plan or if the pumping temperature exceeds 200oC (400oF). Above 200oC (400oF) cooling water plans shall only be applied if recommended by the vendor. 5.3.6 Modification Dual pressure ratings for any pump configuration are not acceptable. 5.4.3.1 Addition All auxiliary connections to pressure casing shall be welded and provided with flanged customer connection at the edge of base plate. Suction and Flange auxiliary connection to have the same rating as the discharge flange. Seal gland connection may be threaded.
Rev: A
Page 6 of 12
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT WHITE OIL TERMINAL Doc No: 254624-400-SP-MEC-003 5.4.3.8 Decision The use of studded connections is specifically excluded. 5.5.2 Addition Individual nozzles, pump casings and base plates for all pumps shall be capable of withstanding twice the forces and moments stated in Table 4 of API 610 simultaneously under all operating conditions. The provisions of Appendix F of API 610 shall not apply. 5.6.3 Decision The use of collets to retain impellers on shafts is not acceptable. 5.8.1 Modification Unless otherwise specified, seals and sealing systems shall be furnished in accordance with API 682 3rdedition. To ensure selection of the optimum mechanical seal and seal auxiliary facilities for the duty specified, the pump manufacturer shall be responsible for the engineering coordination, installation, and performance of its auxiliary facilities such as circulation, injection, quenching and cooling, as required for the seal selected by the seal manufacturer. 5.9.2.1 Modification Paragraph 5.9.2.1 will apply when specified on the datasheet. When a torsional analysis is performed the Vendor shall furnish a detailed report. This report will contain sufficient information to allow the Purchaser to undertake independent assessment of the torsional characteristics of the supplied equipment. 5.9.2.6 Decision When the torsional analysis has been undertaken this paragraph shall apply. 5.12.2.5 Decision/Addition Casting repair procedures shall be submitted by the Vendor for approval before any repair work is carried out. 6.1.3 Addition Over and above the requirements specified in Table-11, the motor nameplate rating for pumps under parallel operation or for pump with auto-start operation shall not be less than the max. BKW indicated on pump data sheet (Power at End of the curve for the rated impeller) or shall have the specified margin as per this clause whichever is greater. The pump motors shall also be suitable for start-up under open discharge valve condition. The motor nameplate rating for applications where the specific gravity of pumped fluid is less than 1.0 shall either be 100% of the BKW of pump at minimum continuous stable flow with clean cold water of specific gravity 1.0 or shall have the specified margin as per this clause, whichever is greater.
Rev: A
Page 7 of 12
Motors shall comply with motor specification attached with requisition. The electric motor shall be suitable for the electrical area classification specified on the data sheet. 6.2.14 Decision Paragraphs a) and c) shall apply. 6.2.14c) Addition Coupling guards shall be non-sparking. 6.3.2 Modification Drain valves <= 2.0 inch(nb) which due to space limitations necessitate a non-standard or oversize baseplate can overhang the baseplate edge, but must be shipped loose. However, the pipe flange must not extend beyond the baseplate. 6.3.3 Decision
This paragraph shall apply. 6.3.6 Decision Baseplate stiffness test is not required. 6.3.14 Addition Adjustment alignment screws shall be provided for all components (except the pump) having a mass of over 75 kg (165 lb) for vertical and both horizontal planes. 6.4.2.2 & 6.4.2.3 Decision/Addition Provision for bearing vibration and temperature detection monitoring equipment shall be made for all pumps and drivers with hydrodynamic bearings. Where driver rating is greater than 500 kW, vendor shall provide vibration and temperature sensing elements wired to skid edge junction box for pump and driver. 6.5.2.9 New Socket welding of any seal piping is prohibited. All seal harnesses shall be 316L stainless steel and butt welded. 7.3.3.3 Addition Pump performance testing shall be undertaken in compliance with ISO 9906: 2000 or Hydraulic Institute section ANSI/HI 1.6-2000, a minimum of seven points, which will be: Closed valve (wherever practical, otherwise at minimum thermal flow) Minimum stable flow Between minimum flow and rated flow or best efficiency point , whichever is the lower Rated flow (RF) Best efficiency point (BEP)
Between RF/BEP whichever is the larger, and maximum operating point Maximum operating point
One additional point may be required if rated point lies close to BEP resulting in more than 30% of the curve having no measured point. If a spare rotor or complete inner assembly for multistage pumps is supplied with the pump, it shall be subject to the same running/performance tests in the pump casing as the main rotor. API 610 tolerances listed on Table 14 shall apply. 7.3.3.4b) Addition Bearing temperature shall be measured at all seven points of the performance test, except closed valve. 7.3.4.4 Addition Noise level shall not exceed 85 dB(A) @ 1m. 7.4.3.2 Modification
Refer to project painting specification. 8.2.2.3 Decision Shrink fit impellers shall not be supplied. 8.3.10.5 Decision This paragraph shall apply.
7
7.1 7.1.1
Inspection and Certification

Inspection Class For the purpose of inspection and certification, pumps are categorised into four classes (I, II, III & IV). The inspection class for the pump shall be determined in accordance with the maximum discharge pressure and the temperature relationship as shown in the Fig.1 and as modified by the paragraph 7.1.3. Maximum discharge pressure shall be defined as: the maximum suction pressure plus the maximum differential pressure the pump is able to develop when fitted with the furnished impeller at the specified speed, specific gravity and pumping temperature. The temperature used in the table shall be defined by consideration of the maximum / minimum design temperature and selection of that temperature which corresponds with the more severe inspection class. Once the inspection class has been identified, the extent of inspection and NDE shall be given as in Section 7.2. The certification level shall be given in Section 7.5.
7.1.2
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT WHITE OIL TERMINAL Doc No: 254624-400-SP-MEC-003
80
Rev: A
Page 10 of 12
70
M A X IM U M D IS C H A R G E P R E S S U R E (B a rg ) 60 ( s e e P a r a 7 .1 .2 )
50
CLASS I
C L A S S II
40 30
C L A S S III
CLASS I
20
10
C L A S S IV
C L A S S II
-1 4 6
-100
-4 6
100
200
300
400
M I N I M U M /M A X I M U M O P E R A T IN G T E M P E R A T U R E ( C ) ( S E E P A R A G R A P H 7 .1 .2 )
Figure 1
7.1.3
The inspection classes in the above figure apply only to pumps with casings fabricated from the following materials listed in table H1 of API 610 10th edition. Extent of Inspection and NDE Having determined the inspection class, the material inspection requirements are given in Table 1 and in the accompanying notes. Type of inspection shall be determined by inspection class and fabrication process.
7.2 7.2.1
Fabrication Process Cast
Wrought
Nozzle attachment weld Butt weld Fillet weld All
Inspection Class I II III Casing MPI / DPI MPI / DPI MPI / DPI + RT (Note 2) Machined (Note 2) surfaces only Casing MPI / DPI MPI / DPI Visual (Seam welds + RT/UT inspection only) Pressure MPI / DPI MPI/DPI Visual retaining + RT / UT inspection Pressure retaining Pressurised component Internals MPI / DPI MPI / DPI + RT/UT MPI / DPI MPI / DPI Visual inspection Visual inspection Visual inspection Visual inspection Visual inspection
Duty
IV Visual inspection
Visual inspection Visual inspection Visual inspection Visual inspection Visual inspection
TABLE 1
Notes (for Table 1) 1. Wrought includes all forgings, plates and tubulars. 2. MPI/DPI of casings to include all exterior and accessible interior surfaces, including machined surfaces. 3. Radiography of cast casings refers to critical areas, defined as areas of highest stress, abrupt changes in section, weld ends and at risers gates or feeders. Manufacturers are to submit, for Purchasers approval, details of the critical areas proposed to receive RT. 4. NDE of welds defined in Table 1 above to be 100% of all welds. 5. Pressure retaining; refers to process fluids (including seal plans 52/53) 7.3 7.3.1 7.3.2 7.3.3 7.3.4 7.3.5 7.3.6 Inspection Procedure and Sequence Surfaces of all castings shall be suitably cleaned by chipping or blasting prior to inspection. All castings shall be visually examined and proven free from sand, scale, cracks, tears, voids and other harmful defects. Visual acceptance levels shall be as specified in MSS-SP55. NDE procedures and acceptance criteria (RT, UT, DPI, MPI) shall be in accordance with API 610 10th Edition section 7.2.2. MPI shall be used for ferrous materials utilising the wet method. Dry powder shall not be used. Permanent magnets shall not be used. MPI/DPI for acceptance shall be performed in the final machined condition. All NDE shall be performed in the final heat treated condition (not necessarily after stress relieving) unless agreed otherwise by the Purchaser. Welding & Repair
7.4
7.4.1 7.4.2
Welding procedures shall be submitted to the purchaser for approval. The repair of any defect found on castings by plugging penning, use of plaster or cement compound, or impregnation by plastic materials or similar compounds is prohibited. Repairs to the pressure boundary shall be by welding only. After major weld repair all cast casings shall be heat treated or stress relieved as required by the casting specification, however the purchaser reserves the right to specify solution heat treatment for repairs to austenitic stainless steel where considered applicable for process or environmental reasons. All weld repairs shall be re-examined by appropriate method as defined in Section 7.2.
7.4.3
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT WHITE OIL TERMINAL Doc No: 254624-400-SP-MEC-003 7.5 Material Certification Material Certification shall be provided in accordance with Fig. 2 in accordance with BS EN 10204. Rev: A Page 12 of 12
PART Casing Auxiliary Piping (process & seal system inc. all pressure retaining fittings, valves, etc.) Impeller Shaft Diffusers Mechanical seals Pressure bolting Sleeves Throttle bushes Wear rings
Inspection Class I II 3.1
III
IV
2.2
Figure 2
8
8.1
General
General Requirements Packaging and preservation shall be in accordance with the project requirements as listed in the material requisition.
8.2
Spares Vendor shall advise the commissioning and two years operating spares, and complete the relevant forms as requested in the material requisition, and be not less than that of table 18 of API 610, Tenth Edition.
8.3
Special Tools Any special tools required for erection, commissioning or maintenance shall be identified and supplied with the equipment.
Painting and Coating

Painting and coating shall be in accordance with the Project specific Painting specification.
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT WHITE OIL TERMINAL Doc No: 254624-400-SP-INT-001 Rev: A Page 1 of 12
SPECIFICATIONS FOR INSTRUMENT & CONTROL SYSTEM OF PACKAGE EQUIPMENTS
Hindustan Petroleum Corporation Ltd Visakha Dispatch Station VR-ATP Area, Naval Base Post Visakhapatnam - 530 014 Andhra Pradesh
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\Working\Mechanical\24.06.09\Annexure II- Specifications for Inst Package System.doc
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT WHITE OIL TERMINAL Doc No: 254624-400-SP-INT-001 Rev: A Page 3 of 12
List of Content 1 Scope of Supply / Services 1.1 1.2 1.3 1.4 1.5 1.6 Temperature Safety/ Relief valves Control Panels Cable Trays Junction Boxes Installation for Instruments
Page No 4 4 5 5 9 10 12
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - WHITE OIL TERMINAL Doc No: 254625-300-SP-INT-001 Rev: A Page 4 of 12
The Supplement Requirements for Instrumentation and Control Package Equipment
1
1.1
Scope of Supply / Services

Temperature 1) 2) 3) Locally mounted indicators/gauges of process temperatures shall be bimetallic thermometers with 100 mm dial, every-angle heads and stainless steel cases. Temperature sensing elements shall be always mounted in thermo well and all Temperature sensing elements used shall be duplex type. Material for thermowells shall be minimum ANSI type 316 stainless steel (and shall confirm to NACE MR 0103 for sour service), machined from single bar stock in a tapered configuration. Better materials and ratings shall be specified as required by the Piping Material Specification. 3 wire RTD, Pt. 100, shall be used for temperature sensing in Motor bearing / winding applications. The KW rating of the motor shall be the criteria for determining application of temperature sensing in motor. For Equipments having high vibrations RTD's with remote mounted heads shall be provided. Whenever RTDs are provided for motors, they shall supplied completely with rail mounted (inside Junction box) temperature transmitters, 2 wire, loop powered, 24 VDC, 4-20mA, which will be hardwired to OWNER ESD system. Standard thermo well lengths for piping shall be 230mm ( for pipe size 4 ) or 255 mm ( for pipe size 6 ). The minimum flange size shall be 2" with pressure rating as per piping class / design pressure. Standard thermowell lengths for pressure vessels shall be 455 mm. Lagging shall be standard length, except where insulation thickness is greater, then lagging shall be 1 longer than thickness of insulation. Refer Annexure-B (Drawing no. 254624400-INT-5975) for typical Thermowell drawing. Field indicating type transmitters within the sensor termination assembly shall be used to the maximum extent possible. Temperature Transmitter shall be 24 VDC loop powered, 2 wire, with 4 to 20 mA, HART Protocol output signal. The temperature measuring circuit for transmitters for RTD inputs shall be the resistance bridge circuit type. Consideration shall be given to ambient temperature and/or temperature radiation wherever the in head transmitter is used. If an in head mounting of the transmitter is to be avoided due to this consideration, the transmitter is to be mounted local to the sensor. Calculation shall be provided by vendor for thermowell Vortex shedding resonance (WAKE) frequency to ensure no stress cracking will occur. Wake frequency shall not exceed 80% of the natural frequency of thermowell at maximum fluid velocity.
4)
5)
6)
7) 8)
9)
10)
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - WHITE OIL TERMINAL Doc No: 254625-300-SP-INT-001 1.2 Safety/ Relief valves 1) The overpressure protection devices shall be installed to meet the requirements and sizing of safety devices for vessels, piping and equipment in accordance with the ASME Pressure Vessel Code, Section I and VIII, ANSI B31.3, API-RP520 and API-RP521. Safety and relief valves shall be direct spring loaded type. For liquid service and non-coded duties i.e. thermal relief they can be semi-nozzle with screw connections. Plain closed bonnets shall be specified, with a tapped and plugged vent for easy conversion to balanced type valves. Exposed spring bonnets shall be specified for steam service above 200 as required by C ASME Boiler and Pressure Vessel Code, Section I. Plain lifting levers and gags shall be supplied for safety and relief valves in air, hot water over 60 or steam service in accordance with the ASME Boiler and C Pressure Vessel Code, Section I and VIII. As a minimum all relief valves shall have carbon steel bodies with stainless steel trim, but in all cases the material shall conform to the piping specification. When the set pressure is within 10% of the normal working pressure, balanced bellow valve shall be used. Screwed connections shall be supplied on valves with inlets 3/4" and smaller. Threaded connections on valves shall be ANSI B1.20.1 pipe threaded ends. Flanged connections shall be provided on valves, 1" inlet size or larger. Minimum inlet rating shall be ANSI Class 150. Valve flanges shall match the rating and facing of mating flanges on vessels or piping. Body flanges shall be in accordance with ANSI B16.5 except for the thickness. Where two relief valves are specified in the same service, each shall be sized to handle the full relieving capacity. Pressure and vacuum relief valves for storage tanks shall normally be of the weight loaded or pilot operated or balanced bellow type, and sized in accordance with API 620 and API 2000. Rev: A Page 5 of 12
2)
3)
4)
5)
6) 7)
1.3 1.3.1
Control Panels The overpressure protection devices shall be installed to meet theIf the control panel of the package unit is in installed on skid/locally, then panel dimensions shall be guided by the actual requirements, typical dimensions of 2100 mm operational (height) x 1200 mm (width) x 1000 mm (depth) shall be kept in mind while finalising the panel size. In any case, vendor can proceed with panel manufacturing only after approval from the Owner/Consultant. Local control panel/panels shall be totally enclosed cubicles. Panel sizing shall be carried out based on equipment being installed keeping in view the maintenance clearances and easiness. If the control panel of the package unit is in Instrument Equipment Room/Rack room (of Control building), then it shall be preferably of size 2100mm (H)x 800mm (B) x 800 mm (W), RITTAL make, front access. Louvers and removable dust filter cartridge to be provided at front bottom of panel for suction of fresh/cold air. Exhaust fan with
1.3.2
louvers to be provided at panel front & rear side. Each shall have PVC document holding tray placed inside the panel. 1.3.3 Local panel location shall be as far as possible in Zone 2 or unclassified area. Local panel shall be provided with sunshade. Tag nos. for panel shall be as advised by Owner/Consultant. Local/Control Panel shall be made from 2 mm CRCA sheet from all sides. Angle iron frame work shall use a minimum section of 50 x 50 x 4 mm angle. The panel shall be treated with seven tank chemical process. The finish shall include sand blasting, grinding, chemical cleaning, surface finishing by suitable filler and two coats of high grade lacquer with wet sanding between coats. Two coats of paint in panel colour Grey RAL 7035 shall be given for non-glossy high stain finish. Each panel shall be finished inside and out in the enclosure. A final coat of paint shall be given at site. Local/Control Panel shall be provided with a base frame of 100 mm. Removable hinged doors shall be provided and doors shall be double leaved type with handle and shall be provided with lock and key. Bolts & nuts and other fitting material shall be corrosion resistant material. Adequate illumination shall be provided inside the panel. All light fittings shall be suitable for 240 V, 50 Hz AC Local Panel shall be designed to meet IP-65 requirements. In addition, panel must be provided with a rain cum sun shade canopy/shed. Local Panel layout shall be designed considering ease of operation. No push button or hand switch shall be located below 600 mm. The Local/Control Panel internal panel layout shall be designed considering proper approach for instruments, terminals and other accessories for maintenance, easy removal and online calibration. No instrument, terminals, power distribution box etc shall be mounted on the panel side plates inside the panel. Local control panels located in the hazardous area shall be either purged type or flameproof EExd. Following shall be followed a) In case pressurized panels are specified the same shall be purged and pressurized as per NFPA-496 requirements to render space within the panel non hazardous. For panels located in IEC Zone 2 hazardous area type Z purging shall be used with a purge fail alarm in main control room. In case, panels are located in Zone-1, a cut-off switch shall be incorporated to de-energize power automatically from all circuits within the protected enclosure upon failure the purge supply to maintain positive pressure. b) An alarm shall be provided on local panel and a contact shall be provided for remote annunciation, whenever the panel pressurization falls below 2.5 mm of H2O. A protective device to protect the panel from over pressure must be provided. c) Panel pressurization with start-up panel purging scheme shall be fully automatic however it shall be started manually from a push button. Solenoid valves and differential pressure switch required for panel purging shall be flameproof, however other items like relays, switches/pushbuttons, timers etc. shall be located in a flameproof housing. Other items like valves, restriction orifice plates, dual filter regulators,
1.3.4
1.3.5
1.3.6 1.3.7 1.3.8
1.3.9
pressure gauges, variable area flow meters etc required for pressurization, shall also be located in the non-pressurized section of the panel. d) It shall be possible to switch off incoming power to panel from panel front. All such power on/off switches shall be flameproof type. In addition, all those devices and terminals which can not be powered off from on/off switches shall also be located inside flameproof enclosures. 1.3.10 1.3.11 All lamps, status as well as alarm, shall be provided with lamp test facility. One single lamp test push button shall be used for each panel. All cable entries to the local/control panel shall be from panel bottom only using cable glands of adequate size. Cable gland plate thickness shall be a minimum of 3 mm cold rolled cold annealed (CRCA) as a minimum. All unused cable entries must be plugged. Colour Scheme for lamps shall be a) Status Lamps On/Open/Permissive: Green Off/Close/Emergency: Red b) Alarms Normal/Pre-trip alarms: White Shutdown alarms: Red c) Push/Pull buttons On/Open: Green Off/Close: Red Emergency shut-down (ESD): Red (Push-button with cover/ Mushroom PB) Only one terminal shall be used for one set of termination (i.e. one in and one out) and for multiple terminations preformed links shall be used. Following colour code shall be used for terminating different signals a) Grey and blue colour terminals : Signals b) Yellow-green terminals : Earthing ower terminals shall be covered with 4 mm PVC sheet with Danger sign. Knife edged fuse terminal shall be used for Digital output Instrument Cable and individual signal cores shall be fitted with identification ferrules as defined in section 6.20. Minimum conductor size for internal wiring shall be PVC insulated 1.0 mm2 stranded tinned copper 300V grade insulation connected with crimped on connectors. All internal cubicle wiring shall run in suitably sized and coloured PVC ducting. Cables shall be segregated between analogue and digital (alarm/switching) signals. Intrinsically safe cabling must be segregated from all others. Segregation shall also be maintained between power wiring and instrument wiring Instrument panel design must be safe, operable, easy to maintain and allow for future expansion. Local Panels shall be located where instrumentation is visible in relation to main start up and shutdown controls. Vendor shall provide details of the proposed panel regarding front and rear layout of equipment and accessories, size, construction and painting for review and approval.
1.3.12
1.3.13
1.3.14 1.3.15 1.3.16
1.3.17
1.3.18
1.3.19
1.3.20
Where a control panel is supplied, it shall be furnished as a complete control system, including instrumentation and controls piped and wired to headers and terminal blocks. Pushbuttons and indicating lights shall be installed and wired on control panel for start-up of all motors associated with driven equipment. Switches on the front of the panel shall be located (or guarded) to prevent accidental operation. The pushbuttons and indications used on local panel shall be suitable for hazardous area classification in which they are installed. Where PLC/Control systems are employed for the package unit control, PLC make & vendor shall be as per clients approved vendor list. The system power supplies, CPU & communication cards shall be redundant. Processor failure must be detected by appropriate processor cross checking or by means of a watchdog timer that times both set and reset transactions from the processor that it is watching. There shall be 20% spare envisaged for I/Os and 20% space for future addition. PLC system shall be supplied with HMI (Touch Screen / PC based) as per approval by Owner/Consultant. The PLC used in the package unit shall have self-diagnostic mechanism for continuously checking for any problems in the hardware. The PLC system shall be supplied with application software and licensed programming software. Memory shall be sized so that after the application program is loaded, 50 percent spare memory is available. PLC I/O module shall be constructed such that it can be removed or inserted without disturbing any external wiring. Field wiring shall be directly connected to I/O modules or to external terminal panels. PLC I/O modules shall be capable of being located anywhere in the chassis without regard to the type and voltage levels. PLC module shall indicate communication fault or any module fault as far as possible. PLC Outputs shall have load/status indication. Upon failure, all output modules shall fail to a pre-determined state (to be identified at the time of logic definition). It shall be possible to define the fail-safe state for each channel. Each output signal shall be provided with an individual fuse and a fuse blown indication. PLC shall restart automatically after power failure. A key locking arrangement at the CPU shall prevent memory modification unless a key operator has intentionally enabled such a change. Vendor shall supply potential free contacts from their panel for status / trouble alarm indications in TAS. The status alarm shall correspond to general alarm condition in the package unit, while the trouble alarm shall correspond to a serious error in the system like card failure, communication failure, power failure etc. The package unit PLC shall have a provision to accept a trip signal (ESD) from the Owner safety system. The control panel shall meet the environmental and hazardous area classification listed in the relevant documents.
1.3.21
1.3.22
1.3.23 1.3.24
1.3.25
1.3.26 1.3.27
1.3.28
1.3.29
1.3.30
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - WHITE OIL TERMINAL Doc No: 254625-300-SP-INT-001 1.3.31 Rev: A Page 9 of 12
The control panel shall be subject to a burn-in test of 48 hours continuous poweredup condition. During this time the control panel shall be suitably enclosed to maintain an ambient temperature of 55 C around the whole cabinet. All control panels shall be functionally tested using simulated inputs and monitoring output. Panels shall be provided with lifting lugs. Minimum size of lifting lugs shall be 4 inch. A drawing pocket inside each panel door shall be provided. For panel containing pneumatic instruments, a header shall be mounted at or near the bottom of the panel and shall run the full extent of the panel, with a 1/4 inch per foot slope toward the blow-down. At the end opposite the air inlet, a 1/2-inch blow down valve shall be installed. The header shall provide 1/2-inch take-off connections with shut-off valves for each instrument requiring an air supply, plus a minimum of 20 percent spare, valve takeoffs. The main header shall contain two master pressure regulators in parallel, complete with filter, a pressure gauge, and relief valve. The regulators shall be valved so that one may be removed without interruption service to the panel. Completed panel shall be subject to inspection and testing witnessed by Owner/Consultant. The Vendor prior to shipment shall correct any faults or deficiencies discovered during testing. Panel shall be provided with earth studs for connection to the plant earth system, Separate instrument earth bars shall be included insulated from frame. All metal electrical instrument cases shall be connected to the earth bar using insulated cable. Minimum 6 sq.mm PVC insulated multi-strand copper conductor shall be used for providing panel earthing. Two laminated nameplates shall be provided on panels, one on front and one on the back. Panel nameplate engraving details shall be submitted for the review of the Owner/Consultant. The nameplates shall be screwed to the panel. Louvers and removable dust filter cartridge to be provided at front & back bottom of panel for suction of fresh/cold air. Exhaust fan with louvers to be provided at panel front & back upper side. Dust filters shall be of the replaceable or cleanable type, and this action shall be possible without disturbing the functions of the panel. Removable hinged doors shall be provided and doors shall be double leaved type with locakable handles. Bolts & nuts and other fitting material shall be corrosion resistant material. Cable Trays The Cable Trays shall of hot dip galvanised carbon steel to BS 2994. The size of the cable tray shall be 150 mm or 300 mm based on the requirement. Cable trays shall be perforated type.
1.3.32 1.3.33
1.3.34
1.3.35
1.3.36
1.3.37
1.3.38
1.3.39
1.3.40 1.3.41
1.4 1.4.1
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - WHITE OIL TERMINAL Doc No: 254625-300-SP-INT-001 1.4.2 Rev: A Page 10 of 12
The following consideration shall be taken for cable trays design and construction: a. Cable trays shall be provide in lengths of 3000 mm, with width of 100, 150, 300 or as required. b. The depth of the trays shall be 50, & 75 mm based on the requirement. c. Each cable tray length and each bend and riser shall be supplied with one complete set of accessories for joining to a like size cable tray or fitting. d. Each cable tray reducer, tee and crosspiece shall be supplied with one complete set of accessories for each connection face for joining to a like cable tray or fitting. e. All cable trays shall be provided with tray cover. Instrument cables shall be run in separate cable tray from power cables. Cables in adjacent trays shall be spaced to avoid the possibility of electromagnetic interference with instrumentation. Defined below are the minimum distances from instrumentation cables shall be as follows: Power, lighting and Control Cables 240V or 50A 415V or 200A Distance from Electronic Systems Cables in milli-meters 450 600
1.4.3
1.5 1.5.1
Junction Boxes The interface between field instruments and plant control systems(Control system, ESD and Fire & Gas) shall be achieved with separate junction boxes located at the edge of the package unit, Separate junction boxes shall be provided for: ESD Signals Analogue IS & Proximity type; ESD Signals Analogue Non IS & Proximity type; ESD Signals Digital input & Digital Output IS type; ESD Signals Digital output & Digital output NIS type; TAS Signals Analogue IS & Proximity type; TAS Signals Analogue Non-IS & Proximity type; TAS Signals Digital input & Digital Output IS type type; TAS Signals Digital IS output & Digital output NIS type FGS Signals Analogue IS type; FGS Signals Digital input & Digital output type. Separate junction boxes shall be used for RTD (if applicable).
1.5.2
Junction boxes for all applications shall be rated EEx e or EEx d or EEx ia based on hazardous area classification according to IEC 60079-7 and weatherproof to IP65 as applicable. Mounting of the box shall be by holes in external lugs or brackets.Junction boxes shall be of Cast Aluminium, Stainless steel (SS 304) or fibre glass with terminals and accessories such as mounting rails, earthing rails, glands etc. An insulated earth bus bar with screw connectors shall be provided for cable screen connections. Additionally a M6 safety earth bolt shall be provided.
1.5.3
Junction boxes shall be limited to a single multi-core cable and all cable cores including screens must be fully terminated. JBs shall be designed to have cable entries in the bottom. Unused cable entries must be fitted with certified plugs. Junction Boxes shall be equipped with the 2.5 mm2 Klippon type Sak 2.5 terminals (Wiedmuller /Phoenix / Wago or equivalent) for instrument signals connection. Terminals in the junction boxes shall be threaded type and shall conform with the classification of the junction boxes. A minimum of 20% installed spare terminals shall be provided in each junction box and spare cable entries shall be provided. Provision for wiring shall be such that a minimum of 75 mm of clear space is available between terminals and side of JB. As far as possible the typical size of the JBs shall be approximately terminal JB 300(L) X 300(W) X 205(D) (for 6 pair & 21core cable) terminal JB 300(L) X 300(W) X 205(D) (for 12 pair cable) terminal JB 450(L) X 300(W) X 205(D) (for 24 pair cable) For 20 For 30 For 60
1.5.4
1.5.5
1.5.6
1.5.7
1.5.8
1.5.9
Suitable arrangements shall be provided for earth continuity. The earthing plate shall be brass nickel plated. Terminals shall be numbered on both sides. Terminal mounted on DIN rails shall have stopper (mounted on DIN rails) on both the ends of terminals. Terminals, PVC Ducts shall be of blue colour for IS JB, and grey for NIS JB. IS terminals, cables, PVC ducts shall not be mixed with NIS. Double decker terminal shall not be used. For terminals in JB, a pre-formed link shall be used for looping purpose between adjacent terminals. Breather drain valve shall be provided. Single pair cables and multi-pair cables shall be labelled outside the junction boxes. The label installed outside shall be metallic type with identification number engraved.
1.5.10
1.5.11
1.5.12
1.5.13 1.5.14
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - WHITE OIL TERMINAL Doc No: 254625-300-SP-INT-001 1.6 1.6.1 1.6.2 1.6.3 Installation for Instruments The connection type and rating shall be as per the relevant Specification form piping and valve. All instruments installation shall follow API 551 and comply with the Hook Up drawings. Process tubing between primary pressure connections and instruments or instrument manifolds shall be 1/2 OD, SS 316 tubes, wall thickness 0.035 inch as a minimum. Double Ferrule Swagelok/Parker type fittings in ASTM 316 stainless steel must be strictly enforced as a minimum. Other materials may be used based on process requirement. Where 1/4 OD connections are required by the instrument or instrument manifold, reducing fitting shall be used at the instrument. Instrument process tubing shall conform to ASTM A269, type 316 stainless steel, seamless, annealed and pickled. Air (pneumatic) tubing shall be 1/ 4 OD * 0.035 wall thickness, 316 SS tubes Tubing fittings shall be 316 stainless steel Swagelok compression type fittings, or Owner/Consultant approved equal. All compression fittings shall be of double ferrule design. Where 316 stainless steel is deemed unsuitable, the vendor may propose an alternative, with justification, for approval by Owner/Consultant. Instrument tubing shall be run in steel raceways. Pressure gauges, transmitters and instrument impulse lines shall have 3 ported block & bleed isolation valves, c/w bleed needle. For differential pressure instrument five valve manifolds shall be used. Instruments located outside of control panels shall be installed as close as practicable to the process connection and may be surface, yoke, universal 2 inch pipe, or bracket mounted. Instruments shall not be supported by process piping, handrails or equipment subject to vibration. Instrument supports shall be welded where possible not bolted, to the platform. Instrument supports shall not be welded on to the equipment, piping, railings and ladders. Instrument supports shall be located at an elevation where the centre line of the instrument is 1500mm above grade, walkways or platform and within reasonable reach for servicing. Rev: A Page 12 of 12
1.6.4 1.6.5 1.6.6
1.6.7 1.6.8 1.6.9
1.6.10
1.6.11
1.6.12 1.6.13
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT WHITE OIL TERMINAL Doc No: 254624-400-SP-ELE -010 Rev: B Page 1 of 14
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Specification for L.V. Motors in Mechanical Package
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Mott MacDonald Consultants (India) Pvt. Ltd. Kothari House, CTS No. 185 Off Andheri - Kurla Road Andheri (East) Mumbai 400 059 Hindustan Petroleum Corporation Ltd Visakha Terminal, Resitement Project VR-ATP Area, Naval Base Post Visakhapatnam - 530 014
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List of Contents
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. SCOPE .......................................................................................................................................... 4 SITE CONDITIONS AND ELECTRICAL SYSTEM DETAILS .......................................... 4 TECHNICAL PARTICULARS ................................................................................................. 4 CONSTRUCTION....................................................................................................................... 5 MISCELLANEOUS ACCESSORIES....................................................................................... 8 PAINTING ................................................................................................................................... 8 PERFORMANCE DETAILS ..................................................................................................... 9 INSPECTION & TESTING ....................................................................................................... 9 STATUTORY APPROVAL ..................................................................................................... 10 LIST OF STANDARDS ............................................................................................................ 10
ANNEXURE - I...................................................................................................................................... 12 ANNEXURE - II .................................................................................................................................... 13
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1. SCOPE
This Specification covers the requirements of Design, Manufacture, Inspection, Testing, packing and Supply of L.V. Induction Motors for WHITE OIL Terminal Project of M/s. HPCL, located at Visakhapatnam, A.P., India. This specification shall be read in conjunction with mechanical equipment package specification (Refer Doc. No. 254624-400-RQ-MEC-001 Rev. C)
2. SITE CONDITIONS AND ELECTRICAL SYSTEM DETAILS

