Plasma TV: Service Manual
Plasma TV: Service Manual
Plasma TV: Service Manual
website:http://biz.LGservice.com
MODEL : 50PG100R
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
50PG100R-ZA
CONTENTS
CONTENTS .............................................................................................. 2 SAFETY PRECAUTIONS ..........................................................................3 SPECIFICATION ........................................................................................4 ADJUSTMENT INSTRUCTION .................................................................6 TROUBLE SHOOTING ............................................................................14 BLOCK DIAGRAM...................................................................................21 EXPLODED VIEW .................................................................................. 22 SVC. SHEET ............................................................................................... PRINTED CIRCUIT DIAGRAM ....................................................................
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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SAFETY PRECAUTIONS
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and Replacement Parts List. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
General Guidance
An isolation Transformer should always be used during the servicing of a receiver whose chassis is not isolated from the AC power line. Use a transformer of adequate power rating as this protects the technician from accidents resulting in personal injury from electrical shocks. It will also protect the receiver and it's components from being damaged by accidental shorts of the circuitry that may be inadvertently introduced during the service operation. If any fuse (or Fusible Resistor) in this monitor is blown, replace it with the specified. When replacing a high wattage resistor (Oxide Metal Film Resistor, over 1W), keep the resistor 10mm away from PCB. Keep wires away from high voltage or high temperature parts. Due to high vacuum and large surface area of picture tube, extreme care should be used in handling the Picture Tube. Do not lift the Picture tube by it's Neck.
Leakage Current Hot Check (See below Figure) Plug the AC cord directly into the AC outlet. Do not use a line Isolation Transformer during this check. Connect 1.5K/10watt resistor in parallel with a 0.15uF capacitor between a known good earth ground (Water Pipe, Conduit, etc.) and the exposed metallic parts. Measure the AC voltage across the resistor using AC voltmeter with 1000 ohms/volt or more sensitivity. Reverse plug the AC cord into the AC outlet and repeat AC voltage measurements for each exposed metallic part. Any voltage measured must not exceed 0.75 volt RMS which is corresponds to 0.5mA. In case any measurement is out of the limits specified, there is possibility of shock hazard and the set must be checked and repaired before it is returned to the customer.
AC Volt-meter
0.15uF
1.5 Kohm/10W
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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SPECIFICATIONS
NOTE : Specifications and others are subject to change without notice for improvement.
V
Application Range
This spec is applied to the 42 PLASMA TV used PP81B Chassis. Chassis PP81B Model Name 42PG100R-ZA 50PG100R-ZA Market EU Brand LG Remark
Specification
Each part is tested as below without special appointment. 1) Temperature : 255C (779F), CST : 405 2) Relative Humidity: 6510% 3) Power Voltage: Standard Input voltage (100-240V~, 50/60Hz) * Standard Voltage of each product is marked by models. 4) Specification and performance of each parts are followed each drawing and specification by part number in accordance with SBOM. 5) The receiver must be operated for about 20 minutes prior to the adjustment.
Test Method
1) Performance : LGE TV test method followed. 2) Demanded other specification Safety : CE, IEC specification EMC : CE, IEC Model 42PG100R-ZA Market EU Safety : IEC/EN60065, EMI : EN55013 EMS : EN55020 Appliance Remark TEST
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Model Specification No 1 2 3 Market Broadcasting system Available Channel Item EU PAL-BG/I/DK, SECAM BAND VHF/UHF CATV 4 5 6 7 8 9 10 11 Receiving system SCART Input(2EA) Video Input (1EA) S-Video Input (1EA) Component Input (1EA) RGB Input(1EA) HDMIInput(2EA) Audio Input (5EA) PAL C1~C69 S1~S47 Specification Remark
Upper Heterodyne PAL PAL PAL Y/Cb/Cr, Y/Pb/Pr RGB-PC HDMI-DTV PC Audio, AV (3EA), SIDE AV(1EA) REAR HDMI(2) L/R Input(PC 1EA, Component 2EA, Rear 1EA, Side 1EA) Full Scart 1EA, Harf 1EA Side AV Side AV : S-Video Priority
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ADJUSTMENT INSTRUCTION
1. Application Range
This spec. sheet is applied to all of the PP81B Chassis.
(2) Confirmation
1) We confirm whether 0xF1 (offset), 0xF2 (gain) address of EEPROM 0xBC is 0xAA or not. 2) If 0xF1, 0xF2 address of EEPROM 0xBC isnt 0xAA, we adjust once more 3) We can confirm the ADC values from 0x00~0x05 addresses in a page 0xBC [ Manual ADC process using Service Remocon. After enter Service Mode by pushing ADJ key, execute ADC Adjust by pushing G key at Adjust-RGB.
