Instalacion BTS Siemens
Instalacion BTS Siemens
Instalacion BTS Siemens
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Installing BS-241 / 241 II / 241 II B Shelter completion
Id:0900d805806a5f6f
4.3.8 Battery cabling between the shelters (BS-241)
These cables are the connection between the battery systems in the Service shelters
and the AC/DC frames inside the Service1 shelter.
Figure 164 Survey of battery cabling
frame AC/DC 1
T1 T0
frame AC/DC 2
T1 T0
112/4
110/4
111/4
112/3
110/3
111/3
112/2
110/2
111/2
110/1
111/1
112/1
BAT3 BAT2 BAT1 BAT0
top cover
air vent air vent air vent air vent
tempresistor
cable
Service 2/3
Service 2/2 Service2/1 Service1
a b c
1
2
terminal block battery frame
T0
T1
25 26 27 28
a a a a
b
b b
b
T0
T1
14 15 16 17
a a a a
b b b b
+ +
- -
BAT0 BAT1
+ +
- -
BAT2 BAT3
terminal block
AC/DC1 frame
terminal block
AC/DC2 frame
0 V
-48 V
BAT1
BAT1
BAT2
112/2
MK:Bat
MK:Bat
MK:Bat MK:Bat
MK:Bat
MK:Bat MK:Bat
1)
1) third battery set in Service2 shelter only possible, if membrane filter is used.
tempresistor-cable
no.
from to length
112/1 S1/BAT0 (+) S1/ AC/DC1 T0 2500 mm
Table 49 List of tempresistor cables
164 A50016-G5100-A390-13-7631
Installing BS-241 / 241 II / 241 II B
Id:0900d805806a5f6f
Shelter completion
112/2 S2/1 BAT1(+) S1/ AC/DC1 T1 2500 mm
112/3 S2/2 BAT2 (+) S1/ AC/DC2 T0 5500 mm
112/4 S2/3 BAT3 (+) S1/ AC/DC2 T1 5500 mm
battery cable
number
from to length color
110/1 S1-AC/DC1-26b S1/BAT0/- (-48V) 1150 mm blue
111/1 S1-AC/DC1-25b S1/BAT0/+ (+0V) 1150 mm black
110/2 S1-AC/DC1-28b S2/1 MK:BAT1 (-) 2850 mm blue
111/2 S1-AC/DC1-27b S2/1 MK:BAT1 (+) 2850 mm black
110/3 S1-AC/DC2-15b S2/2 MK:BAT2 (-) 3200 mm blue
111/3 S1-AC/DC2-14b S2/2 MK:BAT2 (+) 3200 mm black
110/4 S1-AC/DC2-17b S2/3 MK:BAT3 (-) 3500 mm blue
111/4 S1-AC/DC2-16b S2/3 MK:BAT3 (+) 3500 mm black
Table 50 List of battery cables between the shelters
tempresistor-cable
no.
from to length
Table 49 List of tempresistor cables (Cont.)
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Installing BS-241 / 241 II / 241 II B Shelter completion
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4.3.9 Battery cabling, BS-241 II with ADPA
Different cable sets are provided for the interconnection of several battery sets inside
and between the Service shelters. The cable-variants and the connections are shown
in the following table.
!
WARNING
Short circuit risk! For fastening the DC supply cables at the AD-panel connectors, use
only an insulated hexagonal screw key or ratched (M6).
Cable
No
from to Color Length Factory
No.S30864-*
418 / 1
418 / 2
S1A: MK: Battery 1
S1A: MK: Battery 1
S1A: ADP / BAT0 (-) *1)
S1A: ADP / BAT0 (+) *1)
blue
black
1.5 m
1.7 m
X215-A70
418 / 1
418 / 2
S1A: MK: Battery 2
S1A: MK: Battery 2
S1A: ADP / BAT0 (-) *1)
S1A: ADP / BAT0 (+) *1)
blue
black
1.5 m
1.7 m
X215-A70
419 / 1
419 / 2
S2/1: MK: Battery 1
S2/1: MK: Battery 1
S1A: ADPU / BAT1 (-) *1)
S1A: ADPU / BAT1 (+) *1)
blue
black
2.71 m
2.71 m
X215-A71
422 / 1
422 / 2
S2/1: MK: Battery 3
S2/1: MK: Battery 3
S1A: MK: Battery 1 or 2
S1A: MK: Battery 1 or 2
blue
black
1.71 m
1.71 m
X215-A74
422 / 1
422 / 2
S2/2: MK: Battery 3
S2/2: MK: Battery 3
S2/1: MK: Battery 1, 2 or 3
S2/1: MK: Battery 1, 2 or 3
blue
black
1.71 m
1.71 m
X215-A74
422 / 1
422 / 2
S2/3: MK: Battery 1, 2 or 3
S2/3: MK: Battery 1, 2 or 3
S2/2: MK: Battery 3
S2/2: MK: Battery 3
blue
black
1.71 m
1.71 m
X215-A74
423 / 1
423 / 2
S2/1: MK: Battery 1 or 2
S2/1: MK: Battery 1 or 2
S1A: MK: Battery 1
S1A: MK: Battery 1
blue
black
3.0 m
3.0 m
X215-A76
423 / 1
423 / 2
S2/2: MK: Battery 1 or 2
S2/2: MK: Battery 1 or 2
S2/1: MK: Battery 1
S2/1: MK: Battery 1
blue
black
3.0 m
3.0 m
X215-A76
140 / 1
140 / 2
MK: Battery 1
MK: Battery 1
MK: Battery 2
MK: Battery 2
blue
black
1.0 m
0.6 m
X215-A74
140 / 1
140 / 2
MK: Battery 2
MK: Battery 2
MK: Battery 3
MK: Battery 3
blue
black
1.0 m
0.6 m
X215-A74
141 / 1
141 / 2
F: Battery -48V
F: Battery 0V
MK: Battery (-)
MK: Battery (+)
blue
black
0.6 m
0.4 m
X216_A75 for
Hawker
141 / 1
141 / 2
F: Battery -48V
F: Battery 0V
MK: Battery (-)
MK: Battery (+)
blue
black
0.6 m
0.4 m
X215_A110 for
Oerlikon
53 F:AC/DC / CTRL / X11 F:Battery, +POL, (+0V) *2) black X216-A92
*1) cut, if necessary
*2) Connect the battery sensor to the upper Service1- battery. If there no is battery installed, connect the sensor
to the upper battery in the Service2 shelter
Table 51 List of battery cables between the shelters (BS-241 II)
166 A50016-G5100-A390-13-7631
Installing BS-241 / 241 II / 241 II B
Id:0900d805806a5f6f
Shelter completion
Figure 165 Example of battery cabling with batteries in the Service1A shelter
FAN#0 FAN#1
ACTC
- - - + + + - +
+-
LE
AD Panel
HU # 0 for LE
HU # 1 for LE
HU # 2 for LE
HU # 3 for LE
HU # 4 for LE
HU # 5 for LE
0V -48V
LE Panel (S2)
ACTC
FAN#0 FAN#1
180A
BE1E2 BE1E2
BAT
0 1
Service2/1 Shelte r
Service1A Shelte r
BR 33
2 1X29
Service Socket
0V -48V
LE Panel (S2)
ACTC
FAN#0 FAN#1
0V -48V
LE Panel (S2)
ACTC
FAN#0 FAN#1
422
141
141
422
140
141 141
141
140
140
141
422
141
141
141
140
140
Service2/2 Shelte r Service2/3 Shelte r
HU # 4 for LE
HU # 3 for LE
HU # 2 for LE
HU # 1 for LE
HU # 0 for LE
LE-Panel
HU # 5 for LE
418
HU # 5 for LE
FAN#0 FAN#1
ACTC
- - - + + + - +
+-
LE
AD Panel
HU # 1 for LE
HU # 2 for LE
HU # 3 for LE
HU # 4 for LE
HU # 5 for LE
0V -48V
LE Panel (S2)
ACTC
FAN#0 FAN#1
180A
BE1E2 BE1E2
BAT
0 1
Service2/1 Shelte r
Service1A Shelte r
BR 33
2 1X29
Service Socket
0V -48V
LE Panel (S2)
ACTC
FAN#0 FAN#1
0V -48V
LE Panel (S2)
ACTC
FAN#0 FAN#1
422
141
141
422
141
141
140
140
141
422
141
141
141
140
140
Service2/2 Shelte r Service2/3 Shelte r
HU # 0 for LE
418
141
140
HU # 6 for LE
HU # 7 for LE
HU # 11 for LE
HU # 8 for LE
HU # 9 for LE
HU # 10 for LE
A50016-G5100-A390-13-7631
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Installing BS-241 / 241 II / 241 II B Shelter completion
Id:0900d805806a5f6f
Figure 166 Circuit diagram with batteries in the Service1A shelter
Figure 167 Example of battery cabling without batteries in the Service1A shelter
BR 160A
MK:BATTERY
Service1A Shelter
BR 160A
B
A
B
R
3
3
1
8
0
A
200A
0V -48V
AD Panel
BAT
53
MK:BATTERY
