H250 H250 H250 H250: Variable Area Flowmeter
H250 H250 H250 H250: Variable Area Flowmeter
H250 H250 H250 H250: Variable Area Flowmeter
Handbook
: IMPRINT :::::::::::::::::::::::::::::::::::::::
All rights reserved. It is prohibited to reproduce this documentation, or any part thereof, without the prior written authorisation of KROHNE Messtechnik GmbH. Subject to change without notice.
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H250
CONTENTS
5
1 Safety instructions
1.1 Intended use ..................................................................................................................... 5 1.2 Certifications .................................................................................................................... 5 1.3 Safety instructions from the manufacturer ..................................................................... 6
1.3.1 1.3.2 1.3.3 1.3.4 1.3.5 Copyright and data protection ................................................................................................ 6 Disclaimer ............................................................................................................................... 6 Product liability and warranty ................................................................................................ 7 Information concerning the documentation........................................................................... 7 Warnings and symbols used................................................................................................... 8
2 Device description
3 Installation
15
3.1 Notes on installation ...................................................................................................... 15 3.2 Storage ........................................................................................................................... 15 3.3 Installation conditions .................................................................................................... 16
3.3.1 Tightening torques ................................................................................................................ 17 3.3.2 Magnetic filters ..................................................................................................................... 18 3.3.3 Heat insulation ...................................................................................................................... 19
4 Electrical connections
20
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CONTENTS
5 Start-up
H250
42
6 Operation
43
6.3 Overview of the most important functions and indicators............................................. 46 6.4 Error messages .............................................................................................................. 47 6.5 Menu indicator M10 ........................................................................................................ 49
6.5.1 Factory settings .................................................................................................................... 49 6.5.2 Menu structure ..................................................................................................................... 50 6.5.3 Menu explanations ................................................................................................................ 51
7 Service
55
7.4 Availability of services .................................................................................................... 62 7.5 Returning the device to the manufacturer..................................................................... 62
7.5.1 General information.............................................................................................................. 62 7.5.2 Form (for copying) to accompany a returned device............................................................ 63
8 Technical data
8.1 8.2 8.3 8.4
64
Operating principle......................................................................................................... 64 Technical data................................................................................................................. 65 Dimensions and weights ................................................................................................ 76 Measuring ranges........................................................................................................... 80
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H250
SAFETY INSTRUCTIONS 1
DANGER! For devices used in hazardous areas, additional safety notes apply; please refer to the Ex documentation. WARNING! The operator himself bears the sole responsibility for the intended use of the device regarding the suitability and the corrosion resistance of the used materials against the measured fluid. The manufacturer is not liable for any damage resulting from improper use or use for other than the intended purpose. Do not use any abrasive media containing solid particles or highly viscous media.
1.2 Certifications
CE marking
The device fulfils all applicable statutory requirements of the following EC directives:
Pressure Equipment Directive 97/23/EC For devices with electrical installations: EMC Directive 2004/108/EC Devices for use in hazardous areas: ATEX Directive 94/9/EC as well as NAMUR recommendations NE 21 and NE 43 The manufacturer certifies successful testing of the product by applying the CE marking.
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1 SAFETY INSTRUCTIONS
H250
1.3.2 Disclaimer
The manufacturer will not be liable for any damage of any kind by using its product, including, but not limited to direct, indirect or incidental and consequential damages. This disclaimer does not apply in case the manufacturer has acted on purpose or with gross negligence. In the event any applicable law does not allow such limitations on implied warranties or the exclusion of limitation of certain damages, you may, if such law applies to you, not be subject to some or all of the above disclaimer, exclusions or limitations. Any product purchased from the manufacturer is warranted in accordance with the relevant product documentation and our Terms and Conditions of Sale. The manufacturer reserves the right to alter the content of its documents, including this disclaimer in any way, at any time, for any reason, without prior notification, and will not be liable in any way for possible consequences of such changes.
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H250
SAFETY INSTRUCTIONS 1
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1 SAFETY INSTRUCTIONS
H250
DANGER! This information refers to the immediate danger when working with electricity. DANGER! This warning refers to the immediate danger of burns caused by heat or hot surfaces. DANGER! This warning refers to the immediate danger when using this device in a hazardous atmosphere. DANGER! These warnings must be observed without fail. Even partial disregard of this warning can lead to serious health problems and even death. There is also the risk of seriously damaging the device or parts of the operator's plant. WARNING! Disregarding this safety warning, even if only in part, poses the risk of serious health problems. There is also the risk of damaging the device or parts of the operator's plant. CAUTION! Disregarding these instructions can result in damage to the device or to parts of the operator's plant. INFORMATION! These instructions contain important information for the handling of the device. LEGAL NOTICE! This note contains information on statutory directives and standards.
HANDLING This symbol designates all instructions for actions to be carried out by the operator in the specified sequence. i RESULT This symbol refers to all important consequences of the previous actions.
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H250
DEVICE DESCRIPTION 2
Figure 2-1: Scope of delivery 1 2 3 4 5 Measuring device in ordered version For indicator M10 - bar magnet For indicator M10 - key Documentation Certificates, calibration report (supplied to order only)
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2 DEVICE DESCRIPTION
H250
1 H250/RR/M9
Local indication without auxiliary power supply max. 2 limit switches, type NAMUR, NAMUR safety-oriented or transistor (3-wire) 2-wire current output 420 mA, HART or Profibus-PA communication 6-digit flow counter (non Ex) Limit switches and signal output - optional intrinsically safe
2 H250/RR/M10
Explosion proof enclosure 2 digital adjustable limit switches, 2-wire open collector or type NAMUR 2-wire current output 420 mA, HART communication Pulse output up to 10 Hz (also for electro-mechanical counters) 12-digit flow counter with external resetting (batch operation) The following designs are available as options: H250 with indicator M9 as high-temperature version HT H250 with indicator M9 with added impact and corrosion protection (special paint finish) H250 with indicator M9 in Stainless Steel housing
10
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H250
DEVICE DESCRIPTION 2
1 H250/RR/M8EG
Electronic bar graph indicator 2-wire current output 420 mA, HART communication
2 H250/RR/M8MG
Local indication without auxiliary power supply 2 limit switches, 2-wire, type NAMUR or NAMUR safety-oriented
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2 DEVICE DESCRIPTION
H250
Use of damping
Generally when CIV and DIV floats are used for gas measurement. For TIV floats (H250/RR and H250/HC only) with an operating primary pressure:
ASME B16.5
" 1" 2" 3" 4"
[psig]
4.4 4.4 2.9 2.9 2.9
1 2 3 4
12
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H250
DEVICE DESCRIPTION 2
2.3 Nameplate
INFORMATION! Look at the device nameplate to ensure that the device is delivered according to your order. Check for the correct supply voltage printed on the nameplate.
Figure 2-4: Nameplates on the indicator 1 2 3 4 5 6 7 8 Device type Manufacturer Notified ATEX & PED body Rating data: temperature & pressure rating PED data Ex data Electrical connection data Internet site
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2 DEVICE DESCRIPTION
H250
1 Device type H250 - standard version H250H - horizontal flow direction H250U - flow direction from top to bottom 2 Materials / versions RR - Stainless Steel C - PTFE or PTFE/ceramics HC - Hastelloy Ti - Titanium F - aseptic version (food) 3 Heating jacket version B - with heating jacket 4 Series of indicators M8 - Indicator M8 M9 - Indicator M9 standard indicator M9S - Indicator with added impact and corrosion protection M9R - Indicator in Stainless Steel housing M10 - Indicator or signal converter M10 5 Design of indicator M8 MG - Mechanical indicator EG - Electronic indicator with signal output 4...20 mA 6 High-temperature version HT - Version with HT extension 7 Electrical signal output ESK - Current output or Profibus-PA ESK-Z - Current output and totalizer 8 Limit switch K1 - One limit switch K2 - Two limit switches S1 - One SIL2 Limit switch acc. to IEC 61508 S2 - Two SIL2 Limit switches acc. to IEC 61508 9 Explosion protection Ex - Explosion-protected equipment 10 SIL SK - SIL2 compliance of limit switches acc. to IEC 61508
* positions which are not needed are omitted (no blank positions)
14
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H250
INSTALLATION 3
3.2 Storage
Store the device in a dry and dust-free location. Avoid lasting direct exposure to the sun. Store the device in its original packing. The permissible storage temperature for standard devices is -40...+80C / -40...+176F.
