DURGA TEST REPORT FOR CLIENT

MAINTENANCE TESTING
–M/S Nilkamal Ltd., OF HT VCB,RELAYS
Test Report
SWITHGEARS Villianoor Pathukannu Road,
Page No: 1 a
Puducherry – 605 502.
&
Date of Test: 30th May 2018.

TESTCurrent Transformers
REPORT FOR TRANSFORMER

Carried out at

S.NO DESCRIPTION DETAILS

1. Equipment Description TRANSFORMER

M/S NILKAMAL LTD.,
2. Location OUT DOOR
VILLIANOOR PATHUKANNU ROAD
3. Name plate Data
PUDUCHERRY - 605 502.
Transformer Phases: 3PHASE
HV / LV: 22000 / 433 volts
Make: EMCO LIMITED TRANSFORMER TEST REPORT
Serial No: 47673
Capacity: 2000 KVA ON
Impedance Voltage:6.25 %
Rated Voltage
Primary : 22000 VOLTS 30th May 2018.
Maximum Temperature Rise
Secondary: 433 VOLTS In Oil: 50 ‘C
In Winding: 55’ C
Rated Current
Primary: 52.48 AMPS Year Of Manufacture: 2009
Secondary: 2666.67 AMPS
Oil Quantity: 1749 kg
Frequency: 50 HZ

Voltage Group: DYn 11 Type of Cooling: ONAN

DURGA SWITCHGEARS
EA 2616 ------- A-Grade Electrical Contractors, Consultants & Testing Engineers
No. 8/5, John Vasu Street,
PRECOMMISSIONING – RELAY TESTING – HIPOT TEST – FAULT LEVEL CALCULATION
Madhavaram Milk Colony,
NO. 8/5, JOHN VASU STREET, MADHAVARAM MILK COLONY, CHENNAI – 600 051. PHONE : 9884320732

Chennai – 600 051.

DURGA CLIENT –M/S Nilkamal Ltd., Test Report
SWITHGEARS Villianoor Pathukannu Road,
Page No: 1 b
DURGA CLIENT Puducherry – 605 502.
–M/S Nilkamal Ltd., Test Report
SWITHGEARS Villianoor Pathukannu Road,
DURGA TEST REPORT
CLIENT FOR TRANSFORMER
–M/S Nilkamal Page No: 1 cReport
DURGA Puducherry
CLIENT –M/S–Nilkamal
605 502. Ltd., Ltd., Test
Test Report
SWITHGEARS
SWITHGEARS Villianoor
Villianoor Pathukannu
Pathukannu Road, Road,
Date of Test: 30th May 2018. Page1d
Page No: No: 1e
Puducherry –
Puducherry – 605 502.605 502.
Date of Test: 30th May 2018.
TEST
TEST REPORT
REPORT FOR
FOR TRANSFORMER
TRANSFORMER
TEST REPORT FOR TRANSFORMER
1. INSULATION RESISTANCE TEST
DateDate of Test:
of Test: 30th May
30th May 2018.2018.
2. RATIO TEST
5. SHORT-CIRCUIT TEST REFERENCE IR VALUES IN MEGA
3. MAGNETIC BALANCE TEST OHMS
VOLTAGE APPLIED ACROSS HV – EARTH 2000
TAP IN AC VOLTS LV
VOLTAGE APPLIED IN AC – EARTH VOLTAGE MEASURED
SHORT CIRCUIT CURRENT15 AT SECONDARY
MEASURED IN TERMINALS
AC AMPS IN
POSITION (Busbars AC VOLTS
TAP VOLTS THREE PHASEConnected)
(LT SIDE)
POSITION ACROSS VOLTAGE HV – LVVOLTAGE2r -2n 2y -2n 2b 2000-2n 2r -2y 2y – 2b 2b -2r
TAP POSITION MEASURED IN AC VOLTS
1R-1Y 1Y – 1B
1R-1Y APPLIED
1Y-1B 1B –1R
1B-1R r y b n R Y B
TESTED1WITH 5 KV DIGITAL MEGGER ACROSS
4.24 4.24 4.23 7.42 7.39 7.42
1R-1Y 1Y-1B 1B-1R
MAKE 2 : HTC 4.31 4.29 4.30 7.54 7.49 7.49
1R-1Y 415 290 107.2
Serial No.:
3 9 2808204
415 416 414 4.34 685 4.34
696 4.36 51.1 7.60
718 13.1 12.97.58 13.07.61
4 9 1Y-1B 121.5 4.43
4.41 414
4.42 7.66 270.1 7.67 7.65
415 414 414
5 4.45 4.46 4.47 7.77 7.76 7.77
1B-1R 230.9 173.1 415
6 4.51 4.52 4.52 7.90 7.88 7.91
7 4.55 4.56 4.56 7.94 7.96 7.97
6. 8VECTOR GROUP TEST:- 4.65 4.61 4.63 8.08 8.09 8.11
4. MAGNETISING
9 CURRENT TEST:- 4.70 4.69 4.69 8.19 8.16 8.18
STEP 1 - 1R AND 2r ARE SHORTED
10 4.75 4.74 4.75 8.26 8.27 8.28
TAP VOLTAGE APPLIED IN AC VOLTS MAGNETISING CURRENT MEASURED IN AC
11STEP 2 - 3ACROSS
POSITION PHASE VOLTAGE APPLIED 4.82 4.83
ACROSS
MILLIAMPS4,821R – 1Y8.39
– 1B 8.38 8.39
12 1R-1Y1R-1Y1Y-1B 1Y-1B 1B-1R 4.89
1B-1R 4.88 R 4.88 Y 8.50 8.50
B 8.54
13 4.96 4.93 4.93 8.61 8.62 8.63
1 413 415 414 2.35 1.79 2.01
14 5.01 4.99 4.98 8.74 8.70 8.75
15 9 415 414 5.07
414 5.05 3.01 5.04 2.038.86 8.85
2.48 8.89
STEP
16 3 - VOLTAGE MEASURED ACROSS 5.14 5.15 5.15 9.00 8.96 8.99
17 1Y – 2y ----- 418 VOLTS 3.69 2.47 3.02
17 5.22 5.20 5.20 9.11 9.09 9.12