Refer Doc No.: 254624-400-SP-GEN-001 for Environmental conditions Refer Doc No.: 254624-400-DS-ELE-001 for Electrical System Details
3. TECHNICAL PARTICULARS
3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8
Design Voltage Frequency Standards Type of Motor Type of Enclosure Design ambient temperature Degree of Protection Duty
: : : : : : : :
415V 10% 50 Hz +5% Latest editions of relevant Indian Standards . Refer Cl. No. 10 for list of standards. 3-Ph Squirrel Cage Induction Totally enclosed fan cooled (TEFC). 50C IP55 as per IS : 4691 / IS 5571 Unless otherwise specified S1 - Continuous duty type in accordance with IS 12824 and suitable for the Driven Equipment. As per driven equipment requirement & categorized by IS 2253 As per the Area Classification indicated in Mechanical Equipment / package specification. Fully tropicalised. Class F Insulation with Temperature Rise restricted to Class B Insulation. L.V. Motors up to and including 15kW rating shall be suitable for DOL starting. Motors rated above 15kW shall be suitable for starting with Star-Delta starter. Motors selected shall provide sufficient starting torque @ 80% of rated voltage.
3.9 3.10 3.11 3.12
Type of mounting Area Classification Class of Insulation Starting Method
: : : :
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VFD & Soft Starter driven L.V. motors shall be designed accordingly for inverter duty. Motor including & above 132kW shall be provided with Soft starters & started on DOL. 3.13 Direction of Rotation : Suitable for Bi-directional Rotation and indicated by means of double headed arrow.
4. CONSTRUCTION 4.1
4.1.1
Windings
Insulation and bracing Motors shall be provided with dual coat winding wires with Class F insulation with Class B temperature rise. The winding shall be tropicalized. The winding shall preferably be vacuum impregnated. Alternatively the winding shall be suitably varnished, baked and treated with epoxy gel for operating satisfactorily in humid and corrosive atmospheres. Winding shall be adequately braced to prevent any relative movement during operation. In this respect, particular care shall be taken for the stator windings for direct on-line starting squirrel cage motors. Insulation shall be provided between coils of different phases which lie together. Core lamination must be capable of withstanding burnout for rewind at 4000C without damage or loosening. In case of motors driving equipment with pulsating loads, special care shall be taken for the joints of rotor bars and end rings to avoid premature failures due to induced fatigue stresses.
4.1.2
Winding Connection All motors shall be with six terminals and suitable links to connect them in star or in delta except for motors rated up to and including 2.2 kW which can be provided with three terminals. All terminals shall be thoroughly insulated from the frame with material resistant to tracking. The ends of the windings shall be brought out into a terminal box. These shall be terminated by means of terminals mounted on an insulating base made of non-hygroscopic and non-flammable material.
4.1.3
Terminal Box
254624-400-SP-ELE -010.doc
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT WHITE OIL TERMINAL Doc No: 254624-400-SP-ELE -010 a. Terminal box shall be of Cast iron. b. Six Terminals with shorting links to be provided. Rev: B Page 6 of 14
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c. To be preferably located on top with side extension box for changing to LHS / RHS at site by opening only eye bolts. No special skill/tool is required to change the terminal box location at site. d. Terminal box can be rotated in steps of 90 in each position to allow cable entry from any side. e. The terminal box shall be of robust construction and large enough to facilitate easy connection of the cables. The terminal box shall be with necessary clearances, creepage distances between live parts and between live parts to earth considering air insulation and without any compound filling. Terminal box cover shall be provided with handles to facilitate easy removal. However, for terminal box covers weighing less than 5 kg., terminal box covers without handles can be accepted. f. All flameproof motors shall have Ex-d type terminal box.
g. An adequately sized 1 No. earth terminal shall be provided in the motor terminal box. h. If required one frame size higher terminal box shall be provided from cable termination point of view. i. j. Separate terminal box shall be provided for Space Heaters / Thermistor. Main Terminal box shall be capable of withstanding internal short circuit conditions without danger to personnel or plant from emission of hot gases or flame or due to excessive distortion or damage to the terminal enclosure.
k. Equipment and accessories provided shall confirm to the hazardous area classification and the environmental conditions as specified in the motor data sheet.
4.1.4
Cable Entries To suit power cables of 1.1 kV grade, XLPE insulated, multi stranded, single/multi core, Copper / Aluminium conductor (Upto 6 sq.mm Copper), steel/wire armoured, Extruded PVC inner sheathed & Extruded FRLS PVC outer sheathed Cables confirming to IS 7098 (Part-1). Cable sizes will be conveyed to successive vendor later. Motor space heater cables shall be 1.1 kV grade 2C x 4 sq.mm copper conductor, XLPE insulated, multi stranded, armoured cable, unless otherwise specified. Cable glands & lugs are excluded from motor vendors scope.
4.1.5
Phase Marking Appropriate phase markings as per IS shall be provided inside the terminal box. The marking shall be non-removable and indelible.
4.2
Motor Casing and Type of Enclosure All motors shall be Energy efficient motors EFF1 type. Motors for use in safe areas shall be industrial type meeting the specified ambient conditions, starting & operating requirements.
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Motors for use in hazardous areas (zone-1 or zone-2) shall have type of protection Ex-d suitable for gas group IIA/IIB and temperature class T3 (Certified by CMRI Dhanbad) and shall meet the requirements of applicable Indian standards. The minimum degree of motor enclosure including terminal boxes and bearing housing shall be IP 55 as per IS. Motors for outdoor use shall be suitable for installation and satisfactory operation without any protective shelter or canopy. All internal and external metallic parts, which may come into contact with cooling air, shall be of corrosion resistant material or appropriately treated to resist the corrosive agents which may be present in the atmosphere. Screws and bolts shall be of rust proof material or protected against corrosion. Unless otherwise agreed, motors shall have standard frame sizes for various output ratings as stipulated in IS.
4.3
Bearing and Lubrication Motors shall have grease lubricated ball or roller bearings. In all cases, the bearings shall be chosen to provide a minimum L-10 rating life of 5 years, (40,000 hours) at rated operating conditions (The L-10 rating life is the number of hours at constant speed that 90% of identical bearings will complete or exceed before the first evidence of failure). Unless otherwise specified, the bearings shall be adequate to absorb axial thrust produced by the motor itself or due to shaft expansion. In cases such as pumps for hot liquids where the driven equipment operates at high temperatures, bearings shall be cooled by a shaft mounted fan. This shall ensure efficient ventilation of the bearing and disperse the heat transmitted from the driven equipment by conduction or convection. Bearings shall be capable of grease injection from outside without removal of covers with motors in the running conditions. The bearing boxes shall be provided with necessary features to prevent loss of grease or entry of dust / moisture e.g. labyrinth seal. Where grease nipples are provided, these shall be associated, where necessary, with appropriate located relief devices which ensure passage of grease through the bearings. Pre-lubricated sealed bearings may be considered provided a full guarantee is given for 4 to 5 years of trouble-free services without the necessity of re-lubrication.
4.4
Cooling System All motors shall be self ventilated, fan cooled, fans shall be corrosion resistant or appropriately protected. They shall be suitable for motor rotation in either direction without affecting the performance of the motor. If this is not possible for large outputs, it shall be possible to reverse the fan without affecting the balancing of the motor. For motors operating in hazardous area, the fans shall be of an anti-static non-sparking material.
4.5
Rotor The rotor shall be of squirrel cage type, dynamically balanced to provide a low vibration level and long service life for the bearings. The accepted values of peak to peak vibration amplitudes for a motor at rated voltage and speed on a machined surface bedplate with the motor levelled
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and with a half-key or coupling fitted shall not exceed those given in IS. Die cast aluminium rotors for motors in hazardous areas may be accepted provided the same are type tested and approved by competent authorities. 4.6 Shaft Extension Motors shall be provided with a single shaft extension with key-way and full key. Motor shaft shall be sized to withstand 10 times the rated design torque. Lifting Hook All motors weighing more than 30 kg. shall be provided with lifting hooks of adequate capacity. Earthing Two external Earthing Terminals located preferably on diametrically opposite sides with necessary nuts & spring washers shall be provided. 5. MISCELLANEOUS ACCESSORIES 5.1 Anti-Condensation Heaters All motors rated 30 kW & above shall be provided with 240V anti-condensation heaters, sized and located so as to prevent condensation of moisture during shut-down periods. Motors rated below 30 kW shall be provided with anti-condensation heaters only if specified in the motor data sheet. The heaters shall permanently remain ON when the motor is not in service and as such shall not cause damage to the windings. For motors installed in hazardous atmospheres (zone-1 or zone-2), heaters shall confirm to the motor classification. The heater leads shall be brought out to a separate terminal box of the same specification and grade of protection as the main terminal box. A warning label with indelible red inscription shall be provided on the motor to indicate that the heater supply shall be isolated carrying out any work on the motor. 5.2 Name Plates A stainless steel name plate manufactured from series 300 stainless steel and having information as per IS shall be provided on each motor. In addition to the motor rating plate, a separate motor plant equipment number plate (i.e. motor tag number) shall be fixed in a readily visible position. Additional information as stipulated in applicable Indian standards shall be included in the name plate for motors for use in hazardous atmospheres. 5.3 Thermistors Thermistors shall be provided for motors rated 30 kW & above and all VFD driven motors. 6. PAINTING Internal and external parts of the casing and all metal parts including the canopy likely to come in contact with the surrounding air shall be protected with anti-acid paint that will resist the specified environment conditions. (Ref. Specification for painting : Piping & Equipment Doc. No. 256324-500-SP-PIP-003).
4.7 4.8
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All external surfaces of the motor and its canopy shall be given a coat of French Blue No. 166(IS-5) paint. Motor base shall be painted with Dark Admiralty Grey No. 632 (IS-5) paint.
7. PERFORMANCE DETAILS
7.1
Starting Current 600% of Full Load Current for DOL driven 300% of Full Load Current for VFD Driven In particular cases, when the starting current is to be limited or when the starting is with reduced voltage, care shall be taken such that the design values of torque meets the load requirement.
7.2
Noise The permissible noise level shall not exceed as stipulated in IS 12065.
7.3
Vibration Motor Vibration shall be within the limits of IS 12075.
7.4
Starting Time Starting Time calculations shall be based on operating condition specified on pump data sheet e.g. Open valve conditions / Closed valve conditions, at No load/Under load, as applicable.
7.5
Re-acceleration Motors shall be designed for re-acceleration under full load after a momentary loss of voltage with the residual voltage being 100% and is in phase opposition to the applied voltage.
7.6
Number of sequential starts At any voltage between 80 % and 100 % rated voltage, motors shall be capable of : Three consecutive starts with the motor at maximum ambient temperature Two consecutive hot starts or three equally spaced starts with the motor at full load operating temperature.
Between consecutive starts the motor may be assumed to decelerate under operating conditions.
7.7
Critical speeds The first actual critical speed of stiff rotors shall not be lower than 125% of the synchronous speed. For flexible rotors this shall be between 60% and 80% of the synchronous speed, the second actual critical speed shall be above 125% of the synchronous speed.
8. INSPECTION & TESTING

Routine tests as per IS shall be witnessed by the Purchaser / Owner at Vendors Works. Type Tests certificates to be furnished for each rating / type of motor along with offer.
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9. STATUTORY APPROVAL
9.1
Motors shall be acceptable to Local Statutory Authorities & certified by CMRI, Dhanbad. Certificate to be submitted along with offer. The motors shall also conform to the provision of Indian Electricity rules and other statutory regulations currently in force in the country.
9.2
10. LIST OF STANDARDS

a) b) c) d) e) f) g) h) i) j) k) l) m) n) o) p) q) IS 5 2004 IS 325 1996 IS 1231 1974 IS 1271 1985 IS 2148 2004 IS 2253 1974 IS 4029 1967 IS-4691 1985 IS 4722 2001 IS 4728 1975 IS 4889 1968 IS 5571 - 2000 IS 6362 1995 IS 7098(Part-1) 1988 IS 7816 1975 IS-8223 1999 IS 8789 1996 : : : : : : : : : : : : : : : : : Colours for ready mixed paints & enamels These Phase Induction Motors. Dimensions of three phase foot mounted induction motors Thermal evaluation and classification of electrical insulation. Flameproof enclosures of electrical apparatus Designation for type of construction and mounting arrangement of rotating electrical machines Guide for testing three phase induction motors Specification for Degree of Protection provided by enclosure for Rotating Machinery. Specification for Rotating Electrical Machine. Terminal Marking and direction of rotation for Rotating Electrical Machine. Method of Determination of Efficiency of Electrical Rotating Machinery. Guide for selection of Electrical Equipment for Hazardous Areas Designation of methods of cooling of rotating electrical machines Crosslinked Polyethylene Insulated PVC Sheathed Cables (Part-1) for working voltage upto & including 1100V Guide for testing insulation resistance of rotating machines Dimensions and Output Ratings for foot mounted rotating Electrical Machines with frame number 355 to 1080. Values of performance characteristics for three phase induction motors
254624-400-SP-ELE -010.doc
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT WHITE OIL TERMINAL Doc No: 254624-400-SP-ELE -010 r) s) t) u) v) w) x) IS 12065 1987 IS 12075 2007 IS 12360 1988 IS 12802 1989 IS 12615 2004 IS 12824 1989 IS 13408 1992 : : : : : : : Rev: B Page 11 of 14
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Permissible limits of noise level for Rotating Electrical Machine. Mechanical Vibration of Rotating Electrical Machine. Voltage bands for electrical installation including preferred voltage & frequency Temperature rise measurement of rotating electrical machines. Energy Efficient Induction Motors Three Phase Squirrel Cage Type of duty & classes of rating assigned to Rotating Electrical Machine. Code of practice for selection, installation and maintenance of electrical apparatus for use in potentially explosive atmospheres Guide on effects of unbalanced voltages on the performance of three phase cage induction motors Guide for selection & application of three phase induction motors for different types of driven equipment Mechanical vibration- Balancing shaft & fitment key conversion.
y) z) aa)
IS 13529 1992 IS 13555 1993 IS 14280 - 1995
: : :
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ANNEXURE - I Data to be furnished by Mechanical Equipment Vendor along with offer for each Drive.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Driven Equipment Number Driven Equipment Description kW Rating of Motor Absorbed kW of Driven Equipment Motor Voltage Speed / No. of Poles Type of Mounting Drive Transmission Gas group / Temp. Class of Driven Equipment Area classification of motor Speed / Torque Curve for Driven Equipment at Motor Speed Driven Equipment GD at rated speed and referred Motor Speed Starting and Running duties required for the Driven Equipment Extension of Shaft Type of Motor Starting Time and Torque limitation, if any Starting Duty Direction of Rotations (Looking from Motor End) : : : : : : : : : : :
12.
13.
14. 15. 16. 17. 18.
: : : : :
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ANNEXURE - II Data to be furnished by Motor Vendor along with offer

