Golyóscsapágyak
Golyóscsapágyak
Golyóscsapágyak
Contents
Made by SKF stands for excellence. It symbolises our consistent endeavour to achieve total quality in everything we do. For those who use our products, Made by SKF implies three main benefits. Reliability thanks to modern, efficient products, based on our worldwide application know-how, optimised materials, forward-looking designs and the most advanced production techniques. Cost effectiveness resulting from the favourable ratio between our product quality plus service facilities, and the purchase price of the product. Market lead which you can achieve by taking advantage of our products and services. Increased operating time and reduced down-time, as well as improved output and product quality are the key to a successful partnership.
2 Recommendations ..................................................... 8
How to decrease life-cycle cost.................................... 8 Application examples .................................................... 8 Selection of bearing size ...............................................10 Kiln truck wheel bearing arrangement design ............12 Mounting, dismounting and maintenance ...................14 Mounting .......................................................................14 Dismounting ..................................................................14 Maintenance..................................................................14
3 Product data................................................................15
Bearing data general...................................................15 Bearing tables ................................................................16 Bearings d 12 35 mm .................................................16 Bearings d 40 60 mm .................................................18 Bearings d 65 120 mm ...............................................20
1 Product information
Customer benefits
2 Recommendations
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3 Product data
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Extended service life SKF extreme temperature bearings are designed to give extended service lives with a minimum of maintenance. SKF is the only bearing manufacturer using graphite cage technology, thus eliminating the need for any maintenance or service whatsoever. Very wide operating temperature range Special lubricants make it possible to use some of the bearings down to 150 C and up to a maximum operating temperature of +350 C.
Doubly shielded The extreme temperature bearings can be fitted with protective shields, one on each side, to prevent ingress of solid contaminants and to keep the lubricant in place. Environmentally safe The SKF extreme temperature bearings use environmentally friendly materials and do not emit any hazardous products provided that their maximum allowable operating temperature is not exceeded.
low life-cycle cost long service life high reliability minimised maintenance
These benefits make SKF extreme temperature bearings the very foundation of trouble-free operation and total quality. These bearings are truly exceptional. They are the perfect choice because of their attractive combination of benefits:
1 Product information
Product range
2 Recommendations
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3 Product data
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5. 2Z/VA216 for aggressive environments For bearing arrangements where the environment is particularly aggressive, bearings of the 2Z/VA216 design are recommended. These bearings are charged with a creamy-white multipurpose grease based on a fluorinated polyether oil mixed with PTFE for operating temperatures from 40 to +230 C. Otherwise the bearings have the same design as 2Z/VA201. For normal cases, the lubricant fill is between 25 and 35 % of the free space in the bearing. On request other filling grades can be supplied (expressed as % of the free space in the bearing): 10 to 15 % (suffix A) 45 to 60 % (suffix B) 70 to 100 % (suffix C)
VA228 VA208
1 Product information
Product range
2 Recommendations
Page ............. 8 The surfaces of the grey cast iron housings are coated with zinc and yellow chromate; this galvanised layer provides added protection against corrosion and gives the housings a distinctive appearance. To meet the widely differing engineering demands in this wide temperature range, two different versions of bearings of series Full details YAR 2-2FW are will be found in used: VA201 brochure 4415 and VA228. SKF Y-bearing units for extreme The range of temperatures. Y-bearing units is for shaft diameters of 30 to 60 mm and 3/4 to 2 7/16 in.
3 Product data
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1 Product information
Design features
2 Recommendations
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3 Product data
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Extended service life Different lubrication systems Customised designs Different seal arrangements Operational cost savings
The philosophy behind SKF extreme temperature bearings is based on continuous development aiming at rugged and reliable bearings which can be used even in the most demanding applications. SKF extreme temperature bearings can often be used instead of expensive special bearings or intricate, extremely costly lubricants offered on the market. The SKF extreme temperature bearings with the suffix VA201 offer the customer extended service life since the amount of lubricating paste is large, thus ensuring a good supply and an adequate reservoir of lubricant. When the bearing is fitted with two protective shields, 2Z/VA201, the amount of lubricant is even larger. This together with the shields will further prolong the service life. The shields also serve to retain the lubricant inside the bearing.