1Y- 2b ------ 418 VOLTS

1B – 2y ------ 422 VOLTS

TO CONFIRM VECTOR GROUP Dyn 11 (1B -2y ) > (1Y – 2y)

AND POLARITY ( 1Y – 2y) = ( 1Y -2b)

PRECOMMISSIONING – RELAY TESTING – HIPOT TEST – FAULT LEVEL CALCULATION
NO. 8/5, JOHN VASU STREET, MADHAVARAM MILK COLONY, CHENNAI – 600 051. PHONE : 9884320732
PRECOMMISSIONING – RELAY TESTING – HIPOT TEST – FAULT LEVEL CALCULATION
NO. 8/5, JOHN VASU STREET, MADHAVARAM MILK COLONY, CHENNAI – 600 051. PHONE : 98843 20732.
PRECOMMISSIONING – RELAY TESTING – HIPOT TEST – FAULT LEVEL CALCULATION
NO. 8/5, JOHN VASU STREET, MADHAVARAM MILK COLONY, CHENNAI – 600 051. PHONE : 9884320732
PRECOMMISSIONING – RELAY TESTING – HIPOT TEST – FAULT LEVEL CALCULATION
NO. 8/5, JOHN VASU STREET, MADHAVARAM MILK COLONY, CHENNAI – 600 051. PHONE : 9884320732
 DURGA SWITCHGEARS GSTIN: 33ABSPV9616N1ZM
(Servicing, Repairing Testing of all kinds of LT/HT Circuit Breakers, Protective relays, Transformer oil filtration and High pot Test)
EA 2616 -----A-GRADE ELECTRICAL CONTRACTORS, CONSULTANTS & TESTING ENGINEERS Page 2a
8/5, JOHN VASU STREET, Mobile: 9884320732
MADHAVARAM MILK COLONY, Office: 044 – 2555 0453
CHENNAI – 600 051. Mail : durgaswitchgears@yahoo.co.in
DATE OF OIL FILTRATION: 30TH MAY
2018.
TRANSFORMER OIL TEST REPORT

NAME OF THE CONSUMER : CLIENT –M/S Nilkamal Ltd.,

Villianoor Pathukannu Road,
Puducherry – 605 502

TRANSFORMER SPECIFICATION:-
Make : EMCO LTD.,
Rating : 2000 KVA
Voltage HV / LV : 22000 / 433 Volts Current HV / LV: 52.48 / 2666.7 Amps
Serial No: 47673 Oil Quantity: 1749 kg

Year of Manufacture : 1999 Next Due date for Oil filtration: 30th May 2019.

TEST KIT DETAILS:-

Make : VA Power India
Serial Number : S 200315
Input: 230 V. AC, Output: 0 – 60KV, Freq.: 50HZ Single Phase

BDV Test Results Before Filtration:-

Bottom Sample: 33 kv
Top Sample : 31 kv

BDV Test Results After Filtration: - TEST GAP BETWEEN ELECTRODES : 2.5mm

OIL SAMPLES -- BREAK DOWN VOLTAGE VALUES IN KV AC.