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Driven Equipment Number & description Driven Equipment Type Duty Manufacturer Motor Type Gas group / Temperature class Frame Size Type of Enclosure Mounting Insulation Class Direction of Rotation (Looking from Motor End) Output (kW) Voltage (V) Speed / No. of Poles Detail Information as under to be furnished Current i Full Load ii. 75% Load iii. 50% Load iv. No Load 16. Starting Current and Torque at Starting Current i 100% of rated voltage ii. 90% of rated voltage iii. 80% of rated voltage 17. 18. 19. 20. 21. 22. Locked rotor current as percentage of FLC Locked rotor withstand time tE time (for classified motor) Locked rotor power factor Maximum rotor temperature at the end of safe stalling Bearing details for driving and non-driving : : : : : : : : : Hot (Sec) Cold (Sec) Torque : : : : Efficiency PF Speed : : : : : : : : : : :
12. 13. 14. 15.
: : :
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NDE side
end bearing DE side i. Make ii. Type iii. Number iv. Life of bearing v. Type of Lubrication vi. Qty of lubricant in case of re-lubricate : vii. Duration after which re-lubrication required 23. 24. 25. 26. Type of Rotor Type of Lubrication Permissible Starting Duty Acceleration time under the specified load Condition (in Seconds) i. VFD Starting-Assuming starting current equal to three times of full load current ii. VFD Starting-Assuming starting current equal to two times of full load current iii. DOL Starting iv. Star-Delta Starting 27. Provision of Space Heater (Watts / Volts) and Thermistors GD of Motor (Kg. m) Weight of Motor (Kg.) Terminal box type / size Cable Size and Nos. that can be easily terminated in cable box and No. of entries provided in cable box. Speed Vs Torque, Efficiency, Power factor characteristic and starting Characteristic, current / time curves to be furnished for motor. Thermal withstand characteristic curves (Hot as well as cold) to be furnished with 100% and 80% of rated voltage. Motor Thermal Time Constant (In Minutes) : : : : : : : :
28. 29. 30. 31.
: : : :
32.
33.
34.
35.
Maximum allowable negative phase : Sequence current (For Motors rated above 90 KW)
254624-400-SP-ELE -010.doc
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-001 Rev: 0 Sheet 1 of 31
PIPING MATERIAL SPECIFICATIONS
Mott MacDonald Consultants (India) Pvt. Ltd. Kothari House, CTS No. 185 Off Andheri - Kurla Road Andheri (East) Mumbai - 400 059
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-001 Rev: 0 Sheet 2 of 31
PIPING MATERIAL SPECIFICATIONS
Client MMCI Project No.
HINDUSTAN PETROLEUM CORPORATION LTD 254624
Issue and Revision Record:
Rev A B C 0
Date
13/03/2009
Originator HBS HBS SAB GVC
Checked SGN/JP MAW/JP JSP JSP
Approved SNA SNA SNA SNA
Description Issued For Approval ReIssued For Approval ReIssued For Approval Issued for Execution
27/07/2009 22/01/2010 25/03/2010
Group Disclaimer "This document has been prepared for the titled project or named part thereof and should not be relied upon or used for any other project without an independent check being carried out as to its suitability and prior written authority of Mott MacDonald being obtained. Mott MacDonald accepts no responsibility or liability for the consequences of this document being used for a purpose other than the purposes for which it was commissioned. Any person using or relying on the document for such other purpose agrees, and will by such use or reliance be taken to confirm his agreement, to indemnify Mott MacDonald for all loss or damage resulting therefrom. Mott MacDonald accepts no responsibility or liability for this document to any party other than the person by whom it was commissioned.
PIPING MATERIAL SPECIFICATION

Document No:
DESCRIPTION : PROJECT NAME:
254624-400-SP-PIP-001
Rev. 0
JOB NO : 254624 Sheet : 3
PIPING MATERIAL SPECIFICATION VISAKH MARKETING INSTALLATION RESITEMENT PROJECT WHITE OIL TERMINAL
OF
31
SR. NO. 1 2 3 4 5 6
DESCRIPTION General Notes On Piping Specifications A09A0 A09A2 A01G0 A01G4 A09E0
PAGE NOS.
No of Shts
REVISION NUMBER A B C D
4-9 10 - 13 14 - 17 18 - 20 21 - 23 24-27
6 4 4 3 3 4
7 8
A20A0 Annexure-I
28-30 31
3 1
SR. NO. 1
ATTACHMENTS Piping Material Specification Index
DOCUMENT NUMBER 254625-300-SP-PIP-002
No of Shts
REVISION NO. PREPD. BY/DATE CHKD. BY/DATE APPRD. BY/DATE
A
HBS / 13.03.09 SGN / 13.03.09 SNA / 13.03.09
B
HBS/ 27.07.09 MAW/JP/ 27.07.09 SNA / 27.07.09
C
SAB/ 22.01.10 JSP / 22.01.10 SNA / 22.01.10
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - WHITE OIL TERMINAL

Doc. No.: 254624-400-SP-PIP-001
Rev: 0
4 OF 31
General Notes on Piping Specifications
List of Contents 1 2 3 4 5 6 General Pipes Flanges, Spectacle Blinds and Boltings Fittings Gaskets Threads

Doc. No.: 254624-400-SP-PIP-001
Rev: 0
5 OF 31
ALL '0' REVISIONS ARE HIGHLIGHTED IN BOLD

Doc. No.: 254624-400-SP-PIP-001
Rev: 0
6 OF 31
1 1.1
General All materials shall conform to ASTM or API or BS or IS standards as applicable. Design and fabrication shall conform to American Society of Mechanical Engineers code for Pressure Piping ,Process Piping ASME B31.3.& IS 1239 ,IS 3589 & IS 1978 as appixable Only latest editions of standards mentioned herein shall be referred. Piping Material Specification sheets for different classes, which are a part of this specifications, show material to be used. Each specification sheet shall be used within its Pressure/Temperature Range.
1.2
2 2.1
Pipes Pipe dimensions shall be in accordance with ASME B36.10 for Carbon Steel , ASME B36.19 for stainless steel &Alloy Steel pipe and to IS 1239 ,IS 3589 & IS 1978 for CS Pipes as per IS.
2.2
Nominal pipe sizes 1 , 2 , 3 , 5 & 22 shall not be used except where they are required for connections to mechanical equipment for standard design or where specific velocities must be maintained. Above 24 the standard sizes shall be multiple of 2 such that 26, 28, 30, etc. When these sizes are used on equipments, the connecting piping shall be increased or decreased to standard sizes as close to equipment as practical.
2.3
All pipes above sizes 2 shall have bevelled ends. Sizes 1 and below piping shall have plain ends.
Except for Galvanised specification, wherein the pipe shall be threaded upto 4" and bevelled for 6" & above
2.4 2.5 2.6
All distribution/collection headers shall have their dead ends blind flanged. Screwed Full Coupling shall be restricted for Instrument connections only (upto 1 ). Pipe wall thickness calculations have been based on the following. Pressure class 150# class condition upto & including 24" line condition 26" & larger
2.7
Pipes in hydrocarbon services shall be of IS 1978 Yst 240 Electric Welded upto and including 14" & IS 1978 Yst 240 SAW with 100% Radiography for sizes 16" & above.
3 3.1
Flanges, Spectacle Blinds and Boltings Class 150 Flanges (Up to 24 NB excluding 22 NB) shall be in accordance with ASME B16.5
3.2
Class 400 flanges shall not be used unless required to match nozzles of standard design equipments supplied by equipment manufacturers.

Doc. No.: 254624-400-SP-PIP-001
Rev: 0
7 OF 31
3.3
Flange bolting shall be a fully threaded alloy steel stud bolt with two heavy hex nuts as per the relevant material standard. All CS stud bolts and nuts shall be hot dip galvanized as per ASTM A153 or Electro galvanised. .Stud bolts shall have full continuous threads & have lengths in accordance with B 16.5 with the provision that a minimum of one thread & a maximum of three threads outside each nut & complete with 2 nuts to facilitate bolt tensioning. Stud bolts shall be threaded full length with two heavy hexagonal nuts. Length tolerance shall be in accordance with the requirement of table F2 of Annexure F of ASME B 16.5.
3.4
Smooth finish on flanges shall be 125 Micro-Inch AARH (MAX). Wherever face finish is not mentioned, it shall be serrated spiral / concentric. In case of RTJ flanges; flange finish shall be extra smooth
3.5
Two jack screws, 180 degrees apart shall be provided in one of the flanges for all Orifice flange assemblies, and spectacle blind assemblies.
3.6
In place of spectacle blinds for sizes of 14 NB and larger, a pair of spacer and spade may be used for 150# pressure class. These will be purchased as pair / set. Each set will consist of a spacer & spade.
3.7 3.8
Permanent hook eye shall be provided on blinds of weight greater than 60 lbs to facilitate changing of rings The process of manufacture, heat treatment, chemical and mechanical requirements and marking for all stud bolts ,m/c bolts, jack screws and nuts shall be in accordance with the codes/standards and specifications given in the requisition.
3.9 3.10
All bolting shall be as per ASME B 18.2.1 for studs and jackscrews and ASME B 18.2.2 for nuts. Threads shall be unified (UNC for 1 dia and 8UN for >1 dia ) as per ASME B.1.1 with class 2A fit for studs and jack screws and class 2B fit for nuts.
3.11
The nuts shall be double chamfered, semi-finished, heavy hexagonal type and shall be made by the hot forged process and stamped as per respective material specification.
3.12 3.13
Heads of jack screws shall be heavy hexagonal type. Jack screw end shall be rounded. All austenitic stainless steel bolts, nuts, screws shall be supplied in solution annealed condition unless specified otherwise in the material specification.
3.14
When specified as galvanised, the studs, m/c bolts and nuts shall be hot dip zinc coated in accordance with requirements of class C of ASTM A 153 or Electro galvanised.
3.15
Unless otherwise specified, ID of weld neck (W.N.) flanges shall match the connecting pipe I.D and its thickness while bore of socket weld (S.W.) flanges shall match the connecting pipe O.D and its thickness.
3.16
Colloidal molybdenum disulphide or other approved lubricant shall be applied to all Flange bolts faces before the joints are assembled.
3.17
Flange bolts shall be tightened evenly and sequentially to impose equal pressure on the gasket and to avoid distortion or over stressing of equipment.

Doc. No.: 254624-400-SP-PIP-001
Rev: 0
8 OF 31
3.18
When rating changes occur at flanged joints both the flange shall be of higher rating if they are of same material.
3.19 3.19.1 The dimensions of spectacle blinds, spacer and blinds shall be as per the ASME B 16.48. Spectacle blinds/spacers and blind for sizes and ratings not available in ASME B 16.48, shall be supplied as per manufacturer standard and the design shall be submitted to the company for review and approval. The corrosion allowance etc. shall be as per the respective piping class. 3.19.2 The hydraulic bolt tensioning shall be applied for bolt diameters of 2 & above in 150 lbs rating. 4 4.1 Fittings All fittings in process services shall be seamless in construction unless otherwise specified.For utility and Category-D services, seamless fittings shall be used upto 14" & welded ones for 16" & above. 4.2 All pipe fittings specified as galvanized shall be hot dip galvanized with a minimum of 763 grams of galvanizing material per square meter of surface area, in accordance with ASTM A153. 4.3 When two dissimilar piping materials are in contact, an insulating gasket kit or sacrificial spool piece of minimum 600 mm shall be provided. 4.4 4.5 4.6 All unions 1 and larger shall comply with BS 3799. The thickness of reducing fittings shall match the wall thickness of the higher schedule pipe wall. Fittings shall have at least the same nominal wall thickness as the pipe to which they attach. Welded fittings materials shall be compatible with the piping material. 4.7 4.8 4.9 Fittings 1- and smaller shall be socket welded unless otherwise stated. Fittings 2 and larger shall be butt welded unless otherwise stated. Changes in directions of piping shall normally be made by, socket welded or butt welded long radius (LR) elbows in accordance with the Piping Material Specification. 4.10 4.11
4.12 4.13 All instrument air and fuel gas connections shall be from the top of the header and all water (Liquid) connections from bottom or centrally, horizontally w. r. t. the header pipe. 5 5.1 5.2 Gaskets Gasket materials must be such that the internal fluids shall have no harmful or corrosive effects on them. Gaskets or seals, when provided for end closure shall be self sealing and suitable for service conditions.

Doc. No.: 254624-400-SP-PIP-001
Rev: 0
9 OF 31
5.3
The process of manufacture dimensions and tolerances not specified in requisition shall be in accordance with the requirements of the manufacturers standards.
5.4 5.5 5.6 5.7
All gaskets shall conform to the codes/standards and specifications given in the requisition. Deviations if any shall be clearly highlighted in the quotation.
Gaskets
5.7.1 Gaskets for Raised Face flanges shall be non asbestos in accordance with ASME B16.20, All spiral wound gaskets shall be supplied with C.S. outer centring ring. 5.8 All gaskets shall be supplied as per the following codes: ASME B 16.21 ASME B 16.20
5.8.1 Non metallic flat gaskets for pipe flanges : 5.8.2 Metallic gaskets for piping, double jacket corrugated & spiral wound : 5.9 Asbestos or asbestos containing gaskets shall not be used.
6 6.1 6.2
Threads All pipe threads, coupling and plug threads shall be NPT in accordance with ASME B1.20.1. Threaded piping is restricted to 4 inch and smaller for any service up to 19.33 kg/cm2g (275 psig) design pressure. However no such connections are permitted on Hydrocarbon service piping.
6.3 6.4
Threaded nipples and caps shall be used for instrument connections and hydrostatic vent & drains. All threaded joints irrespective of pressure and temperature on lines carrying toxic fluid shall be seal welded with a full strength fillet weld
SPECIFICATION NUMBER

PROJECT No.
254624-400-SP-PIP-001
254624
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT-WHITE OIL TERMINAL
PIPING CLASS: A09A0

CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD.
PROJECT NAME REV. No. SHEET NO. :
0
10 OF 31 1.6 mm PR :20kg/cmg, TEMP: 38 C 150#
SERVICE SERVICE CODE DESIGN TEMPERATURE ( C) DESIGN PRESSURE (Kg/cmg)
RAW WATER, SERVICE WATER, FILTERED WATER , STROM WATER DRAIN, CONTINUOUS OIL CONTAMINATION DRAIN, FIRE WATER
CORROSION ALLOWANCE GOVERNING DESIGN CONDITION RATING
RW 65 10.5
SIZE RANGE (NB)
SW 65 10.5
FW 65 10.5
SWD 65 3.5
COC 65 3.5
FWA XX XX
ENDS
ITEM CODE PIPE PE0302AAA PIPE PE0112BCA PIPE PE0213BAA PIPE
TYPE
SCH. / THK. RATING
MATERIAL
DIMENSIONAL STANDARD
NOTES
REMARKS
1/2"- 1 1/2" 2" - 6" 8"- 18"
SCH 80 Heavy 6.35 mm
ASTM A106 GR B, SMLS IS 1239 (Black), Cont. Welded IS 3589 Fe 410, ERW
PE BE BE
ASME B36.10 IS 1239-1 ASME B36.10
NE0302EAA NIPPLE FITTINGS EL0119AAA ELBOW 90 DEG EL0403BBA ELBOW 90 DEG EL0513BBA ELBOW 90 DEG
1/2"- 1 1/2"
SCH 80
ASTM A106 GR B, SMLS
POE - TOE
ASME B36.10
1/2"- 1 1/2" 2" - 6" 8"- 18"
3000# SCH 40 6.35 mm
ASTM A105 ASTM A234 Gr WPB, SMLS ASTM A234 Gr WPB, WELDED
SW BW BW
ASME B16.11 ASME B16.9 ASME B16.9 R = 1.5D R = 1.5D
EF0119AAA ELBOW 45 DEG EF0403BBA ELBOW 45 DEG EF0513BBA ELBOW 45 DEG
1/2"- 1 1/2" 2" - 6" 8"- 18"
3000# SCH 40 6.35 mm
ASTM A105 ASTM A234 Gr WPB, SMLS ASTM A234 Gr WPB, WELDED
SW BW BW
ASME B16.11 ASME B16.9 ASME B16.9 R = 1.5D R = 1.5D
TE0119AAA EQUAL TEE TE0403BBA EQUAL TEE TE0513BBA EQUAL TEE TR0119AAA REDUCING TEE
1/2"- 1 1/2" 2" - 6" 8"- 18" 1/2"- 1 1/2"
3000# SCH 40 6.35 mm 3000#
ASTM A105 ASTM A234 Gr WPB, SMLS ASTM A234 Gr WPB, WELDED ASTM A105
SW BW BW SW
ASME B16.11 ASME B16.9 ASME B16.9 ASME B16.11
RC0423BBA REDUCER CONC. RC0423BBA REDUCER CONC. RC0423BBA REDUCER CONC. RC0531BBA REDUCER CONC. RC0529BBA REDUCER CONC. RC0531BBA REDUCER CONC. RC0529BBA REDUCER CONC. RC0531BBA REDUCER CONC. RC0531BBA REDUCER CONC. RC0531BBA REDUCER CONC. RC0531BBA REDUCER CONC. RC0531BBA REDUCER CONC.
3" x 2" 4"x( 2" to 3") 6"x( 3" to 4") 8"x( 4" to 6") 10" x 8" 10"x( 4" to 6") 12"x( 8" to 10") 12" x 6" 14"x( 8" to 12") 14" x 6" 16"x( 8" to 14")
SCH 40 x SCH 40 SCH 40 x SCH 40 SCH 40 x SCH 40
ASTM A234 Gr WPB, SMLS ASTM A234 Gr WPB, SMLS ASTM A234 Gr WPB, SMLS
BW BW BW BW BW BW BW BW BW BW BW BW
ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9
6.35 mm x SCH 40 ASTM A234 Gr WPB, WELDED 6.35 mm X 6.35 mm ASTM A234 Gr WPB, WELDED
6.35 mm x SCH 40 ASTM A234 Gr WPB, WELDED ASTM A234 Gr WPB, WELDED ASTM A234 Gr WPB, WELDED
6.35 mm X 6.35 mm 6.35 mm X 6.35 18"x( 10" to 16") mm
RE0423BBA REDUCER ECC. RE0423BBA REDUCER ECC.

REVISION ISSUED FOR PREP. BY / DATE CHKD. BY / DATE APPR. BY / DATE
3" x 2"
4"x( 2" to 3") A COMMENTS
SCH 40 x SCH 40 SCH 40 x SCH 40
ASTM A234 Gr WPB, SMLS ASTM A234 Gr WPB, SMLS

B C APPROVAL
BW BW
D
ASME B16.9 ASME B16.9
APPROVAL HBS / 27.07.09 MAW/JP / 27.07.09 SNA / 27.07.09
HBS / 13-03-2009 SGN / 13-03-2009 SNA / 13-03-2009
SAB / 22.01.10 JSP / 22.01.10 SNA / 22.01.10

PROJECT No.
254624-400-SP-PIP-001
254624
PIPING CLASS: A09A0

0
11 DIMENSIONAL STANDARD ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 OF NOTES 31 REMARKS
ITEM CODE
TYPE
SIZE RANGE(NB)
6"x( 3" to 4") 8"x( 4" to 6") 10" x 8" 10"x( 4" to 6") 12"x( 8" to 10") 12" x 6"
SCH. / THK. RATING SCH 40 x SCH 40
MATERIAL ASTM A234 Gr WPB, SMLS
ENDS BW BW BW BW BW BW BW BW BW BW
RE0423BBA REDUCER ECC. RE0531BBA REDUCER ECC. RE0529BBA REDUCER ECC. RE0531BBA REDUCER ECC. RE0529BBA REDUCER ECC. RE0531BBA REDUCER ECC. RE0531BBA REDUCER CONC. RE0531BBA REDUCER CONC. RE0531BBA REDUCER CONC. RE0531BBA REDUCER CONC.
6.35 mm x SCH 40 ASTM A234 Gr WPB, WELDED 6.35 mm X 6.35 mm

6.35 mm x SCH 40 6.35 mm X 6.35 mm 6.35 mm x SCH 40
ASTM A234 Gr WPB, WELDED ASTM A234 Gr WPB, WELDED ASTM A234 Gr WPB, WELDED ASTM A234 Gr WPB, WELDED ASTM A234 Gr WPB, WELDED
14"x( 8" to 12") 14" x 6"
6.35 mm X 6.35 mm
6.35 mm x SCH 40 ASTM A234 Gr WPB, WELDED ASTM A234 Gr WPB, WELDED ASTM A234 Gr WPB, WELDED
6.35 mm X 6.35 16"x( 8" to 14") mm 6.35 mm X 6.35 18"x( 10" to 16") mm
SC0124DAA SWAGE CONC. SC0124DAA SWAGE CONC. SC0124DAA SWAGE CONC. SE0124DAA SWAGE ECC. SE0124DAA SWAGE ECC. SE0124DAA SWAGE ECC.
2"x(1/2" to 1 1/2") SCH 40 x SCH 80 3"x(1/2" to 1 1/2") SCH 40 x SCH 80 4"x(1/2" to 1 1/2") SCH 40 x SCH 80 2"x(1/2" to 1 1/2") SCH 40 x SCH 80 3"x(1/2" to 1 1/2") SCH 40 x SCH 80 4"x(1/2" to 1 1/2") SCH 40 x SCH 80
ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105 ASTM A105
LEB-SEP LEB-SEP LEB-SEP LEB-SEP LEB-SEP LEB-SEP
MSS-SP-95 MSS-SP-95 MSS-SP-95 MSS-SP-95 MSS-SP-95 MSS-SP-95
FC0119AAA COUPLING FULL HC0119AAA COUPLING HALF RK0119AAA COUPLING RED
1/2"- 1 1/2" 1/2"- 1 1/2" 1/2"- 1 1/2"
3000# 3000# 3000#
ASTM A105 ASTM A105 ASTM A105
SW SW SW
ASME B16.11 ASME B16.11 ASME B16.11
CP0119CAA CAP CP0403BBA CAP CP0513BBA CAP PG0120CCA PLUG
1/2"- 1 1/2" 2" - 6" 8"- 18" 1/2" - 1 1/2"
3000# SCH 40 6.35 mm 2000#
ASTM A105 ASTM A234 Gr WPB, SMLS ASTM A234 Gr WPB, WELDED ASTM A105
SW BW BW SCRF
FLANGES SWRF : FINISH 125-250 FT0140AAA 1/2"- 1 1/2" In AARH FS0140AAA SORF : FiINISH 125-250 2" - 18" InAARH 150# 150# ASTM A105 ASTM A105 RF RF ASME B16.5 ASME B16.5
COMPANION FLANGE
FP0140AAA WITH TWO NOS. TAPPED 1/2"- 1 1/2"