SKF extreme temperature bearings with suffix 2Z/VA208 have a segmented cage made from special graphite. The bearing also has two shields which will protect the bearing from particulate contamination as well as keep the graphite powder inside the bearing. Powdered graphite is slowly transferred from the cage segments to the bearing surfaces ensuring constant lubrication and long service life. No maintenance is required. SKF extreme temperature bearings of the 2Z/VA228 design represent the latest development. They are fitted with a one-piece graphite cage instead of the segmented cage. Tests, both at low and high speeds (up to the maximum recommended) have shown extremely little wear. The service life has been appreciably extended as the cage has an optimum fit round the balls and thus has a low specific load. The design has very high performance and offers the longest service lives of all the present extreme temperature designs.
2Z/VA228 design
1 Product information
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2 Recommendations
Application examples
3 Product data
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Application examples
Foil calenders The calenders were originally fitted with bearings which required frequent relubrication with expensive high temperature grease. Three have now been converted to SKF deep groove ball bearings of the VA228 design which require no maintenance. As a result, maintenance costs have been reduced by more than 1,2 million SEK per annum. In addition, the foil produced is much cleaner (no lubricant leakage to soil it). Kiln trucks The wheels are fitted with SKF deep groove ball bearings of the 2Z/VA208 design. Normal operating temperature is +200 to +230 C. The original bearing design lasted between 3 months and one year but with the 2Z/VA208 design the service life could be extended to more than 4 years. Service lives of up to more than 12 years have been recorded in other similar applications. This means much lower bearing costs and also no wheel repairs were required.
Foil calender
Kiln truck
1 Product information
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2 Recommendations
Application examples
3 Product data
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Segments
G G G G G G G
Requirements
G G G G G
Solution
Bricks & tiles Ceramics Steel Food Autoclaves Materials handling Waste disposal
Long service life Application-adapted performance Minimum maintenance High availability Technical support
Tunnel furnace The rollers operate at about +350 C and carry the material to be heat treated. During a refit the original bearings, which had a service life of approximately 3 to 6 months, were replaced by SKF deep groove ball bearings of the 2Z/VA208 design, thus extending the service life to more than 7 years. Overall operating costs have been considerably reduced as a result and it has also been possible to dispense with the original water cooling of the housings.
Wafer biscuits baking oven The traditional wheel bearing design used standard deep grove ball bearings lubricated with a very expensive high temperature grease. The operating conditions with temperatures up to +240 C warranted relubrication at regular intevals and frequent bearing replacement due to clogged/dried out grease plus corrosion. The normal service life was around 2 years. Extreme temperature bearings 2Z/VA208 were installed instead allowing a four-year period of maintenance-free operation.
Chain grate furnace 2 500 special SKF support rollers based on double row deep groove ball bearings fitted with graphite segment cages, design VA208, are used per furnace at operating temperatures up to +350 C. The original design wore out rapidly and increased the running friction dramatically. All rollers had to be changed within a year. The new SKF support rollers kept a very low coefficient of friction and lasted up to 4 years without maintenance.
Tunnel furnace
1 Product information
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2 Recommendations
Calculation
3 Product data
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1 Product information
Page ............. 3 Calculation example A kiln truck has four wheels of the free wheel type, i.e. the axle does not rotate. Each wheel has two bearings of the same size. Operating conditions: Speed: Intermittent, approximately 2 r/min Load per wheel: 15 000 N Temperature: 250 C The requisite load rating C0 is obtained from G0 C0 = 1,5 fT so that C0 = 1,5 15 000/0,9 C0 = 25 000 N Thus a bearing having a basic static load rating C0 of at least 25 000 N is required, for example, bearing 6211-2Z/VA208, which has a C0 value = 29 000 N.