Service2/3 Shelter
BR 160A
MK:BATTERY
Service2/1 Shelter
BR 160A
MK:BATTERY
Service2/2 Shelter
422/1 422/1 422/1
422/2 422/2
422/2
418/1
418/2
60 mV
FAN#0 FAN#1
ACTC
- - - + + + - +
+ -
LE
AD Panel
HU # 0 for LE
0V -48V
LE Panel (S2)
ACTC
FAN#0 FAN#1
180A
BE1E2 BE1E2
BAT
0 1
Service2/1 Shelte r
Service1A Shelte r
BR 33
2 1X29
Service Socket
0V -48V
LE Panel (S2)
ACTC
FAN#0 FAN#1
0V -48V
LE Panel (S2)
ACTC
FAN#0 FAN#1
141
422
140
141 141
141
140
140
141
422
141
141
141
140
140
Service2/2 Shelte r Service2/3 Shelte r
HU # 4 for LE
HU # 3 for LE
HU # 2 for LE
HU # 1 for LE
HU # 0 for LE
LE-Panel
HU # 5 for LE
HU # 6 for LE
HU # 7 for LE
HU # 8 for LE
HU # 9 for LE
HU # 10 for LE
HU # 11 for LE
419
141
140
168 A50016-G5100-A390-13-7631
Installing BS-241 / 241 II / 241 II B
Id:0900d805806a5f6f
Shelter completion
Figure 168 Circuit diagram without batteries in the Service1A shelter
Figure 169 Overview of battery breakers for battery sets in the Service1A / Service2
shelter
Service1A Shelter
BR 160A
B
A
B
R
3
3
1
8
0
A
200A
0V -48V
AD Panel
BAT
53
MK:BATTERY
Service2/3 Shelter
BR 160A
MK:BATTERY
Service2/1 Shelter
BR 160A
MK:BATTERY
Service2/2 Shelter
422/1 422/1
422/2 422/2
419/2
60 mV
419/1
+
-
+
-
+
-
+
-
160A
160A
160A
160A
1
8
0
A
B
R
3
3
1)
1)
1)
1)
MK:BATTERY 2)
MK:BATTERY 2)
MK:BATTERY 2)
MK:BATTERY 2)
BAT / -48V
BAT / -48V
BAT / -48V
BAT / -48V
from AC/DC system
to subsequent Service2 cabinet
AD panel (ADP)
0V -48V
s
e
t
o
f
b
a
t
t
e
r
i
e
s
i
n
s
e
t
o
f
b
a
t
t
e
r
i
e
s
i
n
S
e
r
v
i
c
e
1
A
1) battery breaker alarm line to ACTC
2) MK:BATTERY is integral part of
F:BATTERY
S
e
r
v
i
c
e
2
A50016-G5100-A390-13-7631
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Installing BS-241 / 241 II / 241 II B Shelter completion
Id:0900d805806a5f6f
4.3.10 Battery cabling, BS-241 II with ADP-2V1
Different cable sets are provided for the interconnection of several battery sets inside
and between the Service shelters. The cable-variants and the connections are shown
in the following table.
!
WARNING
Short circuit risk! For fastening the DC supply cables at the AD-panel connectors, use
only an insulated hexagonal screw key or ratched (M6).
Cable
No
from to Color Length Factory
No.S30864-*
517 / 1
517 / 2
S1A: MK: Battery 1 or 2
S1A: MK: Battery 1 or 2
S1A: ADP / BAT (-)
S1A: ADP / BAT (+)
blue
black
0.85 m
1.10 m
X215-A195
519 / 1
519 / 2
S2/1: MK: Battery 1
S2/1: MK: Battery 1
S1A: ADP / BAT1 (-)
S1A: ADP / BAT1 (+)
blue
black
2.55 m
2.80 m
X215-A196
522 / 1
522 / 2
S2/1: MK: Battery 1
S2/1: MK: Battery 1
S1A: MK: Battery 1
S1A: MK: Battery 1
blue
black
1.55 m
1.30 m
X215-A168
522 / 1
522 / 2
S2/n: MK: Battery 1
S2/n: MK: Battery 1
S2/n: MK: Battery 1
S2/n: MK: Battery 1
blue
black
1.55 m
1.30 m
X215-A168
540 / 1
540 / 2
MK: Battery 1
MK: Battery 1
MK: Battery 2
MK: Battery 2
blue
black
0.55 m
0.55 m
X215-A158
540 / 1
540 / 2
MK: Battery 2
MK: Battery 2
MK: Battery 3
MK: Battery 3
blue
black
0.55 m
0.55 m
X215-A158
541 / 1
541 / 2
F: Battery -48V
F: Battery 0V
MK: Battery (-)
MK: Battery (+)
blue
black
0.27 m
0.28 m
*1)
141 / 1
141 / 2
F: Battery -48V
F: Battery 0V
MK: Battery (-)
MK: Battery (+)
blue
black
0.6 m
0.4 m
X215-A110 for
Oerlikon
53 F:AC/DC / CTRL / X11 F:Battery, +POL, (+0V) *2) black X216-A92
*1) S30864-X215-A161: only for battery pole with tapped hole M8; S30864-X215-A162: only for battery pole with
tapped hole M10
Table 52 List of battery cables (BS-241 II with ADP-2V1)
170 A50016-G5100-A390-13-7631
Installing BS-241 / 241 II / 241 II B
Id:0900d805806a5f6f
Shelter completion
Figure 170 Example of battery cabling with batteries in the Service1A shelter
FAN#0 FAN#1
HU # 0 for LE
HU # 1 for LE
HU # 2 for LE
HU # 3 for LE
HU # 4 for LE
HU # 5 for LE
FAN#0 FAN#1
Service2/1 Shelte r
Service1A Shelte r
FAN#0 FAN#1 FAN#0 FAN#1
522
541
541
522
540
541 541
541
540
540
541
522
541
541
541
540
540
Service2/2 Shelte r Service2/3 Shelte r
HU # 4 for LE
HU # 3 for LE
HU # 2 for LE
HU # 1 for LE
HU # 0 for LE
HU # 5 for LE
HU # 5 for LE
FAN#0 FAN#1
HU # 1 for LE
HU # 2 for LE
HU # 3 for LE
HU # 4 for LE
HU # 5 for LE
FAN#0 FAN#1
Service2/1 Shelte r
Service1A Shelte r
FAN#0 FAN#1 FAN#0 FAN#1
522
541
541
522
541
541
540
540
541
522
541
541
541
540
540
Service2/2 Shelte r Service2/3 Shelte r
HU # 0 for LE
541
540
HU # 6 for LE
HU # 7 for LE
HU # 11 for LE
HU # 8 for LE
HU # 9 for LE
HU # 10 for LE
517
517
A50016-G5100-A390-13-7631
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Installing BS-241 / 241 II / 241 II B Shelter completion
Id:0900d805806a5f6f
Figure 171 Circuit diagram with batteries in the Service1A shelter
Figure 172 Circuit diagram without batteries in the Service1A shelter
BR 160A
MK:BATTERY
Service1A Shelter
BR 160A
B
A
B
R
3
3
1
8
0
A
200A
0V -48V
AD Panel
BAT
53
MK:BATTERY
Service2/3 Shelter
BR 160A
MK:BATTERY
Service2/1 Shelter
BR 160A
MK:BATTERY
Service2/2 Shelter
522/1 522/1 522/1
522/2 522/2
522/2
517/1
517/2
60 mV
Service1A Shelter
BR 160A
B
A
B
R
3
3
1
8
0
A
200A
0V -48V
AD Panel
BAT
53
MK:BATTERY
Service2/3 Shelter
BR 160A
MK:BATTERY
Service2/1 Shelter
BR 160A
MK:BATTERY
Service2/2 Shelter
522/1 522/1
522/2 522/2
519/2
60 mV
519/1
172 A50016-G5100-A390-13-7631
Installing BS-241 / 241 II / 241 II B
Id:0900d805806a5f6f
Shelter completion
Figure 173 Overview of battery breakers for battery sets in the Service1A / Service2
shelter
+
-
+
-
+
-
+
-
160A
160A
160A
160A
1
8
0
A
B
R
3
3
1)
1)
1)
1)
MK:BATTERY 2)
MK:BATTERY 2)
MK:BATTERY 2)
MK:BATTERY 2)
BAT / -48V
BAT / -48V
BAT / -48V
BAT / -48V
from AC/DC system
to subsequent Service2 cabinet
AD panel (ADP)
0V -48V
s
e
t
o
f
b
a
t
t
e
r
i
e
s
i
n
s
e
t
o
f
b
a
t
t
e
r
i
e
s
i
n
S
e
r
v
i
c
e
1
A
1) battery breaker alarm line to ACTC
2) MK:BATTERY is integral part of
F:BATTERY
S
e
r
v
i
c
e
2
A50016-G5100-A390-13-7631
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Installing BS-241 / 241 II / 241 II B Shelter completion
Id:0900d805806a5f6f
4.4 Extension of BS-241 with BS-241 II shelters
The mechanical connection between the BS-241 shelter and the BS-241 II shelter will
be carried out as described in section EMC/IP Connection of the BS-241 with
BS-241 II Shelters.