HOLES COMPANION FLANGE FP0140AAA WITH TWO NOS. TAPPED 2" - 18" HOLES
150#
ASTM A105
RF
ASME B16.5
150#
ASTM A105
RF
ASME B16.5
BLINDS
BLIND FLANGE ,FINISH FB0140AAA 125- 250 In AARH, RF
1/2" - 18"
150#
ASTM A105
RF
ASME B16.5
SB0140AAA
SPECTACLE BLIND, RF 1/2" - 12" , 125-250 In AARH SPADE FINISH 125-250 14" - 18" In AARH SPACER: FINISH 125250 In AARH GASKETS 14" - 18"
150#
ASTM A105
RF
ASME B16.48
SA140AAA
150#
ASTM A105
RF
ASME B16.48
SR140AAA
150#
ASTM A105
RF
ASME B16.48
GK0202ABA GASKET
1/2" - 18"
150#
NBR, 3 mm, Flat ring to suit RF Flange
ASME B16.21

PROJECT No.
254624-400-SP-PIP-001
254624
PIPING CLASS: A09A0

0
12 OF 31
FASTENERS BL0101AAA STUD BOLT / NUTS 1/2" - 18" 150# ASTM A193 GR.B7 / ASTM A194 GR.2H RF ASME B 18.2.1/ ASME B 18.2.2 8
SPECIAL PARTS
VALVES VGC8211 GATE VALVE 1/2" - 1 1/2" 800# Body ASTM A105 ; 13% CR Trim SW
FLANGED TO ASME B16.5 RF, 125-250 In AARH FLANGED TO ASME B16.5 RF, 125-250 In AARH
API 602
10
VGC1421
GATE VALVE
2" - 18" 2" - 18" 1/2" - 1 1/2"
150# 150# 800#
Body ASTM A216 Gr. WCB, 13% CR Trim Body ASTM A216 Gr. WCB, 13% CR Trim Body ASTM A105 ; 13% CR Trim
API 600 API 600 BS EN ISO 15761
10 10 10 Locking Arrangement Reqd
VGC1421-L GATE VALVE VRC8211 GLOBE VALVE
SW
FLANGED TO ASME B16.5 RF, 125-250 In AARH
VRC1411
GLOBE VALVE
2" - 18"
150#
Body ASTM A216 Gr. WCB, 13% CR Trim
BS 1873
10
VCC8221
LIFT CHECK VALVE
1/2" - 1 1/2"
800#
Body ASTM A105 ; 13% CR Trim
SW
FLANGED TO ASME B16.5 RF, 125-250 In AARH WAFER, ASME B16.5 WAFER, 125-250 In AARH
BS EN ISO 15761
10
VCC1411
SWING CHECK VALVE 2" - 12" DUEL PLATE CHECK VALVE
150#
Body ASTM A216 Gr. WCB, 13% CR Trim Body ASTM A216 Gr. WCB, 13% CR+STELLITE
BS 1868
10
VCC1755
14" - 18"
150#
BS 1868
10
VFC1629
HIGH PERFORMANCE TRIPLE OFFSET BUTTERFLY VALVE
8"-12"
150#
Body ASTM A216 Gr. WCB, SS 316
DOUBLE FLANGED, API 609, ASME B16.5 , 125-250 Category 'A' In AARH DOUBLE FLANGED, API 609, ASME B16.5 , 125-250 Category 'A' In AARH
9, 10
HIGH PERFORMANCE VFC1629-X TRIPLE OFFSET BUTTERFLY VALVE
2" - 18"
150#
Body ASTM A216 Gr. WCB, SS 316
9, 10
Extended Stem Reqd.
VBC8212
BALL VALVE
1/2" - 1 1/2"
800#
Body ASTM A105 ; Ball : SS304 & Seat : RTFE Body ASTM A216 Gr.,WCB Ball : SS304 & Seat : RTFE Body ASTM A216 Gr.,WCB Ball : SS304 & Seat : RTFE
SW
FLANGED TO ASME B16.5 RF, 125-250 In AARH FLANGED TO ASME B16.5 RF, 125-250 In AARH
BS EN ISO 17292
10
Reduced Bore
VBC1429
BALL VALVE
2" - 6"
150#
BS EN ISO 17292
9, 10
Reduced Bore Reduced Bore, Extended Stem Reqd.
VBC1429-X BALL VALVE
2" - 6"
150#
BS EN ISO 17292
9, 10
SPECIAL PARTS
NOTES: NOTE 1 : NOTE 2: NOTE 3: NOTE 4: NOTE 5: NOTE 6: NOTE 7: NOTE 8: NOTE 9: NOTE 10: REFER " PIPING SPECIFICATION INDEX " DOC NO. 254624-400-SP-PIP-002 Rev D, FOR SPECIAL REQUIREMENT & RADIOGRAPHY ETC. REFER "GENERAL NOTES DOC NO. 254624-400-SP-PIP-001" ON PIPING MATERIAL SPECIFICATION FOR FURTHER DESCRIPTION . DELETED FORGINGS SHALL BE ACCEPTABLE IN LIEU OF PLATE MATERIAL FOR BLIND FLANGES AND SPACER & BLINDS. DELETED IN GENERAL REFER ASME B16.10 FOR VALVE FACE TO FACE / END TO END DIMENSIONS EXCEPT WAFER TYPE VALVES. PIPE WALL THICKNESS CALCULATIONS ARE BASED ON THE RATED TEMP. & PRESSURE CONDITION ( CLASS CONDITION ) . REFER TABLE-1 OF ANNEXURE- FOR PRESSURE CLASS: 150# BOLTING TABLE THESE TAGS ARE NOT AS PER VALVE TAGGING PHILOSOPHY TO TAKE CARE OF THE FLANGE FACING BEING DIFFERENT FROM THE HYDROCARBON SPEC. REFER VALVE MATERIAL SPECIFICATION (DOC. NO. 254624-400-SP-PIP-018) FOR DATASHEET.

PROJECT No.
254624-400-SP-PIP-001
254624
PIPING CLASS: A09A0

CLIENT : HINDUSTAN PETROLEUM CORPORATION LTD. BRANCHING TABLE
0
13 OF 31
BRANCH SIZE SIZE 1/2 3/4 1 1 1/2 2 HEADER SIZE 3 4 6 8 10 12 14 16 18 1/2 T T T T H H H H H H H H H H T T T H H H H H H H H H H T T H H H H H H H H H H T ES H H H H H H H H H E P P P P P R R R R E P P P P R R R R E P P P R R R R E P P R R R R E P R R R R E R R R R E R R R E R R E R E 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 18
LEGEND
T H P R ES E
SW TEES HALF COUPLING PIPE TO PIPE REINFORCED BW TEE & REDUCING SWAGE BW TEES

PROJECT No.
254624-400-SP-PIP-001
254624
PIPING CLASS: A09A2

CLIENT :
HINDUSTAN PETROLEUM CORPORATION LTD.
0
14 OF 31 1.6mm PRES : 20 kg/cmg, TEMP : 38 C 150#
SERVICE SERVICE CODE RATED TEMPERATURE ( C) RATED PRESSURE ( Kg/cmg ) ITEM CODE PIPE PE2131AEA PIPE PE2151BEA PIPE PE2133BEA PIPE PE2233BEA PIPE PE2235BEA PIPE TYPE
HIGH SPEED DIESEL OIL & , MOTOR SPIRIT OIL & , SUPER KEROSENE OIL, SOFT SUPER KEROSENE OIL, AVIATION TURBINE FUEL, NAPHTHA, MIINERAL TURPENTINE OIL, HEXANE, ETHANOL, WHITE OIL/SLOP OIL
CORROSION ALLOWANCE GOVERNING RATED CONDITION RATING
HSD & , MS & , SKO, SSKO, ATF, NAP, MTO, HEX, ETH, WO
-29 20
SIZE RANGE (NB)
38 20
50 19.6
65 19.12
MATERIAL ENDS
SCH. / THK. RATING
NOTES
REMARKS
1/2"- 1 1/2" 2" - 6" 8"- 14" 16" - 20" 24"
SCH XS STD 6.4 MM 6.4 MM 7.9 MM
IS 1978 Yst 240, ERW IS 1978 Yst 240, ERW IS 1978 Yst 240, ERW
IS 1978 Yst 240, SAW (100% RAD) IS 1978 Yst 240, SAW (100% RAD)
PE BE BE BE BE
IS 1978 IS 1978 IS 1978 IS 1978 IS 1978
NE2131EEA NIPPLE
1/2"- 1 1/2"
SCH XS
IS 1978 Yst 240, ERW
POE-TOE
IS 1978
FITTINGS EL0119AAA ELBOW 90 DEG EL0403BBA ELBOW 90 DEG EL0505BBA ELBOW 90 DEG EL0513BBA ELBOW 90 DEG EL0535BBA ELBOW 90 DEG EF0119AAA ELBOW 45 DEG EF0403BBA ELBOW 45 DEG EF0505BBA ELBOW 45 DEG EF0513BBA ELBOW 45 DEG EF0535BBA ELBOW 45 DEG
1/2"- 1 1/2" 2" - 6" 8"- 12" 14" - 20" 24" 1/2"- 1 1/2" 2" - 6" 8"- 12" 14" - 20" 24"
3000# SCH 40 SCH 20 6.35 mm 7.9 MM 3000# SCH 40 SCH 20 6.35 mm 7.9 MM
ASTM A105 ASTM A234 Gr WPB, SMLS ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A105 ASTM A234 Gr WPB, SMLS ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD
SW BW BW BW BW SW BW BW BW BW
ASME B16.11 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.11 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 R = 1.5D R = 1.5D R = 1.5D R = 1.5D R = 1.5D R = 1.5D R = 1.5D R = 1.5D
TE0119AAA EQUAL TEE TE0403BBA EQUAL TEE TE0405BBA EQUAL TEE TE0413BBA EQUAL TEE TE0435BBA EQUAL TEE
1/2"- 1 1/2" 2" - 6" 8"- 12" 14" - 20" 24"
3000# SCH 40 SCH 20 6.35 mm 7.9 MM
ASTM A105 ASTM A234 Gr WPB, SMLS ASTM A234 Gr WPB, SMLS ASTM A234 Gr WPB, SMLS ASTM A234 Gr WPB, SMLS
SW BW BW BW BW
ASME B16.11 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9
TR0119AAA REDUCING TEE TR0423BBA REDUCING TEE TR0423BBA REDUCING TEE TR0423BBA REDUCING TEE TR0527BBA REDUCING TEE TR0528BBA REDUCING TEE TR0527BBA REDUCING TEE TR0528BBA REDUCING TEE TR0527BBA REDUCING TEE TR0530BBA REDUCING TEE TR0531BBA REDUCING TEE TR0529BBA REDUCING TEE REVISION ISSUED FOR PREP. BY / DATE CHKD. BY / DATE APPR. BY / DATE
1/2"- 1 1/2" 3" x 2" 4"x( 2" to 3") 6"x( 3" to 4") 8"x( 4" to 6") 10" x 8" 10"x(4" to 6") 12"x( 8" to10") 12" x 6" 14"x(8" to 12") 14" x 6" 16" x 14"
3000# SCH 40 x SCH 40 SCH 40 x SCH 40 SCH 40 x SCH 40 SCH 20 x SCH 40 SCH 20 x SCH 20 SCH 20 x SCH 40 SCH 20 x SCH 20 SCH 20 x SCH 40 6.35 mm X SCH 20 6.35 mm x SCH 40 6.35 mm X6.35 mm
ASTM A105 ASTM A234 Gr WPB, SMLS ASTM A234 Gr WPB, SMLS ASTM A234 Gr WPB, SMLS ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD B APPROVAL C APPROVAL SAB / 22.01.10 JSP / 22.01.10 SNA / 22.01.10
SW BW BW BW BW BW BW BW BW BW BW BW D
ASME B16.11 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9
A COMMENTS HBS / 13-03-2009 SGN / 13-03-2009 SNA / 13-03-2009
HBS / 27.07.09 MAW/JP / 27.07.09 SNA / 27.07.09

PROJECT No.
254624-400-SP-PIP-001
254624
PIPING CLASS: A09A2

CLIENT : SIZE RANGE (NB)
16"x(8" to 12") 16" x 6" 18"x(14" to 16") 18"x(8" to 12") 20"x(14" to 18") 20"x(8" to 12") 24"x(14" to 20") 24"x(10" to 12")
PROJECT NAME REV. No. SHEET NO. : ENDS BW BW BW BW BW BW BW BW

SCH. / THK. RATING
0
15 DIMENSIONAL STANDARD ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 OF NOTES 31 REMARKS
ITEM CODE
TYPE
MATERIAL ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD
TR0530BBA REDUCING TEE TR0531BBA REDUCING TEE TR0529BBA REDUCING TEE TR0530BBA REDUCING TEE TR0529BBA REDUCING TEE TR0530BBA REDUCING TEE TR0577BBA REDUCING TEE TR0578BBA REDUCING TEE
6.35 mm X SCH 20 6.35 mm X SCH 40 6.35 mm X6.35 mm 6.35 mm X SCH 20 6.35 mm X6.35 mm 6.35 mm X SCH 20 7.9 mm X6.35 mm 7.9 mm XSCH 20
RC0423BBA REDUCER CONC. RC0423BBA REDUCER CONC. RC0423BBA REDUCER CONC. RC0527BBA REDUCER CONC. RC0528BBA REDUCER CONC. RC0527BBA REDUCER CONC. RC0528BBA REDUCER CONC. RC0527BBA REDUCER CONC. RC0530BBA REDUCER CONC. RC0531BBA REDUCER CONC. RC0529BBA REDUCER CONC. RC0530BBA REDUCER CONC. RC0531BBA REDUCER CONC. RC0529BBA REDUCER CONC. RC0530BBA REDUCER CONC. RC0529BBA REDUCER CONC. RC0530BBA REDUCER CONC. RC0577BBA REDUCER CONC.
3" x 2" 4"x( 2" to 3") 6"x( 3" to 4") 8"x( 4" to 6") 10" x 8" 10"x(4" to 6") 12"x( 8" to10") 12" x 6" 14"x(8" to 12") 14" x 6" 16" x 14" 16"x(8" to 12") 16" x 6" 18"x(14" to 16") 18"x(10" to 12") 20"x(14" to 18") 20" x 12" 24"x(16" to 20")
SCH 40 X SCH 40 SCH 40 X SCH 40 SCH 40 X SCH 40 SCH 20 X SCH 40 SCH 20 X SCH 20 SCH 20 X SCH 40 SCH 20 X SCH 20 SCH 20 X SCH 40 6.35 mm x SCH 20 6.35 mm x SCH 40
ASTM A234 Gr WPB, SMLS ASTM A234 Gr WPB, SMLS ASTM A234 Gr WPB, SMLS ASTM A234 Gr WPB, SMLS ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD
BW BW BW BW BW BW BW BW BW BW BW BW BW BW BW BW BW BW
ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9
6.35 mm x 6.35 mm ASTM A234 Gr WPB, WELD 6.35 mm x SCH 20 6.35 mm x SCH 40 6.35 mm x 6.35mm 6.35 mm x SCH 20 6.35 mm x 6.35mm 6.35 mm x SCH 20 7.9 mm x 6.35 mm ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD
RE0423BBA REDUCER ECC. RE0423BBA REDUCER ECC. RE0423BBA REDUCER ECC. RE0527BBA REDUCER ECC. RE0528BBA REDUCER ECC. RE0527BBA REDUCER ECC. RE0528BBA REDUCER ECC. RE0527BBA REDUCER ECC. RE0530BBA REDUCER ECC. RE0531BBA REDUCER ECC. RE0529BBA REDUCER ECC. RE0530BBA REDUCER ECC. RE0531BBA REDUCER ECC. RE0529BBA REDUCER ECC. RE0530BBA REDUCER ECC. RE0529BBA REDUCER ECC. RE0530BBA REDUCER ECC. RE0577BBA REDUCER ECC.
3" x 2" 4"x( 2" to 3") 6"x( 3" to 4") 8"x( 4" to 6") 10" x 8" 10"x(4" to 6") 12"x( 8" to10") 12" x 6" 14"x(8" to 12") 14" x 6" 16" x 14" 16"x(8" to 12") 16" x 6" 18"x(14" to 16") 18"x(10" to 12") 20"x(14" to 18") 20" x 12" 24"x(16" to 20")
SCH 40 X SCH 40 SCH 40 X SCH 40 SCH 40 X SCH 40 SCH 20 X SCH 40 SCH 20 X SCH 20 SCH 20 X SCH 40 SCH 20 X SCH 20 SCH 20 X SCH 40 6.35 mm x SCH 20 6.35 mm x SCH 40 6.35 mm x 6.35mm 6.35 mm x SCH 20 6.35 mm x SCH 40 6.35 mm x 6.35mm 6.35 mm x SCH 20 6.35 mm x 6.35mm 6.35 mm x SCH 20
ASTM A234 Gr WPB, SMLS ASTM A234 Gr WPB, SMLS ASTM A234 Gr WPB, SMLS ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD
BW BW BW BW BW BW BW BW BW BW BW BW BW BW BW BW BW BW
ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9
9.53 mm x 6.35 mm ASTM A234 Gr WPB, WELD

PROJECT No.
254624-400-SP-PIP-001
254624
PIPING CLASS: A09A2

CLIENT :
PROJECT NAME REV. No. SHEET NO. : ENDS LEB-SEP LEB-SEP LEB-SEP LEB-SEP LEB-SEP LEB-SEP

SCH. / THK. RATING
0
16 DIMENSIONAL STANDARD MSS-SP-95 MSS-SP-95 MSS-SP-95 MSS-SP-95 MSS-SP-95 MSS-SP-95 OF NOTES 31 REMARKS
ITEM CODE
TYPE
SIZE RANGE (NB)

2"x(1/2" to 1 1/2") 3"x(1/2" to 1 1/2") 4"x(1/2" to 1 1/2") 2"x(1/2" to 1 1/2") 3"x(1/2" to 1 1/2") 4"x(1/2" to 1 1/2")
MATERIAL
SC0124DAA SWAGE CONC. SC0124DAA SWAGE CONC. SC0124DAA SWAGE CONC. SE0124DAA SWAGE ECC. SE0124DAA SWAGE ECC. SE0124DAA SWAGE ECC.
SCH 40 X SCH 80 ASTM A105 SCH 40 X SCH 80 ASTM A105 SCH 40 X SCH 80 ASTM A105 SCH 40 X SCH 80 ASTM A105 SCH 40 X SCH 80 ASTM A105 SCH 40 X SCH 80 ASTM A105
FC0119AAA COUPLING FULL RK0119AAA COUPLING RED SO0119AAA SOCKOLET
1/2"- 1 1/2"
3000# 3000# 3000#
ASTM A105 ASTM A105 ASTM A105
SW SW SW
ASME B16.11 ASME B16.11 MSS-SP-97
1/2"- 1 1/2"
1/2"- 1 1/2"
WO0103BBA WELDOLET WO0105BAA WELDOLET
2" - 6" 8"
SCH 40 SCH 20
ASTM A105 ASTM A105
BW BW
MSS-SP-97 MSS-SP-97
CP0120CAA CAP CP0119AAA CAP CP0403BBA CAP CP0505BBA CAP CP0513BBA CAP CP0539BBA CAP FLANGES FT0139AAA FS0139AAA SWRF : FINISH 63-125 In AARH SORF : FINISH 63-125 In AARH
1/2"- 1 1/2" 1/2"- 1 1/2" 2" - 6" 8"- 12" 14" - 20" 24"
2000# 3000# SCH 40 SCH 20 6.35 mm 7.9 mm
ASTM A105 ASTM A105 ASTM A234 Gr WPB, SMLS ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD ASTM A234 Gr WPB, WELD
SCREWED SW BW BW BW BW
ASME B16.11 ASME B16.11 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9
1/2"- 1 1/2"
150# 150#
ASTM A105 ASTM A105
RF RF
2" - 24"
COMPANION FLANGE
FP0139AAA WITH TWO NOS. TAPPED 1/2"- 24"

HOLES
150#
ASTM A105
RF
ASME B16.5
BLINDS
BLIND FLANGE, FINISH 631/2" - 24" FB0139AAA 125 In AARH
150# 150#
ASTM A105 ASTM A105
RF RF
SB0139AAA
SPECTACLE BLIND, FINISH 63-125 In AARH
1/2" - 12"
SA0139AAA
SPADE FINISH 63-125 In AARH SPACER: FINISH 63-125 In AARH
14" - 24"
150#
ASTM A105
RF
ASME B16.48
SR0139AAA
14" - 24"
150#
ASTM A105
RF
ASME B16.48
GASKETS GK0303AAA GASKET

1/2" - 24"
150#
SS304 SPIRAL WOUND, GRAPHITE FILLER WITH CS RF OUTER RING,ASME B16.20 4.5 mm THK
FASTENERS BL0101AAA STUD BOLT / NUTS

1/2" - 24"
150#
ASTM A193 Gr. B7/ ASTM A194 Gr 2H
RF
ASME B 18.2.1/ ASME B 18.2.2
VALVES VGC8215 GATE VALVE

1/2"- 1 1/2"
800# 800# 150# 150# 800#
Body ASTM A105 ; 13% CR Trim+STELLITED ( Trim No. 5 ) Body ASTM A105 ; 13% CR Trim+STELLITED ( Trim No. 5 ) Body ASTM A216 Gr. WCB 13% Cr Trim+STELLITED ( Trim No. 5 ) Body ASTM A216 Gr. WCB 13% Cr Trim+STELLITED ( Trim No. 5 ) Body ASTM A105 ; Ball : SS304 & Seat : RTFE
SW SW FLANGED TO ASME B16.5 RF,63-125 In AARH FLANGED TO ASME B16.5 RF,63-125 In AARH SW
API 602 API 602 API 600 API 600

BS EN ISO 17292
5 5 5 5 5 Locking Arrangement Reqd Reduced Bore Locking Arrangement Reqd
VGC8215-L GATE VALVE VGC1425 GATE VALVE
1/2"- 1 1/2"
2" - 12"
VGC1425-L GATE VALVE VBC8222 BALL VALVE
2" - 16"
1/2"- 1 1/2"

