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Portable mini lathe

Vineeshkumar K V

Feb 25, 2016 • Download as PPTX, PDF

17 likes • 7,197 views

Engineering

Project presentation prepared the final year

mechanical students of College of Engineering
Adoor.
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Portable mini lathe

1. PROJECT PRESENTATION
2. PORTABLE MINILATHE GROUP-3 GROUP MEMBERS Sujith R
(Team Leader) Jerrin Bose Nikhilesh K Sanoosh C Santhosh Kumar
N Vineeshkumar KV Guided By, MANU M JOHN Asst.Professor
Dept.of Mechanical Engg. PORTABLE MINILATHE
3. • It is that of all the machines employed by the mechanic to aid
he in his work • The lathe holds the honor of having been the first
machine tool. From it all other machine tools have been developed
as they are. PORTABLE MINILATHE
4. • Length of the bed • Width of the lathe bed • Height of centers
over the bed • Distance between centers • Swing diameter over the
bed • Over the carriage • Max diameter of all through spindle • Power
of the motor • Modes of drives • No. of spindle speed • Lead screw
details • Weight and floor space required PORTABLE MINILATHE
5. • Types of Lathes • Speed lathe • Engine lathe • Bench lathe • Tool
room lathe • Semi automatic lathe • Automatic lathe PORTABLE
MINILATHE
6. • Producing cylindrical jobs • Turning • Taper turning • Drilling •
Boring • Knurling • Screw thread cutting • Reaming PORTABLE
MINILATHE
7. • Lathe is known as the mother machine tool • It is one of the
most widely used machine tools in all parts of the world. • An engine
lathe is the most basic and simplest form of the engine lathe •
Engine lathe derives it’s name from the early lathes, which obtained
their power from engines PORTABLE MINILATHE
8. • Bulky • Placed at a fixed place • Maintenance • Huge space
required • High initial cost PORTABLE MINILATHE
9. • Concept The portable mini lathe is a simplest wood turning
machine having simple constructional parts which favors less e!ort
to operate. PORTABLE MINILATHE
10. • Need The conventional lathe machines are su!ering from its
bulkiness to carry it to preferred workspace. We need to admit the
workshop for even light operations like internal design parts,
modification etc. The PORTABLE MINI LATHE is specially designed
for carpenters to carry light operation within his workspace. The
operator can carry the machine itself anywhere as he porting his
tools. PORTABLE MINILATHE
11. • Portability • Lathe performance within the workspace • Lathe
operations with the tool available the carpenter • Feasibility
multiple operations • Machining of light metals • Economic
PORTABLE MINILATHE
12. PORTABLE MINILATHE The main parts incorporate the
PORTABLE MINI LATHE are, •Headstock (Hand drill) •Wooden bed
•Head stock carrier •Hand drill support •Wooden tailstock
13. The main parts incorporate the PORTABLE MINI LATHE are,
•Tailstock guide way •Stud •Clamp •Hinge •Screws •Bolts •Washer
•Chisel PORTABLE MINILATHE
14. • Portable mini lathe uses hand drill as headstock • It can be
driven by minimum power • Three wooden clamp is used to fix the
drill • It is light and compact to assemble and disassemble
PORTABLE MINILATHE
15. SPECIFICATIONS • Type – portable • Net weight of the drilling
machine – 1.4 kg • Speed at no load – 22oorpm • Power – 450W
PORTABLE MINILATHE
16. • Jack enables to facilitate minimum pitch to adjust the height •
Can fix easily • Rigid support PORTABLE MINILATHE
17. • It made up of combination of wooden block and steel ball
bearing • The dead centre made up of aluminum PORTABLE
MINILATHE
18. Dimension • Foundation 150x120x18mm • Wooden
block65x65x125mm PORTABLE MINILATHE
19. PORTABLE MINILATHE • Mini lathe uses a wooden bed which
interns reduce the weight as compared to metal • Slot provided
ensures to and fro motion of tailstock
20. Dimension PORTABLE MINILATHE • Lathe bed- 2(550x320x18) •
Slot - R8x350
21. PORTABLE MINILATHE • Guide way which guides the tailstock
to and fro movement accurately • It is made up of stainless steel C-
members, that is obtained by cut out one side of square member.