2. Specification
(1) Because this is not a hot chassis, it is not necessary to use an isolation transformer. However, the use of isolation transformer will help protect test instrument. (2) Adjustment must be done in the correct order. (3) The adjustment must be performed in the circumstance of 255cC of temperature and 6510% of relative humidity if there is no specific designation. (4) The input voltage of the receiver must keep 100~240V, 50/60Hz. (5) Before adjustment, execute Heat-Run for 30 minutes at RF no signal.
3. ADC calibration
ADC MSPG925FA Component Model : 216 (720P@60Hz) RGB Model : 60 (1024x768@60Hz)
(2) Confirmation
1) We confirm whether 0xF3 (offset), 0xF4 (gain) address of EEPROM 0xBC is 0xAA or not. 2) If 0xF3, 0xF4 address of EEPROM 0xBC isnt 0xAA, we adjust once more. 3) We can confirm the ADC values from 0x06~0x0B addresses in a page 0xBC
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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5-2. Equipment
(1) PC (2) ISP_tool program (3) Download jig
<Fig. 2> * Profile: Must be changed the option value because being different with some setting value depend on module, inch and market * Equipment : Adjustment Remote Controller
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7. EDID(The Extended Display Identification Data) / DDC (Display Data Channel) Download
[ Caution - Use the proper signal cable for EDID Download - Never connect HDMI & D-SUB Cable at the same time. - Use the proper cables below for EDID Writing
(3) Click the Config button and Change speed E2PROM Device setting : over the 350Khz
(4) Read and write bin file Click (1)Read tab, and then load download file(XXXX.bin) by clicking Read.
<Fig. 3> Connection Diagram of DDC Download Caution: Never connect HDMI & D-SUB Cable at the same time.
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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<HDMI 1 : 256bytes>
Detail EDID Options are below (, , , , ) Product ID Model Name DEC 42PG100R-ZA 40275(A) 40276(D) Product ID Hex 9D53 9D54 EDID table 539D 549D
Serial No => Controlled on production line Month, Year => Controlled on production line: ex) Monthly: 11 -> 0B Year: 2007 -> 11 Model Name(Hex)
2)
<HDMI 3 : 256bytes>
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(4) Push the Write Data & Verify button. And confirm Yes.
(4) Power on the Set 1) Sequence of Adjustment 1. DDC data of Analog-RGB (1) Init the data
Open File
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(1) Enter the adjustment mode of the white balance - Enter the white balance adjustment mode at the same time heat-run mode when pushing the power on by power only key - Maintain the white balance adjustment mode with same condition of Heat-run - Maintain after AC off/on in status of Heat-run pattern display (2) Release the white balance adjustment mode - Release the adjust mode after AC off/on or std-by off/on in status of finishing the Hear-run mode - Release the Adjust mode when receiving the aging off command(F3 00 00) from adjustment equipment) (3) Enter the adjust mode of white balance - Enter the white balance adjustment mode with aging command(F3, 00, FF)
O
Color Temperature & Color Coordinates Setting - When adjusting the Color Temperature, Color Analyzer CA210(Matrix should be corrected through CH10 of CS-1000) should be used. When CA-210 have used, it dont need to fit the CH10. - Adjust the Color Temperature based below adjustment color coordinates. Target Value CA-210(PDP : CH10), CA-100(PDP) (Standard color coordinate and temperature when using the CA-100+ or CA210 equipment) Mode MEDIUM WARM Color Coordinate x y 0.2850.002 0.2930.002 0.3130.002 0.3290.002 Temp 9,300K 6,500K uv 0.000 0.003
Synchronization relation between PSM and CSM PSM Vivid Mild CSM Cool Warm Remark
<Fig. 4>
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DDC Adjustment Command Set Adjustment content Aging On/Off CMD (HEX) F3 00 FF/00 OO : OFF 01 : ON FF : WB Ready ADR VALUE Detail
No 1
input select
F4
00
0x10 : TV 0x20 : AV1 0x21 : AV2 0x23 : AV3 0x40 : Component1 0x41 : Component2 0x60 : RGB PC 0x90 : HDMI1 0x91 : HDMI2 0x92 : HDMI3
3 4 5 6
R GAIN G GAIN B GAIN R GAIN G GAIN B GAIN R GAIN G GAIN B GAIN CSM modo
16 18 1A 16 18 1A 16 18 1A F2
00
01
02
00
00 01 02
E7 E8
00 00
00 data
[ Refer to the below case to know what value is fixed. [CASE] First adjust the coordinate much away from the target value(x, y). 1. x, y > target 1) Decrease the R, G. 2. x, y < target 1) First decrease the B gain, 2) Decrease the one of the others. - In case of decreasing the x, decreasing the R : fix G - In case of decreasing the y , decreasing the G : fix R 3. x > target , y < target 1) First decrease B, so make y a little more than the target. 2) Adjust x value by decreasing the R 4. x < target , y > target 1) First decrease B, so make x a little more than the target. 2) Adjust x value by decreasing the G (7) When adjustment is completed, Exit adjustment mode using EXIT key on R/C.