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15
3 INSTALLATION
H250
When installing the device in the piping, the following points must be observed:
The variable area flowmeter must be installed vertically (measuring principle). Flow direction
from bottom to top. For installation recommendations please refer also to VDI/VDE 3513 Sheet 3. H250Hs are installed horizontally and H250U devices are installed vertically with the flow direction from top to bottom. A straight unimpeded inlet run of 5x DN upstream of the device and a straight outlet run of 3x DN downstream of the device are recommended. Screws, bolts and gaskets are to be provided by the customer and must be selected in accordance with the pressure rating of the connection or the operating pressure. The inside diameter of the flange deviates from the standard dimensions. Flange seal standard DIN 2690 can be applied without any limitation. Align the gaskets. Tighten the nuts with the tightening torques of the appropriate pressure rating. For devices with PTFE liner or ceramic liner and PTFE raised faces, see chapter "Tightening torques". Control devices are to be positioned downstream of the measuring device. Shutoff devices are preferably to be positioned upstream of the measuring device. Before connecting, blow or flush out the pipes leading to the device. Pipes for gas flow need to be dried before the device is installed. Use connectors suitable for the particular device version. Align the pipes axially with the connections on the measuring device so they are free of stresses. If necessary, the piping has to be supported to prevent vibrations being transmitted to the measuring device. Do not lay signal cables directly next to cables for the power supply.
16
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H250
INSTALLATION 3
Take special note of the installation position for the H250H with horizontal flow direction:
In order to comply with thermal parameters and measuring accuracy, H250H flowmeters for horizontal installation are to be installed in the pipeline so that the display is located on the side of the measuring tube. The maximum medium and ambient temperatures indicated as well as the measuring accuracy are based on lateral installation of the display.
ASME 150 lb Nm
5.2 10 41 70 50
PN
40 40 40 16 16
lb
150/300 150/300 150/300 150/300 150/300
300 lb
4 x " 4 x 5/8" 8 x 5/8" 8 x " 8 x "
ft*lbf
7.1 15 41 34 48
ft*lbf
3.8 7.2 30 51 36
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3 INSTALLATION
H250
Magnetic filters
1 Type F - fitting part with flange - overall length 100 mm 2 Type FS - fitting part without flange - overall length 50 mm
18
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H250
INSTALLATION 3
Figure 3-1: H250 heat insulation 1 Standard indicator M9 2 Indicator with HT extension
CAUTION! The heat insulation 1 may only reach to the rear of the housing 2. The area of the cable entries 3 must be freely accessible.
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4 ELECTRICAL CONNECTIONS
H250
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H250
ELECTRICAL CONNECTIONS 4
Figure 4-1: Limit switch settings M8MG 1 2 3 4 Maximum pointer, switching point indicator Limit switch Connection board Connection terminal
Figure 4-2: Electrical connection M8EG 1 Terminal connection 2 Power supply 14.8...30 VDC 3 Measuring signal 4...20 mA 4 External load, HART communication
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4 ELECTRICAL CONNECTIONS
H250
Figure 4-3: Electrical connection M8EG with electrical isolation 1 2 3 4 Terminal connection Converter supply isolator with electrical isolation Power supply (see supply isolator information) Measuring signal 4...20 mA
Power supply
INFORMATION! The supply voltage has to be between 14.8 VDC and 30 VDC. This is based on the total resistance of the measuring loop. To determine this, add up the resistances of each component in the measuring loop (not including the device).
The required supply voltage can be calculated using the formula below: Uext. = RL.22 mA + 14.8 V where Uext. = the minimum supply voltage and RL = the total measuring loop resistance is.
22
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H250
ELECTRICAL CONNECTIONS 4
HART communication
When HART communication is carried out with the M8E display, the analogue measured data transmission (4...20 mA) is not impaired in any way. Exception for multidrop mode. In multidrop mode, a maximum of 15 devices with HART function can be operated in parallel, whereby their current outputs are switched inactive (I approx. 4 mA per device).
Load for HART communication INFORMATION! For HART communication a load of at least 230 ohm is required.
The maximum load resistance is calculated as follows:
DANGER! Use a twisted two-core cable to prevent electrical interference from impeding the DC output signal. In some cases a shielded cable may be necessary. The cable shield may only be earthed (grounded) at one place (on the power supply unit).
Configuration
The M8E electronic indicator can be configured via HART communication. DD (Device Descriptions) for AMS 6.x and PDM 5.2 as well as a DTM (Device Type Manager) are available for configuration. They can be downloaded free of charge from our website. The current flow rate can be transmitted using the integrated HART communication. A flow counter can be configured. Two limit values can be set and monitored. The limit values are assigned either to flow values or to the counter overflow. The limit values are not depicted on the display.
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4 ELECTRICAL CONNECTIONS
H250
1 2 3 4 5
Min. contact Max. contact Locking screw Maximum pointer Connection terminal
The connecting terminals have a pluggable design and can be removed in order to connect the cables. The built-in limit switch types are shown on the indicator.
MIN 1
+
MAX 3
-
2
+
4
+
5
+
6
-
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H250
ELECTRICAL CONNECTIONS 4
Limit switch connection terminals
1 2 3 4 5 6 7
2-wire limit switch NAMUR 3-wire limit switch Terminal connection min contact Terminal connection max contact 3-wire load NAMUR isolated switching amplifier 3-wire power supply
Limit setting
Figure 4-4: Limit switch settings 1 Contact pointer MAX 2 Contact pointer MIN 3 Locking screw
After setting has been carried out: Fix the contact pointers with the locking screw 3.
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4 ELECTRICAL CONNECTIONS
H250
If the pointer vane enters the slot, an alarm is triggered. If the pointer vane lies outside the slot sensor, a wire break also causes the alarm to be triggered. The 3-wire limit switch does not have any wire break detection.
Type
NAMUR NAMUR NAMUR NAMUR
Current
1 mA 1 mA 3 mA 3 mA
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H250
ELECTRICAL CONNECTIONS 4
1 ESK2A current transmitter 2 Power supply 12...30VDC 3 Measurement signal 4...20 mA 4 External load, HART communication
1 2 3 4
Terminal connection Converter supply isolator with electrical isolation Power supply (see supply isolator information) Measurement signal 4...20mA
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4 ELECTRICAL CONNECTIONS
H250
Power supply
INFORMATION! The supply voltage has to be between 12 VDC and 30 VDC. This is based on the total resistance of the measuring loop. To determine this, add up the resistances of each component in the measuring loop (not including the device).
The required supply voltage can be calculated using the formula below: Uext. = RL.22 mA + 12 V where Uext. = the minimum supply voltage and RL = the total measuring loop resistance is.
HART communication
When HART communication is carried out with the ESK, the analogue measured data transmission (4...20 mA) is not impaired in any way. Exception for multidrop mode. In multidrop mode, a maximum of 15 devices with HART function can be operated in parallel, whereby their current outputs are switched inactive (I approx. 4 mA per device).
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H250
ELECTRICAL CONNECTIONS 4
Load for HART communication INFORMATION! For HART communication a load of at least 230 ohm is required.