22. Dimension • Length-450mm • Width -20mm • Height-12mm
PORTABLE MINILATHE
23. PORTABLE MINILATHE NUT&BOLT A total 29 nuts and bolt are
used to fix the machinery. Fix the lathe bed to the stand - M10 Fix
the scissor jack to the bed - M10 Fix the headstock carrier to the jack
-M10 Fix the tailstock to the bed - M12 Fix the hand drill to the
carrier -M6
24. PORTABLE MINILATHE Wooden clamp fix the hand drill
properly to the hand drill carrier Dimension Length -120mm
Breadth-60mm Height -20mm Radius -25mm
25. PORTABLE MINILATHE Dimension Structural member -24mm
x 24mm x 2mm Length -1100mm Breadth -320mm Height -800mm
26. • Metal/ wood cutting; metal and the wood as required
dimension were cut with the cutter and the jig saw at the
mechanical workshop. PORTABLE MINILATHE
27. WORKSHOP FACILITY USED • Drilling; holes are drilled on the
metal as well as the wood at the lathe workshop with the radial
drilling machine and the hand drill PORTABLE MINILATHE
28. WORKSHOP FACILITY USED • Grinding; cut structural members
were grind at the mechanical workshop. PORTABLE MINILATHE
29. PORTABLE MINILATHE Welding; the structural members were
welded together to build the stand and plates were welded to the
scissor jack to get it fixed on the bed. The tailstock centre was
welded the ball bearing then the clamp WORKSHOP FACILITY USED
30. WORKSHOP FACILITY USED • Fitting; the tailstock centre
produced by grinding and filing the aluminum rod of diameter
15mm. PORTABLE MINILATHE
31. WORKSHOP FACILITY USED • Carpentry ; shaping the wood and
cut the slot on the lathe bed is done at the carpentry PORTABLE
MINILATHE
32. PORTABLE MINILATHE
33. • Mobility • Perform every operations , considering with
conventional lathe • Simple and compact • Easy to handle • No need
extra manpower • Very cheap • Less power consumption • Fixed
anywhere
34. • Di!icult to perform large workpiece • Skilled labours required •
Vibration problem
35. • Perform operations on wood and aluminium • Power available
is limited
36. • Perform operations such as, 1. Turning 2. Grinding 3. Cutting
4. Polishing • Applicable in carpentry workshop.
37. • Portability • Lathe performance within the workspace •
Operations with tools available the carpenter • Economy • Feasibility
of multiple operations 1.Turning 2.Grinding 3.cutting 4.polishing
38. SL NO DESCRIPTION QTY. COST 1 HAND DRILLING MACHINE 1
2500 2 PORTABLE GRINDING MACHINE 1 2000 3 HAND SAW 1 500 4
SCISSOR JACK 1 600 TOTAL 5600 (a)Estimating of machinry and
equipment cost cost of machinery
39. COST OF EQUIPMENT S L N O DESCRIPTION QTY COST 1 STEEL
RULE 1 30 2 FLEXIBLE TAPE 1 100 3 SCREW DRIVER 1 50 4 FLAT FILE 1
100 5 C CLAMP 1 120 6 HAMMER 1 100 7 PUNCH 1 40 8 SPIRIT LEVEL
1 150 9 GRINDING WHEEL 1 60 1 0 CUTTING WHEEL 3 60 TOT AL 810
40. RAW MATERIAL COST SL NO DESCRIPTION QTY COST 1 ANGLE
IRON 6m 1800 2 WOOD 6554cc 800 3 STAINLESS STEEL 400g 200 4
MISCELLANEOUS - 300 TOTAL 3100 GRAND TOTAL Cost of machinery
5600 Cost of equipment 810 Raw material cost 3100
=5600+810+3100 =9510 INR
41. • Prototype of minilathe with simple mechanism driven by
drilling machine • Use of scissor jack mechanism convenient to
compact the product and fulfil our needs • It reduces the capital cost
• Fabricated devices are portable and easily assemble and
dismantle • It helpful to ordinary workers to conduct machining
e!ectively
42. • Production technology by OP KHANNA (YMCA institute
Haryana) • Holzap!el,charles Turning and mchanical population
vol.5(MIT-US) • Sparey lawrence,The amatures lathe special interest
model book • MC shaw, Metal cutting principles Oxford university
press london
43. PORTABLE MINI LATHE PORTABLE MINI LATHE
44. PORTABLE MINILATHE Assoc. Prof. Sri. Binulal B. R, (Head of
the Department of Mechanical Engineering) Asst. Prof. Sri.Anuradh
T R (Department of Mechanical Engineering ) Sri. John K.Y. (Trade
instructor, Department of Mechanical Engineering ) Sri. Manoj
Kumar V. (Demonstrator, Department of Mechanical Engineering )
Special thanks to,
45. PORTABLE MINILATHE THANKS….

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