PROJECT No.
254624-400-SP-PIP-001
254624
PIPING CLASS: A09A2

CLIENT :
0
17 DIMENSIONAL STANDARD OF 31
ITEM CODE / TAG NO.
TYPE
SIZE RANGE (NB)
SCH. / THK. RATING
MATERIAL
ENDS FLANGED TO ASME B16.5 RF,63-125 In AARH FLANGED TO ASME B16.5 RF,63-125 In AARH FLANGED TO ASME B16.5 RF,63-125 In AARH FLANGED TO ASME B16.5 RF,63-125 In AARH FLANGED TO ASME B16.5 RF,63-125 In AARH SW FLANGED TO ASME B16.5 RF,63-125 In AARH
NOTES
REMARKS
VBC1422
BALL VALVE
2" - 6"
150# 150# 150# 150# 150# 800# 150#
Body ASTM A216 Gr.,WCB Ball : SS304& Seat : RTFE Body ASTM A216 Gr.,WCB Ball : SS304 & Seat : RTFE Body ASTM A216 Gr.,WCB Ball : SS304 & Seat : RTFE Body ASTM A216 Gr.,WCB Ball : SS304 & Seat : RTFE Body ASTM A216 Gr.,WCB Ball : SS304 & Seat : RTFE Body ASTM A105 ; 13% CR Trim+STELLITED ( Trim No. 5 ) Body ASTM A216 Gr. WCB 13% Cr Trim+STELLITED ( Trim No. 5 )
BS EN ISO 17292
5 5 5 5 5 5 5
Reduced Bore Reduced Bore, Locking Arrangement Reqd Reduced Bore, Extended Stem Reqd Reduced Bore, Limit switch Tight shut off
VBC1422-L BALL VALVE VBC1422-X BALL VALVE VBC1422-S BALL VALVE VBC1422-T BALL VALVE VRC8215 VRC1415 GLOBE VALVE GLOBE VALVE
2" - 6"
BS EN ISO 17292
2" - 6"
BS EN ISO 17292
2" - 6"
BS EN ISO 17292
2" - 6"
BS EN ISO 17292
1/2"- 1 1/2"
BS EN ISO 15761 BS 1873
2"- 16"
VCC8225 VCC1415 VCC1755
CHECK VALVE CHECK VALVE CHECK VALVE
1/2"- 1 1/2"
800# 150# 150#
Body ASTM A105; 13% Cr Trim+STELLITED ( Trim No. 5 ) Body ASTM A216 Gr. WCB 13% Cr Trim+STELLITED ( Trim No. 5 ) Body ASTM A216 Gr. WCB 13% Cr Trim+STELLITED ( Trim No. 5 )
SW FLANGED TO ASME B16.5 RF,63-125 In AARH WAFER TYPE
BS EN ISO 15761 BS 1868
5 5 5
PISTON LIFT TYPE SWING TYPE DUAL PLATE WAFER TYPE
2" - 24"
2" - 10"
VFC1620
HIGH PERFORMANCE TRIPLE OFFSET BUTTERFLY VALVE
8" - 24"
150#
Body ASTM A216 Gr. WCB, Disc: SS316
DOUBLE FLANGED, ASME B16.5 , 63-125 In AARH DOUBLE FLANGED, ASME B16.5 , 63-125 In AARH DOUBLE FLANGED, ASME B16.5 , 63-125 In AARH DOUBLE FLANGED, ASME B16.5 , 63-125 In AARH
API 609
HIGH PERFORMANCE VFC1620-L TRIPLE OFFSET BUTTERFLY VALVE HIGH PERFORMANCE VFC1620-X TRIPLE OFFSET BUTTERFLY VALVE HIGH PERFORMANCE VFC1620-S TRIPLE OFFSET BUTTERFLY VALVE SPECIAL PARTS
8" - 24"
150#
API 609
Locking Arrangement Reqd
8" - 24"
150#
API 609
Extended Stem Reqd
8" - 24"
150#
API 609
With Limit switch
NOTES: NOTE 1 : NOTE 2: NOTE 3 : NOTE 4: NOTE 5: REFER " PIPING SPECIFICATION INDEX " DOC NO. 254624-400-SP-PIP-002 Rev D, FOR SPECIAL REQUIREMENT & RADIOGRAPHY ETC. REFER "GENERAL NOTES DOC NO. 254624-400-SP-PIP-001" ON PIPING MATERIAL SPECIFICATION FOR FURTHER DESCRIPTION . PIPE WALL THICKNESS CALCULATIONS ARE BASED ON THE RATED TEMP. & PRESSURE CONDITION ( CLASS CONDITION ) . REFER TABLE-1 OF ANNEXURE- FOR PRESSURE CLASS: 150# BOLTING TABLE REFER VALVE MATERIAL SPECIFICATION (DOC. NO. 254624-400-SP-PIP-018) FOR DATASHEET.
BRANCHING TABLE
SIZE 1/2" 3/4" 1" 1 1/2" 2" 3" 4" HEADER SIZE 6" 8" 10" 12" 14" 16" 18" 20" 24"
1/2" T T T T S S S S S S S S S S S S
3/4"
1"
1 1/2"
2"
3"
4"
6"
8"
10"
12"
14"
16"
18"
20"
24" LEGEND
T T T S S S S S S S S S S S S T T S S S S S S S S S S S S T ES S S S S S S S S S S S E E E W W W W W W W W W E E E W W W W W W W W E E E E W W W W W W E E E E E E W W W E E E E E E E W E E E E E E E E E E E E E E E E E E E E E E E E E E E E
E H P R W S T ES
BW TEES HALF COUPLING PIPE TO PIPE REINFORCED WELDOLET SOCKOLET SW TEES BW TEE & REDUCING SWAGE

PROJECT No.
254624-400-SP-PIP-001
254624
VISAKH MARKETING INSTALLATION RESITEMENT PROJECTWHITE OIL TERMINAL
PIPING CLASS: A01G0

CLIENT : SERVICE SERVICE CODE RATED TEMPERATURE ( C) RATED PRESSURE (Kg/cmg)
0
18 OF 31 0 mm
PRES : 20 kg/cmg, TEMP : 38 C
Instrument Air IA
-29 20 38 20
SCH. / THK. RATING
CORROSION ALLOWANCE GOVERNING RATED CONDITION
50 19.58
65 19.12
RATING
150#
ITEM CODE
TYPE
SIZE RANGE (NB)
MATERIAL
ENDS
NOTES
REMARKS
PIPE PE0112CCG PIPE PE0112CCG PIPE 1/2" 1 1/2" 2" - 4" Heavy Heavy IS 1239 (GALVANISED), ERW IS 1239 (GALVANISED), ERW SCRM SCRM IS 1239-Part 1 IS 1239-Part 1
NE0112CCG PIPE NIPPLE FITTINGS EL0120CAG ELBOW 90 DEG
1/2" 1 1/2"
Heavy
IS 1239 (GALVANISED), ERW
TBE
IS 1239-Part 1
1/2" - 4"
2000#
ASTM A105 (GALVANISED)
SCRF
ASME B16.11
R = 1.5D
EF0120CAG ELBOW 45 DEG
1/2" - 4"
2000#
SCRF
ASME B16.11
R = 1.5D
TE0120CAG EQUAL TEE
1/2" - 4"
2000#
SCRF
ASME B16.11
TR0120CAG REDUCING TEE TR0120CAG REDUCING TEE TR0120CAG REDUCING TEE
1/2" - 1 1/2" 3" X 2" 4" X (2" to 3")
2000# 2000# 2000#
ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A105 (GALVANISED)
SCRF SCRF SCRF
SC0124CAG SWAGE CONC. SC0124CAG SWAGE CONC. SC0124CAG SWAGE CONC.
2"x(1/2" to 1 1/2") 3"x(1/2" to 1 1/2") 4"x(1/2" to 1 1/2")
TBE TBE TBE
MSS SP-95 MSS SP-95 MSS SP-95
SE0124CAG SWAGE ECC. SE0124CAG SWAGE ECC. SE0124CAG SWAGE ECC.
2"x(1/2" to 1 1/2") 3"x(1/2" to 1 1/2") 4"x(1/2" to 1 1/2")
TBE TBE TBE
CP0120CAG CAP
1/2" - 4"
2000#
SCRF
ASME B16.11
FC0120CAG COUPLING FULL
1/2" 1 1/2"
2000#
SCRF
ASME B16.11
HC0120CAG COUPLING HALF RK0120CAG COUPLING RED UN0120CAG UNION
1/2" 1 1/2" 1/2"- 1 1/2" 1/2" - 1 1/2"
2000# 2000# 2000#
ASTM A105 (GALVANISED) ASTM A105 ASTM A105 (GALVANISED)
SCRF SCRF SCRF
ASME B16.11 ASME B16.11 BS 3799
PG0120CCG PLUG
1/2" - 1 1/2"
2000#
SCRF
ASME B16.11
B APPROVAL HBS / 27.07.09 MAW/JP / 27.07.09 SNA / 27.07.09
C
APPROVAL SAB / 22.01.10 JSP / 22.01.10 SNA / 22.01.10

PROJECT No.
254624-400-SP-PIP-001
254624
PIPING CLASS: A01G0

CLIENT :
0
ITEM CODE / TAG NO.
TYPE
SIZE RANGE (NB)
SCH. / THK. RATING
MATERIAL
ENDS
NOTES
REMARKS
FLANGES FD0140CAG
SCRD. FLANGE, RF FINISH 1/2" - 4" 125 to 250 In AARH
150#
SCRD, RF
ASME B16.5
COMPANION FLANGE
FP0140CAG WITH TWO NOS. TAPPED

HOLE
1/2" - 4"
150#
SCRD, RF
ASME B16.5
BLINDS
BLIND FLANGE, RF FINISH FB0140CAG 1/2" - 4" 125 to 250 In AARH
150#
SCRD, RF
ASME B16.5
SB0140AAG
SPECTACLE BLIND, FINISH 1/2" - 4" 125 to 250 In AARH
150#
SCRD, RF
ASME B16.48
GASKETS GK0202ABA GASKET 1/2" - 4" 150# NBR, 3 mm, Flat ring to suit RF Flange ASME B16.21
FASTENERS BL0101AAG STUD BOLT / NUT 1/2" - 4" 150# ASTM A193 Gr.B7(GALV) / ASTM A194 Gr 2H (GALV) RF ASME B 18.2.1/ ASME B 18.2.2 7
VALVES VBC8122 BALL VALVE 1/2" 1 1/2" 800# Body ASTM A105 ; Ball : SS304 & Seat : RTFE Body ASTM A216 Gr.,WCB Ball : SS304 & Seat : RTFE SCRD BS EN ISO 17292 9 Reduced Bore
VBC1429
BALL VALVE
2" - 4"
150#
FLANGED TO ASME B16.5 RF, 125 TO 250 BS EN ISO 17292 InAARH
8, 9
Reduced Bore
VRC8111
GLOBE VALVE
1/2" 1 1/2"
800#
ASTM A105 Body, Trim 13% Cr (Trim No. 1)
SCRD
BS EN ISO 15761
VRC1411
GLOBE VALVE
2" - 4"
150#
FLANGED TO ASME ASTM A216 Gr. WCB Body, Trim 13% Cr ( Trim B16.5 RF, 125 TO 250 BS 1873 No. 1 ) InAARH
9 FACE TO FACE OR END TO END DIMENSIONS AS PER ASME B16.10 9 9
VCC8131 VCC1411
CHECK VALVE CHECK VALVE
1/2" 1 1/2" 2" - 4"
800# 150#
ASTM A105 Body, Trim 13% Cr (Trim No. 1)

ASTM A216 Gr. WCB Body, Trim 13% Cr (Trim No. 1)
SCRD
BS EN ISO 15761
FLANGED TO ASME B16.5 RF, 125 TO 250 BS 1868 InAARH
SPECIAL PARTS

PROJECT No.
254624-400-SP-PIP-001
254624
PIPING CLASS: A01G0

CLIENT :
0
20 OF 31
NOTES: NOTE 1 : NOTE 2: NOTE 3: NOTE 4 : NOTE 5: NOTE 6: REFER " PIPING SPECIFICATION INDEX " DOC NO. 254624-400-SP-PIP-002 Rev D, FOR SPECIAL REQUIREMENT & RADIOGRAPHY ETC. REFER "GENERAL NOTES DOC NO. 254624-400-SP-PIP-001" ON PIPING MATERIAL SPECIFICATION FOR FURTHER DESCRIPTION . SURFACES WHERE GALVANISING HAS BEEN BURNT OFF SHALL BE WIRE BRUSHED AND COLD GALVANISED WITH ZINC COATING COMPOUND. PIPE WALL THICKNESS CALCULATIONS ARE BASED ON THE RATED TEMP. & PRESSURE CONDITION ( CLASS CONDITION ) . SCRM= SCREWED ( MALE ), SCRF=SCREWED ( FEMALE ) & ALL SCREWED CONNECTIONS SHALL BE AS PER NPT.
ALL PIPING COMPONENTS SHALL BE HOT DIP GALVANISED AS PER ASTM A153.
NOTE 7: NOTE 8: NOTE 10:
REFER TABLE-1 OF ANNEXURE- FOR PRESSURE CLASS: 150# BOLTING TABLE THESE TAGS ARE NOT AS PER VALVE TAGGING PHILOSOPHY TO TAKE CARE OF THE FLANGE FACING BEING DIFFERENT FROM THE HYDROCARBON SPEC. REFER VALVE MATERIAL SPECIFICATION (DOC. NO. 254624-400-SP-PIP-018) FOR DATASHEET.
BRANCHING TABLE
BRANCH SIZE SIZE 1/2" 3/4" HEADER SIZE 1" 1 1/2" 2" 3" 4" 1/2" SCT SCT SCT SCT HC HC HC SCT SCT SCT HC HC HC SCT SCT HC HC HC SCT TS HC HC SCT SCT SCT SCT SCT SCT 3/4" 1" 1 1/2" 2" 3" 4" LEGEND SCT H TS P R SCREWED TEES (EQUAL / REDUCING) HALF COUPLING SCREWED TEE WITH THREADED SWAGE PIPE TO PIPE REINFORCEMENT

PROJECT No.
254624-400-SP-PIP-001
254624
PIPING CLASS: A01G4

CLIENT : SERVICE SERVICE CODE RATED TEMPERATURE ( C) RATED PRESSURE (Kg/cmg)
0
21 OF 31 0 mm PRES : 20 kg/cmg, TEMP : 38 C 150#
Potable Water, Firewater PW, FWA

-29 20 38 20
SCH. / THK. RATING
50 19.58
65 19.12
RATING
ITEM CODE
TYPE
SIZE RANGE (NB)
MATERIAL
ENDS
NOTES
REMARKS
PIPE PE0112CCG PIPE PE0112BCG PIPE PE0213BAG PIPE 1/2"- 4" 6" 8" - 12" Heavy Heavy 6.35 MM IS 1239 (GALVANISED), ERW IS 1239 (GALVANISED), ERW IS 3589 Fe 410, ERW (GALVANISED) SCRM BE BE IS 1239-Part 1 IS 1239-Part 1 ASME B36.10
NE0112CCG PIPE NIPPLE FITTINGS EL0120CAG ELBOW 90 DEG EL0403BBG ELBOW 90 DEG EL0412BBG ELBOW 90 DEG
1/2" 1 1/2"
Heavy
IS 1239 (GALVANISED), ERW
TBE
IS 1239-Part 1
1/2"- 4" 6" 8" - 12"
2000# SCH 40 6.35 MM
ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A234 Gr WPB, WELDED (GALV)
SCRF BW BW
R = 1.5D R = 1.5D R = 1.5D
EF0120CAG ELBOW 45 DEG EF0403BBG ELBOW 45 DEG EF0412BBG ELBOW 45 DEG
1/2"- 4" 6" 8" - 12"
2000# SCH 40 6.35 MM
ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A234 Gr WPB, WELDED (GALV)
SCRF BW BW
R = 1.5D R = 1.5D R = 1.5D
TE0120CAG EQUAL TEE TE0403BBG EQUAL TEE TE0412BBG EQUAL TEE
1/2"- 4" 6" 8" - 12"
2000# SCH 40 6.35 MM
ASTM A105 (GALVANISED) ASTM A234 Gr WPB, SMLS (GALV) ASTM A234 Gr WPB, WELDED (GALV)
SCRF BW BW
TR0120AAG REDUCING TEE TR0120CBG REDUCING TEE TR0120CBG REDUCING TEE TR0423BBG REDUCING TEE TR0431BBG REDUCING TEE TR0431BBG REDUCING TEE TR0429BBG REDUCING TEE
1/2" 1 1/2" 3" X 2" 4"x(2" - 3") 6"x(3" to 4") 8"x(4" to 6") 10"x(4" to 6") 10"x 8"
2000# 2000# 2000#
SCRF SCRF SCRF BW BW BW BW
ASME B16.11 ASME B16.11 ASME B16.11 ASME B16.9 ASME B16.9 ASME B16.9 ASME B16.9
SCH 40 X SCH 40 ASTM A234 GR WPB SMLS (GALV) 6.35 X SCH 40 6.35 X SCH 40 6.35 X 6.35 ASTM A234 GR WPB WELDED (GALV) ASTM A234 GR WPB WELDED (GALV) ASTM A234 GR WPB WELDED (GALV)
RC0423BBG REDUCER CONC. RC0531BBG REDUCER CONC. RC0531BBG REDUCER CONC. RC0529BBG REDUCER CONC. RC0529BBG REDUCER CONC. RC0531BBG REDUCER CONC.
6"x(3" to 4") 8"x(4" to 6") 10"x(4" to 6") 10"x8" 12"x( 8" to 10") 12"x 6"
SCH 40 X SCH 40 ASTM A234 Gr.WPB, SMLS (GALV) 6.35 X SCH 40 6.35 X SCH 40 6.35 X 6.35 6.35 X 6.35 6.35 X SCH 40 ASTM A234 Gr.WPB, WELDED (GALV) ASTM A234 Gr.WPB, WELDED (GALV) ASTM A234 Gr.WPB, WELDED (GALV) ASTM A234 Gr.WPB, WELDED (GALV) ASTM A234 Gr.WPB, WELDED (GALV)
BW BW BW BW BW BW
RE0423BBG
REDUCER ECC.
6"x(3" to 4") 8"x(4" to 6") 10"x(4" to 6") 10"x8" 12"x( 8" to 10") 12"x 6"
SCH 40 X SCH 40 ASTM A234 Gr.WPB, SMLS (GALV) 6.35 X SCH 40 6.35 X SCH 40 6.35 X 6.35 6.35 X 6.35 6.35 X SCH 40 ASTM A234 Gr.WPB, WELDED (GALV) ASTM A234 Gr.WPB, WELDED (GALV) ASTM A234 Gr.WPB, WELDED (GALV) ASTM A234 Gr.WPB, WELDED (GALV) ASTM A234 Gr.WPB, WELDED (GALV)
BW BW BW BW BW BW
RE0531BBG REDUCER ECC. RE0531BBG REDUCER ECC. RE0529BBG REDUCER ECC. RE0529BBG REDUCER CONC. RE0531BBG REDUCER CONC.
B APPROVAL HBS / 27.07.09 MAW/JP / 27.07.09 SNA / 27.07.09
C APPROVAL SAB / 22.01.10 JSP / 22.01.10 SNA / 22.01.10

PROJECT No.
254624-400-SP-PIP-001
254624
PIPING CLASS: A01G4

CLIENT :
0
ITEM CODE / TAG NO.
TYPE
SIZE RANGE (NB)
SCH. / THK. RATING
MATERIAL
ENDS
NOTES
REMARKS
FITTINGS SC0124CAG SWAGE CONC. SC0124CAG SWAGE CONC. SC0124CAG SWAGE CONC. SC0123CAG SWAGE CONC. SC0123CAG SWAGE CONC. SC0123EAG SWAGE CONC. 2"x (1/2" to 1 1/2") SCH 40 x SCH 80 3"x ( 1/2" to 1 1/2") SCH 40 x SCH 80 4"x ( 1/2" to 1 1/2") SCH 40 x SCH 80 3" X 2" 4"x ( 2" to 3") 6"x ( 2" to 4") SCH 40 x SCH 40 SCH 40 x SCH 80 SCH 40 x SCH 80 ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) TBE TBE TBE TBE TBE LEB X SET MSS SP-95 MSS SP-95 MSS SP-95 MSS SP-95 MSS SP-95 MSS SP-95
SE0124CAG SWAGE ECC. SE0124CAG SWAGE ECC. SE0124CAG SWAGE ECC. SEC0123CAG SWAGE CONC. SE0123CAG SWAGE CONC. SE0123EAG SWAGE CONC.
2"x(1/2" to 1 1/2") 3"x(1/2" to 1 1/2") 4"x(1/2" to 1 1/2") 3" X 2" 4"x ( 2" to 3") 6"x ( 2" to 4")
SCH 40 x SCH 80 SCH 40 x SCH 80 SCH 40 x SCH 80 SCH 40 x SCH 40 SCH 40 x SCH 80 SCH 40 x SCH 80
ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A105 (GALVANISED)
TBE TBE TBE TBE TBE LEB X SET
MSS SP-95 MSS SP-95 MSS SP-95 MSS SP-95 MSS SP-95 MSS SP-95
CP0120CAG CAP CP0120CAG CAP CP0403BBG CAP CP0413BBG CAP
1/2" - 1 1/2" 2" - 4" 6" 8" - 12"
2000# 2000# SCH 40 6.35 MM
ASTM A105 (GALVANISED) ASTM A105 (GALVANISED) ASTM A234 Gr.WPB, SMLS (GALV) ASTM A234 Gr.WPB, WELDED (GALV)
SCRF SCRF BW BW
FC0120CAG COUPLING FULL RK0119AAA COUPLING RED HC0420CAG COUPLING HALF
1/2" - 1 1/2" 1/2"- 1 1/2" 1/2" - 1 1/2"
2000# 3000# 2000#
ASTM A105 (GALVANISED) ASTM A105 ASTM A105 (GALVANISED)
SCRF SW SCRF
UN0120CAG UNION PG0120CCG PLUG FLANGES

SCRD. FLANGE, RF: FD0140CAG FINISH 125 to 250 In AARH
1/2" - 4" 1/2" - 1 1/2"
2000# 2000#
ASTM A105 (GALVANISED) ASTM A105 (GALVANISED)
SCRF SCRF
BS 3799 ASME B16.11
1/2" - 4"
150#
SCRD
ASME B16.5
FS0140AAG
SORF : FINISH 125-250 InAARH
6" - 12"
150#
RF
ASME B16.5
SCRD. FLANGE, FF:
FD0140BAG FINISH 125 to 250 In

AARH
2" - 4"
150#
FF
ASME B16.5
FOR IS210 VALVES
COMPANION FLANGE
FP0140CAG WITH TWO NOS. TAPPED 1/2" - 4"

HOLE COMPANION FLANGE
150#
SCRD
ASME B16.5
FP0140AAG WITH TWO NOS.TAPPED 6" - 12"

HOLES.
150#
RF
ASME B16.5
COMPANION FLANGE
FP0140BAG WITH TWO NOS.TAPPED 2" - 4"

HOLES.
150#
FF
ASME B16.5
FOR IS210 VALVES
BLINDS
BLIND FLANGE, RF FINISH FB0140CAG 1/2" - 12" 125 to 250 In AARH
150#
RF
ASME B16.5
SPECTACLE BLIND
SB0140AAG FINISH 125 to 250 In

AARH
1/2" - 12"
150#
RF
ASME B16.48
GASKETS GK0202ABA GASKET GK0202BBA GASKET 1/2" - 10" 2" - 6" 150# 150# NBR, 3 mm THK, Flat ring to suit RF Flange
NBR, FULL FACE TO SUIT FF FLANGES, 3 MM THICK
RF FF
ASME B16.21 ASME B16.21 FOR IS210 VALVES