The EMC/IP connection kit S3086-K4148-X has to be used for the connection between
both shelter types.
4.4.1 -48 V DC connections between the shelters
If an already installed BS-241 should be extended with BS-241 II shelters (mixed
configuration), the -48 V DC cabling has to be routed as shown in the example below.
4 wire pairs are provided to connect the BS-241 Service1 shelter with the BS-241 II
Extension and Service2 shelters.
Figure 174 -48 V DC connections between BS-241 / BS-241 II shelters (example)
DC
DC-Panel
8x
220
DC terminal
b
a
b
a
b
a
b
a
b
a
b
a
b
a
b
a
8 9 10 11 12 13 14 15
-48V +0V - 48V +0V -48V +0V - 48V +0V
to S2 B E1 E2
EMI-Panel S1
1 2
-48V +0V
from Service1 Shelter
to DC panel
a
b
c
BR01BR02BR03 BR04BR05 BR06
0V-48V
Extension1
435
2x
use cable 220/M in case
of BS-241 II shelter
219/M
222/M
to Extension2 if installed
223
to Service2/2
if installed
Base Service1 Service2/1
BS-241 II BS-241 II BS-241
DC-Panel
BS-241
221/M
174 A50016-G5100-A390-13-7631
Installing BS-241 / 241 II / 241 II B
Id:0900d805806a5f6f
Shelter completion
No. From
EMI-Panel S1
To
DC-Connector
Color Factory no.
S30864-
Length
(mm)
219 /M 0 V
-48 V
9a
8a
S2/1: DCP: X10/ 0V
S2/1: DCP: X10/ -48 V
black
blue
X211-A159 2500
220 /M 0 V
-48 V
11a
10a
Base: DCP: R-2B/ 0V
Base: DCP: R-2B/ -48 V
black
blue
X211-A160 2500
221 /M 0 V
-48 V
13a
12a
Ext.1: DCP: X10/ 0V
Ext.1: DCP: X10/ -48 V
black
blue
X211-A161 3500
222 /M 0 V
-48 V
15a
14a
Ext.2: DCP: X10/ 0V
Ext.2: DCP: X10/ -48 V
black
blue
X211-A162 4500
223 /M 0 V
-48 V
S2/1: DCP: X10/ 0V
S2/1: DCP: X10/ -48 V
S2/2: DCP: X10/ 0V
S2/2: DCP: X10/ -48 V
black
blue
X211-A162 4500
223 /M 0 V
-48 V
S2/2: DCP: X10/ 0V
S2/2: DCP: X10/ -48 V
S2/3: DCP: X10/ 0V
S2/3: DCP: X10/ -48 V
black
blue
X211-A162 4500
Table 53 DC-cables for BS-241 / BS-241 II shelter extension
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Installing BS-241 / 241 II / 241 II B Shelter completion
Id:0900d805806a5f6f
4.4.2 230 V AC connections between the shelters
In case of the extension of a BS-241 with BS-241 II shelters, it is necessary to route the
230 V AC from the Service1 shelter to the AC clamping blocks in the Extension /
Service2 shelters that should be added.
For this purpose extend the clamping blocks for the heater connection in the BS-241
shelters with the mounting kit S30864-X215-A12. This is required to provide a fifth con-
nection possibility for the AC cable, that should be routed into the adjoining BS-241 II
shelter.
Figure 175 Heater AC cabling between BS-241 and BS-241 II
Service 2/ 1 Service 1
Base Extensi on 1 Extensi on 2
215/1
214/1
214/2
214/3
214/4
216/1
216/2
216/3
216/4
2 3 4
L L N PE
2 3 4
L
1
L N PE
5 6 7
L
AC
EMI-Panel S1
1 2 3
d
c
b
a
a
b
c
Heater-Connector
216/2
216/3
216/4
to Service 2/2 if used
67
67
67
1 2 3
L N PE
216/2
216/3
215/1
216/4
d
c
b
a
1
L
2
N
3
PE
to Service 2/2
1 2 3
L N PE
216/2
216/3
216/1
216/4
d
c
b
a
1
L
2
N
3
PE
67 67
1
to heater
expanded
clamping block
expanded
clamping block
BS-241 BS-241 BS-241 BS-241 II BS-241 II
DC-Panel
BS-241
DC-Panel DC-Panel
67
to
Extension 2
176 A50016-G5100-A390-13-7631
Installing BS-241 / 241 II / 241 II B
Id:0900d805806a5f6f
Shelter completion
4.4.3 Battery cabling between the shelters
The battery backup time of an already installed BS-241 shelters can be extended with
additional battery sets inside BS-241 II shelters (mixed configuration).
In addition to the battery kits that will be used for connections between the battery sets
and connection of the battery sets with the AC/DC frames (BS-240) or with the AD-Panel
(BS-241 II), cable kits are provided for the connection of BS-241 II Service2 shelters with
the AC/DC frames in the BS-241 Service1 shelter.
Figure 176 Example of battery cabling with BS-241 and BS-241 II Service shelters
Cable no. From To Factory no.
S30864-
Length
(mm)
Color
110/1/M
111/1/M
S1/F:AC/DC1-26b
S1/F:AC/DC1-25b
S1 BAT0 with MK:BAT (-)
S1 BAT0 with MK:BAT (+)
X211-A146 1300 blue
black
110/2/M
111/2/M
S1/F:AC/DC1-28b
S1/F:AC/DC1-27b
S2/1 BAT1 with MK:BAT (-)
S2/1 BAT1 with MK:BAT (+)
X211-A147 3300 blue
black
110/3/M
111/3/M
S1/F:AC/DC2-15b
S1/F:AC/DC2-14b
S2/2 BAT2 with MK:BAT (-)
S2/2 BAT2 with MK:BAT (+)
X211-A148 3700 blue
black
110/4/M
111/4/M
S1/F:AC/DC1-17b
S1/F:AC/DC1-16b
S2/3 BAT3 with MK:BAT (-)
S2/3 BAT3 with MK:BAT (+)
X211-A149 4600 blue
black
Table 54 Battery cable kits for connections between BS-241 and BS-241 II Service shelters
FAN#0 FAN#1
HU # 5 for LE
HU # 0 for LE
HU # 1 for LE
HU # 2 for LE
HU # 3 for LE
FAN#0 FAN#1
Service2/1 Shelte r
Service1 Shelte r
0V -48V
LE Panel (S2)
ACTC
FAN#0 FAN#1
0V -48V
LE Panel (S2)
ACTC
FAN#0 FAN#1
141 141
141
140
140
141
422
141
141
141
140
140
Service2/2 Shelte r Service2/3 Shelte r
HU # 4 for LE
FAN#0 FAN#1
F:AC/DC 1
F:AC/DC 2
110/1
111/1
168
166
166
166
168
168
BAT 0
182 181
110/2
111/ 2
110/2
111/2
110/3M
111/3M
110/3M
111/3M
110/4M
111/4M
110/4M
111/4M
LE-Panel
BAT1
BAT1
BAT3
BAT3
BAT3
BAT2
BAT2
BAT2
BS-241 Service1 BS-241 Service2 BS-241 II Service2 BS-241 II Service2
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Installing BS-241 / 241 II / 241 II B Shelter completion
Id:0900d805806a5f6f
Figure 177 Battery cable 110/*/M and 111/*/M
Connect the battery sets with the corresponding AC/DC frame as follows
1. Connect the wire 110/*/M (blue) at the -48 V terminal and the 111/*/M wire (black)
at the +0 V terminal of the MK:BATTERY as described in section 2.11.3.