The maximum load resistance is calculated as follows:
DANGER! Use a twisted two-core cable to prevent electrical interference from impeding the DC output signal. In some cases a shielded cable may be necessary. The cable shield may only be earthed (grounded) at one place (on the power supply unit).
Configuration
The ESK can be configured via HART communication. DD (Device Descriptions) for AMS 6.x and PDM 5.2 as well as a DTM (Device Type Manager) are available for configuration. They can be downloaded free of charge from our website. The current flow rate can be transmitted using the integrated HART communication. A flow counter can be configured. Two limit values can be monitored. The limit values are assigned either to flow values or to the counter overflow.
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4 ELECTRICAL CONNECTIONS
H250
Connection
Polarity reversal has no effect on the function. The cable shield should be connected with minimum length to the functional ground FE.
30
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H250
ELECTRICAL CONNECTIONS 4
Figure 4-6: Counter connection 1 2 3 4 5 6 ESK - measurement signal 4...20 mA Counter module Transfer of the measurement signal or short-circuit jumper Pulse output load Counter power supply Pulse output power supply
A functional extra-low voltage with protective electrical isolation (PELV) in accordance with VDE 0100 Part 410 is required as a power supply. All the instruments (recorder, display, etc.) connected to measuring circuits S+ and S- are connected in series. If this measuring circuit is not needed, then a short-circuit jumper 3 required.
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4 ELECTRICAL CONNECTIONS
H250
Figure 4-7: Counter display modes 1 Flow rate as % display 2 Flow totalizer display 3 Conversion factor display
Figure 4-8: Settings of the counter at the moment of switch-on RESET button - mA calibration Button 1 - Display test Button 2 - Changing the conversion factor Button 3 - Software hardware version (information)
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H250
ELECTRICAL CONNECTIONS 4
Conversion factor
The conversion factor is always 10% of the full-scale range. If the measuring range is not know, the conversion factor is factory-set to 1000.
Figure 4-9: Changing the conversion factor 1 Units position 2 Tens position 3 Hundreds and 1000s position
Exit the setting by pressing the RESET button The largest factor that can be set is 1099. Factors with decimal values are not possible.
Counter overflow
A counter overflow is signaled by all the decimal points lighting up. Reset by pressing the RESET button. Current input calibration During the switching-on process keep the RESET button pressed until three decimal points light up. Set 4.00 mA Keep button 1 pressed until the number 0 is displayed Set 20.00 mA Keep button 3 pressed until the number 100 is displayed Exit calibration by pressing button 2
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4 ELECTRICAL CONNECTIONS
H250
Figure 4-11: Indicator M10 terminal connection 1 2 3 4 Power supply - analog output Switching output B1 Switching output B2 or pulse output Reset input R
1 Terminal connection 2 Power supply 16...32VDC 3 Measurement signal 4...20 mA 4 External load, HART communication
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H250
ELECTRICAL CONNECTIONS 4
Power supply M10 with electrical isolation
The circuitry to other devices must be designed with special care. In some circumstances, internal connections in these devices (e.g. GND with PE, ground loops) may lead to impermissible voltage potentials, which can compromise the function of the device itself or a connected device. In such cases a protected extra-low voltage (PELV) is recommended.
1 2 3 4
Terminal connection Converter supply isolator with electrical isolation Power supply (see supply isolator information) Measurement signal 4...20mA
Power supply
INFORMATION! The supply voltage has to be between 16 VDC and 32 VDC. This is based on the total resistance of the measuring loop. To determine this, add up the resistances of each component in the measuring loop (not including the device).
The required supply voltage can be calculated using the formula below: Uext. = RL.22 mA + 16 V where Uext. = the minimum supply voltage and RL = the total measuring loop resistance is.
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4 ELECTRICAL CONNECTIONS
H250
HART communication
When HART communication is carried out with the M10, this will not in any way impair analogue measured data transmission (4...20 mA). Exception for multidrop operation. In multidrop operation, a maximum of 15 devices with HART function can be operated in parallel, for which the current outputs are switched to inactive.
Load for HART communication INFORMATION! For HART communication a load of at least 230 ohm is required.
The maximum load resistance is calculated as follows:
DANGER! Use a twisted two-core cable to prevent electrical interference from impeding the DC output signal. In some cases a shielded cable may be necessary. The cable shield may only be earthed (grounded) at one place (on the power supply unit).
Configuration
The M10 electronic indicator can be configured via HART communication. DD (Device Descriptions) for AMS 6.x and PDM 5.2 as well as a DTM (Device Type Manager) are available for configuration. They can be downloaded free of charge from our website. The current flow rate can be transmitted using the integrated HART communication. The flow counter can be configured. Two limit values can be monitored. The limit values are assigned either to flow values or to the counter.
36
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H250
ELECTRICAL CONNECTIONS 4
CAUTION! The switching outputs can only be operating if the power supply is applied to terminals I+ and I-.
1 2 3 4 5
NAMUR terminal connection Isolation switching amplifier PNP technology terminal connection Power supply Load
Switching values
NC contact NAMUR
Switching value reached Switching value not reached 1 mA > 3mA
NO contact OC NAMUR
> 3mA 1 mA
OC
max. 100 mA 1 mA
1 mA max. 100 mA
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4 ELECTRICAL CONNECTIONS
H250
1 Max. switching current I [mA] 2 Minimum load impedance RL [Ohm] 3 Power supply Uext.
1 2 3 4
Load impedance RL 100 Ohm Load impedance RL 1000 Ohm Power loss Ud Power supply Uext.
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H250
ELECTRICAL CONNECTIONS 4
Figure 4-12: Electrical pulse output 1 2 3 4 5 6 Terminal B2 Terminal I Load e.g. counter Flow rate measurement 4...20 mA Pulse output power supply M10 power supply
Pulse output B2 is a passive "open collector" output which is electrically isolated from the current output and output B1. It can be operated as a low-resistance output or as a NAMUR output.
The pulse width ton can be configured from 30...500 ms in the menu of the indicator.
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4 ELECTRICAL CONNECTIONS
H250
Figure 4-14: Indicator M10 - reset input 1 Function active HI 2 Function active LO
This reset input can be activated in the menu of indicator M10, and can be configured to ACTIVE HI or ACTIVE LO. See also chapter "Indicator M10 menu explanations". If the input is set as ACTIVE LO, an interruption causes the counter to be reset.
DANGER! The grounding wire may not transfer any interference voltage. Do not use this grounding wire to ground any other items of electrical equipment.
40
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H250
ELECTRICAL CONNECTIONS 4
DANGER! After all servicing and maintenance work on the device, the specified protection category has to be ensured again.
Figure 4-16: Cable gland 1 Use blanking plugs if no cable is routed through 2 Tighten cable gland firmly 3 Lay the cable in a loop
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5 START-UP
H250
specifications on the nameplate (PS and TS). These specifications may not be exceeded. Make sure materials are compatible. Slowly open the shut-off valve. When measuring liquids, vent the pipes carefully. When measuring gases, increase pressure slowly. Avoid float impact (e.g. caused by solenoid valves), as this is likely to damage the measuring unit or float.
Start After the device is switched on, the display shows the following in sequence
"Test", the device type and the version number. Afterwards the device performs a self-test and switches to measurement mode. Here all of the parameters preset for the customer are analysed and checked for plausibility, and the current measured value is displayed.
Operation INFORMATION! The device is low-maintenance Comply with the application limits with regard to temperature of the medium and ambient temperature.
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H250
OPERATION 6
CAUTION! The switching point of the magnetic sensors is right at the level of the corresponding circle. Only touch the circle vertically and from the front using the bar magnet. Touching it from the side may cause a malfunction.