PROJECT No.
254624-400-SP-PIP-001
254624
PIPING CLASS: A01G4

CLIENT :
0
23 OF 31
FASTENERS BL0101AAG STUD BOLT / NUT BL0101AAG STUD BOLT / NUT 1/2" - 12" 2" - 4" 150# 150# ASTM A193 Gr.B7(GALV) / ASTM A194 Gr 2H (GALV) ASTM A193 Gr.B7(GALV) / ASTM A194 Gr 2H (GALV) RF FF ASME B 18.2.1/ ASME B 18.2.2 ASME B 18.2.1/ ASME B 18.2.2 7 7 FOR IS210 VALVES
VALVES VGB7123 VGI1524 VGC1421 VRB7113 VRI1514 VRC1411 VCB7133 VCI1514 VCC1411 GATE VALVE GATE VALVE GATE VALVE GLOBE VALVE GLOBE VALVE GLOBE VALVE CHECK VALVE CHECK VALVE CHECK VALVE 1/2" - 1 1/2" 2" - 4" 6"-12" 1/2" 1 1/2" 2" - 6" 6"-12" 1/2" 1 1/2" 2" - 4" 6"-12" 3000# 150# 150# 3000# 150# 150# 3000# 150# 150# IS 318 GR LTB2 Body, Bronze Trim IS 210 GR. FG200 Body, High Tensile BRASS IS 320 ALLOY-1 Trim ASTM A216 GR WCB, TRIM 13% CR IS 318 GR LTB2 Body, Bronze Trim IS 210 GR. FG200 Body, High Tensile BRASS IS 320 ALLOY-1 Trim ASTM A216 GR WCB, TRIM 13% CR IS 318 GR LTB2 Body, Bronze Trim IS 210 GR. FG200 Body, High Tensile BRASS IS 320 ALLOY-1 Trim ASTM A216 GR WCB, TRIM 13% CR SCRD IS 778 CL2 8 8 8 8 8 8 8 8 8 FACE TO FACE OR END TO END DIMENSIONS AS PER ASME B16.10
Flanged to ASME B16.5 FF, IS 780 125 TO 250 InAARH Flanged to ASME B16.5 API 600 RF, 125 TO 250 InAARH
SCRD
IS 778 CL2
Flanged to ASME B16.5 FF, IS 780 125 TO 250 InAARH Flanged to ASME B16.5 BS 1873 RF, 125 TO 250 InAARH
SCRD
IS 778 CL2
Flanged to ASME B16.5 FF, IS 780 125 TO 250 InAARH Flanged to ASME B16.5 BS 1863 FF, 125 TO 250 InAARH
SPECIAL PARTS
NOTES: NOTE 1 : NOTE 2: NOTE 3: NOTE 4 : NOTE 5: NOTE 6: NOTE 7: NOTE 8: REFER " PIPING SPECIFICATION INDEX " DOC NO. 254624-400-SP-PIP-002 Rev D, FOR SPECIAL REQUIREMENT & RADIOGRAPHY ETC. REFER "GENERAL NOTES DOC NO. 254624-400-SP-PIP-001" ON PIPING MATERIAL SPECIFICATION FOR FURTHER DESCRIPTION . SURFACES WHERE GALVANISING HAS BEEN BURNT OFF SHALL BE WIRE BRUSHED AND COLD GALVANISED WITH ZINC COATING COMPOUND. PIPE WALL THICKNESS CALCULATIONS ARE BASED ON THE RATED TEMP. & PRESSURE CONDITION ( CLASS CONDITION ) . SCRM= SCREWED ( MALE ), SCRF=SCREWED ( FEMALE ) & ALL SCREWED CONNECTIONS SHALL BE AS PER NPT.
ALL PIPING COMPONENTS SHALL BE HOT DIP GALVANISED AS PER ASTM A153. REFER TABLE-1 OF ANNEXURE- FOR PRESSURE CLASS: 150# BOLTING TABLE REFER VALVE MATERIAL SPECIFICATION (DOC. NO. 254624-400-SP-PIP-018) FOR DATASHEET.
BRANCHING TABLE
BRANCH SIZE SIZE 1/2" 3/4" 1" HEADER SIZE 1/2" SCT SCT SCT SCT SCT SCT H H H H H H SCT SCT H H H H H H SCT TS H H H H H SCT SCT SCT P P P SCT SCT P P P SCT P P P E P P E P E 3/4" 1" 1 1/2" 2" 3" 4" 6" 8" 10" LEGEND SCT H TS P R SCREWED TEES (EQUAL / REDUCING) HALF COUPLING SCREWED TEE WITH THREADED SWAGE PIPE TO PIPE REINFORCEMENT
1 1/2" SCT 2" 3" 4" 6" 8" 10" H H H H H H

PROJECT No.
254624-400-SP-PIP-001
254624
PIPING CLASS: A09E0

PROJECT NAME REV. No. PAGE NO. :
0
24 OF 31 1.6 MM PR : 20 Kg/cmg, TEMP: 38 C 150#
SERVICE SERVICE CODE RATED TEMPERATURE ( C) RATED PRESSURE (Kg/cmg)
FIRE WATER
FWA
-29 20
SIZE RANGE (NB)
38 20
50 19.6
100 18
150 16.1
MATERIAL
175 15.09
ENDS
RATING
ITEM CODE
TYPE
SCH. / THK. RATING
NOTES
REMARKS
PIPE PE0302AAA PIPE PE0112BCA PIPE PE0213BAA PIPE 1/2"- 1 1/2" 2" - 6" 8"- 24" SCH 80 HEAVY 6.35 MM ASTM A106 GR B, SMLS IS 1239 (Black), Cont. Welded , ERW IS 3589 Fe 410, ERW PE BE BE ASME B36.10 IS 1239-1 ASME B36.10 1,2 1,2
NE0302EAA NIPPLE
1/2"- 1 1/2"
SCH 80
ASTM A106 GR B, SMLS
POE - TOE
ASME B36.10
FITTINGS EL0119AAA ELBOW 90 DEG EL0403BBA ELBOW 90 DEG EL0513BBA ELBOW 90 DEG 1/2"- 1 1/2" 2" - 6" 8"- 24" 3000 # SCH 40 6.35 MM ASTM A 105 ASTM A 234 Gr. WPB, SMLS ASTM A 234 Gr. WPB, WELDED SW BW BW ASME B 16.11 ASME B 16.9 ASME B 16.9 1,2 1,2 R = 1.5D R = 1.5D R = 1.5D
EF0119AAA ELBOW 45 DEG EL0403BBA ELBOW 45 DEG EF0513BBA ELBOW 45 DEG
1/2"- 1 1/2" 2" - 6" 8"- 24"
3000 # SCH 40 6.35 MM
ASTM A 105 ASTM A 234 Gr. WPB, SMLS ASTM A 234 Gr. WPB, WELDED
SW BW BW
ASME B 16.11 ASME B 16.9 ASME B 16.9 1,2 1,2
R = 1.5D R = 1.5D R = 1.5D
TE0119AAA EQUAL TEE TE0403BBA EQUAL TEE
1/2"- 1 1/2" 2" - 3"
3000 # SCH 40
ASTM A 105 ASTM A 234 Gr. WPB, SMLS
SW BW
ASME B 16.11 ASME B 16.9 1,2
TR0119AAA REDUCING TEE TR0423BBA REDUCING TEE
1/2"- 1 1/2" 2" X 3"
3000 # SCH 40 X SCH 40
ASTM A 105 ASTM A 234 Gr. WPB, SMLS
SW BW
ASME B 16.11 ASME B 16.9 1,2
RC0419AAA REDUCER CONC. RC0423BBA REDUCER CONC. RC0423BBA REDUCER CONC. RC0423BBA REDUCER CONC. RC0523BBA REDUCER CONC. RC0531BBA REDUCER CONC. RC0529BBA REDUCER CONC. RC0529BBA REDUCER CONC. RC0531BBA REDUCER CONC. RC0531BBA REDUCER CONC. RC0529BBA REDUCER CONC. RC0529BBA REDUCER CONC. RC0529BBA REDUCER CONC. RC0529BBA REDUCER CONC. RC0529BBA REDUCER CONC.
1/2"- 1 1/2" 3" X 2" 4"x(2"-3") 6"x(3" -4") 8"x( 4"-6") 10"x(4" - 6") 10" x 8" 12"x(8"-10") 12" X 6" 14" X 6" 14"x(8" -12") 16"x( 8" -14") 18"x(10" - 16") 20"x( 12" - 18") 24"x(16" - 20")
3000 # SCH 40 X SCH 40 SCH 40 X SCH 40 SCH 40 X SCH 40 6.35MM x SCH 40 6.35MM x SCH 40 6.35MM X 6.35MM 6.35MM x 6.35MM 6.35MM x SCH 40 6.35MM x SCH 40 6.35MM x 6.35MM 6.35MM x 6.35MM 6.35MM x 6.35MM 6.35MM x 6.35MM 6.35MM x 6.35MM
ASTM A 105 ASTM A 234 GR WPB, SMLS ASTM A 234 GR WPB, SMLS ASTM A 234 GR WPB, SMLS ASTM A 234 Gr. WPB, WELDED ASTM A 234 Gr. WPB, WELDED ASTM A 234 Gr. WPB, WELDED ASTM A 234 Gr. WPB, WELDED ASTM A 234 Gr. WPB, WELDED ASTM A 234 Gr. WPB, WELDED ASTM A 234 Gr. WPB, WELDED ASTM A 234 Gr. WPB, WELDED ASTM A 234 Gr. WPB, WELDED ASTM A 234 Gr. WPB, WELDED ASTM A 234 Gr. WPB, WELDED
SW BW BW BW BW BW BW BW BW BW BW BW BW BW BW
ASME B 16.11 ASME B 16.9 ASME B 16.9 ASME B 16.9 ASME B 16.9 ASME B 16.9 ASME B 16.9 ASME B 16.9 ASME B 16.9 ASME B 16.9 ASME B 16.9 ASME B 16.9 ASME B 16.9 ASME B 16.9 ASME B 16.9 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2
A
COMMENTS
B
APPROVAL
HBS / 27.07.09 MAW/JP / 27.07.09 SNA / 27.07.09
SAB / 15.10.09 MAW/JP 15.10.09 SNA / 15.10.09

PROJECT No.
254624-400-SP-PIP-001
254624
PIPING CLASS: A09E0

0
25 DIMENSIONAL STANDARD ASME B 16.11 ASME B 16.9 ASME B 16.9 ASME B 16.9 ASME B 16.9 ASME B 16.9 ASME B 16.9 ASME B 16.9 ASME B 16.9 ASME B 16.9 ASME B 16.9 ASME B 16.9 ASME B 16.9 ASME B 16.9 ASME B 16.9 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 1,2 OF 31
ITEM CODE
TYPE or DATASHEET SIZE RANGE(NB) SCH. / THK. RATING No 1/2"- 1 1/2" 3" X 2" 4"x(2"-3") 6"x(3" -4") 8"x( 4"-6") 10"x(4" - 6") 10" x 8" 12"x(8"-10") 12" X 6" 14" X 6" 14"x(8" -12") 16"x( 8" -14") 18"x(10" - 16") 20"x( 12" - 18") 24"x(16" - 20") 3000 # SCH 40 X SCH 40 SCH 40 X SCH 40 SCH 40 X SCH 40 6.35MM x SCH 40 6.35MM x SCH 40 6.35MM X 6.35MM 6.35MM x 6.35MM 6.35MM x SCH 40 6.35MM x SCH 40 6.35MM x 6.35MM 6.35MM x 6.35MM 6.35MM x 6.35MM 6.35MM x 6.35MM 6.35MM x 6.35MM ASTM A 105
MATERIAL
ENDS
NOTES
REMARKS
RE0419AAA REDUCER ECC. RE0423BBA REDUCER ECC. RE0423BBA REDUCER ECC. RE0423BBA REDUCER ECC. RE0523BBA REDUCER ECC. RE0531BBA REDUCER ECC. RE0529BBA REDUCER ECC. RE0529BBA REDUCER ECC. RE0531BBA REDUCER ECC. RE0531BBA REDUCER ECC. RE0529BBA REDUCER ECC. RE0529BBA REDUCER ECC. RE0529BBA REDUCER ECC. RE0529BBA REDUCER ECC. RE0529BBA REDUCER ECC.
SW BW BW BW BW BW BW BW BW BW BW BW BW BW BW
ASTM A 234 GR WPB, SMLS ASTM A 234 GR WPB, SMLS ASTM A 234 GR WPB, SMLS ASTM A 234 Gr. WPB, WELDED ASTM A 234 Gr. WPB, WELDED ASTM A 234 Gr. WPB, WELDED ASTM A 234 Gr. WPB, WELDED ASTM A 234 Gr. WPB, WELDED ASTM A 234 Gr. WPB, WELDED ASTM A 234 Gr. WPB, WELDED ASTM A 234 Gr. WPB, WELDED ASTM A 234 Gr. WPB, WELDED ASTM A 234 Gr. WPB, WELDED ASTM A 234 Gr. WPB, WELDED
SC0124AAA SWAGE NIPPLE CONC. 1/2" - 3"
SCH 40 X SCH 80
ASTM A 105
PBE
MSS SP 95
SE0124AAA SWAGE NIPPLE ECC.
1/2" - 3"
SCH 40 X SCH 80
ASTM A 105
PBE
MSS SP 95
FC0119CAA COUPLING FULL RK0119AAA COUPLING RED HC0123AAA COUPLING HALF
1/2"- 1 1/2" 1/2"- 1 1/2" 1/2"- 1 1/2"
3000 # 3000# 3000 #
ASTM A 105 ASTM A105 ASTM A 105
SCRD SW SW
ASME B 16.11 ASME B16.11 ASME B 16.11
UN0119ABA UNION
1/2"- 1 1/2"
3000 #
ASTM A 105
SW
MSS SP 83
CP0119CAA CAP CP0403BBA CAP CP0513BBA CAP
1/2"- 1 1/2" 2" - 6" 8"- 24"
3000 # SCH 40 6.35 MM
ASTM A 105 ASTM A 234 Gr. WPB, SMLS ASTM A 234 Gr. WPB, WELDED
SCRD (NPT(F)) BW BW
ASME B 16.11 ASME B 16.9 ASME B 16.9
PG0120CCA PLUG
1/2" - 1 1/2"
2000#
ASTM A105
SCRF
ASME B16.11
FLANGES SWRF : FINISH 125FT0140AAA 250 In AARH 1/2"- 1 1/2" 150# ASTM A 105 RF ASME B 16.5
FS0140AAA
SORF : FINISH 125-250 2" - 18" In AARH
150#
ASTM A 105
RF
ASME B 16.5
FS0240BAA
SOFF : FINISH 125-250 20" - 24" InAARH
150#
ASTM A515 GR. 70
FF
ASME B 16.5

PROJECT No.
254624-400-SP-PIP-001
254624
PIPING CLASS: A09E0

PROJECT NAME REV. No. PAGE NO. : ENDS
0
26 DIMENSIONAL STANDARD OF NOTES 31 REMARKS
VALVE TAG NO.
TYPE or DATASHEET SIZE RANGE(NB) SCH. / THK. RATING No BLINDS
MATERIAL
BLIND FLANGE: FB0140AAA FINISH 125-250 In AARH BLIND FLANGE: FB0240BAA FINISH 125-250 In AARH
1/2" - 18"
150#
ASTM A 105
RF
ASME B 16.5
20" - 24"
150#
ASTM A515 GR. 70
FF
ASME B 16.5
SPECTACLE BLIND: SB0140AAA FINISH 125-250 In AARH
1/2" - 12"
150#
ASTM A 105
RF
ASME B 16.48
SA0140AAA
SPADE: FINISH 125250 In AARH SPADE: FINISH 125250 In AARH
14" - 18"
150#
ASTM A 105
RF
ASME B 16.48
SA0240BAA
20" - 24"
150#
ASTM A515 GR. 70
FF
ASME B 16.48
SR0240AAA
SPACER: FINISH 125250 In AARH SPACER: FINISH 125250 In AARH
14" - 18"
150#
ASTM A 105
RF
ASME B 16.48
SR0240BAA
20" - 24"
150#
ASTM A515 GR. 70
FF
ASME B 16.48
GASKETS GK0202ABA GASKET GK0202BBA GASKET 1/2" - 18" 20" - 24" 150# 150# NBR, FULL FACE TO SUIT RF FLANGES, 3 MM THICK NBR, FULL FACE TO SUIT FF FLANGES, 3 MM THICK RF FF ASME B16.21 ASME B16.21
FASTENERS BL0101AAA STUD BOLT / NUTS 1/2" - 18" 150# ASTM A193 GR. B7 / ASTM A194 GR. 2H RF ASME B 18.2.1/ ASME B 18.2.2
VALVES VGC8211 GATE VALVE 1/2"- 1 1/2" 800# Body: ASTM A105 Trim: 13% CR SW API 602 7
VGC1421
GATE VALVE
2" - 24"
150#
Body: ASTM A216 Gr. WCB Trim: 13% CR
FLANGED TO ASME B16.5 RF, 125-250 In API 600 AARH FLANGED TO ASME B16.5 RF, 125-250 In API 600 AARH
7 Locking Arrangement Reqd
VGC1421-L GATE VALVE
2" - 24"
150#
VRC8211
GLOBE VALVE
1/2"- 1 1/2"
800#
Body: ASTM A105 Trim: 13% CR
SW
BS EN ISO 15761
VRC1411
GLOBE VALVE
2" - 16"
150#
FLANGED TO ASME B16.5 RF, 125-250 In BS 1873 AARH
VCC8221
CHECK VALVE
1/2"- 1 1/2"
800#
Body: ASTM A105 Trim: 13% CR
SW
BS EN ISO 15761
(PISTON LIFT TYPE)
VCC1411
CHECK VALVE
2" - 24"
150#
FLANGED TO ASME B16.5 RF, 125-250 In BS 1868 AARH
(SWING TYPE)
SPECIAL PARTS

PROJECT No.
254624-400-SP-PIP-001
254624
PIPING CLASS: A09E0

0
27 OF 31
NOTES:
NOTE 1: ALL PIPING COMPONENTS OF SIZES 4" AND ABOVE SHALL BE INTERNALLY CEMENT LINED AS PER AWWA C205
NOTE 2:
ALL WELDED PIPES AND FITTINGS SHALL BE 100% RADIOGRAPHED
NOTE 3:
FOR 24" PIPE SIZE, PIPE WALL THICKNESS CALCULATION IS BASED ON LINE CONDITION.
NOTE 4 : 1/2" TO 3" FOR BRANCH CONNECTION AND HEADER SIZES 4" TO 14" USE
NOTE 5:
HEADER SIZES 4" TO 24" AND BRANCH SIZES 1/2" TO 3" , BRANCH CONN SHALL BE AS PER FOLLOWING ( REFER DWG. NO. 256324-400-PIP-A4-3731 ATTACHED WITH THIS SPEC )
FOR 4" TO 14" HEADER SIZES MIN. BRANCH SIZE SHALL BE OF 4" STUB IN WITHOUT REINFORCEMENT PAD ALONGWITH A BLIND FLANGE HAVING TAPPED HOLE OF REQD BRANCH SIZE.
FOR 16" TO 24" HEADER SIZES MIN. BRANCH SIZE SHALL BE OF 4" STUB IN WITH REINFORCEMENT PAD ALONGWITH A BLIND FLANGE HAVING TAPPED HOLE OF REQD BRANCH SIZE.
NOTE 6: PLEASE REFER SPEC FOR CEMENT LINED PIPING FOR FIREWATER SERVICE (DOC NO. 254625-300-SP-PIP-022 REV-B) FOR FABRICATION, ERRECTION & REPAIR DETAILS.
NOTE 7:
REFER VALVE MATERIAL SPECIFICATION (DOC. NO. 254624-400-SP-PIP-018) FOR DATASHEET.
BRANCHING TABLE
BRANCH SIZE SIZE 1/2" 3/4" 1" 1 1/2" 2" HEADER SIZE 3" 4" 6" 8" 1/2" T H H H H H T H H H H T H H H T H H T T T SH SH SI SH SH SI SI SI SF SF SF SF SH SH SI SI SF SF SF SF SH SH SI SF SF SF SF SH SH SF SF SF SF SE SE SF SF SF SE SE SF SF SE SE SF SE SE SE SE STUB 0N WITH REINFORCEMENT PAD SH STUB 0N WITHOUT REINFORCEMENT PAD SF STUB IN WITH REINFORCEMENT PAD SI STUB IN WITHOUT REINFORCEMENT PAD H HALF COUPLING 3/4" 1" 1 1/2" 2" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"
LEGEND
EQUAL / REDUCING TEES
12"
O TE
10"
SI SI SI SF SF SF SF
18" 20" 24"
16"
EF ER
14"

PROJECT No.
254624-400-SP-PIP-001
254624
PIPING CLASS: A20A0

CLIENT :
0
28 OF 31 0 mm
SERVICE SERVICE CODE RATED TEMPERATURE ( C) RATED PRESSURE (Kg/cmg)
POUR POINT DEPRESSANT, CATENE IMPROVER, LUBRICITY IMPROVER, ANTIOXIDANT IMPROVER, MARKER, BLUE DYE DOS
-29 20 38 20
SCH. / THK. RATING
CORROSION ALLOWANCE
GOVERNING RATED CONDITION PRES : 20 kg/cmg, TEMP : 38 C
50 19.58
65 19.12
RATING
150#
ITEM CODE
TYPE
SIZE RANGE (NB)
MATERIAL
ENDS
NOTES
REMARKS
PIPE PIPE PIPE 1/2"- 1 1/2" 2" - 3" SCH 40S SCH 10S ASTM A312 GR TP304, SMLS ASTM A312 GR TP304, SMLS PE BE ASME B36.19 ASME B36.19
PIPE NIPPLE FITTINGS ELBOW 90 DEG ELBOW 90 DEG
1/2" 1 1/2"
SCH 40S
ASTM A312 GR TP304, SMLS
TBE
ASME B36.19
1/2"- 1 1/2" 2" - 3"
3000# SCH 10S
ASTM A182 GR F304 ASTM A403 GR WP304, SMLS
SW BW
ASME B16.11 ASME B16.9 R = 1.5D
ELBOW 45 DEG ELBOW 45 DEG
1/2"- 1 1/2" 2" - 3"
3000# SCH 10S
SW BW
ASME B16.11 ASME B16.9 R = 1.5D
EQUAL TEE EQUAL TEE
1/2"- 1 1/2" 2" - 3"
3000# SCH 10S
SW BW
REDUCING TEE REDUCING TEE
1/2" - 1 1/2" 3" X 2"
3000# SCH 10S
SW BW
SWAGE CONC. SWAGE CONC. SWAGE CONC.
2"x(1/2" to 1 1/2") 3"x(1/2" to 1 1/2") 4"x(1/2" to 1 1/2")
SCH 10S x SCH 40S SCH 10S x SCH 40S SCH 10S x SCH 40S
ASTM A182 GR F304 ASTM A182 GR F304 ASTM A182 GR F304
LEB-SEP LEB-SEP LEB-SEP
SWAGE ECC. SWAGE ECC. SWAGE ECC.
2"x(1/2" to 1 1/2") 3"x(1/2" to 1 1/2") 4"x(1/2" to 1 1/2")
SCH 10S x SCH 40S SCH 10S x SCH 40S SCH 10S x SCH 40S
ASTM A182 GR F304 ASTM A182 GR F304 ASTM A182 GR F304
LEB-SEP LEB-SEP LEB-SEP
REDUCER CONC. REDUCER ECC.
3" X 2" 3" X 2"
SCH 10S SCH 10S
ASTM A403 GR WP304, SMLS ASTM A403 GR WP304, SMLS
BW BW
CAP
2" - 3"
SCH 10S
ASTM A403 GR WP304, SMLS
BW
ASME B16.9
COUPLING FULL
1/2" -1 1/2"
3000#
ASTM A182 GR F304
SW
ASME B16.11
COUPLING HALF
1/2" -1 1/2"
3000#
ASTM A182 GR F304
SW
ASME B16.11
STUB END
2" - 3"
SCH 10S
ASTM A403 GR WP304, SMLS
BW
ASME B16.9
A APPROVAL SAB / 15.10.09 MAW / 15.10.09 SNA / 15.10.09

