Revolutionizing Connectivity: A Deep

Drive into Innovative PCB Design Strategies

Internship Report 2024.

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 INDEX

 Introduction about PCB design. (3)

 Define PCB

 Circuit board to PCB

 Why to do PCB design

 Diagram of PCB (7)

 Which software to use (8)

 Design of full wave rectifier in proteus software

 Steps to do PCB in industry with diagram

(11)

 Instrument used for manufacturing PCB board (13)

 Conclusion

(17)

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 A Deep Drive into The world Of PCB Design

The world of electronics pulsates with the invisible currents flowing

through Printed Circuit Boards (PCBs). These intricately designed

canvases serve as the backbone of modern technology, from miniature

sensors to colossal supercomputers. PCB design, therefore, is the art of

bringing circuit schematics to life, orchestrating the dance of electrons

across copper pathways. This report delves into the fundamentals of

PCB design, exploring its intricacies and the powerful tools like Proteus

that make it a reality.

 PRINTED CIRCUIT BOARD:

Delving into the intricate world of

electronics, we encounter the unsung hero - the Printed Circuit Board

(PCB). This compact canvas, woven with copper pathways and

populated with miniature electronic elves, orchestrates the symphony of

electricity that powers our modern world. PCB design, therefore,

emerges as the art of bringing circuit schematics to life, breathing life

into the blueprints of innovation. This report embarks on a journey to

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unveil the secrets of PCB design, exploring its intricacies, the powerful

tools like Proteus that empower it, and the steps that bridge the gap

between conception and creation.

 From Breadboard To PCB Board: Crafting a PCB

Board

Before the sleek PCBs we know today, circuits were

messy concoctions of wires and discrete components soldered onto

perforated boards. The advent of PCBs revolutionized electronics by

offering a compact, organized, and mass-producible platform.

Crafting a PCB involves several key steps:

1. Schematic Design: Capturing the circuit's electrical blueprint

using software like KiCad or Eagle.

2. PCB Layout Design: Transforming the schematic into a physical

layout on the PCB canvas, placing components, routing copper

traces, and ensuring signal integrity.

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3. Fabrication: Sending the finalized design files to a manufacturer,

who uses photolithography and etching techniques to create the

actual PCB.

4. Assembly: Soldering components onto the bare PCB, meticulously

following the design and ensuring proper connections.

5. Testing: Verifying the board's functionality through automated and

manual testing procedures.

BREADBOARD TO PCB BOARD

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 Why PCB Design Matters:

PCB design is not just about connecting

components; it's about optimizing performance, maximizing

functionality, and ensuring product reliability. A well-designed PCB

offers numerous advantages:

 Compactness and Efficiency: PCBs miniaturize circuits, saving

space and resources.

 Improved Performance: Optimized layouts minimize noise and

signal crosstalk, enhancing circuit performance.

 Mass Production: PCBs facilitate consistent, high-quality

manufacturing due to standardized processes.

 Repairability and Serviceability: Components are easily

accessible for troubleshooting and replacement.

 Durability and Reliability: Robust materials and design

techniques ensure long-lasting circuit operation.

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Diagram Of PCB Board

SAMPLE PCB BOARD DESIGN

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 Unveiling the PCB Design Workflow: A Glimpse into

Proteus

Proteus is a popular PCB design software offering a

user-friendly environment for both schematic capture and layout. Its

intuitive interface allows seamless transitioning between the electrical

and physical realms of your circuit. Here's a brief account of its

functionalities:

 Schematic Capture: Draw components from a vast library, define

connections, and simulate circuit behavior before committing to

the layout.

 PCB Layout Design: Place components on the virtual canvas,

route traces with various widths and angles, and visualize potential

design rule violations.

 3D Visualization: Rotate and zoom in on your PCB in 3D,

ensuring proper component clearance and accessibility.

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 Integration with Simulation Tools: Analyze signal integrity,

power consumption, and thermal properties to optimize your

design further.

 DESIGN OF FULL WAVE RECTIFIER DESIGN

IN PROTEUS SOFTWARE:

AC IN
SIL-100-02

+88.8 5V DC
SIL-100-02
AC Volts
D1
1
2

R1
1N4007 U1
1k
7805

1
2
D2
1 3
VI VO
GND

V1 1N4007 +88.8
VSINE C1 C2 C3 Volts
VA=17V 1000u 100u 100n
D3 D5
2

FREQ=50Hz

DIODE-LED
1N4007

D4

1N4007

STEP 1: SCHEMATIC DIAGRAM OF FULL WAVE RECTIFIER

IN PROTEUS SOFTWARE

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 STEP 2: PCB BOTTOM SILK

LAYOUT

STEP 3: COMPLETE 3D DESIGN OF FULL WAVE RECTIFIER

IN PROTEUS SOFTWARE

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 Steps to design PCB board in industry

 Step 1: First design PCB layout according to your circuit

by using proteus software, then print PCB layout by using

transparent film which is called positive film.

 Step 2: Next taking photo sensitive film and cut according

to the size of PCB layout positive film.

 Step 3: Then place the photosensitive film above the

positive film which is made by using proteus software and

place it on photo contact PCB machine and on the light for

10 second and all works should be done in a dark room

because the film used will be affected by bright light.

 Step 4: Make a solution by using A and B material in 1:1

ratio with water and dip the film in it properly. Shake the film

properly.

 Step 5: Make a Hypo – fixture solution.

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 Step 6: Next cut copper PCB board according to negative

film and then dip photo resistive material on the copper board

and dry the board.

 Step 7: Next place the copper PCB board on the negative

film and insert it in UV machine till 1 minute.

 Step 8: Next dip the PCB board in the developer solution

till 1 minute.

 Step 9: Next dip the board in the dye.solution(blue) and

wash then drill and tining with solution properly.

 Step 10: Your PCB board is ready.

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 Instruments Used For

Manufacturing PCB Board

PHOTO-CONTACT ART WORK

FILM MAKER

PHOTORESOST DI-PI-COATING

MACHINE

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 PHOTO DOUBLE SIDED UV

EXPOSURE UNIT WITH VACUUM

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 PHOTO CURE- 02 CURING

MACHINE (OVEN)

PHOTO DYE-

DEVELOPER

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 PHOTO – DEVELOPER STRIPPER

PHOTO – ETCH PCB

ETCHING MACHINE

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 CONCLUSION

My passion for PCB design, coupled with my hands-on experience and

commitment to precision, makes me the ideal eager to bring my skills

and enthusiasm to my team, contributing to innovative projects and

gaining invaluable insights in the field of electronics design.

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