Figure 6-1: Display and operating elements 1 2 3 4 Enter button (circuit for bar magnet) Up button (circuit for bar magnet) Right button (circuit for bar magnet) Display
The mechanical keys and keys for the bar magnet are identical in their function. In this documentation the keys are represented as symbols to describe the operating functions: Key
1 2 3
Table 6-1: M10 operation keys
Symbol
^
Enter up right
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6 OPERATION
H250
If you are already located at the lowest level (function level), you can use the button to go the the change mode, which can be used to set data and values.
If you are located at the first level (main menu), you can use the ^ key to exit the menu mode and return to the measuring mode.
Measuring operation ^ Main menu ^ Sub-menu ^ Function ^ Edit ^
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H250
OPERATION 6
CAUTION! Each time parameters or settings are changed, the measuring device carries out an internal plausibility check. If implausible inputs have been made, the indicator remains in the current menu, and the changes are not accepted.
Display
Fct. 3.13.1 1 FLOW RATE 10,0000 m3/h 10000 l/h Quit Yes 7200 L/h
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6 OPERATION
H250
Designation
TIME CONST. ERROR
Explanation
Time constant, damping value [s] Error indicator Yes: Error messages are deleted No: Error messages are suppressed.
Check current output Check switching outputs and RESET input Select the menu language Maximum flow rate The value set is represented by a 20 mA analogue current output. If the current value exceeds the preset value, an alarm is indicated.
Units
m3/s L/s ft3/s gal/s bb/s ImpGal/s m3/min L/min ft3/min gal/min bb/min ImpGal/min g/min kg/min t/min lb/min short t/min m3/h L/h ft3/h gal/h bb/h ImpGal/h g/h kg/h t/h lb/h short t/h long t/h m3/d ft3/d gal/d bb/d ImpGal/d kg/d t/d short t/d long t/d
Measured products
Liquids, vapours, gases
Mass
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H250
OPERATION 6
Description
Linearization faulty or not activated = measuring error Faulty or missing data in the linearization table = measuring error The device is in linearization mode = measuring error The unit for the linearization flow is incompatible with the selected flow type (mass/volume) The linearization table has too few data points The sequence of the linearization values is not strictly monotonic increasing The first flow value if the linearization table is not 0% The last flow value if the linearization table is not 100% The current output zero point 4.00 mA is not calibrated = poss. measuring error in the process control system The current output 100% = 20.00 mA is not calibrated = poss. measuring error in the process control system The sensor temperature compensation of the device is faulty or was not carried out. = possible measuring error Linearization is not activated = measuring error
Category
Error
Remedy
Activate linearization or carry it out again (HART communication and linearization software are required; the original calibration values must be known), or send the device back to the manufacturer for linearization.
Error
Complete the linearization and activate it (HART communication and linearization software are required), or send the device back to the manufacturer for linearization. Correct error, carry out linearization again if necessary (HART communication and linearization software are required), or send the device back to the manufacturer for linearization. Carry out linearization at at least 5 points (HART communication and linearization software are required), or send the device back to the manufacturer for linearization. Check linearization and/or carry it out again (HART communication and linearization software are required), or send the device back to the manufacturer for linearization.
Error
Error
NOT MONOTONOUS
Error
FIRST NOT 0 %
NO ZERO CAL OF AO
Warning
Perform calibration using ammeter and menu 3.10 or using standard HART tools/process control system and poss. external ammeter. Caution: during the calibration, switch the measuring point to manual control. Perform calibration using ammeter and menu item 3.11 or using standard HART tools and external ammeter if necessary. Caution: during calibration, switch the measuring point to manual control. The device, together with an indication of the error, must be sent back to the manufacturer for checking.
NO F.SC. CAL OF AO
Warning
NO TEMP. COMPENSATION
Error
Error
Activate linearization or carry it out again (HART communication and linearization software are required; the original calibration values must be known), or send the device back to the manufacturer for linearization. Because the reset time is not known: Controlled reset of the counter using menu item 1.5.1 or using HART tools/process control system.
COUNTER LOST
Warning
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6 OPERATION
H250
Error message
FRAM WRITE FAULT
Description
Internal communication error
Category
Error
Remedy
Check whether the display is plugged in correctly and restart the device. If the error occurs again: send the device back to the manufacturer with an indication of the error. Restart the device. If the error occurs again: send the device back to the manufacturer with an indication of the error. The device has been restarted using menu item 1.5.2 since the last time the error messages were reset. The HART- multidrop mode is activated by selecting a polling address not equal to 0 using menu item 3.9. A polling address of 0 reactivates the current output. The device must be sent back to the manufacturer with an indication of the error.
Memory error detected during selftest. A device restart has taken place The HART multidrop mode is activated. The current output is set to a fixed value of 4.5 mA. Internal error in device Internal error in device
Error
Information
Information
Error
SENSOR A FAULT Internal error in device SENSOR B FAULT MEMORY CORRUPTION Internal error in device Internal memory error, caused by a hardware or software problem The current output is set to a fixed value. Error Restart the device; if the error occurs again the device must be sent back to the manufacturer with an indication of the error. The current output is fixed and does not reflect the measured value. This is the case in multidrop mode, with current output test/calibration using the menu or HART The current output is saturated at 20.4 or 22.0 mA (depending on whether the alarm current is activated or deactivated in menu item 3.12), and is no longer coupled with the measured value.
AO FIXED
Information
AO SATURATED
Information
Device drivers for HART tools, process control equipment (e.g. Siemens PDM or AMS) PACTwareTM and HART DTMs are available on the internet site.
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H250
OPERATION 6
Function
Switching value B1 Hysteresis B1 Switching value B2 Hysteresis B2 Display Time constant Reset counter Reset error Language Function B1 Contact B1 Function B2 Contact B2 Pulse duration Pulse / unit Function B3 Multidrop polling address Alarm current Flow unit Counter unit LFC Input code
Setting
0.0 0.0 0.0 0.0 Flow rate 3s NO NO DEUTSCH INACTIVE NC contact INACTIVE NC contact 100ms 001 / liter INACTIVE 0 OFF see rating plate Derived from the flow unit 4% ON 6% OFF NO
INFORMATION! The device has been set at the factory in accordance with the customer order. Therefore subsequent configuration via the menu is only necessary if the intended use of the device is changed.
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49
6 OPERATION
H250
Submenu 1
1.1 Output B1 1.2 Output B2 1.3 Display 1.4 Time constant 1.5 Reset
Submenu 2
1.1.1 Switching value B1 1.1.2 Hysteresis B1 1.2.1 Switching value B2 1.2.2 Hysteresis B2
2.1 Output 4...20mA 2.2 Output B1 2.3 Output B2 2.4 Input B3 2.5 Serial no. 2.6 Software version 2.7 Tag no.
3 Installation
3.1 Language 3.2 Function B1 3.3 Contact B1 3.4 Function B2 3.5 Contact B2 3.6 Pulse duration 3.7 Pulse/unit 3.8 Function B3 3.9 Multidrop 3.10 Calibration 4mA 3.11 Calibration 20mA 3.12 Alarm current 3.13 Upper range value and unit 3.14 Low Flow Cutoff LFC 3.13.1 Flow rate 3.13.2 Counter 3.14.1 Control 3.14.2 Switch-on value 3.14.3 Switch-off value 3.15 Input code 3.16 Basic setting
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H250
OPERATION 6
Selection / Input
INACTIVE FLOW.VAL B1
Explanation
Flow value switching point. The switching point is entered in flow units. If the current flow value exceeds this set switching point, then output B1 is activated. Note: The function NC or NO can be selected using menu 3.3.
COUNTER.VAL B1
Counter value switching point. Each positive number can be set here. If the counter exceeds this value, then output B1 is activated. Note: The function NC or NO can be selected using menu 3.3.