2. Tighten the connection with torque wrench SW13 to 15 Nm.
3. Attach the cable lug of the tempresistor cable 112/* to the + pole of the battery set.
4. Route the wires through the shelter interconnection holes the Service1 shelter.
5. Remove the cover plate of the AC/DC frame.
6. Insert the wires into the matching clamping terminals of AC/DC frame 1 or 2 in accor-
dance with Figure 178.
7. Plug-in the tempresistor cables at the sockets T0 and T1 (see Table 55).
Figure 178 Terminal for battery cabling at F:AC/DC
connection with F:AC/DC
Connection with MK:Battery
precutted
in the factory
Cable no. from to Factory no. length
112/1 Service1, BAT 0 (+) Service1 AC/DC 1, T 0 S30864-X210-A51 2500 mm
112/2 Service2/1, BAT 1 (+) Service1 AC/DC 1, T 1 S30864-X210-A51 2500 mm
112/3 Service2/2, BAT 2 (+) Service1 AC/DC 2, T 0 S30864-X210-A52 5500 mm
112/4 Service2/3, BAT 3 (+) Service1 AC/DC 2, T 1 S30864-X210-A52 5500 mm
Table 55 List of the tempresistor cables
BAT 2 BAT3
- + - +
BAT 0 BAT1
- + - +
F:AC/DC 1
T 1
T 0
T 1
T 0
F:AC/DC 2
178 A50016-G5100-A390-13-7631
Installing BS-241 / 241 II / 241 II B
Id:0900d805806a5f6f
Shelter completion
4.5 Cabling between BS-241 IIB shelters
The cable routing between the shelters requires the opening of the cable feeding
modules in the EMI and IP panel of the shelters bottom sections.
The cable feeding modules must be properly closed after the installation of the inter-
shelter cabling, to avoid the ingress of moisture and dust.
A mechanical protection of the cables outside the shelters is recommended.
4.5.1 ALARM-cabling between BS-241 IIB shelters
Figure 179 Alarm cabling between BS-241 IIB shelters
Cable no. from to Factory no. length
08 S1B, ACTCS, ALARM out Base, ACTM S30864-X210-A143 4,50 m
Table 56 Alarm cabling between BS-241 IIB shelters
BR33
BATT
BR30
E2
BR29
E1
BR28
B
BR27
BR21 BR22 BR23
ACDC0 ACDC1
ACDC2 ACDC3 ACDC4
CTRL
ACTCS
1 HU for LE0
1 HU for LE0
1 HU for LE0
1 HU for LE0
1 HU for LE0
BR1 BR2 BR3 BR4 BR5 BR6
BR8 BR9
ACTC
HEATER S1 S2
ACTC
ACTM
ACTCS, SubD25 female
ALARM cable S30864-X210-A143
Service1B shelter Base shelter
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Installing BS-241 / 241 II / 241 II B Shelter completion
Id:0900d805806a5f6f
4.5.2 DC-cabling between BS-241 IIB shelters
Each cable set 534 and 559 includes one 80A DC breaker.
Figure 180 DC cabling between BS-241 IIB shelters
Cable no. from to Color Factory no. length
534-1 S1B, ADPA
BUS Bar: B -48V
Base: -48V blue S30864-X215-A198 4,50 m
534-2 S1B, ADPA
BUS Bar: B +0V
Base: +0V black
559-1 S1B, ADPA
BUS Bar: E1 -48V
Extension1 -48V blue S30864-X215-A204 7,50 m
559-2 S1B, ADPA
BUS Bar: E1 +0V
Extension1 +0V black
559-1 S1B, ADPA
BUS Bar: E2 -48V
Extension2 -48V blue S30864-X215-A204 7,50 m
559-2 S1B, ADPA
BUS Bar: E2 +0V
Extension2 +0V black
Table 57 DC cabling between BS-241 IIB shelters
BR33
BATT
BR30
E2
BR29
E1
BR28
B
BR27
BR21 BR22 BR23
ACDC0 ACDC1
ACDC2 ACDC3 ACDC4
CTRL
ACTCS
1 HU for LE0
1 HU for LE0
1 HU for LE0
1 HU for LE0
1 HU for LE0
BR1 BR2 BR3 BR4 BR5 BR6
BR8 BR9
ACTC
HEATER S1 S2
ACTC
ADPAV5 DC terminals
DC cable (blue) 534-1 or 559-1
DC cable (black) 534-2 or 559-2
Service1B shelter Base and Extension shelters
MSU DC
180 A50016-G5100-A390-13-7631
Installing BS-241 / 241 II / 241 II B
Id:0900d805806a5f6f
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4.5.3 CAN-BUS / CC-Link cabling between BS-241 IIB shelters
Cable no. from to Factory no. length
cables from Base shelter to Extension 1 or 2 (CC-Link)
10 Base, CU 8-15 CU 0-7 Extension 1 S30864-X215-A232 2,83 m
10 Base, CU16-23 CU 0-7 Extension 2 S30864-X215-A232 2,83 m
11 Base, CU 8-15 CU 0-7 Extension 1 S30864-X215-A231 5,83 m
11 Base, CU16-23 CU 0-7 Extension 2 S30864-X215-A231 5,83 m
(optional) cables from Base shelter to Extension 1 or 2 (CC-Link redundancy)
10 Base, CU 8-15 redundancy CU 0-7 Extension 1 redundancy S30864-X215-A232 2,83 m
10 Base, CU16-23 redundancy CU 0-7 Extension 2 redundancy S30864-X215-A232 2,83 m
11 Base, CU 8-15 redundancy CU 0-7 Extension 1 redundancy S30864-X215-A231 5,83 m
11 Base, CU16-23 redundancy CU 0-7 Extension 2 redundancy S30864-X215-A231 5,83 m
cable from Base shelter to Extension 1 (CAN-BUS)
12 Base, EMI panel downside
CAN out
Extension 1, EMI panel downside,
CAN in
S30864-X210-A12
S30864-X210-A14
S30864-X210-A66
1,90
3,30
12,00
cable from Extension 1 to Extension 2 (CAN-BUS)
12 Extension 1, EMI panel down-
side, CAN out
Extension 2, EMI panel downside,
CAN in
S30864-X210-A12
S30864-X210-A14
S30864-X210-A66
1,90
3,30
12,00
Table 58 CAN-BUS and CC-link cabling between BS-241 IIB shelters
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Installing BS-241 / 241 II / 241 II B Shelter completion
Id:0900d805806a5f6f
Figure 181 CAN-BUS and CC-link cabling between BS-241 IIB shelters
4.6 Cabling between BS-241/241II and BS-241IIB shelters
The co-location of BS-241 / BS-241 II and BS-241 IIB shelter reuires the following pre-
requisites:
All cables that leaves the EMC-protected space inside the cabinets must be shielded
with braided cables screen.
The cable shields must have proper ground contact to the metal lids of the cable
entry module.
The side panel cut out of BS-241 / BS-241 II shelters at the end of the row have to
be closed with its cover plates
The cabling between the shelters is shown in the following figures.
BR1 BR2 BR3 BR4 BR5 BR6
BR8 BR9
ACTC
HEATER S1 S2
ACTC
Base shelter
BR1 BR2 BR3 BR4 BR5 BR6
BR8 BR9
ACTC
HEATER S1 S2
ACTC
BR1 BR2 BR3 BR4 BR5 BR6
BR8 BR9
ACTC
HEATER S1 S2
ACTC
Extension1 shelter Extension2 shelter
C
A
N
O
U
T
C
A
N
O
U
T
C
A
N
I
N
C
A
N
I
N
C
A
N
O
U
T
(
t
e
r
m
i
n
a
t
e
d
)
C
U
8
-
1
5
C
U
8
-
1
5
C
U
1
6
-
2
3
C
U
8
-
1
5
*
C
U
1
6
-
2
3
*
C
U
8
-
1
5
*
C
U
1
6
-
2
3
C
U
1
6
-
2
3
*
*) redundancy connection
182 A50016-G5100-A390-13-7631
Installing BS-241 / 241 II / 241 II B
Id:0900d805806a5f6f
Shelter completion
Figure 182 Cabling between BS-241 II and BS-241 IIB Extension shelter
Figure 183 Cabling between BS-241 II and BS-241 IIB Base shelter
S1A Base Extension 1
Extension 2
BS-241 II BS-241 IIB
1)
AC/DC
ADPA
DCP
DCP DCP
CAN out
CAN in
CAN in
C
A
N
i
n
C
A
N
t
e
r
m
i
n
a
t
i
o
n
CAN out
CC-link
CC-link
C
C
-
l
i
n
k
-48 VDC -48 VDC
-48 VDC
1) 1) 1)
1) cable shield grounded at the RF-entry bar
2) cable with braided shield
2)
3)
3) cover plate
MSU DC
S1A
Base
Extension 1 Extension 2
BS-241 II BS-241 IIB
1)
AC/DC
ADPA
DCP
DCP DCP
CAN out
CAN in
CAN in
C
A
N
o
u
t CAN out
CC-link
CC-link
C
C
-
l
i
n
k
-48 VDC -48 VDC
-48 VDC
1) 1) 1)
1) cable shield grounded at the RF-entry bar
2) cable with braided shield
2)
3)
3) cover plate
MSU DC
CAN termination CAN out
CAN in
C
C
-
l
i
n
k
A50016-G5100-A390-13-7631
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Installing BS-241 / 241 II / 241 II B Shelter completion
Id:0900d805806a5f6f
cable
no.
from BS-241 / BS-241 II to BS-241 IIB length factory no.