2 Recommendations
Calculation
Factor fT
3 Product data
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Table 1 Operating temperature C 150 200 250 300 350 Factor fT 1 0,95 0,9 0,8 0,64
Table 2 Wheel load N 3 000 4 000 5 000 6 000 7 000 8 000 9 000 10 000 11 000 12 000 13 000 14 000 15 000 16 000 17 000 18 000 19 000 20 000 22 000 24 000 26 000 28 000 30 000 32 000 34 000 36 000 38 000 40 000 Requisite basic static load rating C0 for operating temperatures 150 C 200 C 250 C 300 C N 4 500 6 000 7 500 9 000 10 500 12 000 13 500 15 000 16 500 18 000 19 500 21 000 22 500 24 000 25 500 27 000 28 500 30 000 33 000 36 000 39 000 42 000 45 000 48 000 51 000 54 000 57 000 60 000 4 740 6 320 7 900 9 470 11 100 12 600 14 200 15 800 17 400 18 900 20 500 22 100 23 700 25 300 26 800 28 400 30 000 31 600 34 700 37 900 41 100 44 200 47 400 50 500 53 700 56 800 60 000 63 200 5 000 6 670 8 380 10 000 11 700 13 300 15 000 16 700 18 300 20 000 21 700 23 300 25 000 26 700 28 300 30 000 31 700 33 300 36 700 40 000 43 300 46 700 50 000 53 300 56 700 60 000 63 300 66 700 5 630 7 500 9 380 11 300 13 100 15 000 16 900 18 800 20 600 22 500 24 400 26 300 28 100 30 000 31 900 33 800 35 600 37 500 41 300 45 000 48 800 52 500 56 300 60 000 63 800 67 500 71 300 75 000 7 030 9 380 11 700 14 100 16 400 18 800 21 100 23 400 25 800 28 100 30 500 32 800 35 200 37 500 39 800 42 200 44 500 46 900 51 600 56 300 60 900 65 600 70 300 75 000 79 700 84 400 89 100 93 800
350 C
Requisite basic static load rating C0 for a deep groove ball bearing for free wheels with two bearings of the same size
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1 Product information
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2 Recommendations
Application advice
3 Product data
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D =4 a
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1 Product information
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Table 1 Application Free wheels journal hub bore Rotating axles journal hub bore Tolerance
2 Recommendations
Application advice
Fig 3
3 Product data
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Fig 4
g6 J7
2
j6 H71)
1)
Full details of TVN housings will be found in the SKF General Catalogue. When making new designs for kiln trucks, free-wheel arrangements are to be preferred as they have been found to be superior in performance and also more economical.
Axlebox inside the wheel, TVN housing, type B (non-locating side) and axlebox outside the wheel, TVN housing, type A (locating side), respectively Fig 5
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1 Product information
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2 Recommendations
Mounting and maintenance
3 Product data
Page ............. 15
Maintenance
SKF extreme temperature bearings are largely maintenance free. The bearings of VA201 design should however be inspected after some six months of operation. It is sufficient to open the housing or to withdraw the wheel with bearings from the journal and to remove contaminants using bellows. If pressurised air is used the air stream should be weak and the air dry. Other inspection operations are generally only necessary once a year or once every second year depending on the operating conditions. If, however, the bearings do not rotate easily or have become noisy the bearing arrangement in question should be inspected immediately. In this case the bearings must be dismounted and after cleaning they should be checked to see whether they are suitable for further use. If there is no longer a film of dry lubricant on the raceways (indicated by a bright metallic shiny track) the bearings should be relubricated using the original lubricant. The lubricant should be applied to the bearing raceways and the rings turned so that it is evenly distributed in the bearing. It should be remembered that dry lubricants do not adhere so well to the relatively smooth raceway surfaces of a used bearing. If there is damage to the raceways, rolling elements or cage or if there are signs of wear or corrosion it is safer to replace the bearings.