NO. OF TEST BOTTOM SAMPLE TOP SAMPLE
1 54 56
2 56 55
3 55 55
4 55 55
5 54 57
 6 52 55
TOTAL 326 333
AVERAGE 54.3 55.5

OIL WITHSTOOD 50 KV FOR ONE MINUTE (TOP & BOTTOM SAMPLE for TRANSFORMER & OLTC)
ACIDITY TEST: - 0.08 MILLIGRAM OF KOH / GRAM OF OIL
TESTED VALUES ARE FOUND SATISFACTORY. FOR DURGA SWITCHGEARS

(AUTHORISED SIGNATORY)
Durga Switchgears (EA2616 -- A Grade Electrical Contractors, Consultants & Testing Engineers) Page 3a
Client: M/S Nilkamal Ltd.,Villianoor Pathukannu Road, Puducherry – 605 502.
TEST REPORT FOR OVER CURRENT & EARTH FAULT RELAY

Date of Test : 30th May 2018. Location : HT Panel Room

Feeder Name :Main HT Incomer Relay Make : L&T

Type / Sl. No. : MC 61A / 08170635 CT Sec. : 5 Amps System Voltage : 22KV

SETTINGS:-
I > /In = 0.70 t > (s) = 0.10 NI 1.3 Curve

I >>/ In = 4.00

Io >/ In = 0.20 to> (s) = 0.10 NI 1.3 Curve

Io>> /In = 1.00

PH,CT = 15 x 5 = 75 / 5A E/F CT = 15 X 5 = 75 / 5A

SECONDARY INJECTION TEST:

% of Applied Graph Actual time in seconds E/F Graph Actual

current current in Time in Current time in Time in
R-Phase Y-Phase B-Phase
Amps seconds in Amps seconds seconds

200 % 7.00 0.38 0.37 0.39 0.40 2.00 0.38 0.37

500 % 17.50 0.18 0.20 0.19 0.18 5.00 0.18 0.17

1000% 35.0 0.13 0.12 0.13 0.14 10.0 0.13 0.14

Description R - Phase Y - Phase B - Phase Earth Fault

Pick-up Current in Amps 3.54 3.52 3.53 1.05

Closing Current in seconds 21.1 22.9 21.9 14.9

High Set in Amps 20.1 20.0 19.99 5.02

Tripping time in seconds 0.05 0.05 0.05 0.03

Remarks: - Test results are satisfactory.

PRECOMMISSIONING – RELAY TESTING – HIPOT TEST – TRANSFORMER OIL FILTRATION- TRANSFORER/HT/LT BREAKER REPAIRING
NO. 8/5, JOHN VASU STREET, MADHAVARAM MILK COLONY, CHENNAI – 600 051.
Durga Switchgears (EA2616 -- A Grade Electrical Contractors, Consultants & Testing Engineers) Page 3b
Client: M/S Nilkamal Ltd.,Villianoor Pathukannu Road,Puducherry – 605 502.
TEST REPORT FOR AUXILIARY RELAY

Date of Test : 30th May 2018. Location : LV Panel Room

Feeder Name :Main HT Incomer Relay Make :GEC ALSTOM System Voltage : 22KV

Type / Sl. No. : VAA 33 / 9704 3391 008 CT Sec. : 5 Amps Volts: 30V. DC.

Relay that operates in response to the opening or closing of its operating circuit to assist another
relay or device in performing a function

SECONDARY INJECTION TEST:

REF PICK-UP DC
VOLTS
Buch Holz Trip 14

Winding temp. 14
Trip
Oil Temp. Trip 14

Remarks: - Test results are satisfactory.

PRECOMMISSIONING – RELAY TESTING – HIPOT TEST – TRANSFORMER OIL FILTRATION- TRANSFORER/HT/LT BREAKER REPAIRING
NO. 8/5, JOHN VASU STREET, MADHAVARAM MILK COLONY, CHENNAI – 600 051.
Durga Switchgears (EA2616 -- A Grade Electrical Contractors, Consultants & Testing Engineers) Page 3c
Client: M/S Nilkamal Ltd.,Villianoor Pathukannu Road,Puducherry – 605 502.
TEST REPORT FOR MASTER TRIP RELAY

Date of Test : 30th May 2018. Location : LV Panel Room

Feeder Name :Main HT Incomer Relay Make : GEC ALSTOM

Type / Sl. No. : VAJH 13 / 9612 3809 019 Volts: 30V. DC.