S30864-*
602 BASE
E1 CU 0...3 connector A
MK:BUS
EXTENSION 1
CU 8...15 connector C
EMI-panel
3,40 m X215-A237
EXTENSION 1
CU 8...15 red. connector D
EMI-panel
BASE
E1 CU 4...7 connector B
MK:BUS
EXTENSION 1
CU 8...15 connector C
EMI-panel
3,40 m
EXTENSION 1
CU 8...15 red. connector D
EMI-panel
602 BASE
E2 CU 0...3 connector A
MK:BUS
EXTENSION 2
CU 8...15 connector C
EMI-panel
3,40 m X215-A237
EXTENSION 2
CU 8...15 red. connector D
EMI-panel
BASE
E2 CU 4...7 connector B
MK:BUS
EXTENSION 2
CU 8...15 connector C
EMI-panel
3,40 m
EXTENSION 2
CU 8...15 red. connector D
EMI-panel
603 BASE
E1 CU 0...3 connector A
MK:BUS
EXTENSION 1
CU 8...15 connector C
EMI-panel
6,00 m X215-A238
EXTENSION 1
CU 8...15 red. connector D
EMI-panel
BASE
E1 CU 4...7 connector B
MK:BUS
EXTENSION 1
CU 8...15 connector C
EMI-panel
6,00 A215-A238
EXTENSION 1
CU 8...15 red. connector D
EMI-panel
Table 59 CC-link cabling between BS-241 / BS-241 II and BS-241 IIB Extension shelter
184 A50016-G5100-A390-13-7631
Installing BS-241 / 241 II / 241 II B
Id:0900d805806a5f6f
Shelter completion
603 BASE
E2 CU 0...3 connector A
MK:BUS
EXTENSION 2
CU 8...15 connector C
EMI-panel
6,00 m A215-A238
EXTENSION 2
CU 8...15 red. connector D
EMI-panel
BASE
E2 CU 4...7 connector B
MK:BUS
EXTENSION 2
CU 8...15 connector C
EMI-panel
6,00 m A215-A238
EXTENSION 2
CU 8...15 red. connector D
EMI-panel
cable
no.
from BS-241 / BS-241 II to BS-241 IIB length factory no.
S30864-*
Table 59 CC-link cabling between BS-241 / BS-241 II and BS-241 IIB Extension shelter (Cont.)
cable
no.
from BS-241 IIB to BS-241 / BS-241 II length factory no.
S30864-*
602 BASE
CU 8...15 connector C
EMI-panel
EXTENSION 1
E1 CU 0...3 connector A
MK:BUS
3,40 m X215-A237
EXTENSION 1
E1 CU 4...7 connector B
MK:BUS
BASE
CU 8...15 red. connector D
EMI-panel
EXTENSION 1
E1 CU 0...3 connector A
MK:BUS
3,40 m
EXTENSION 1
E1 CU 4...7 connector B
MK:BUS
602 BASE
CU 16...23 connector C
EMI-panel
EXTENSION 2
E1 CU 0...3 connector A
EMI-panel
3,40 m X215-A237
EXTENSION 2
E1 CU 4...7 connector B
MK:BUS
BASE
CU 16...23 red. connector D
EMI-panel
EXTENSION 2
E1 CU 0...3 connector A
MK:BUS
3,40 m
EXTENSION 2
E1 CU 4...7 connector B
MK:BUS
Table 60 CC-link cabling between BS-24 1IIB Base and BS-241/ BS-241 II Extension shelters
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Installing BS-241 / 241 II / 241 II B Shelter completion
Id:0900d805806a5f6f
4.7 Cabling between BS-241II S1B shelters
The cable connections between the shelters have to be installed in accordance with the
mounting guideline S30861-S2580-S-*-7628, delivered with the upgrade-kit MK:CAB-
S1BEV1 (part no. S30861-K2402-X).
This kit provides in addition to the upgrade-kit S30861-K2380-X all parts necessary for
the inter-shelter cabling.
The following figure shows an overview about the complete cabling between the shel-
ters.
603 BASE
CU 8...15 connector C
EMI-panel
EXTENSION 1
E1 CU 0...3 connector A
MK:BUS
6,00 m X215-A238
EXTENSION 1
E1 CU 4...7 connector B
MK:BUS
BASE
CU 8...15 red. connector D
EMI-panel
EXTENSION 1
E1 CU 0...3 connector A
MK:BUS
6,00 A215-A238
EXTENSION 1
E1 CU 4...7 connector B
MK:BUS
603 BASE
CU 16...23 connector C
EMI-panel
EXTENSION 2
E1 CU 0...3 connector A
MK:BUS
6,00 m A215-A238
EXTENSION 2
E1 CU 4...7 connector B
MK:BUS
BASE
CU 16...23 red. connector D
EMI-panel
EXTENSION 2
E1 CU 0...3 connector A
MK:BUS
6,00 m A215-A238
EXTENSION 2
E1 CU 4...7 connector B
MK:BUS
cable
no.
from BS-241 IIB to BS-241 / BS-241 II length factory no.
S30864-*
Table 60 CC-link cabling between BS-24 1IIB Base and BS-241/ BS-241 II Extension shelters (Cont.)
186 A50016-G5100-A390-13-7631
Installing BS-241 / 241 II / 241 II B
Id:0900d805806a5f6f
Shelter completion
Figure 184 Cabling between BS-241II S1B shelters
The following cable connections are needed:
battery connection between the 1st and 2nd S1B shelters
alarm connection from both S1B shelters to the ACTM in the Base shelter
AC connection 230 V single phase for power supply of internal FAN and alarm con-
nection board from external power source
g NOTE
For the use of the pre-fabricated cables of the upgrade-kits, the S1B shelters must
be installed side by side with a gap smaller than 10 mm.
Prepare the 2nd S1B shelter for installation of the inter-rack cabling:
Remove the front panel of the ADPA and the cover of the lowermost -48V battery
bus bar. These part will be re-assembled, after the cable installation is finished.
Remove the blue -48V battery cable and the black 0V battery cable, that will be later
replaced with cables of the upgrade-kit.
Remove the battery breaker BR33.
Re-install the ADPA front panel and fit two cover parts in slot position of the removed
breaker BR33.
BR33
BATT
BR30
E2
BR29
E1
BR28
B
BR27
BR21 BR22 BR23
ACDC0 ACDC1
ACDC2 ACDC3 ACDC4
CTRL
ACTCS
1 HU for LE0
1 HU for LE1
1 HU for LE2
1 HU for LE3
1 HU for LE4
1st Service1B shelter
BR33
BATT
BR30
E2
BR29
E1
BR28
B
BR27
BR21 BR22 BR23
ACDC0 ACDC1
ACDC2 ACDC3 ACDC4
CTRL
ACTCS
1 HU for LE0
1 HU for LE1
1 HU for LE2
1 HU for LE3
1 HU for LE4
2nd Service1B shelter
0V-bus bar
-48V-bus bar
cables protected by flexible cable ducts outside the shelter
0V-bus bar
-48V-bus bar
to ACTM of
Base shelter
alarm cable
alarm cable
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Installing BS-241 / 241 II / 241 II B Shelter completion
Id:0900d805806a5f6f
Plug in the heater cable if applicable.
Prepare the 1st S1B shelter for installation of the inter-rack cabling:
Remove the cover of the upper most -48V battery bus bar.
Fix M4 cap nuts and bolts at the battery bus bars. Tighten the nuts by hand.
Install the black 0V battery inter-connection cable:
Connect the cable with the ring-lug at the uppermost screw terminal of the 2nd S1B
shelters 0V-bus bar.
Connect the cable with the ring-lug at the lowermost screw terminal of the 1st S1B
shelters 0V-bus bar.
Install the blue -48V battery inter-connection cable:
Connect the cable to the lowermost Rapid-Lock terminal of the 2nd S1B shelters
lowermost -48V-bus bar.
Connect the cable to the uppermost Rapid-Lock terminal of the 1st S1B shelters
uppermost -48V-bus bar.