1.1.2
OUTPUT B1
HYST.B1
Hysteresis setting for the flow value switching point. Value range 0...switching point. Example, if a switching value of 200 is set under 1.1.1, then a hysteresis value of 0...200 can be set here. If the value 0 is entered here, then this output does not have hysteresis. If the value 20 is entered here, then the output functions as follows: If the current flow value exceeds the value 200, then the output switches 3. If the current flow value drops below the hysteresis value of 180, then the switching output returns to its normal state 4. Note: To invert the operating method, use menu 3.3 to set the output from NO 1 to NC 2 or vice versa. This function is not activated on the counter switching point.
1.2.1
OUTPUT B2
INACTIVE FLOW.VAL B2 COUNTER.VAL B2 PUL. VAL B2 see FLOW.VAL B1 see COUNTER.VAL B1 B2 = pulse output Note: Settings under menu 3.6 pulse duration and 3.7 Pulses/unit
1.2.2 1.3
OUTPUT B2 DISPLAY
See HYST. B1
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6 OPERATION
H250
Level Designation
1.4 TIME CONST.
Selection / Input
Explanation
Setting : 1 ... 20 seconds Note: The settable time constant affects the current output and the displayed current flow rate. It thus enables damped depiction if there is a highly variable flow rate. If the current flow rate is polled via HART communication, then the transferred measured value is dependent on the time constant here, too.
COUNTER ERROR
YES - NO YES - NO The analogue current output can be set to fixed values in 10% steps between 4.00...20.00 mA. This function has no influence on binary switching outputs. Note: This test function is switched off in multidrop mode. Display: "NOT AVAILABLE".
The function assignment in menu 3.2 is not taken into consideration here. The function assignment in menu 3.3 is not taken into consideration here. Here there is a visual depiction of whether or not input B3 has a voltage of 5...30 V. If input B3 is set to ACTIVE HI in menu 3.8, then the display shows "ON" when the switching voltage is applied. Note: NO test function possible when the output is set to INACTIVE in menu 3.8.
3.1
LANGUAGE
3.2
FUNCTION B1
Output B1 is switched off. Output B1 switches at a set value depending on the current flow value. Output B1 switches when the counter exceeds the counter limit value. Output B1 is normally closed. If an alarm situation occurs, the contact opens. Output B1 is normally open. If an alarm situation occurs, the contact closes. See FUNCTION B1 See FUNCTION B1 See FUNCTION B1 Output B2 generates pulses up to 10 Hz depending on the current flow value.
3.3
CONTACT B1
NC contact NO CONTACT
3.4
FUNCTION B2
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H250
OPERATION 6
Level Designation
3.5 3.6 CONTACT B2 PULSE DURATION
Selection / Input
NC contact NO CONTACT 30 ms 50 ms 100ms 200 ms 500 ms
Explanation
See CONTACT B1 See CONTACT B1
3.7
PULSE/UNIT
0.000001
Smallest scaling factor Note: In the basic setting, the unit of the pulse output corresponds to the flow unit. Example: volume flow unit is m3/h, so the pulse output is set to pulses / m3 or mass flow unit is kg/h, so the pulse output is set to pulses / kg
Largest scaling factor The internal counter is reset to zero when a positive voltage of from 5...30 VDC is applied to terminals R+ and R for at least 100 ms. The internal counter is reset to zero when a positive voltage of from 5...30 VDC applied to terminals R+ and R is interrupted for at least 100ms.. Multidrop mode means that the device works continuously in bus mode via HART communication (max. 15 devices in parallel). The analogue current output is then set to a fixed value of 4.1 mA. Measured values are transferred via HART communication. However, the display allows local read-off of the measured values. The polling address can be set to 1...15. Larger integer values are not permitted. If the polling address is set to 0, then HART bus mode is switched off. The device is working in analogue mode. Current output 4...20 mA is active. Standard HART communication remains guaranteed. This menu item allows precise calibration of the current output. The device generates a fixed current output of 4.00 mA. If the measured value deviates from the displayed one, then the measured value must be input. When the menu is exited, the corrected value is saved. This menu item allows precise calibration of the current output. The device generates a fixed current output of 20.00 mA. If the measured value deviates from the displayed one, then the measured value must be input. When the menu is exited, the corrected value is saved.
3.10
4mA CALIBR.
3.11
20mA CALIBR.
3.12
ALARM CURRENT
OFF ON
Measured values > 100% are indicated as a current signal up to a maximum of 22 mA. In the event of an error the current output is set to the fixed value of 22m A. The flow unit and the upper range value can be changed. Note: Changing from volume flow measurement to mass flow measurement is only possible with a new calibration.
3.13
3.13.1 3.13.2
For a units list, see chapter 7.4 of the handbook As standard, the unit for the counter is derived from the unit for the flow measurement. It can also be changed individually.
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6 OPERATION
H250
Level Designation
3.14 LFC
Selection / Input
Explanation
LFC stands for Low Flow Cutoff. With variable area flowmeters, the flow range from 0 to 10% is not defined. In order to ensure a stable zero point of the analogue output, the analogue output can be set to a stable value of 4.00mA in a selectable range from 0 to 20%.
3.14.1 3.14.2
LFC is switched off LFC is switched on Switch-on value 1: The flow is greater than 20%. The current output corresponds to this. If the flow rate falls, then the current output follows it until the ON value. If the flow value continues to fall, the current output is switched to 4.00 mA 3. Switch-off value 2: The flow rate is 0. The current output is 4.00 mA 3. If the flow rate rises, the current output remains at 4.00 mA 3 until the OFF value, and is switched to the corresponding flow value if the flow value rises further.
3.14.3
LFC OFF_VALUE
220 %
3.15
INP. CODE
YES
The input code is used to prevent authorised adjustment of the measurement parameters. The input code is not active by default. If YES is selected, the last code entered must be typed in. Factory code: ^ ^ ^ If, after confirmation with YES, the button is also pressed, then a new, individual, nine-element code can be typed in. The display shows the required key combination. This menu item can be used to select the calibrated basic setting. This can be helpful if operating data have been changed a number of times. This menu item cannot be used to reset the calibration.
NO
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H250
SERVICE 7
7.1 Maintenance
Within the scope of routine maintenance of the system and pipelines, the flowmeter should also be inspected for signs of fouling, corrosion, mechanical wear and leaks, as well as damage to the measuring tube and indicator. We advise that inspections be carried out at least once per year. The device must be removed from the piping before cleaning.
CAUTION! Pressurized pipes must be depressurized before removing the device. Empty pipes as completely as possible. In the case of devices used for measuring aggressive or hazardous media, appropriate safety precautions must be taken with regard to residual liquids in the measuring unit. Always use new gaskets when reinstalling the device in the pipeline. Avoid electrostatic charges when cleaning the surfaces (e.g. sight window)!
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7 SERVICE
H250
1 2 3 4 5
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H250
SERVICE 7
The brake with the retainer ring can be clipped onto the pointer cylinder independently of the built-in components (ESK2A, limit switch, counter). When installing the brake, note that the slit between the brake magnets is only about 3 mm and the material thickness of the aluminium pointer vane is 1mm. Clip on Eddy current brake 1. Turn brake slightly in a clockwise direction 2. Check that the pointer vane can be moved between the magnets without touching them. Screw in turnbuckle 2.
The contact module connecting terminals feature a pluggable design and can be removed in order to connect the cables.
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7 SERVICE
H250
INFORMATION! The ESK2A is factory calibrated, making it possible to replace it or retrofit it without recalibrating.
De-energise the ESK2A. Lift and remove the ESK2A with a screwdriver.