THE RELAY THAT SENDS TRIP SIGNAL TO THE CIRCUIT BREAKER.

SECONDARY INJECTION TEST:

REF PICK-UP DC VOLTS

Coil 15

Remarks: - Test results are satisfactory.

PRECOMMISSIONING – RELAY TESTING – HIPOT TEST – TRANSFORMER OIL FILTRATION- TRANSFORER/HT/LT BREAKER REPAIRING
NO. 8/5, JOHN VASU STREET, MADHAVARAM MILK COLONY, CHENNAI – 600 051.
 DURGA SWITCHGEARS GSTIN: 33ABSPV9616N1ZM
(Servicing, Repairing Testing of all kinds of LT/HT Circuit Breakers, Protective relays, Transformer oil filtration and High pot Test)
EA 2616 -----A-GRADE ELECTRICAL CONTRACTORS, CONSULTANTS & TESTING ENGINEERS Page 4a
8/5, JOHN VASU STREET, Mobile: 9884320732
MADHAVARAM MILK COLONY, Office: 044 – 2555 0453
CHENNAI – 600 051. Mail : durgaswitchgears@yahoo.co.in
DATE OF TEST: 30th May 2018.
TEST REPORT FOR 22KV VACUUM CIRCUIT BREAKER

Site : Breaker Sl. No. 0096-0389

M/S NILKAMAL LTD.,
VILLIANOOR PATHUKANNU ROAD, Breaker Make KILBURN
PUDUCHERRY – 605 502. Type VAA5012/24-2
Rating 1250 Amps
System Voltage 22 KV
TITLE HT VCB PANEL

CHECKED REMARKS
S.NO. DESCRIPTION TYPE OF CHECK

1 PHYSICAL INSPECTION VISUAL FOR DAMAGE OK

2 INSTALLATION/CONNECTION VISUAL/MECHANICAL FOR CORRECTNESS OK

3 OPERATIONS
a)Manual Spring charging MECHANICAL CORRECTNESS OK
Closing / Tripping

b) Normal Closing/Tripping MECHANICAL & FOR OK

ELECTRICAL PERFORMANCE

c) Tripping through switch & ELECTRICAL FOR PERFORMANCE OK

Relays
FOR
d) Spring Charging Motor 230 V. AC ELECTRICAL PERFORMANCE OK

e) Closing MECHANICAL FOR PERFORMANCE OK

f) Opening ELECTRICAL FOR PERFORMANCE OK

4 CONTACT PENETRATION FOR VCB CONTINUITY FOR CONTACT OK

CLOSING

5 INSULATION RESISTANCE ELECTRICAL VCB CLOSED CONDITION

R-E > 8000 M OHMS
VCB OPEN CONDITION Y-E > 9000 M OHMS
R1 – R2 > 9000 MΩ B-E > 9000 M OHMS
Y1 – Y2 > 9000 MΩ R-Y > 10000 M OHMS
B1 – B2 > 9000 MΩ Y-B > 10000 M OHMS
B-R > 10000 M OHMS
 DURGA SWITCHGEARS GSTIN: 33ABSPV9616N1ZM
(Servicing, Repairing Testing of all kinds of LT/HT Circuit Breakers, Protective relays, Transformer oil filtration and High pot Test)
EA 2616 -----A-GRADE ELECTRICAL CONTRACTORS, CONSULTANTS & TESTING ENGINEERS Page 4b
8/5, JOHN VASU STREET, Mobile: 9884320732
MADHAVARAM MILK COLONY, Office: 044 – 2555 0453
CHENNAI – 600 051. Mail : durgaswitchgears@yahoo.co.in
DATE OF TEST: 30th May 2018.
TEST REPORT FOR 22KV VACUUM CIRCUIT BREAKER

Site : Breaker Sl. No. 0096-0389

M/S NILKAMAL LTD.,
VILLIANOOR PATHUKANNU ROAD, Breaker Make KILBURN
PUDUCHERRY – 605 502. Type VAA5012/24-2
Rating 1250 Amps
System Voltage 22 KV
2) Contact Resistance Test:- TITLE HT VCB PANEL

Phase Ref DC Current DC Volts Across Contact Resistance

Applied Terminal
R-Phase 100 Amps 4.8 mv 48 micro ohms
Y-Phase 100 Amps 4.8 mv 48 micro ohms
B-Phase 100 Amps 4.8 mv 48 micro ohms

3) Breaker Timing Test:-

Ref Closing Time in Opening Time in milli

milli secs. secs
R-Phase 74 55
Y-Phase 74 55
B-Phase 74 55

Remarks: Test Results are satisfactory.