Secure the cable with the 0V inter-connection cable together for stress relieving with
cable ties.
g NOTE
The battery cables have to be routed to the right, behind the brackets of the -48V
bus bars.
The cables have to be protected outside the shelters with flexible cable ducts. The
cable ducts have to be fixed at both ends to the lugs of the IP cable entry with cable
ties and have to be cut-off approx. 25 mm above the lugs.
All -48V bus bars cover to be re-fitted.
Install the alarmcable:
Connect the alarm cable to the ACTCS SubD25 connector of the 2nd S1B shelter.
Route the alarmcable at the right behind the brackets of the -48V-bus bars to the
IPentry.
Secure the cable inside the shelter with cable ties.
Route the alarm cable via the IP entry to the ACTM at the Base shelters EMI-panel.
Connect the cable to the matching spring terminals of the ACTM.
!
WARNING
Remove one battery connection bar of each battery set befor starting the cable installa-
tion.
!
WARNING
De-energize the battery string by switching OFF breaker BR33 at ADPA and switch OFF
all installed 160 A battery-set breakers. Do not switch ONbattery breakers before all
cable installation works are finished.
Remove one battery connection bar of each battery set befor starting the cable installa-
tion.
188 A50016-G5100-A390-13-7631
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Id:0900d805806a5f6f
Shelter completion
At least, prepare the AC interface for the connection with an external power supply
source as described in the mounting guideline, page 9-10.
4.8 Cover parts
All empty slots of a sub-rack have to be closed by cover parts, so that the proper air flow
inside the rack is guaranteed. Cover parts with different outer dimensions are provided.
The following table gives information about the relations between modules and cover
parts.
code number article name width applicable for:
S30861-K2019-X CP:CUV1 90 mm CU slots version 1
S30861-K2247-X CP:CUV2 90 mm CU slots version 2
S30861-K2020-X CP:DIAMCOV1 60 mm DIAMCO slots version 1
S30861-K2248-X CP:DIAMCOV2 60 mm DIAMCO slots version 2
S30861-K2021-X CP:ACOMV1 120 mm ACOM slots version 1
S30861-K2249-X CP:ACOMV2 120 mm ACOM slots version 2
S30861-K2022-X CP:COBA/COSAV1 28 mm COBA/COSA slots version 1
S30861-K2250-X CP:COBA/COSAV2 28 mm COBA/COSA slots version 2
S30861-K2376-X CP:90MMV1 90 mm CU slots, with CP:30MMV1
together for ACOM slots
S30861-K2378-X CP:30MMV1 30 mm for core slots, HYBRID6 con-
figurations and together with
CP:90MMV1 for ACOM slots
S30861-K2379-X CP:24MMV1 *) 24 mm front panel for
MFDUAMCO_VX if
HYBRID4 module is not
installed
*) CP:24MMV1consists of part C50117-A200-C841, delivered without 2D-label
Table 61 Relations between cover parts and modules
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Installing BS-241 / 241 II / 241 II B Nonstandard installation works
Id:0900d805805c3581
5 Nonstandard installation works
5.1 Installation of the modules
For later extension or maintenance it is useful to have a basic knowledge about the
correct removal and replacement of the Core- and RF modules.
Two variants for the fixing of the modules in the subracks does exist. A lever mechanism
will be used for fixing of the Core modules COBA and COSA. Fixing screws at the upper
and lower edge are used for securing of the RF modules.The handling is shown in the
figure below.
Figure 185 Fixing of the modules (1)
Figure 186 Fixing of the modules (2)
To prevent the installation of the plug-in modules at incorrect mounting positions, each
relevant module provide code keys.
lever mechanism in open position
push together
lever mechanism in locked position fixing screw
190 A50016-G5100-A390-13-7631
Installing BS-241 / 241 II / 241 II B
Id:0900d805805c3581
Nonstandard installation works
Figure 187 Location of the code key no.
Pay attention to the following hints:
1. After removal of a module check the proper condition of the code key plugs on the
backplane.
2. Before a module will be plugged-in check the correct setting of the code key number,
this is to prevent damages at the backplane connectors (see table below).
3. Insert the modules without pressure.
Module Code Key
DUAMCO 7
FICOM 7
DIAMCO 8
CU 6
COBA 1
COSA 2
Table 62 Module HW Code Keys
2
code key no.
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Installing BS-241 / 241 II / 241 II B Nonstandard installation works
Id:0900d805805c3581
5.2 Nonstandard installation works
If an already installed BS-241 should be extended with Service2 shelters to provide a
longer battery backup time, the installation of a second AC/DC frame inside the Service1
shelter can be necessary.
5.2.1 Installation of the AC/DC frame
The AC/DC frame consist of the parts as shown in the figure below.
Complete the air duct first, but do not mount the duct before insert the fan unit connec-
tors into the fitting holes at the rear of the AC/DC frame.
Figure 188 Components of the AC/DC frame
Complete the air duct as displayed in Figure 189 and Figure 190 in steps as follows:
1. Insert both air flaps into the air duct frame, so that the flaps will be opened by the air
outlet stream.
2. Cover the air duct edges with the 4 rubber sealings.
Figure 189 Fitting of the air flaps
AC/DC frame
air duct
air flaps
front cover
192 A50016-G5100-A390-13-7631
Installing BS-241 / 241 II / 241 II B
Id:0900d805805c3581
Nonstandard installation works
Figure 190 Setup of the rubber sealing
Mount the AC/DC frame inside the Service1 shelter as follows:
1. Setup the AC/DC frame in the position as shown in the figure below onto the battery
tray.
2. Open the cable ring in the upper rear of the shelter and select the fan cables no. 51
and no. 52.
3. Insert the cable connectors into the fitting holes, so that the connectors can be easy
moved inside the hole.
4. Pay attention to the correct cable no. because the connectors can not later pulled
out without any damages.
Figure 191 Plug-in of the fan cables
Install the connections between AC/DC frame 1 and 2:
1. Mount the pre-assembled air duct at the rear of the AC/DC frame with both screws
provided with the air duct parts (see Figure 192).
2. Disconnect cable 91 from the CAN-OUT connector at the backplane of the AC/DC
frame 1 (see Figure 192) and pull down the cable to AC/DC frame 2.
3. Plug-in cable no. 89 at the CAN-OUT connector of AC/DC frame 1. The cable is
provided with the AC/DC frame 2.
51
52
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Figure 192 Air duct mounting, disconnection CAN-BUS cable no. 91
Figure 193 Connection CAN-BUS and interconnection cable
1. Plug-in the interconnection cable no. 114 at the connector position as displayed in
Figure 193.
2. Plug-in the CAN-BUS cable no. 89 at connector CAN-OUT of the AC/DC frame 1.
3. Plug-in the interconnection cable no. 114 at the connector position as displayed in
Figure 193 at AC/DC frame 2.
4. Connect the cables no. 91 and 114 as shown in Figure 194.
Figure 194 Cable connections at AC/DC frame 2
1. Connect the CAN-BUS cable no. 89 at the CAN-IN connector of the AC/DC frame 2.
2. Lift up the AC/DC frame to its mounting position (without gap below AC/DC frame 1)
3. Fix the frame with 4 screws Torx T30.
disconnect cable no. 91
screw
AC/DC frame 1
114
114
AC/DC frame 1
AC/DC frame 2
89
89
91
114
AC/DC frame 2 AC/DC frame 2
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Install the -48 V DC-connections to the DC-Panel of the Service1 shelter and connect
battery systems BAT2 and BAT3.
1. Connect the cables no. 107 and 108 at the DC clamping block of the AC/DC frame 2.
2. Connect the cables no. 110/3 and 111/3 (BAT2), 110/4 and 111/4 (BAT3) at the DC
clamping block of the AC/DC frame 2 if BS-241 Service2 are used. In case of
BS-241II Service2 shelters the cables no. 110/3M and 111/3M (BAT2), 110/4M and
111/4M (BAT3) have to be connected (see figure below).
Figure 195 Connection of DC and battery cables
1. Route the cable no. 229 (twisted pair wires, black / blue) from the AC/DC frame 2 to
to the ACTC of the Service1 shelter.
2. Remove the jumper at the BB1connector of the ACTC and insert the plug of cable
no. 229.
Figure 196 Routing of the Battery Breaker Cable
Complete the installation of the AC/DC frame 2:
1. Plug in both fan units. Push down the lids (see Figure 197) during the fitting.
2. Fix the cover plates of the AC/DC frames 1 and 2.
108/A
108/B
107/A
107/B
107/ A
107/B
108/A
108/B
110/3M
111/3M
110/4M
111/4M
AC/DC frame 1 AC/DC frame 2
229
remove jumper
229
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Figure 197 Fitting the fans, closing the AC/DC frame
5.2.2 Battery-upgrade of BS-241 Service shelters
The mechanical and electrical preparation of the BS-241 Service shelters with AC/DC
systems from the supplier Lambda, is the precondition to integrate BS-241 II batteries.