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H250
SERVICE 7
7.2.6 Totalizer
The flow counter, in conjunction with the ESK2A electrical current output, can also be retroactively built into the indicator M9. When ordering the ESK-Z totalizer as a retrofit kit, please indicate the device information (see scale) and the measuring range. Providing this information will ensure that the new scale supplied with the counter display cutout is ready for installation. The flow counter is then preset using the conversion factor corresponding to the measuring range.
Installation
Push the existing scale out. Insert the flow counter unit into the centre track of the module carrier. Insert the new scale into the module carrier. In so doing, lift the scale slightly until the scale cutout surrounds the counter display.
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59
7 SERVICE
H250
Order no.
60
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H250
SERVICE 7
DN 80 Float CIV 85, 1.4404 Float DIV 85, 1.4404 Float TIV 85, 1.4404 Float DIVT 85, 1.4404 Set float stop; standard (1 stop, 1 span ring) Set float stop; gas damping (ZrO2) Set float stop; gas damping (PEEK) Damping bush (18x14) ZrO2 incl. 2 span rings Damping bush (18x14) PEEK incl. 2 span rings DN 100 Float CIV 105, 1.4404 Float DIV 105, 1.4404 Float DIVT 105, 1.4404 Set float stop; standard (1 stop, 1 span ring) only for bottom ! Set float stop; gas damping (ZrO2) Set float stop; gas damping (PEEK) Damping bush (18x14) ZrO2 incl. 2 span rings Damping bush (18x14) PEEK incl. 2 span rings Indicator M9 Indicator housing complete no scale Indicator complete stainless steel unpainted, no scale Cover M9 complete, standard (blue; RAL 5015) Cover M9 complete, salt water resistant (grey; RAL 7001) Cover M9 complete, no silicone (blue; RAL, 5015) Cover M9 complete, stainless steel unpainted Inspection glass shatterproof glass Inspection glass plastic (Makrolon) Cover seal (silicone) M9 baseplate standard M9 baseplate salt water resistant Retrofit kit HT extension Module carrier (profile track) Set housing attachment parts (1 pair) Pointer system, complete Eddy current brake Printed scale (serial number required) Blank scale Printed scale with counter cutout (serial number required) Blank scale with counter cutout X251010000 X251011000 X251010100 X251010200 X251010300 X251010400 X251011100 X251011200 X251012100 X251020100 X251020200 X251021000 X251021100 X251021300 X251022100 X251022200 On request X251023200 On request X251023400 X255041000 X255042000 X255044000 X255050100 X255050200 X255050300 X254053100 X254053200 X254041000 X254042000 X254043000 X254044000 X254050100 X254050200 X254050300 X254053100 X254053200
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7 SERVICE
H250
INFORMATION! For more precise information, please contact your local representative.
CAUTION! Should you nevertheless need to return a device for inspection or repair, please pay strict attention to the following points: Due to statutory regulations on environmental protection and safeguarding the health and safety of our personnel, manufacturer may only handle, test and repair returned devices that have been in contact with products without risk to personnel and environment. This means that the manufacturer can only service this device if it is accompanied by the following certificate (see next section) confirming that the device is safe to handle. CAUTION! If the device has been operated with toxic, caustic, flammable or water-endangering products, you are kindly requested: to check and ensure, if necessary by rinsing or neutralizing, that all cavities are free from such dangerous substances, to enclose a certificate with the device confirming that is safe to handle and stating the product used.
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H250
SERVICE 7
Department:
Name:
Tel. no.:
Fax no.:
water-hazardous toxic caustic flammable We checked that all cavities in the device are free from such substances. We have flushed out and neutralized all cavities in the device.
We hereby confirm that there is no risk to persons or the environment through any residual media contained in the device when it is returned.
Date:
Signature:
Stamp:
7.6 Disposal
CAUTION! Disposal must be carried out in accordance with legislation applicable in your country.
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8 TECHNICAL DATA
H250
Figure 8-1: Operating principle 1 Indication principle M9 and M8MG 2 Indication principle M10 and M8EG
For indicators M9 and M8MG 1 the flow-dependent height of the float in the measuring unit is transmitted by means of a magnetic coupling and displayed on a scale. For indicators M10 and M8EG 2 the flow-dependent height of the float in the measuring unit is transmitted to the electronic display by magnetic field sensors S1 and S2.
Figure 8-2: Operating principle H250H and H250U 1 H250H - horizontal flow direction 2 H250U - flow direction from top to bottom
The flowmeters operate according to a modified float measuring principle. The guided float adjusts itself so that the flow force acting on it is in equilibrium with the opposing spring force. The flow-dependent position of the float in the measuring unit is displayed on a scale by means of a magnetic coupling.
INFORMATION! Flowmeters H250H and H250U only work in conjunction with indicator M9.
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H250
TECHNICAL DATA 8
Measuring system
Application range Operating method / measuring principle Measured value Primary measured value Secondary measured value Float position Operating and standard volumetric flow Flow measurement of liquids, gases and vapors Variable area measuring principle
Measuring accuracy
Directive H250 /RR /HC /F H250/C (Ceramic, PTFE) H250H, H250U, H250 (100 : 1) VDI / VDE 3513, sheet 2 (qG = 50%) 1.6% 2.5%
Operating conditions
Temperature Max. operating temperature TS Pressure Max. operating pressure PS Max. test pressure PT Min. required operating pressure DN15...25 / "...1" DN50...100 / 2"...4" Depending on the version up to 400 bar / 5802 psig Pressure equipment directive 97/23/EC or AD 2000-HP30 2 times greater than pressure loss (see measuring ranges) Operating pressure <0.3 bar / 4.4 psig Operating pressure <0.2 bar / 2.9 psig -196..+300C / -321...+572F
Installation conditions
Inlet run Outlet run 5 x DN 3 x DN
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8 TECHNICAL DATA
H250
Materials
Device
H250/RR Stainless Steel H250/HC Hastelloy H250/C Ceramic/PTFE H250/F - Food
Float
Ring orifice
-
Al2O3
1 CrNi steel 1.4571 on request, for clamp connection CrNi steel 1.4435 2 TFM/PTFE liner (electrically non-conductive)
INFORMATION! H250/C - DN100 / 4" only PTFE H250/F: wetted surfaces Ra 0.8 m, optional 0.6 m
Other options:
Special materials on request: e.g. SMO 254, titanium, 1.4435 Float damping: ceramic or PEEK Gasket for devices with female thread as insert: O-ring FPM / FKM
Temperatures DANGER! For devices to be used in hazardous areas, special temperature ranges apply. These can be found in the separate instructions.