Dismounting
The force required to remove a bearing is generally greater than the mounting force, particularly if, after a long period of service, fretting corrosion is prePlease consult sent. If bearings the SKF cataare to be re-used logue The Tools after removal, the for Trouble-Free Operation. force used to dismount them must 14
1 Product information
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2 Recommendations
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3 Product data
Bearing data general
Recommended means of support for shields of 2Z/VA228 och 2Z/VA208 bearings Fig 1
1 Product information
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2 Recommendations
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3 Product data
Deep groove ball bearings for extreme temperatures d 12 35 mm
r2
r1
r1
r2 d d1
D D2
2Z/VA228
2Z/VA208
VA201
2Z/VA201
Principal dimensions d mm 12 32 32 32 35 35 35 35 40 40 20 42 47 47 47 52 52 25 47 47 52 52 52 62 30 55 62 62 62 62 72 72 35 72 72 72 80 80 10 10 10 11 11 10 10 12 12 12 14 14 14 15 15 12 12 15 15 15 17 13 16 16 16 16 19 19 17 17 17 21 21 D B
Basic static load rating C0 N 3 100 3 100 3 100 3 750 3 750 3 250 3 250 4 750 4 750 5 000 6 550 6 550 6 550 7 800 7 800 6 550 6 550 7 800 7 800 7 800 11 600 8 300 11 200 11 200 11 200 11 200 16 000 16 000 15 300 15 300 15 300 19 000 19 000
Radial internal clearance min m 100 100 100 100 100 100 100 100 100 112 112 112 112 112 112 120 120 120 120 120 120 120 120 120 120 120 120 120 160 160 160 160 160 180 180 180 180 180 180 180 180 180 192 192 192 192 192 192 212 212 212 212 212 212 212 212 212 212 212 212 212 256 256 256 256 256 max
Mass
Designation
kg 0,037 0,037 0,037 0,045 0,043 0,039 0,039 0,065 0,060 0,068 0,11 0,11 0,10 0,13 0,13 0,080 0,080 0,13 0,13 0,12 0,23 0,12 0,20 0,20 0,19 0,19 0,35 0,34 0,29 0,28 0,28 0,46 0,44
6201/VA201 6201-2Z/VA201 6201-2Z/VA228 6202/VA201 6202-2Z/VA228 6003/VA201 6003-2Z/VA208 6203/VA201 6203-2Z/VA228 6004-2Z/VA208 6204/VA201 6204-2Z/VA201 6204-2Z/VA228 6304/VA201 6304-2Z/VA208 6005/VA201 6005-2Z/VA208 6205/VA201 6205-2Z/VA201 6205-2Z/VA228 6305/VA201 6006-2Z/VA208 6206/VA201 6206-2Z/VA201 6206-2Z/VA208 6206-2Z/VA228 6306/VA201 6306-2Z/VA208 6207/VA201 6207-2Z/VA208 6207-2Z/VA228 6307/VA201 6307-2Z/VA208
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1 Product information
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2 Recommendations
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3 Product data
ra ra Da da
Dimensions d mm 12 18,2 18,2 18,2 21,5 21,5 22,7 22,7 24,2 24,2 20 27,2 28,5 28,5 28,5 30,3 30,3 25 32 32 34 34 34 36,6 30 38,2 40,3 40,3 40,3 40,3 44,6 44,6 35 46,9 46,9 46,9 49,5 49,5 27,4 27,4 27,4 30,4 30,4 31,2 31,2 35 35 37,2 40,6 40,6 40,6 44,8 44,8 42,2 42,2 46,3 46,3 46,3 52,7 49 54,1 54,1 54,1 54,1 61,9 61,9 62,7 62,7 62,7 69,2 69,2 0,6 0,6 0,6 0,6 0,6 0,3 0,3 0,6 0,6 0,6 1 1 1 1,1 1,1 0,6 0,6 1 1 1 1,1 1 1 1 1 1 1,1 1,1 1,1 1,1 1,1 1,5 1,5 d1 D2 r1,2 min
Abutment and fillet dimensions da min mm 16 16 16 19 19 19 19 21 21 23,2 25 25 25 26,5 26,5 29 29 30 30 30 31,5 34,6 35 35 35 35 36,5 36,5 41,5 41,5 41,5 43 43 28 28 28 31 31 33 33 36 36 38,8 42 42 42 45,5 45,5 43 43 47 47 47 55,5 50,4 57 57 57 57 65,5 65,5 65,5 65,5 65,5 72 72 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 0,6 1 1 1 1 1 0,6 0,6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1,5 1,5 Da max ra max
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1 Product information
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2 Recommendations
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3 Product data