PROJECT No.
254624-400-SP-PIP-001
254624
PIPING CLASS: A20A0

CLIENT :
0
ITEM CODE / TAG NO.
TYPE
SIZE RANGE (NB)
SCH. / THK. RATING
MATERIAL
ENDS
NOTES
REMARKS
FLANGES SWRF : FINISH 63-125 In AARH SORF : FINISH 63-125 In AARH 1/2" - 1 1/2" 2"-3" 150# 150# ASTM A182 GR F304 ASTM A182 GR F304 RF RF ASME B16.5 ASME B16.5
SWRF : FINISH 63-125 In AARH SORF : FINISH 63-125 In AARH BLINDS
1/2" - 1 1/2" 2"-3"
150# 150#
ASTM A105 ASTM A105
RF RF
BLIND FLANGE, RF FINISH 1/2" - 3" 63 to 125 In AARH
150#
ASTM A182 GR F304
RF
ASME B16.5
SPECTACLE BLIND, 1/2" - 3" FINISH 63 to 125 In AARH
150#
ASTM A182 GR F304
RF
ASME B16.5
GASKETS SS304 SPIRAL WOUND, GRAPHITE FILLER WITH CS OUTER RING, 4.5 mm THK
GASKET
1/2" - 3"
150#
ASME B16.20
FASTENERS STUD BOLT / NUT 1/2" - 4" 150# ASTM A193 Gr.B7 / ASTM A194 Gr 2H RF ASME B 18.2.1/ ASME B 18.2.2
VALVES BALL VALVE 1/2"- 1 1/2" 800# BODY-ASTM A182 GR F304 TRIMSTELLITED, STEM-SS304 BODY-ASTM A351 GR CF8, TRIM-SS304 SW
FLANGED TO ASME B16.5 RF, 63 TO 125 InAARH
BS EN ISO 17292
BALL VALVE
2" -3"
150#
BS EN ISO 17292
GATE VALVE
1/2"- 1 1/2"
800#
BODY-ASTM A182 GR F304 TRIMSTELLITED, STEM-SS304 BODY-ASTM A351 GR CF8, TRIM-SS304
SW
API 602
GATE VALVE
2" -3"
150#
API600
GLOBE VALVE
1/2" 1 1/2"
800#
SW
BS EN ISO 15761
GLOBE VALVE
2" - 4"
150#
BS 1873
CHECK VALVE CHECK VALVE
1/2" 1 1/2" 2" - 4"
800# 150#
SW
BS EN ISO 15761 BS 1868
SPECIAL PARTS

PROJECT No.
254624-400-SP-PIP-001
254624
PIPING CLASS: A20A0

CLIENT :
0
30 OF 31
NOTES: NOTE 1 : NOTE 2: NOTE 3 : NOTE 4: REFER " PIPING SPECIFICATION INDEX " DOC NO. 254624-400-SP-PIP-002 Rev D, FOR SPECIAL REQUIREMENT & RADIOGRAPHY ETC. REFER "GENERAL NOTES DOC NO. 254624-400-SP-PIP-001" ON PIPING MATERIAL SPECIFICATION FOR FURTHER DESCRIPTION . PIPE WALL THICKNESS CALCULATIONS ARE BASED ON THE RATED TEMP. & PRESSURE CONDITION ( CLASS CONDITION ) . REFER TABLE-1 OF ANNEXURE- FOR PRESSURE CLASS: 150# BOLTING TABLE
BRANCHING TABLE
BRANCH SIZE SIZE 1/2" HEADER SIZE 3/4" 1" 1 1/2" 2" 3" 1/2" T T T T HC HC T T T HC HC T T HC HC T ES HC T T T 3/4" 1" 1 1/2" 2" 3" LEGEND T HC ES TEE (EQUAL / REDUCING) HALF COUPLING BW TEE & REDUCING SWAGE
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - WHITE OIL TERMINAL 254624-400-SP-PIP-001 Rev: 0 Sheet 31 of 31
ANNEXURE- TABLE- 1 : STUD BOLT LENGTH FOR ASME B16.5, 150# R.F. FLANGE
NOMINAL PIPE SIZE
Bolt Diamete (inches) 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 5/8 3/4 3/4 3/4 7/8 7/8 1 1 1 1/8 1 1/8 1 1/4
Bolt Length (mm) 65 70 70 75 75 90 95 95 95 95 100 105 115 120 125 140 140 155 165 180
(inches) 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 8 10 12 14 16 18 20 24
(mm) 15 20 25 32 40 50 65 80 90 100 125 150 200 250 300 350 400 450 500 600
Pieces of Bolts per Set
4 4 4 4 4 4 4 4 8 8 8 8 8 12 12 12 16 16 20 20
NOTES : 1 For calculating bolt length, positive tolerance on flange thickness is considered but
negative tolerance on bolt is not considered
2 3 4
Gasket thickness = 3 mm / 4.5 mm wherever applicable Bolt length includes height of points Bolt material spec. : ASTM A193 and A194.
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 Rev: 0 Page 1 of 23
SPECIFICATION FOR PAINTING: PIPING & EQUIPMENTS
P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-003 Rev 0.doc
SPECIFICATION FOR PAINTING: PIPING & EQUIPMENTS
Client MMCI Project No.
HINDUSTAN PETROLEUM CORPORATION LTD. 254624
Issue and Revision Record: Rev A B 0 Date 14/07/09 15/10/09 25/03/10 Originator HBS SRP GVC Checked MAW/JP JSP JSP Approved SNA SNA SNA Description Issued for Information Issued for Approval Issued for execution
Group Disclaimer "This document has been prepared for the titled project or named part thereof and should not be relied upon or used for any other project without an independent check being carried out as to its suitability and prior written authority of Mott MacDonald being obtained. Mott MacDonald accepts no responsibility or liability for the consequences of this document being used for a purpose other than the purposes for which it was commissioned. Any person using or relying on the document for such other purpose agrees, and will by such use or reliance be taken to confirm his agreement, to indemnify Mott MacDonald for all loss or damage resulting therefrom. Mott MacDonald accepts no responsibility or liability for this document to any party other than the person by whom it was commissioned."
List of Contents 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Page No.
General....................................................................................................................................5 Scope.......................................................................................................................................5 Codes & Standards..................................................................................................................6 Equipment ...............................................................................................................................7 Surface Preparation, Non Compatible Shop Primer, Coating Procedure, Application & Repair and Documentation .....................................................................................................7 Documentation......................................................................................................................13 Paint Materials ......................................................................................................................16 Painting System ....................................................................................................................17 Storage ..................................................................................................................................18 Piping Colour Code...............................................................................................................18 Identification of Vessels, Pumps, Piping Etc........................................................................18 Inspection and Testing ..........................................................................................................18 Guarantee ..............................................................................................................................20 Qualification Criteria of Painting Contractor .......................................................................20 List of Recommended Manufacturers....................................................................21 Paint Colour Code for Piping.................................................................................22
Annexure 1: Annexure 2:
Abbreviations:
CS DFT DM GI ID MS NB OD RCC WFT Company Owner : : : : : : : : : : : : Carbon Steel Dry Film Thickness De-mineralized Galvanized Iron Internal Diameter Mild Steel Nominal Bore Outside Diameter Reinforced Cement Concrete Wet Film Thickness Mott Macdonald Consultants India Pvt. Ltd. Hindustan Petroleum Corporation Limited
1
1.1
General
This technical specification shall be applicable for the work covered by the contract, and without prejudice to the various codes of practice, standard specifications etc. It is understood that contractor shall carry out the work in all respects with the best quality of materials and workmanship and in accordance with the best engineering practice and instructions of Company Site Representative. Wherever it is stated in the specification that a specific material is to be supplied or a specific work is to be done, it shall be deemed that the same shall be supplied or carried out by the contractor. Any deviation from this standard without written deviation permit from appropriate authority will result in rejection of job.
1.2
2
2.1 2.1.1
Scope
Scope of work covered in the specification shall include, without being limited to the following. This specification defines the requirements for surface preparation, selection and application of paints on external surfaces of piping, vessels, etc. The items listed in the heading of tables of paint systems is indicative only, however the contractor is fully responsible for supply of all paint materials, carrying out all the necessary painting, coating and lining on external and internal surfaces as per the tender requirement.
2.2
2.2.1
Extent of Work
The following surfaces and materials shall require shop, pre-erection and field painting: a. All uninsulated carbon steel piping fittings and valves (including painting of identification marks), furnace, ducts and stacks. b. All uninsulated C.S. equipment like columns, vessels, drums, heat exchangers, pumps, compressors, electrical panels and motors etc. c All items contained in a package unit as necessary.
d. All structural steel work, pipe, structural steel supports, Equipment like Pump etc; walkways, handrails, ladders, Platforms etc. e Identification colour bands on all piping as required including insulated aluminium clad, Galvanized and nonferrous piping. f Identification lettering / numbering on all painted surfaces of piping insulated aluminium clad, galvanized and non-ferrous piping. g Marking / identification signs on painted surfaces of piping Hazardous service. h Supply of all primers, paints and all other materials required for painting other than Owner's supply. i j Over insulation surface of pipes wherever required. Painting under insulation for carbon steel as specified.
k Repair work of damaged / pre-erection / fabrication shop primer and weld joints at field. 2.2.2 The following surfaces and materials shall not require painting in general. However, if there are any specific requirements by the owner, the same shall be painted as per the relevant specifications: a. c. 2.3 Plastic and / or plastic coated materials Non-ferrous materials like aluminium etc
Unless otherwise instructed final painting on pre-erection / shop primed pipes shall be painted in the field, only after the mechanical completion, testing on systems are completed as well as after completion of steam purging wherever required. Changes and deviations required for any specific job due to client requirement or otherwise shall be referred to Company for deviation permit.
2.4
3
3.1
Codes & Standards

Without prejudice to the provision of Clause 1.1 above and the detailed specifications of the contract, the following codes and standards shall be followed for the work covered by this contract. IS-5, 2004 Ed. IS-101, 1964 Ed. ASA A 13.1-1981 : : : Paint Colour Code for Piping Methods of test for ready mixed paints and enamels. Scheme for identification of piping systems: American National Standards Institution. Indian Standard for Pipeline Identification-Colour Code.
IS 2379-1990
3.2
Surface Preparation Standards

Following standards shall be followed for surface preparations:
3.2.1
Swedish Standard - SIS-05 5900-1967 (Surface preparations standards for Painting Steel Surfaces). This standard contains photographs of the various standards on four different degrees of rusted steel and as such is preferable for inspection purpose by the Company Site Representative.
3.2.2 3.2.3 3.2.4 3.3
Steel Structures Painting Council, U.S.A. (Surface Preparation Specifications (SSPC-SP). British Standards (Surface Finish of Blast-cleaned for Painting) BS-4232. National Association of Corrosion Engineers, U.S.A., (NACE). The contractor shall arrange, at his own cost, to keep a set of latest edition of above standards and codes at site.
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 3.4 Rev: 0 Page 7 of 23
The paint manufacturer's instructions shall be followed as far as practicable at all times. Particular attention shall be paid to the following: a. b. c. d. Instructions for storage to avoid exposure as well as extremes of temperature. Surface preparation prior to painting. Mixing and thinning. Application of paints and recommended limit on time intervals between coats.
4
4.1
Equipment
All tools, brushes, rollers, spray Guns, blast material, hand power tools for cleaning and all equipments, scaffolding materials, shot / sand blasting equipments & air compressors etc. required to be used shall be suitable for the work and all in good order and shall be arranged by the contractor at site and in sufficient quantity. Mechanical mixing shall be used for paint mixing operations in case of two pack systems except that the Company Site Representative may allow the hand mixing of small quantities at his discretion.
4.2
5
5.1
5.1.1
Surface Preparation, Non Compatible Shop Primer, Coating Procedure, Application & Repair and Documentation General
In order to achieve the maximum durability, one or more of following methods of surface preparation shall be followed, depending on condition of steel surface and as instructed by Company Site Representative. Adhesion of the paint film to surface depends largely on the degree of cleanliness of the metal surface. Proper surface preparation contributes more to the success of the paint protective system. a. b. c. Manual or hand tool cleaning. Mechanical or power tool cleaning. Blast cleaning.
5.1.2
Mill scale, rust, rust scale and foreign matter shall be removed fully to ensure that a clean and dry surface is obtained. The minimum acceptable standard in case of manual or hand tool cleaning shall be ST.2 or equivalent, in case of mechanical or power tool cleaning it shall be ST.3 or equivalent in case of blast cleaning it shall SA 2-1/2 OR equivalent as per Swedish Standard SIS-05-5900-1967 or equivalent. Where highly corrosive conditions exist, then blast cleaning shall be SA 3 as per Swedish Standard. Remove all other contaminants, oil, grease etc. by use of an aromatic solvent prior to surface cleaning.
5.1.3
Blast cleaning shall not be performed where dust can contaminate surfaces undergoing such cleaning or during humid weather conditions having humidity exceed 85%. The temperature of the substrate shall be at least 3deg.C above the dew point. Desiccant type De-humidifiers shall be used to maintain the Relative Humidity and Temperature during the application of coating materials. The RH (Relative Humidity) shall be maintained at less that 60% and air temperature inside the tanks in the range of 25 40 deg.C shall be maintained for proper chemical curing of the two component (epoxy) internal coatings of storage tanks. The Dehumidifiers shall be based on at least two air charges per hour of the enclosure.
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 5.1.4 Rev: 0 Page 8 of 23
Irrespective of the method of surface preparation, the first coat of primer must be applied by brush on dry surface. This should be done immediately and in any case within 4 hours of cleaning of surface. However, at times of unfavourable weather conditions, the Company Site Representative shall have the liberty to control the time period, at his sole discretion and/or to insist on re-cleaning, as may be required, before primer application is taken up. In general, during unfavourable weather conditions, blasting and painting shall be avoided as far as possible.
5.2
5.2.1
5.2.1.1
Procedure of Surface Preparation Blast Cleaning

Shot/ Grit Blast Cleaning The surfaces shall be blast cleaned using one of the abrasives: A12O3 particles chilled cast iron or malleable iron and steel at pressure of 7 kg/cm at appropriate distance and angle depending of nozzle size maintaining constant velocity and pressure. Chilled cast iron, malleable iron and steel shall be in the form of shot or grit of size not greater than 0.055 maximum in case of steel and malleable iron and 0.04 maximum in case of chilled iron. Compressed air shall be free from moisture and oil. The blasting nozzles should be venturi style with tungsten carbide or boron carbide as the materials for liners. Nozzles orifice may vary from 3/16 to . On completion of blasting operation, the blasted surface shall be clean and free from any scale or rust and must show a grey white metallic lustre. Primer or first coat of paint shall be applied within 4 hours of surface preparation. Blast cleaning shall not be done outdoors in bad weather without adequate protection or when there is dew on the metal, which is to be cleaned. Surface profile shall be uniform to provide good key to the paint adhesion (i.e. 35 to 50 microns). If possible vacuum collector shall be installed for collecting the abrasives and recycling.
5.2.2
Mechanical or Power Tool Cleaning

Power tool cleaning shall be done by mechanical striking tools, chipping hammers, grinding wheels or rotating steel wire- brushes. Excessive burnish of surface shall be avoided as it can reduce paint adhesion. On completion of cleaning, the detached rust mill scale etc. shall be removed by clean rags and /or washed by water or steam and thoroughly dried with compressed air jet before application of paint.
5.2.3
Manual or hand tool cleaning

Manual or hand tool cleaning is used only where safety problems limit the application of other surface preparation procedure and hence does not appear in the tables of paint systems. Hand tool cleaning normally consists of the following: a. b. c. Hand de-scaling and/ or hammering Hand scraping Hand wire brushing
Rust, mill scale spatters, old coatings and other foreign matter, shall be removed by hammering, scrapping tools, emery paper cleaning, wire brushing or combination of the above methods. On completion of cleaning, loose material shall be removed from the surface by clean rags and the surface shall be bushed, swept, dusted and blow off with compressed air/steam to remove all loose matter. Finally the surface may be washed with water and dried for effective cleaning.
5.3
Non-Compatible shop coat primer

The compatibility of finishing coat should be confirmed from the paint manufacturer. In the event of use of primer such as zinc Rich epoxy, inorganic zinc silicate etc. as shop coat, the paint system shall depend on condition of shop coat. If the shop coat is in satisfactory condition showing no major defect, the shop coat shall not be removed. The touch up primer and finishing coat(s) shall be identified for application by Company Site Representative.
5.4
Shop primed surfaces will only be 'spot cleaned' in damaged areas by means of power tool brush cleaning or hand tool cleaning and then spot primed before applying one coat of field primer unless otherwise specified. If shop primer is not compatible with field primer then shop coat primer should be completely removed before application of selected paint system for particular environment.
5.5
5.5.1
Coating Procedure and Application

Surface shall not be coated in rain, wind or in environment where injurious airborne elements exists, when the steel surface temperature is less than 5F above dew point when the relative humidity is greater than 85% or when the temperature is below 40F. De-humidifier equipment shall be used to control the RH and Dew point for proper curing of internal coating of storage tanks. Blast cleaned surface shall be coated with one complete application of primer as soon as practicable but in no case later than 4 hrs. the same day. To the maximum extent practicable, each coat of material shall be applied as a continuous film uniform thickness free of probes. Any spots or areas missed in application shall be recoated and permitted to dry before the next coat is applied. Applied paint should have the desired wet film thickness. Each coat shall be in proper state of cure or dryness before the application of succeeding coat. Material shall be considered dry for recoating when an additional coat can be applied without the development of any detrimental film irregularities, such as lifting or loss of adhesion of the under coat. Manufacturer instruction shall be followed for inter coat interval. When the successive coat of the same colour have been specified, alternate coat shall be tinted, when practical, sufficiently to produce enough contrast to indicate complete coverage of the surface. The tinting material shall be compatible with the material and not detrimental to its service life. Air spray application shall be in accordance with the following: a. The equipment used shall be suitable for the intended purpose, shall be capable of properly atomizing the paint to be applied, and shall be equipped with suitable pressure regulators and gauges. The air caps, nozzles, and needles shall be those recommended by the manufacturer of the equipment for the material being sprayed. The equipment shall be kept in satisfactory condition to permit proper paint application. Traps or separators shall be provided to remove oil and condensed water from the air. These traps or separators must be of adequate size and must be drained periodically during operations. The air from the spray gun impinging against the surface shall show no condensed water or oil.
5.5.2
5.5.3
5.5.4
5.5.5
5.5.6
b.
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 c. Rev: 0 Page 10 of 23
Ingredients shall be kept properly mixed in the spray pots or containers during application by continuous mechanical agitation. The pressure on the material in the pot and of the air at the gun shall be adjusted for optimum spraying effectiveness. The pressure on the material in the pot shall be adjusted when necessary for changes in elevation of the gun above the pot. The atomizing air pressure at the gun shall be high enough to properly atomize the paint but not so high as to cause excessive fogging of paint, excessive evaporation of solvent, or less by over spray Spray equipment shall be kept sufficiently clean so that dirt, dried paint, and other foreign materials are not deposited in the paint film. Any solvents left in the equipment shall be completely removed before applying paint to the surface being painted. Paint shall be applied in a uniform layer, with overlapping at the edge of the spray pattern. The spray patterns shall be adjusted so that the paint is deposited uniformly. During application, the gun shall be held perpendicular to the surface and at a distance, which will ensure that a wet layer of paint is deposited on the surface. The trigger of the gun should be released at the end of each stroke. All runs and sags shall be brushed out immediately or the paint shall be removed and the surface repainted. Areas inaccessible to the spray gun shall be painted by brush; if not accessible by brush, daubers or sheepskins shall be used. All nameplates, manufacturers identification tags, finished flange faces, control valve items and similar items shall be masked to prohibit coating deposition. If these surfaces are coated, the component shall be cleaned and resorted to its original condition. Edges of structural shapes and irregular coated surfaces shall be coated first and an extra pass made later. If spray gun shows choking, immediately de-choking procedure shall be followed.
d.
e.
f.
g.
h.
i.
j.
k. 5.5.7
Airless spray application shall be in accordance with the following procedure: as per steel structure paint Manual Vol.1 & Vol.2 by SSPC, USA, Air less spray relies on hydraulic pressure rather than air atomization to produce the desired spray. An air compressor or electric motor is sued to operate a pump to produce pressures of 1000 to 6000 psi. Paint is delivered to the spray gun at this pressure through a single hose within the gun; a single paint stream is divided into separate streams, which are forced through a small orifice resulting in atomization of paint without the use of air. This results in more rapid coverage with less over spray. Airless spray usually is faster, cleaner, more economical and easier to use than conventional air spray. Airless spray equipment is mounted on wheels, and paint is aspirated in a hose that sucks paint from any container, including drums. The unit shall have inbuilt agitator that keep the paint uniformly mixed during the spraying. The unit shall consist of inbuilt strainer. Usually very small quantities of thinning are required before spray. In case of High Build Epoxy coating (two pack). 30:1 pump ratio and 0.020-0.023 tip size will provide a good spray pattern. Ideally fluid hoses should not be less than 3/8 ID and not longer than 50 ft to obtain optimum results. In case of gun choking, de-choking steps shall be followed immediately.
Brush application of paint shall be in accordance with the following: a. b. Brushes shall be of a style and quality that will enable proper application of paint. Rounds or oval brushes are most suitable for rivets, bolts, irregular surface, and rough or pitted steel. Wide flat brushes are suitable for large flat areas, but they shall not have width over five inches. Paint shall be applied into all corners. Any runs or sags shall be brushed out. There shall be a minimum of brush marks left in the applied paint. Surfaces not accessible to brushes shall be painted by spray, daubers, or sheepskin.
c. d. e. f. 5.5.9
Manual application by sling (where 6 O clock position of pipe is not approachable) a A canvas strip (alternatively a tinplate strip) about 450 mm wide and 1.5m long is held under the pipe by two men from the top in a sling-like position b It is then moved up and down and slowly moved forward while fresh coating is poured on top of the pipe. c The men manipulate the sling so that an even coating is obtained all round the bottom. This work shall be done very carefully and by experienced personnel. There shall not be any formation of Whiskers and holes in the coating. The coating film shall be inspected at the bottom by mirror. For each coat the painter should know the WFT corresponding to the specified DFT and standardize the paint application technique to achieve the desired WFT. This has to be ensured in the qualification trial.
5.5.10
5.6
5.6.1
Drying of coated surfaces