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
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Caution: Each PCB assembly must be checked by check JIG set. (Because power PCB Assembly damages to PDP Module, especially be careful)
(1) Va Adjustment
1) After receiving 100% Full White Pattern, HEAT RUN. 2) Connect + terminal of D. M..M. to Va pin of P812, connect -terminal to GND pin of P812. 3) After turning VR901,voltage of D.M.M adjustment as same as Va voltage which on label of panel right/top (deviation; 0.5V)
(2) Vs Adjustment
1) Connect + terminal of D. M..M. to Vs pin of P812, connect -terminal to GND pin of P812. 2) After turning VR951 401, voltage of D.M.M adjustment as same as Vs voltage which on label of panel right/top ( deviation ; 0.5V)
Remark
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Storage 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96
System PAL PAL PAL PAL SECAM NTSC SECAM PAL NTSC D/K D/K D/K B/G D/K M D/K I M B/G D/K B/G D/K B/G D/K D/K
Band V/UHF V/UHF V/UHF V/UHF V/UHF V/UHF V/UHF V/UHF V/UHF V/UHF V/UHF V/UHF V/UHF V/UHF V/UHF V/UHF
CH D-1 D-4 D-10 E-5 R-12 US-14 R-34 I-41 US-63 E-04 R-05 E-05 R-12 E-21 R-34 R-54
CH Name C 01 C 04 C 10 C 05 C 12 C 14 C 34 C 41 C 63 C 04 C 05 C 05 C 12 C 21 C 34 C 54
Freq(Mhz) 49.75 77.25 200.25 175.25 223.25 471.25 575.25 631.25 765.25 62.25 93.25 175.25 223.25 471.25 575.25 735.25
Freq / 50Khz 995 1545 4005 3505 4465 9425 11505 12625 15305 1245 1865 3505 4465 9425 11505 14705
RA
IN
PAL PAL PAL PAL PAL PAL PAL SECAM SECAM SECAM NTSC PAL NTSC NTSC NTSC SECAM PAL JAPAN JAPAN JAPAN PAL
V/UHF V/UHF V/UHF V/UHF V/UHF V/UHF Cable Cable V/UHF V/UHF V/UHF V/UHF V/UHF V/UHF V/UHF V/UHF V/UHF Cable V/UHF V/UHF Cable
E-2 E-5 E-11 E-25 E-36 I-30 I-11 R-05 R-34 F-B US-04 N-10 US-11 US-13 US-30 F-49 M-69 JA-01 JA-04 JA-36 Au-5
C 02 C 05 C 11 C 25 C 36 C 30 S 11 S 45 C 34 C 47 C4 C 10 C 11 C 13 C 30 C 49 C 69 S-95 J4 37 S-47
48.25 175.25 217.25 503.25 591.25 543.25 231.25 93.25 575.25 55.75 67.25 193.25 199.25 211.25 567.25 695.25 801.25 91.25 171.25 609.3 102.25
965 3505 4345 10065 11825 10865 4625 1865 11505 1115 1345 3865 3985 4225 11345 13905 16025 1825 3425 12186 2045
NP
C 05 C 13 C 12 C 01 C 34 C 21 C 04 C 10
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BLOCK DIAGRAM
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EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the Schematic Diagram and EXPLODED VIEW. It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent X-RADIATION, Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer.
300
602 303 202 201 203 204 A2 590 501 520 205 206 603
250 400
240
900
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Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
MAIN(TOP)
MAIN(BOTTOM)
CONTROL(TOP)
PRE-AMP(TOP)
PRE-AMP(BOTTOM)
CONTROL(BOTTOM)
Copyright2008 LG Electronics. Inc. All right reserved. Only for training and service purposes
P/NO : MFL42639102