[F]
-321...+572
[F]
-40+248 -4+248 -40+248 -40+158 -40+158 -40+248 -4+194
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H250
TECHNICAL DATA 8
Temperatures H250/M9 - with electrical components [C]
Maximum product temperatures Tm EN
DN15, DN25
ASME
", 1"
Version with
ESK2A, ESK3-PA ESK2A with counter Limit switch NAMUR 3-wire limit switch
DN50
2"
ESK2A, ESK3-PA ESK2A with counter Limit switch NAMUR 3-wire limit switch
DN80, DN100
3", 4"
ESK2A, ESK3-PA ESK2A with counter Limit switch NAMUR 3-wire limit switch
ASME
", 1"
Version with
ESK2A, ESK3-PA ESK2A with counter Limit switch NAMUR 3-wire limit switch
DN50
2"
ESK2A, ESK3-PA ESK2A with counter Limit switch NAMUR 3-wire limit switch
DN80, DN100
3", 4"
ESK2A, ESK3-PA ESK2A with counter Limit switch NAMUR 3-wire limit switch
1 if there are no heat insulation measures, a heat-resistant cable is necessary (continuous operating temperature of the cable to be used: +100C)
Abbreviation
HT ESK2A ESK3-PA High-temperature version Current output 2-wire 420 mA PROFIBUS PA interface
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8 TECHNICAL DATA
H250
[C]
-25 / -40 -40
[F]
-13 / -40 -40
M8M
Min. product temperature Tm without limit switches Min. product temperature Tm with limit switches Ambient temperature Tamb. -80...+200 -25+200 -25+70 -112+392 -13+392 -13+158
M8E
Max. product temperature Tm at Tamb. +40C / +104F Max. product temperature Tm at Tamb. +50C / +122F Max. product temperature Tm at Tamb. +60C / +140F Ambient temperature Tamb. -25...+200 -25...+185 -25...+145 -25+70 -13+392 -13+365 -13+293 -13+158
M10
Max. product temperature Tm at Tamb. +60C / +140F Ambient temperature Tamb. -80...+200 -40+75 -112+392 -40+167
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H250
TECHNICAL DATA 8
Indicator M8 M8M limit switches
Terminal connection Limit switch Type Switch configuration Nominal voltage U0 Pointer vane not read Pointer vane read
1 safety oriented
2.5 mm2 I7S2002-N SC2-N0 2-wire NAMUR NC contact 8 VDC 3 mA 1 mA SJ2-SN 2-wire NAMUR 1 NC contact 8 VDC 3 mA 1 mA SJ2-S1N 2-wire NAMUR 1 NO contact 8 VDC 1 mA 3 mA
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69
8 TECHNICAL DATA
H250
Material
PA PA Nickel-plated brass Nickel-plated brass
Cable diameter
3...7 mm 8...13 mm 5...9 mm 10...14 mm 0.118...0.276" 0.315...0.512" 0.197...0.355" 0.394...0.552"
M9 limit switches
Terminal connection Limit switch NAMUR Connection type Switching element function Nominal voltage U0 Pointer vane not detected Pointer vane detected Continuous current No load current I0
1 safety oriented
2.5 mm2 I7S23,5-N SC3,5-N0 yes 2-wire NC contact 8 VDC 3 mA 1 mA SJ3,5-SN 1 yes 2-wire NC contact 8 VDC 3 mA 1 mA SJ3,5-S1N 1 yes 2-wire NO contact 8 VDC 1 mA 3 mA SB3,5-E2 no 3-wire PNP NO contact 10...30 VDC 0.3 VDC UB - 3 VDC max. 100 mA 15 mA
2.5 mm2 12...30 VDC HART 18 VDC 4.00...20.00 mA = 0...100% flow value in 2-wire technology <0.1% <0.1% 5 A / K 800 Ohm (30 VDC) 250 Ohm 02.15 4000054602
HART
configuration KROHNE Messtechnik (69 = 45h) ESK2A (226 = E2h) 5.9 1 FSK Transmitter without galvanic isolation
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H250
TECHNICAL DATA 8
M9 ESK-Z totalizer
Terminal connection Power supply Rext. current loop Power consumption Indication error Max. reset voltage Min. reset pulse Software firmware version Power supply Max. current Max. dissipation T on T off U on U off Pulse value 2.5 mm2 10...30 VDC 0...600 Ohm max. 2.5 Watt < 1% in relation to the value displayed 30 VDC 300 ms 1.19 10...30 VDC 50 mA 250 mW 80 ms fixed pulse width depending on flow rate Ub 3 VDC 0 VDC 1 pulse = 1 display counter advance (1 litre, 1 m3 ...)
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8 TECHNICAL DATA
H250
M9 ESK3PA Hardware
Hardware Supply voltage Base current Starting current FDE (fault drop electronics) Accuracy acc. to VDI/ VDE 3513 Measurement resolution Temperature influence Software firmware version Ident No. acc. to IEC 1158-2 and FISCO model 9...32 VDC 12 mA < base current < 18 mA 1.6 < 0.1% full scale value < 0.05% / K full scale value 1.01/000418 3184980200
M9 ESK3PA Software
GSD Device profile Function blocks Flow rate (AI0) Totalizer (TOT0) Totalizer (TOT1) Address range SAP`s DD Volume or mass Volume totalizer Default unit: [m3] Mass totalizer Default unit: [kg] 0...126, default 126 Service Access Points Device Description Devices master file Profiles B, V3.0
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H250
TECHNICAL DATA 8
Indicator M10
M10 HART
Manufacturer name (code) Model name HART protocol revision Device revision Physical layer Device category KROHNE Messtechnik (69 = 45h) M10 (234 = EA) 5.9 1 FSK Transmitter
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8 TECHNICAL DATA
H250
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H250
TECHNICAL DATA 8
Approvals
Standard
ATEX
Indicator
M9 mechanical M9 electrical
Designation
II2GD IIC II3GD IIC II2G Ex ia IIC T6 II3G Ex nA II T6 II3D IP65 T65C II2GD IIC II3GD IIC II2G Ex ia IIC T6...T1 II2G Ex d IIC T6...T1 II3D Ex tD A22 IP66 T65C IS/I/1/ABCD;T6 NI/I/2/ABCD;T6 IS/I, II, III/1/A-G NI/II/2/ABCD XP/I/1/ABCD;T6 NI/I/2/ABCD;T6 XP/I/1/IIC/T6 NI/I/2/IIC/T6 DIP/II,III/1/EFG/T6 S/II,III/2/FG/T6 XP/I/1/ABCD;T6 NI/I/2/ABCD;T6 XP/I/1/IIC/T6 NI/I/2/IIC/T6 DIP/II,III/1/EFG/T6 S/II,III/2/FG/T6 Ex ia IIC T1-T6 Ex nA II T1-T6 Ex iA IIC T1-T6 Ex d IIC T1-T6 II2G EEx d IIC T6...T1
M10
CSA
M10
Nepsi
M9 M8 M10
INMETRO
M10
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8 TECHNICAL DATA
H250
a [mm]
All nominal sizes ISO 228 H250/C - 3"/300 lb 138
b ["]
5.44
d ["]
9.85 11.82 11.82
h ["]
7.13
[mm]
250 300 300
[mm]
181
[mm]
150
["]
5.91
EN
ASME [mm]
c ["]
4.35 4.35 5.22 5.22 5.22
e [mm]
107 119 132 148 158
f ["]
4.22 4.69 5.20 5.83 6.22
g ["]
0.79 1.26 2.56 3.51 4.49
j ["]
3.94 4.18 4.73 5.71 5.91
[mm]
20 32 65 89 114
[mm]
100 106 120 145 150
[mm]
187 199 212 228 232
["]
7.37 7.84 8.35 8.98 9.14
DN100 4"
76
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H250
TECHNICAL DATA 8
Dimensions H250/M10 /M8
M10 Front view M10 Side view M8 Front view M8 Side view
Dimensions M10 a EN
DN15 DN25 DN50 DN80 DN100
b ["]
5.79 5.79 5.79 5.79 5.79
c ["]
3.27 3.27 3.27 3.27 3.27
d ["]
4.65 5.12 5.63 6.30 6.66
e ["]
5.20 5.20 5.20 5.20 5.20
ASME
" 1" 2" 3" 4"
[mm]
147 147 147 147 147
[mm]
83 83 83 83 83
[mm]
118 130 143 160 169
[mm]
132 132 132 132 132
[mm]
55 55 55 55 55
["]
2.17 2.17 2.17 2.17 2.17
Dimensions M8M f EN
DN15 DN25 DN50 DN80 DN100
g ["]
2.48 2.95 3.51 4.14 4.49
g ["]
2.11 2.58 3.13 3.76 4.12
h ["]
2.60 2.60 3.11 3.11 3.11
ASME
" 1" 2" 3" 4"
[mm]
63 75 89 105 114
[mm]
60 60 73 73 73
["]
2.36 2.36 2.88 2.88 2.88
[mm]
58.5 58.5 45.5 45.5 45.5
[mm]
53.5 65.5 79.5 95.5 104
[mm]
66 66 79 79 79
[mm]
52.5 52.5 39.5 39.5 39.5
["]
2.07 2.07 1.56 1.56 1.56
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8 TECHNICAL DATA
H250
Weights
H250 Nominal size EN
DN15 DN25 DN50 DN80 DN100
EN 1092-1 [kg]
3.5 5 8.2 12.2 14
ASME
" 1" 2" 3" 4"
[kg]
5.6 7.5 11.2 14.8 17.4
[lb]
12.6 16.5 24.7 32.6 38.4
[lb]
8.6 12.8 21 28.9 34.6 Screw connect.