Deep groove ball bearings for extreme temperatures d 40 60 mm
r2
r1
r1
r2 d d1
D D2
2Z/VA228
2Z/VA208
VA201
2Z/VA201
Principal dimensions d mm 40 68 80 80 80 90 90 45 85 85 85 85 100 100 50 80 90 90 90 90 110 110 55 90 100 100 100 120 120 120 60 110 110 110 130 130 15 18 18 18 23 23 19 19 19 19 25 25 16 20 20 20 20 27 27 18 21 21 21 29 29 29 22 22 22 31 31 D B
Basic static load rating C0 N 11 600 19 000 19 000 19 000 24 000 24 000 21 600 21 600 21 600 21 600 31 500 31 500 16 000 23 200 23 200 23 200 23 200 38 000 38 000 21 200 29 000 29 000 29 000 45 000 45 000 45 000 36 000 36 000 36 000 52 000 52 000
Radial internal clearance min m 160 160 160 160 160 160 180 180 180 180 180 180 180 180 180 180 180 180 180 220 220 220 220 220 220 220 220 220 220 220 220 256 256 256 256 256 256 292 292 292 292 292 292 292 292 292 292 292 292 292 360 360 360 360 360 360 360 360 360 360 360 360 max
Mass
Designation
kg 0,19 0,37 0,35 0,35 0,63 0,61 0,41 0,41 0,39 0,39 0,83 0,79 0,26 0,46 0,46 0,45 0,45 1,05 1,04 0,39 0,61 0,59 0,59 1,35 1,35 1,33 0,78 0,74 0,74 1,70 1,60
6008-2Z/VA208 6208/VA201 6208-2Z/VA208 6208-2Z/VA228 6308/VA201 6308-2Z/VA208 6209/VA201 6209-2Z/VA201 6209-2Z/VA208 6209-2Z/VA228 6309/VA201 6309-2Z/VA208 6010-2Z/VA208 6210/VA201 6210-2Z/VA201 6210-2Z/VA208 6210-2Z/VA228 6310/VA201 6310-2Z/VA208 6011-2Z/VA208 6211/VA201 6211-2Z/VA208 6211-2Z/VA228 6311/VA201 6311-2Z/VA208 6311-2Z/VA228 6212/VA201 6212-2Z/VA208 6212-2Z/VA228 6312/VA201 6312-2Z/VA208
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1 Product information
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2 Recommendations
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3 Product data
ra ra Da da
Dimensions d mm 40 49,3 52,6 52,6 52,6 56,1 56,1 45 57,6 57,6 57,6 57,6 62,1 62,1 50 59,8 62,5 62,5 62,5 62,5 68,7 68,7 55 66,3 69 69 69 75,3 75,3 75,3 60 75,5 75,5 75,5 81,8 81,8 61,1 69,8 69,8 69,8 77,7 77,7 75,2 75,2 75,2 75,2 86,7 86,7 72,8 81,7 81,7 81,7 81,7 95,2 95,2 81,5 89,4 89,4 89,4 104 104 104 97 97 97 113 113 1 1,1 1,1 1,1 1,5 1,5 1,1 1,1 1,1 1,1 1,5 1,5 1 1,1 1,1 1,1 1,1 2 2 1,1 1,5 1,5 1,5 2 2 2 1,5 1,5 1,5 2,1 2,1 d1 D2 r1,2 min
Abutment and fillet dimensions da min mm 44,6 46,5 46,5 46,5 48 48 51,5 51,5 51,5 51,5 53 53 54,6 56,5 56,5 56,5 56,5 59 59 61 63 63 63 66 66 64 68 68 68 71 71 63,4 73,5 73,5 73,5 82 82 78,5 78,5 78,5 78,5 92 92 75,4 83,5 83,5 83,5 83,5 101 101 84 92 92 92 109 109 111 102 102 102 119 119 1 1 1 1 1,5 1,5 1 1 1 1 1,5 1,5 1 1 1 1 1 2 2 1,0 1,5 1,5 1,5 2 2 2 1,5 1,5 1,5 2 2 Da max ra max
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1 Product information
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2 Recommendations
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3 Product data
Deep groove ball bearings for extreme temperatures d 65 120 mm
r2
r1
r1
r2 d d1
D D2
2Z/VA228
2Z/VA208
VA201
2Z/VA201
Principal dimensions d mm 65 120 120 120 140 140 140 70 125 125 150 150 75 130 130 130 130 160 80 85 90 100 140 150 150 160 150 180 180 180 110 120 170 180 23 23 23 33 33 33 24 24 25 35 25 25 25 25 37 26 28 28 30 24 34 34 34 28 28 D B
Basic static load rating C0 N 40 500 40 500 40 500 60 000 60 000 60 000 45 000 45 000 68 000 68 000 49 000 49 000 49 000 49 000 76 500 55 000 64 000 64 000 73 500 54 000 93 000 93 000 93 000 73 500 80 000
Radial internal clearance min m 220 220 220 220 220 220 260 260 260 260 260 260 260 260 260 260 300 300 300 300 300 300 300 360 360 360 360 360 360 360 360 420 420 420 420 420 420 420 420 420 420 480 480 480 480 480 480 480 560 560 max
Mass
Designation
kg 0,99 0,99 0,99 2,10 2,00 2,00 1,05 1,00 2,50 2,70 1,20 1,20 1,20 1,20 3,00 1,35 1,80 1,70 2,15 1,25 3,15 3,15 3,15 1,95 2,05