No coat shall be applied until the preceding coat dries off completely. The material shall be considered dry for re-coating when another coat can be applied without the development of any film irregularities such as lifting or loss of adhesion of undercoats. Drying time of the applied coat should not exceed maximum specified for it as a first coat; if it exceeds the paint material has possibly deteriorated or mixing is faulty. No paint shall be force dried under conditions, which will cause cracking, wrinkling, blistering formation of pores, or detrimentally affect the conditions of the paint. No drier shall be added to paint on the job unless specifically called for in the manufacturers specification for the paint. Paint shall be protected from rain, condensation, contamination, snow and freezing until dry to the fullest extent practicable.
5.6.2
5.6.3
5.6.4
5.7
5.7.1
Repair of damaged paint surface

Where paint has been damaged in handling and in transportation, the repair of damaged coating of pre-erection/fabrication shall be as given below. Repair of damaged inorganic zinc silicate primer or Etch Primer after erection/welding:
5.7.2
Quickly remove the primer from damaged area by mechanical scraping and emery paper to expose the white metal. Blast cleans the surface if possible. Feather the primer over the intact adjacent surface surrounding the damaged area by emery paper. 5.7.3 Repair of damaged pre-erection and shop priming in the design temperature range of -90 C to 300 C. Surface preparation shall be done as per procedure 5.2. One coat of P-1 /P-2 shall be applied wherever damage is observed on pre-erection / prefabrication / shop primer of Inorganic Zinc Silicate coating (P-1) or Etch Primer (P-2).
5.8
5.8.1 5.8.2 5.8.3
Paint Application
Shop priming / pre-erection priming with P-1 shall be done only on blasted surface. Shop priming / pre-erection priming with P-1 shall be done only with airless spray. For large flat surface field painting shall be done by airless spray otherwise brush can be used.
5.9 5.9.1
Surfaces not to be painted

The following are not to be painted and must be protected from painting: Porcelain Gauge Glasses Meter Faces Valve Stem and Threads Working Surfaces of Equipment Name Plates Aluminum, Plastic and Stainless Steel Insulation or Fireproofing Galvanized Steel Concrete, Transite, Masonry, Stucco, Etc. Factory Finished Control Panels Factory Finished Instrument Cases and Meters Factory Finished Equipment, Including Filters, Control Valves, Etc. Factory Finished Buildings
5.9.2 Masking or compounds used to protect non-painted surface must be removed prior to completion of the job.
Documentation
A written quality plan with procedure for qualification trials and for the actual work. Daily progress report with details of weather conditions, particular of applications, no of coats and type of materials applied, anomalies, progress of work versus program. Results of measurement of temperatures relative humidity, surface profile, film thickness, holiday detection, adhesion tests with signature of appropriate authority. Particulars of surface preparation and paint application during trials and during the work. Details of non-compliance, rejects and repairs. Type of testing equipments and calibration. Code and batch numbers of paint materials used.
6.1
Field Safety and Hygiene Industrial hygiene and safe working practice in connection with the painting work shall be strictly followed to avoid potential hazards to health and of fire. Special care shall be taken with regard to the following matters:
6.1.1
When surfaces are to be prepared by blast cleaning or with the use of power tools, protectors such as goggles, mask etc. shall be used. When painting work is to be carried out using organic solvent in an almost airtight environment, appropriate ventilating and lighting equipments shall be provided. Additionally, appropriate protectors such as gas masks etc. shall be worn. Monitor for any fire around the work location and extinguish the fire prior to work, if observed. All the safety requirements stated in the relevant equivalent Standards and its component parts apply in addition to any applicable federal, state and local rules and requirements. They shall be in accord with the instruction and requirements of insurance underwriters.
6.1.2
6.1.3 6.1.4
Table-1 (For Clause 5.0): Surface Preparation Standards

Sl. No. Various International Standards (Equivalent) Swedish SSPCBritish Standard NACE, SP Standard SIS-05USA USA BS-4232; 5900 ST.2 SSPC--SP-2
Description
Remarks
Manual or Cleaning
hand
tool
Removal of loose rust, loose mill scale and loose paint, chipping, scrapping, standing and wire brushing. Surface should have a faint metallic sheen Mechanical or power tool Cleaning Removal of loose rust loose mill scale and loose paint to degree specified by power tool chipping, de-scaling, sanding, wire brushing and grinding, after removal of dust, surface should have a pronounced metallic sheen. White metal Blast cleaning to white metal cleanliness. Removal of all visible rust. Mill scale, paint & foreign matter 100% cleanliness with desired surface profile. Near white metal Blast cleaning to near white metal cleanliness, until at least 95% of each element of surface area is free of all visible residues with desired surface profile.
ST.3
SSPCSP-3
--
--
This method is applied when the surface is exposed to normal atmospheric conditions when other methods cannot be adopted and also for spot cleaning during maintenance painting.
3.1
SA 3
SSPCSP-5
NACE# 1
First Quality
Where extremely clean surface can be expected for prolong life of paint system.
3.2
SA 2
SSPCSP-10
NACE# 2
Second Quality
The minimum requirement for chemically resistant paint systems such as epoxy, vinyl, polyurethane based and inorganic zinc silicate paints, also for conventional paint systems used under fairly corrosive
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 Sl. No. Rev: 0 Page 15 of 23
Description
Various International Standards (Equivalent) Swedish SSPCBritish Standard NACE, SP Standard SIS-05USA USA BS-4232; 5900
Remarks
conditions to obtain desired life of paint system.
3.3
Commercial Blast Blast cleaning until at least two-third of each element of surface area is free of all visible residues with desired surface profile.
SA 2
SSPCSP-6
NO.3
Third Quality
For steel required to be painted with conventional paints for exposure to mildly corrosive atmosphere for longer life of the paint systems.
3.4
Brush-off Blast Blast cleaning to white metal cleanliness, removal of all visible rust, mill scale, paint & foreign matter. Surface profile is not so important
SA 1
SSPCSP-7
NO.4
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 7 Rev: 0 Page 16 of 23
Paint Materials
Paint manufacturers shall furnish the characteristics of all paints materials on printed literature, along with the test certificate for all specified characteristics given in this specification. All the paint materials shall be on first quality and conform to the following general characteristics as mentioned below.
7.1
Inorganic Zinc Silicate Coating ( Code: P-1)

A two pack air drying self curing solvent based Inorganic Zinc silicate coating for use on steel surfaces. Volume Solids (Approx.) Dry film thickness per coat Theoretical Coverage Weight per Litre Touch dry at 30 C Hard Dry at 30 C Over coating Intervals Pot life at 30 C : : : : : : : : 60%vol by solids 65-75 microns 8-9 sq.m/ coat/litre 2.2 Kg/litre 30minutes 12Hrs. Min: 8 Hrs at 20 C & 50% RH 4-6 Hrs
7.2
Etch Primer (Code: P-2)

A two pack Polyvinyl butyral Resin medium cured with Phosphoric acid solution pigmented with Zinc Tetroxy Chromate. Volume Solids (Approx.) Dry film thickness per coat Theoretical Coverage Weight per Litre Touch dry at 30 C Hard Dry at 30 C Over coating Intervals Pot life at 30 C : : : : : : : : 7-8% 8-10micron 8-10 1.2 2Hrs 24Hrs Min: 4-6Hrs not applicable
7.3
Zinc Phosphate Epoxy Primer (Code: P-3)

A Two component Polyamide cured epoxy resin medium, pigmented with zinc phosphate. Volume Solids (Approx.) Dry film thickness per coat Theoretical Coverage Weight per Litre Touch dry at 30 C Hard Dry at 30 C Over coating Intervals Pot life at 30 : : : : : : : : 40% 40-50micron 8-10sq.m/coat/litre 1.4 Kg/litre 30 minutes 24 Hrs Min: 8 Hrs 8 Hrs
7.4
Polyamide Cured High Build Epoxy Micaceous Iron Oxide Coat (Code: F-1)
It is a two component High Build Epoxy Coating ideally suited for exterior application & pigmented with micaceous iron oxide (MIO), a lamellar plate-like pigment that forms a thick lustrous layers after application. Volume Solids (Approx.) Dry film thickness per coat Theoretical Coverage Weight per Litre Touch dry at 30 C Hard Dry at 30 C Over coating Intervals Pot life at 30 C : : : : : : : : 53% volume by solid 100-125 micron 5.3-4.24 sq.m/coat/litre 2-2.5 Hrs 5-6 days 6-8 Hrs
7.5
Acrylic Polyurethane Finish Paint (Code: F-2)

It is two pack Aliphatic Isocytane cured acrylic finish paint. Part-A consist of Polyacrylate Polyol with appropriate primer extenders, solvent and additives & part-B consist of Aliphatic Polyisocyanate with appropriate solvents and additives. Part-A and Part-B are to be mixed together to form a pigmented polyurethane paint in suitable proportion as recommended by manufacturer. Volume Solids (Approx.) Dry film thickness per coat Theoretical Coverage Weight per Litre Touch dry at 30 C Hard Dry at 30 C Over coating Intervals Pot life at 30 : : : : : : : : 40-45% 30-40 micron 10-13sq.m/coat/litre 1.3kg/litre 1 Hr. Overnight Min: Overnight (12 Hrs) 6-8 Hrs.
8
8.1
Painting System
Field Paint System for structural, utility, piping, Equipment, Hydrocarbon Pumps, Hydrocarbon lines (For Temperature less than 90 C) (Un insulated CS Lines): ACTIVITY Surface Preparation Primer Coat Intermediate Coat Final Coat TYPE SA-2 1/2 P-1 F-1 F-2 TOTAL DFT DFT () ------70 100 2 x 60 230
VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - WHITE OIL TERMINAL Doc No:254624-400-SP-PIP-003 8.2 For Galvanised Pipe/ Galvanised surface: ACTIVITY Surface Preparation Primer Coat Intermediate Coat Final Coat TYPE ST.2 P-2 P-3 F-2 TOTAL DFT DFT () ------8 50 2 x 40 138 Rev: 0 Page 18 of 23
NOTES:
1. Covering capacity and DFT depends on method of application. Covering capacity specified above are theoretical. Allowing the losses during application, min specified DFT should be maintained. All primers and finish coats should be cold cured and air drying unless otherwise specified. All paints shall be applied in accordance with manufacturer's instructions for surface preparation, intervals, curing and application. The surface preparation, quality and workmanship should be ensured. Technical data sheets for all paints shall be supplied at the time of submission of quotations.
2. 3.
4.
8.3
List of recommended Manufacturers The paints shall conform to the specifications given above and best quality in their products range of manufacturers listed in AnnexureI.
Storage
All paints and painting materials shall be stored only in rooms to be arranged by contractor and approved by Company Site Representative for the purpose. All necessary precautions shall be taken to prevent fire. The storage building shall preferably be separate from adjacent building. A signboard bearing the word PAINT STORAGE NO NAKED LIGHT HIGHLY INFLAMMABLE shall be clearly displayed outside.
10
Piping Colour Code

The colour code shall be followed as given in Annexure-II.
11
Identification of Vessels, Pumps, Piping Etc

As per colour coding given in Annexure-II
12
13.1
Inspection and Testing

All painting materials including primers and thinners brought to site by contractor for application shall be procured directly from manufacturer as per specifications and shall be accompanied by manufacturer's test certificates. Paint formulations without certificates are not acceptable.
13.2
Company Site Representative at his discretion may call for tests for paint formulations. Contractor shall arrange to have such tests performed including batch-wise test of wet paints for physical & chemical analysis. All costs there shall be borne by the contractor. The painting work shall be subject to inspection by Company Site Representative at all times. In particular, following stage-wise inspection will be performed and contractor shall offer the work for inspection and approval of every stage before proceeding with the next stage. The record of inspection shall be maintained in the registers. Stages of inspection are as follows: (a) Surface preparation (b) Primer application (c) Each coat of paint In addition to above, record should include type of shop primer already applied on equipment e.g. Red oxide zinc chromate or zinc chromate or Red lead primer etc. Any defect noticed during the various stages of inspection shall be rectified by the contractor to the entire satisfaction of Company Site Representative before proceeding further. Irrespective of the inspection, repair and approval at intermediate stages of work, contractor shall be responsible for making good any defects found during final inspection/guarantee period/defect liability period as defined in general condition of contract. Dry film thickness (D F T)) shall be checked and recorded after application of each coat and extra coat of paint should be applied to make-up the DFT specified without any extra cost to owner, the extra cost should have prior approval of Company Site Representative.
13.3
13.4
Primer Application After surface preparation, the primer should be applied to cover the crevices, corners, sharp edges etc. in the presence of inspector nominated by Company Site Representative.
13.4.1
The shades of successive coats should be slightly different in colour in order to ensure application of individual coats, the thickness of each coat and complete coverage should be checked as per provision of this specification. This should be approved by Company Site Representative before application of successive coats.
13.4.2
The contractor shall provide standard thickness measurement instrument with appropriate range(s) for measuring. Dry film thickness of each coat, surface profile gauge for checking of surface profile in case of sand blasting. Holiday detectors and pinhole detector and protector wherever required for checking in case of immersion conditions shall also be provided by the contractor.
13.4.3
Prior to application of paints on surfaces of chimneys, the thickness of the individual coat shall be checked by application of each coat of same paint on M.S.test panel. The thickness of paint on test panels shall be determined by using gauge such as 'Elkometer'. The thickness of each coat shall be checked as per provision of this specification. This shall be approved by Company Site Representative before application of paints on surface of chimney.
At the discretion of Company Site Representative, the paint manufacturer must provide the expert technical service at site as and when required. This service should be free of cost and without any obligation to the owner, as it would be in the interest of the manufacturer to ensure that both surface preparation and application are carried out as per their recommendations. Final inspection shall include measurement of paint dry film thickness, Adhesion, Holiday detection check of finish and workmanship. The thickness should be measured at as many points/ locations as decided by Company Site Representative and shall be within + 10% of the dry film thickness, specified in the specifications. The contractor shall arrange for spot checking of paint materials for Specific gravity, glow time (ford cup) and spreading rate.
13.4.5
13.4.6
13
14.1
Guarantee
The contractor shall guarantee that the chemical and physical properties of paint materials used are in accordance with the specifications contained herein/to be provided during execution of work. The contractor shall produce test reports from manufacturer regarding the quality of the particular batch of paint supplied. The Company Site Representative shall have the right to test wet samples of paint at random for quality of same, as per the paint materials specification. Batch test reports of the manufacturer's for each batch of paints supplied shall be made available by the contractor. The contractor shall stand guarantee for carrying out the rectification/repair/re-painting of the defects/ failures of painting found during the execution of painting job and till the expiry of the defect liability period of total project as per the directions of the Site Representative of Company.
14.2
14
Qualification Criteria of Painting Contractor

Painting contractor who is awarded the job under this standard must have necessary equipments, machinery, tools and tackles for surface preparation, paint application and inspection. The contractor mush have qualified, trained and experienced surface preparator, paint applicator, inspector and supervisors. The contractors supervisor, inspector, surface preparator and paint applicator must be conversant with the standards referred in this specification. The painting job shall be carried out by the approved agencies of paint manufacturers and supervised by the approved paint manufacturers own representative or paint manufacturer their scheme (supply and apply basis).
Annexure 1: List of Recommended Manufacturers

Indian Vendors
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. Asian Paints (I) Ltd., Mumbai Berger Paints Ltd., Kolkata Goodlass Nerolac Paints Ltd., Mumbai Chemguard Coatings, Mumbai(For Ameron, USA Products only) Chokugu Marine paints Pte. Ltd., Mumbai/Singapore Shalimar Paints Ltd., Kolkata Sigma Coatings, Mumbai. CDC Carboline Ltd., Chennai Premier products Ltd., Mumbai Coromandel Paints & Chemicals Ltd., Visakhapatnam Anupam Enterprises, Kolkata Grand Polycoats, Vadodara Bombay Paints Ltd., Mumbai Akzo Nobel Coatings and Sealants Pvt. Ltd., Bangalore Cipy Polyurethanes Pvt. Ltd., Pune Gunjan Paints Ltd., Ahmedabad Advance Paints Ltd., Mumbai VCM Polyurethane Paints (for polyurethane paints only) Jotun Paints, Chennai (Singapore) Chembond Chemicals Ltd., Navi Mumbai
Foreign Vendors 1. Sigma Coatings, Singapore 2. 3. 4. 5. 6. 7. Ameron, USA Kansai Paints, Japan Hempel Paints, USA Valspar Corporation, USA Akzo Nobel/International Coatings, UK Jotun Paints, Singapore
For De-humidification equipment (on Rental Basis)

1. Technical Drying Equipment (Asia) Pvt. Limited, Gurgaon, Haryana
The following are approved vendors for speciality items (phosphating chemical) only. 1. 2 Mark-chem Incorporated, Mumbai . Chemtreat India Ltd., Navi Mumbai
Annexure 2: Paint Colour Code for Piping

The following colour coding shall be followed: COLOUR SHADES SHADE CODE SERVICES GROUND COLOR High speed diesel oil I High speed diesel oil II Motor spirit oil I Motor spirit oil II Super kerosene oil Soft super kerosene oil Oxford Blue No. 105 (IS 5) Oxford Blue No. 105 (IS 5) Dark Orange No. 591 (IS 5) Dark Orange No. 591 (IS 5) Golden Yellow No. 356 (IS 5) Golden Yellow No. 356 (Dark) (IS 5) Golden Yellow No. 356 (Dark) (IS 5) IS - 412 Dark Brown (IS 5) Bus Green No. 299 (IS 5) Canary Yellow No. 304 (Note-2) Dark Violet No. 796 (IS 5) Dove Grey No. 694 (IS 5) Sea Green No. 217 (Note-2) Sea Green No. 217 (Note-2) Sea Green No. 217 (Note-2) FIRST COLOR BAND ----------Brilliant Green No. 221 (IS-5) ----------Brilliant Green No. 221 (IS-5) ----------Brilliant Green No. 221 (IS-5) ----------SECOND COLOUR BAND -------------------------------------------------------------
1 2 3 4 5 6
Aviation turbine fuel
-----------
8 9 10 11 12 13 14 15
Naphtha Mineral turpentine oil Hexane Ethanol White oil / slop oil Raw water Service water Filtered water
--------------------Signal Red No. 537 (Note-2) --------------------White (Note-2) Light Brown No. 410 (Note-2) Light Brown No. 410 (Note-2)
------------------------------------------------------------Signal Red No. 537 (Note-2) -----------
COLOUR SHADES SHADE CODE SERVICES GROUND COLOR 16 17 18 19 20 21 22 23 24 25 26 27 Storm water drain Gardening water Continuous oil contamination Process water Nitrogen Fresh water Fire water Plant air Cooling water supply Cooling water return Instrument Air Potable Water Sea Green No. 217 (Note-2) Sea Green No. 217 (Note-2) Sea Green No. 217 (Note-2) Sea Green No. 217 (Note-2) Canary Yellow No. 304 (Note-2) Sea Green No. 217 (Note-2) Fire Red No. 536 (IS 5) Sky Blue No. 101 (Note-2) Verdigris Green 280 (IS 5) Verdigris Green 280 (IS 5) Sky Blue No. 101 (Note-2) Sea Green No. 217 (Note-2) FIRST COLOR BAND Light Grey No. 631 (Note-2) Canary Yellow No. 304 (Note-2) Canary Yellow No. 304 (Note-2) French Blue No. 166 (Note-2) Black (Note-2) Light Grey No. 631 (Note-2) ----------Silver Grey No. 628 (Note-2) French Blue No. 166 (IS 5) French Blue No. 166 (IS 5) French Blue No. 166 (Note-2) French Blue No. 166 (Note-2) SECOND COLOUR BAND Canary Yellow No. 304 (Note-2) ----------Signal Red No. 537 (Note-2) Canary Yellow No. 304 (Note-2) ---------------------------------------------------------------------------------
Notes: 1. Application and arrangement of colour bands shall be as per IS 2379 1990. 2. Service wise selection of colour is as per IS 2379 1990, colour shades as per IS - 5

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VISAKH MARKETING INSTALLATION RESITEMENT PROJECT WHITE OIL TERMINAL Doc No: 254624-400-SP-MEC-003 Rev: A Page 1 of 12

SPECIFICATION FOR CENTRIFUGAL PUMPS - API

List of Content 1 2 General Reference 2.1 3 4 5 6 Codes Regulations and Standards

General 8.1 8.2 8.3 General Requirements Spares Special Tools

Painting and Coating

Selection of Bought-Out Items and the Use of Vendors Suppliers

Vendors Experience Qualification

Inspection and Certification

Fabrication Process Cast

Nozzle attachment weld Butt weld Fillet weld All

Inspection Class I II 3.1

Painting and Coating

SPECIFICATIONS FOR INSTRUMENT & CONTROL SYSTEM OF PACKAGE EQUIPMENTS

The Supplement Requirements for Instrumentation and Control Package Equipment

Scope of Supply / Services

1.3.6 1.3.7 1.3.8

1.3.14 1.3.15 1.3.16

1.6.4 1.6.5 1.6.6

1.6.7 1.6.8 1.6.9

Specification for L.V. Motors in Mechanical Package

ANNEXURE - I...................................................................................................................................... 12 ANNEXURE - II .................................................................................................................................... 13

2. SITE CONDITIONS AND ELECTRICAL SYSTEM DETAILS

3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8

3.9 3.10 3.11 3.12

Type of mounting Area Classification Class of Insulation Starting Method

Vibration Motor Vibration shall be within the limits of IS 12075.

8. INSPECTION & TESTING

10. LIST OF STANDARDS

IS 13529 1992 IS 13555 1993 IS 14280 - 1995

14. 15. 16. 17. 18.

ANNEXURE - II Data to be furnished by Motor Vendor along with offer

12. 13. 14. 15.

28. 29. 30. 31.

PIPING MATERIAL SPECIFICATIONS

P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0

PIPING MATERIAL SPECIFICATIONS

Client MMCI Project No.

HINDUSTAN PETROLEUM CORPORATION LTD 254624

Issue and Revision Record:

Originator HBS HBS SAB GVC

Checked SGN/JP MAW/JP JSP JSP

Approved SNA SNA SNA SNA

27/07/2009 22/01/2010 25/03/2010

P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0

PIPING MATERIAL SPECIFICATION

ATTACHMENTS Piping Material Specification Index

DOCUMENT NUMBER 254625-300-SP-PIP-002

REVISION NO. PREPD. BY/DATE CHKD. BY/DATE APPRD. BY/DATE

P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0

VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - WHITE OIL TERMINAL

General Notes on Piping Specifications

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VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - WHITE OIL TERMINAL

ALL '0' REVISIONS ARE HIGHLIGHTED IN BOLD

P:\Andheri\IndiaProject\254624 HPCL- White Oil Terminal\Procurement\Mechanical\Centrifugal Pumps_API\RETENDERING\Working\Mechanical\254624-400-SP-PIP-001 Rev 0

VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - WHITE OIL TERMINAL

2.4 2.5 2.6

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VISAKH MARKETING INSTALLATION RESITEMENT PROJECT - WHITE OIL TERMINAL