EA 2616 CLIENT –M/S Nilkamal Ltd., Test Report
Durga Villianoor Pathukannu Road,
Page No: 5a
Switchgears Puducherry – 605 502.
LOCATION : HT PANEL ROOM DATE OF TEST : 30th May 2018.
FEEDER NAME : MAIN HT INCOMER SERIAL NUMBERS : R PHASE – 8057
MAKE : P.G.R.TRANSFORMERS Y PHASE - 8058
CORE 1 : CT RATIO : 75/5 AMPS B PHASE - 8059
15 VA, CL 1.0
CORE 2 : CT RATIO : 75/5 AMPS
5 VA, CL 5P10
ILV : 50 / 125 KVP

PRIMARY INJECTION TEST REPORT FOR CURRENT TRANSFORMER

PRIMARY TERMINAL TIGHTNESS : SATISFACTORY

SECONDARY TERMINAL TIGHTNESS : SATISFACTORY

POLARITY TEST : OK

RATIO TEST:
CORE 1 - METERING

Current Actual secondary current in Amps

current in Calculated secondary
Injected
Amps current in Amps R-Phase Y-Phase B-Phase
in %age
20% 15 1.0 1.00 1.00 1.01
40% 30 2.0 1.99 2.00 2.00
60% 45 3-0 2.98 3.00 3.00
80% 60 4.0 3.99 4.01 3.99
100% 75 5.0 5.00 5.00 5.01

CORE 2 - PROTECTION

Current Actual secondary current in Amps

current in Calculated secondary
Injected
Amps current in Amps R-Phase Y-Phase B-Phase
in %age
20% 15 1.0 1.01 1.01 1.00
40% 30 2.0 2.02 2.01 2.00
60% 45 3.0 3.01 3.00 3.01
80% 60 4.0 4.01 4.00 4.00
100% 75 5.0 5.02 5.01 4.99

TEST RESULTS ARE FOUND SATISFACTORY.

Durga Switchgears (EA2616 -- A Grade Electrical Contractors, Consultants & Testing Engineers) Page 6a
Client: M/S Nilkamal Ltd.,Villianoor Pathukannu Road,Puducherry – 605 502.
INSULATION RESISTANCE TEST REPORT FOR 22KV XLPE CABLE

Date of Test : 30th May 2018.

Title : 22kv 3 core 240 Sq. mm XLPE Cable - From Outdoor Structure to VCB

IR VALUE TEST

S. NO REF IR VALUE

1 R TO Y&B EARTHED  2500 MΩ

2 Y TO R&B EARTHED  2500 MΩ

3 B TO R&Y EARTHED  2000 MΩ

PRECOMMISSIONING – RELAY TESTING – HIPOT TEST – TRANSFORMER OIL FILTRATION- TRANSFORER/HT/LT BREAKER REPAIRING
NO. 8/5, JOHN VASU STREET, MADHAVARAM MILK COLONY, CHENNAI – 600 051.
Durga Switchgears (EA2616 -- A Grade Electrical Contractors, Consultants & Testing Engineers) Page 6b
Client: M/S Nilkamal Ltd.,Villianoor Pathukannu Road,Puducherry – 605 502.
INSULATION RESISTANCE TEST REPORT FOR 22KV XLPE CABLE

Date of Test : 30th May 2018.

DURGA SWITCHGEARS
A-Grade Electrical Contractors, Consultants & Testing Engineers --- EA 2616
Title : 22kv 3 core 240 Sq. mm XLPE Cable - From VCB to Transformer Primary

INDEX

IR VALUE TEST
S. NO DESCRIPTION PAGE NO.
1 Transformer test 1a – 1e
S. NO REF IR VALUE
2 Transformer oil test 2a
3 22kv VCB Panel Relays 3a – 3c
4 1 R 22kv
TO Y&B EARTHED
Vacuum Circuit Breaker  2200 MΩ 4a – 4b
5 Current Transformers 5a
6 2 Y TO R&B EARTHED
HT Cables  2200 MΩ 6a – 6b

3 B TO R&Y EARTHED  2500 MΩ

PRECOMMISSIONING – RELAY TESTING – HIPOT TEST – TRANSFORMER OIL FILTRATION- TRANSFORER/HT/LT BREAKER REPAIRING
NO. 8/5, JOHN VASU STREET, MADHAVARAM MILK COLONY, CHENNAI – 600 051.