The batterie-upgrade requires the following parts:
Mounting kit S30861-K2350-X MK:TRAYV1 (cables, mounting guideline)
Frame F:Battery Tray S30861-B4076-X
Mounting kit MK:BATTFIXCBFVx S30861-K4258-X (battery fitting, breaker)
The following installation scenarios may be possible:
Connection of a BS-241 II battery set to an unused battery string of a BS-240
Lambda-AC/DC system with frames F:AC/DC1 or F:AC/DC2, 50A battery main
breaker in a BS-241.
Connection of a BS-240 II battery set to an existing BS-241 or BS-241 II battery set,
in order to expand the battery capacity.
During the installations works, follow the instructions of the mounting guideline S30861-
K2350-X-*-7428, provided with the installation material.
5.3 Setup of system cabling
The system cabling consists of connections are installed on the front of the RF modules.
The cabling configurations depends on the different equipping variants (e.g., type of
combining, capacity stage) and the cell configuration of the site.
The system cabling is already installed in the factory. This section provides information
for setup additional system cables for the extension of RF modules or the cell configu-
ration should be changed.
press
!
WARNING!
Before starting the battery-upgrading procedure, the relevant battery string must be sep-
arated fro mthe DC_supply by switching OFF the relevant 50ADC breaker of the
Service1 rack.
A minimum distance of 20 mm between DC- and signal lines and single insulated AC-
lines is mandatory.
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System cables will be shipped in a box (semi-rigid cables) to avoid twisting and damage
or in plastic bags (semi-flex cables).
Before starting the connection procedure, refer to the site documentation and determine
the types and number of cables.
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5.3.1 System cabling with semi-rigid cables
g NOTE
To obtain the minimum bending radius of 10 mm (semi-rigid .141 AI) and 3,5 mm
(semi-rigid .86 AI). Fix the system cables at SMA connectors with a torque wrench
set to 1.0 Nm and at SMC connectors with a torque wrench set to 0,35 Nm.
connection code number path length connector cable type
DUAMCO 0/3-
CU 0/1,4/5
C39195-Z80-C113 RX 1.6 m SMC,90,female
SMC,90,female
semi-rigid
.086 Al
DUAMCO 1/2-
CU 2/3,6/7
C39195-Z80-C118 RX 1.25 m SMC,90,female/
MC,90,female
semi-rigid
.086 Al
DUAMCO 0/3-
CU 0/1,4/5
C39195-Z80-C160 TX 1.25 m SMA,90,male/
SMA,90,male
semi-rigid
.141 Al
DUAMCO 1/2-
CU 2/3,6/7
C39195-Z80-C114 TX 1.05 m SMA,90,male/
SMA,90,male
semi-rigid
.141 Al
FICOM-0/3
CU 0/1,4/5
C39195-Z80-C160 TX 1.25 m SMA,90,male/
SMA,90,male
semi-rigid
.141 Al
FICOM-1/2
CU 2/3,6/7
C39195-Z80-C114 TX 1.05 m SMA,90,male/
SMA,90,male
semi-rigid
.141 Al
DIAMCO-0
CU 1,2/3,4/6,7
C39195-Z80-C116 RX 0.6 m SMC,90,female/
SMC,90,female
semi-rigid
.086 Al
DIAMCO-0/1
CU 0/5
C39195-Z80-C117 RX 0.75 m SMC,90,female/
SMC,90,female
semi-rigid
.086 Al
DIAMCO-1
CU 2/3,4,6/7
C39195-Z80-C116 RX 0.6 m SMC,90,female/
SMC,90,female
semi-rigid
.086 Al
HPDU-
DIAMCO
(Shelter)
C39195-Z80-C175 RX 0.8 m SMA,90,male/
N-Con,90,male
semi-rigid
.141 Al
HPDU-
FICOM
(Shelter)
C39195-Z80-C172 TX 0.8 m 7/16,90,male
7/16,90,male
1/2jumper
cable
DIAMCO
Shelter 0 -
DIAMCO
Shelter 1
C39195-Z80-C176 cas-
cadin
g
2.7 m SMA,90,male
N-Con,90,male
Coax
flexible
BIAS-T-
DIAMCO
(Shelter)
C39195-Z80-C175 RX 0.8 m SMA,90,male/
N-Con,90,male
semi-rigid
.141 Al
BIAS-T-
HPDU
(Shelter)
C39195-Z80-C170 RX 0.3 m SMA,90,male/
SMA,90,male
semi-rigid
.141 Al
Table 63 Functionality of semi-rigid system cables
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Figure 198 Example of system cabling with semi-rigid cables
g NOTE
In case of expansion of a FICOM base module with FICOM expansion modules, a
short semi-flex cable (C39195-Z80-C137) will be connected between the RF/EXP
connectors (N-type, female) of the modules.
Tighten N-type connectors to a torque of approx. 1,00 Nm.
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5.3.2 System cabling with flexible cables
The cables have to be routed in such a way that allows the ease exchange of modules
(CUs, Combiners and FANs). For this reason BTS Base- / Extension cabinets which
have been equipped with flexible RF cabling in the factory, delivered with a pair of cable-
retainers fitted left-and right hand side at the bottom of each sub-rack (except the lowest
subrack of a cabinet).
Route the cables in a way,that the LEDs of the modules are visible and the test adapter
connectors are accessible.
The task of the cable retainers is to keep the flexible RF-cables in their original position
without additional fixing facilities.If a customer decides to retrofit a 1st generation base
station, that is not been equipped with cable-retainers, the flexible HF cables should be
loosely fixed with cable-ties.
g NOTE
The fixing of HF cables with cable-ties is not allowed in shelters that are equipped
with cable retainers.
Figure 199 Example of system cabling with flexible cables
g NOTE
Fix the system cables at SMA connectors with a torque wrench set to 1,00 Nm and
at SMC connectors with a torque wrench set to 0,35 Nm. Terminate all unused con-
nectors of the antenna combiners with 50 Ohm load resistors!
g NOTE
If a CU will be replaced by a FlexCU, EDGE-CU or GCU, make sure that the system
cables are installed as listed in the following table.
connection code number length Path connector
ACOM - FCU, ECU, GCU S30864-X217-A48 400 mm RX SMC,90,female/
SMC,90,female
Table 64 BS-241 II, flexible system cables ACOM - FCU, ECU, GCU
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g NOTE
The minimum single bending radius of the flexible cables is 20 mm.
The minimum repeated bending radius is 40 mm.
The extra length of the cables have to be stored inside the vertical space between
the subracks and the shelter. The horizontal space below each subrack should not
be used to store the extra length of the system cables or anything else. This space
is used as an air inlet for cooling.
g NOTE
In case of expansion of a FICOM base module with FICOM expansion modules, a
short RF cables (C39195-Z80-C137) will be connected between the RF/EXP con-
ACOM - FCU, ECU, GCU S30864-X217-A26 600 mm RX SMC,90,female/
SMC,90,female
ACOM - FCU, ECU, GCU S30864-X217-A27 750 mm RX SMC,90,female/
SMC,90,female
ACOM - FCU, ECU, GCU S30864-X217-A50 1000 mm RX SMC,90,female/
SMC,90,female
ACOM - FCU, ECU, GCU S30864-X217-A51 1200 mm RX SMC,90,female/
SMC,90,female
ACOM - FCU, ECU, GCU S30864-X217-A15 1400 mm RX SMC,90,female/
SMC,90,female
ACOM - FCU, ECU, GCU S30864-X217-A13 1600 mm RX SMC,90,female/
SMC,90,female
ACOM - FCU, ECU, GCU S30864-X217-A14 1800 mm RX SMC,90,female/
SMC,90,female
ACOM - FCU, ECU, GCU S30864-X217-A39 390 mm TX SMA,90,male/
SMA,90,male
ACOM - FCU, ECU, GCU S30864-X217-A49 600 mm TX SMA,90,male/
SMA,90,male
ACOM - FCU, ECU, GCU S30864-X217-A54 800 mm TX SMA,90,male/
SMA,90,male
ACOM - FCU, ECU, GCU S30864-X217-A25 1050 mm TX SMA,90,male/
SMA,90,male
ACOM - FCU, ECU, GCU S30864-X217-A24 1250 mm TX SMA,90,male/
SMA,90,male
ACOM - FCU, ECU, GCU S30864-X217-A52 1400 mm TX SMA,90,male/
SMA,90,male
ACOM - FCU, ECU, GCU S30864-X217-A23 1600 mm TX SMA,90,male/
SMA,90,male
ACOM - FCU, ECU, GCU S30864-X217-A53 1800 mm TX SMA,90,male/
SMA,90,male
connection code number length Path connector
Table 64 BS-241 II, flexible system cables ACOM - FCU, ECU, GCU (Cont.)