6213/VA201 6213-2Z/VA208 6213-2Z/VA228 6313/VA201 6313-2Z/VA208 6313-2Z/VA228 6214/VA201 6214-2Z/VA208 6314/VA201 6314-2Z/VA208 6215/VA201 6215-2Z/VA201 6215-2Z/VA208 6215-2Z/VA228 6315/VA201 6216-2Z/VA208 6217/VA201 6217-2Z/VA208 6218-2Z/VA228 6020-2Z/VA208 6220/VA201 6220-2Z/VA208 6220-2Z/VA228 6022-2Z/VA208 6024-2Z/VA208
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1 Product information
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2 Recommendations
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3 Product data
ra ra Da da
Dimensions d mm 65 83,3 83,3 83,3 88,3 88,3 88,3 70 87 87 94,9 94,9 75 92 92 92,1 92,1 101 80 85 90 100 101 106 106 112 116 124 125 125 110 120 129 139 106 106 106 122 122 122 111 111 130 130 117 117 117 117 139 127 135 135 143 138 160 160 160 155 165 1,5 1,5 1,5 2,1 2,1 2,1 1,5 1,5 2,1 2,1 1,5 1,5 1,5 1,5 2,1 2 2 2 2 1,5 2,1 2,1 2,1 2 2 d1 D2 r1,2 min
Abutment and fillet dimensions da min mm 74 74 74 76 76 76 78 78 81 81 83 83 84 84 86 89 94 94 99 107 111 111 111 119 129 111 111 111 129 129 129 117 117 139 139 122 122 121 121 149 131 141 141 151 143 169 169 169 161 171 1,5 1,5 1,5 2 2 2 1,5 1,5 2 2 1,5 1,5 1,5 1,5 2 2 2 2 2 1,5 2 2 2 2 2 Da max ra max
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The SKF Group is the first major bearing manufacturer to have been granted approval according to ISO 14001, the international standard for environmental management systems. The certificate is the most comprehensive of its kind and covers more than 60 SKF production units in 17 countries.
The SKF Engineering & Research Centre is situated just outside Utrecht in The Netherlands. In an area of 17 000 square metres (185 000 sq.ft) some 150 scientists, engineers and support staff are engaged in the further improvement of bearing performance. They are developing technologies aimed at achieving better materials, better designs, better lubricants and better seals together leading to an even better understanding of the operation of a bearing in its application. This is also where the SKF Life Theory was evolved, enabling the design of bearings which are even more compact and offer even longer operational life.
SKF has developed the Channel concept in factories all over the world. This drastically reduces the lead time from raw material to end product as well as work in progress and finished goods in stock. The concept enables faster and smoother information flow, eliminates bottlenecks and bypasses unnecessary steps in production. The Channel team members have the knowledge and commitment needed to share the responsibility for fulfilling objectives in areas such as quality, delivery time, production flow etc.
SKF manufactures ball bearings, roller bearings and plain bearings. The smallest are just a few millimetres (a fraction of an inch) in diameter, the largest several metres. SKF also manufactures bearing and oil seals which prevent dirt from entering and lubricant from leaking out. SKFs subsidiaries CR and RFT S.p.A. are among the worlds largest producers of seals.
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SKF is a registrered trademark of the SKF Group. Copyright SKF 2004 The contents of this publication are the copyright of the publisher and may not be reproduced (even extracts) unless permission is granted. Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct, indirect or consequential arising out of the use of the information contained here in. Publication 4402/III E April 2004 Printed in Sweden on environmentally friendly, chlorine-free paper (Multiart Silk) by Tre Punkter Offsettryckeri.