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nectors (N-type, female) of the modules. Tighten N-type connectors to a torque of
approx. 1,00 Nm. Avoid the twisting of the cable connectors during the connection.
5.3.3 Termination resistors
It is necessary to terminate all unused RF-connectors of the RF-modules with 50 Ohm
load resistors. The following terminations are used:
C39195-Z80-C30 for SMA connectors
C39195-Z80-C31 for SMC connectors
g NOTE
Fix the termination at SMA connectors with a torque wrench set to 1.0 Nm and at
SMC connectors to 0.35 Nm.
Later removal of terminations must be done with care, to avoid damages at the RF
front connectors of the modules.
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Post installation notes
6 Post installation notes
6.1 Leaving the site
g NOTE
For dehydrating the shelter during transportation and storage, a bag filled with Silica
Gel is fitted into the shelter by the factory. It is recommended to remove the bag,
because after a certain time the bag lost his function.
g NOTE
To avoid consation in the shelter because of missing of the air circulation, switch ON
the breaker BR:06 at the DC-panel of all shelters.
The following instructions should be followed before leaving the site:
1. At the end of the working day enable any alarms that should be active.
2. Contact the Network Control Center to announce your departure.
3. Close and lock the shelter doors.
4. Ensure the site is secure or hand it over to the person in charge / caretaker.
g NOTE
In order to make sure that on the BS-241 (Shelter type I) there is no Door Open
alarm after closing the shelter door, do the following:
Close the door, turn the door handle in the clockwise direction and pass over the
normal lock position (vertical to the ground) by 20 to 30 degrees, where you feel that
it can not turn any more. Then bring back the handle in the handle latch. The Door
Open alarm goes off.
If all installation activities are finished, any garbage must be cleared from site. Remove
all packing material for recycling.
6.2 Disposal of electrical and electronic equipment
The correct disposal and separate collection of your old appliance will help prevent
potential negative consequences for the environment and human health. It is a precon-
dition for reuse and recycling of used electrical and electronic equipment.
For more detailed information about disposal of your old appliance, please contact your
sales representative.
The statements quoted above are only fully valid for equipment which is installed in the
countries of the European Union and is covered by the directive 2002/96/EC.
Countries outside the European Union may have other regulations regarding the
disposal of electrical and electronic equipment. All electrical and electronic products
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should be disposed of separately from the municipal waste stream via designated col-
lection facilities appointed by the government or the local authorities.
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Appendix
7 Appendix
7.1 Installation tools
The correct installation is carried out with the aid of the following tools:
Additional tool set for BSS-installation H89999-B633
Tool set for BS-24x installation H89999-B148
ESD security tool set H89999-B635-V1
Spirit level
Tape measure
Torque spanner for SMC connectors (0.25 ft lb / 35 N/cm)
Torque spanner for SMA connectors (0.74 ft lb /100 N/cm)
Screw driver for torx screws T8, T10, T20, T25, T30, T40, T50 (length 8)
Long screw driver for torx screws T30 (length 15)
Engineers wrenches for M12, M42 (wrench size19 and 65)
Ratchet with insets for nuts M4, M5, M6, M8, M10, M12, M16 (7, 8, 10, 13, 17, 19,
24 mm)
Short ratchet with an inset for nuts M12 (wrench size19)
Tamper-resistant Hex screwhead: Hex TR 8 mm
Tamper-resistant TORX Plus screwhead: IPR-25
Tamper-resistant TORX screwhead: TR-20
Security Torx screw driver with inset IPR T25, 5-star with pin
Insulated torque wrench for Torx T30 for battery mounting
Insulated torque wrench size17 mm / 20 Nm for battery mounting
Insulated hexagonal socket screw key or ratchet (M6) for connecting DC cables to
AD panel and DC panels (Base and Extension)
Torque wrench size 32 / 25 Nm for 7/16 connector fixing
Screw drivers for hexagonal socket screw or hexagonal socket screw key wrench
size .16
Screw driver for slotted screw M3, M4 , M5
Screw driver for pozi drive screws PZ0 ... PZ4
Crimping tool (Hoffmann order Nr.: 72942 Gr. 35 or Tyco AMP order Nr.:734650-1)
Stripping knife for RF cables
Trimming tool for 1/2" RF cables
Flat brush, width 20 mm
Hot air gun or butane torch
90 offset screw driver for torx screws T20
4 lift eye bolts M12 (for crane- or helicopter transports only)
Hammer drill with twisted drills widia, diameter: 15 mm, 18 mm
Dust mask
hard hat
Knee pads (recommended)
vacuum cleaner
scissors
g NOTE
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Refer for additional information to the tool and test equipment database in the Intra-
net: https://tte-support.inside.nokiasiemensnetworks.com/tte/
For installation of power supply, transmission equipment, antennas, cableways and
other infrastructure equipment, additional tools may be necessary.
7.2 Ancillary material
The following ancillary materials are needed:
Cable ties in differend sizes
Wire end sleeves for 16 mm copper wires
Cable lugs M8
Paint retouch kit (order no. A500-C101-B261)
Self vulcanized tape
7.3 Technical data
Parameter BS-241 / 241 II / 241 IIB
overall dimensions (HxWxD) 1750 x 700 x 650 mm (BS-241 / 241 II)
1750 x 700 x 757 mm (BS-241 IIB S1B)
1650 x 700 x 650 mm (BS-241 IIB B,E)
weights:
Shelter (unequipped)
Base shelter (full equipped)
Extension shelter (4 x ACOM, 8 x CU)
Service1 (1 x F:AC/DC, 1 x F: Battery)
Service2 (3 x F: Battery, MEF-shelter only)
frame with 4 ACOM
frame with 4 CU + 2 MUCO
frame with 6 AC/DC
frame with battery set
DC-panel, cabling included
110 kg / 150 kg / 150 kg
240 kg / 280 kg / 280 kg
240 kg / 280 kg / 280 kg
279 kg / 312 kg / 500 kg
540 kg / 580 kg / 1000 kg
40 kg
40 kg
35 kg
130 kg / 130 kg / 250 kg
10 kg
mains input voltage AC:
input voltage DC:
3 x 230 V AC / 50Hz
- 48 V
power consumption:
AMCO
MUCO
TMA
CU (GSM)
ECU (Edge)
FCU
COBA
COSA
DC panel
AC/DC converter
battery set
25,5 W
12,5 W
9 W
150 W per module
210 W per module
310 W per module
17 W
17 W
10 W
80 W
20 W
Table 65 Technical data
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Appendix
7.4 Checklist for installation
environmental condition: outdoor
Abis link media: wire, fibre optic, microwave
Carrier units per shelter: max. 8
No. of cells per BTSE max. 12
no. of CU per Cell 1 - 12
external interfaces:
TX/RX antenna
Abis interface
mains input AC
ground connection
external alarms
LMT
7/16, female
terminal block (120 ) or
1.0/2.3 coaxial connectors female (75 )
terminal block (max. AWG 8)
bolt M8
spring terminal blocks
SubD 15 (female), RJ 45 socket
Parameter BS-241 / 241 II / 241 IIB
Table 65 Technical data (Cont.)
Check Item Yes No
Mounting
All shelters fixed to concrete foundation or base construction
Grounding
All shelters connected to ground as described
Cable screens of all cables connected to ground at the cable
window of the building
Power Supply
Cross section of power supply cable sufficient
power supply connection corresponded to TNS-or TT Network
requirements
Cable window of the installation building equipped with lightning
conductor
Cross section corresponded to cable length
External Alarms
External alarm cables with braided screen
Cable screen contacted to metal lid of cable feeding module
Cable screen contacted to ground at both ends
Overvoltage protection equipment present and correct installed
PCM Cables
Table 66 Checklist for installation
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PCM cables with braided screen
Cable screens connected with EMI panel of rack
Cable screen contacted to ground at both ends
NTPM connector for cable screens corresponded to
EMC requirements
Overvoltage protection equipment correct installed (if present)
Antenna Cables (if external antennas will be used)
Outer conductor of antenna cables connected to ground at
antenna window
Grounding of antenna cables between antenna and antenna
window corresponded to grounding guideline
Antenna cable conductor protected against humidity at the ground
points
Check Item Yes No
Table 66 Checklist for installation (Cont.)