H250/C [Ceramic / PTFE] Nominal size EN DN15 DN25 DN50 DN80 DN100 ASME " 1" 2" 3" 4" EN 1092-1 [kg] 3.5 5 10 13 15 [lb] 7.7 11 22.1 28.7 33.1 ASME 150 lb [kg] 3.2 5.2 10 13 16 [lb] 7.1 11.5 22.1 28.7 35.3 ASME 300 lb [kg] 3.5 6.8 11 15 17 [lb] 7.7 15 24.3 33.1 37.5
DIN 11864-1 [kg] 2 3.5 5 7.6 10.3 [lb] 4.4 7.7 11 16.8 22.7
Process connections
Standards Flanges (H250/RR /HC /C) EN 1092-1 ASME B16.5 JIS B 2220 Clamp connections (H250/RR /F) Screw connections (H250/RR /HC /F) Female thread welded (H250/RR /HC) Female thread (H250/RR /HC) with insert, FPM gasket and union nut Thread connection aseptic (H250/F) Flange aseptic (H250/F) Meters (H250/RR /HC) with heating: Heating with flange connection Heating pipe connection for Ermeto EN 1092-1 ASME B16.5 DN15 " E12 PN40 150 lb / RF PN40 DlN 32676 ISO 2852 DIN 11851 SMS 1146 ISO 228 ASME B1.20.1 ISO 228 ASME B1.20.1 DIN 11864 - 1 DIN 11864 - 2 Conn. dim. DN15...150 ...6" 15100 DN15...100 Size 25...139.7 DN15...100 1...4" G...G2" 2" NPT G2" 2" NPT DN1550 DN80100 DN1550 DN80DN100 Pressure rating PN16...250 150...2500 lb 10...20K 10...16 bar 10...16 bar 25...40 bar 6 bar / 88.2 psig 50 bar / 735 psig 50 bar / 735 psig PN40 PN 16 PN40 PN 16
78
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H250
TECHNICAL DATA 8
Bolts and tightening torques
For flowmeters with PTFE liner or ceramic liner and PTFE raised face, tighten the flange threads with the following torques:
Nominal sizes EN
Nominal size acc. to EN 1092-1
DN15 PN40 1 DN25 PN40 1 DN50 PN40 1 DN80 PN16 1 DN100 PN16 1
1 standard connections; other connection on request
[lb-ft]
7.1 15 41 34 48
300 lb
4x " 4x 5/8" 8x 5/8" 8x " 8x "
[lb-ft]
3.8 7.2 30 51 36
float
PTFE ceramic ceramic
lining
PTFE PTFE TFM / ceramic
[mbar abs.]
100 100 100
[psia]
1,45 1,45 1,45
[mbar abs.]
250 100
[psia]
3,63 1,45
[mbar abs.]
100
[psia]
1,45
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8 TECHNICAL DATA
H250
TIV
CIV [l/h]
CIV
DIV
Cone
K 15.1 K 15.2 K 15.3 K 15.4 K 15.5 K 15.6 K 15.7 K 15.8 K 15.8 18 30 55 80 120 200 350 500 480 820 1200 1700 3200 2700 3600 5100 12000 16000 19000
25 40 63 100 160 250 400 630 630 1000 1600 2500 4000 6300 10000 16000 25000 40000 63000
- 1600 2
DN25, 1"
DN50, 2"
1 P >0.5 bar 2 with TR float 3 300 mbar with damping (gas measurement)
INFORMATION! The oper. press. should be at least twice the pressure loss for liquids, and at least 5 times the pressure loss for gases! The specified pressure drops are valid for water and air at maximum flow rate. Other flow ranges on request. Conversion of other media or operating data (pressure, temperature, density, viscosity) is performed using the calculation method in accordance with VDI /VDE Directive 3513
Reference condition for gas measurements: The flow measurement of gases are refered to Nl/h or Nm3/h: Volume flow in Normal state 0C, 1.013 bar abs. (DIN 1343)
80
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H250
TECHNICAL DATA 8
TIV
CIV [GPH]
CIV
DIV
Cone
K 15.1 K 15.2 K 15.3 K 15.4 K 15.5 K 15.6 K 15.7 K 15.8 K 15.8 4.76 7.93 14.5 21.1 31.7 52.8 92.5 132 127 217 317 449 845 713 951 1347 3170 4227 5019
6.60 10.6 16.6 26.4 42.3 66.0 106 166 166 264 423 660 1057 1664 2642 4227 6604 10567 16643
DN25, 1"
DN50, 2"
1 P >7.4 psig 2 with TR float 3 4.4 psig with damping (gas measurement)
INFORMATION! The oper. press. should be at least twice the pressure loss for liquids, and at least 5 times the pressure loss for gases! The specified pressure drops are valid for water and air at maximum flow rate. Other flow ranges on request. Conversion of other media or operating data (pressure, temperature, density, viscosity) is performed using the calculation method in accordance with VDI /VDE Directive 3513
Reference condition for gas measurements: The flow measurement of gases are refered to SCFM or SCFH: Volume flow in Standard state 15C, 1.013 bar abs. (ISO 13443)
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81
8 TECHNICAL DATA
H250
H250/C - Ceramic/PTFE
Measuring span: Declaration of flow: 10 : 1 Values = 100% Water: 20C [68F] Air: 20C [68F], 1.013 bar abs. [14.7 psia]
Max. pressure loss Air Ceramic [Nm3/h] PTFE Water Ceramic [mbar]
1.8 2.4 4 6.5 9 18 22 30 50 75 140 200 350 65 66 66 68 72 86 111 70 80 108 158 290 81 110 170 284 81 95 243 100 225 62 64 66 68 70 72 55 60 70 82 100 70 80 110 70 85 62 64 66 68 70 72 55 60 70 82 100 70 80 110 -
Air Ceramic
PTFE [l/h]
25 40 63 100 160 250 400 630 1000 1600 2500 4000 1 4000 6300 10000 16000 1 16000 25000 40000 1 40000 60000 1
Ceramic
Cone
E 17.2 E 17.3 E 17.4 E 17.5 E 17.6 E 17.7 E 17.8
30 50 70 130 200 250 500 700 1100 1600 2500 4500 6300 11000 16000 25000 -
DN25, 1"
DN50, 2"
DN80, 3"
DN100, 4"
1 special float
E 107.1 E 107.2
INFORMATION! The oper. press. should be at least twice the pressure loss for liquids, and at least 5 times the pressure loss for gases! The specified pressure drops are valid for water and air at maximum flow rate. Other flow ranges on request. Conversion of other media or operating data (pressure, temperature, density, viscosity) is performed using the calculation method in accordance with VDI /VDE Directive 3513
Reference condition for gas measurements: The flow measurement of gases are refered to Nl/h or Nm3/h: Volume flow in Normal state 0C, 1.013 bar abs. (DIN 1343)
82
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H250
TECHNICAL DATA 8
H250/C - Ceramic/PTFE
Measuring span: Declaration of flow: 10 : 1 Values = 100% Water: 20C [68F] Air: 20C [68F], 1.013 bar abs. [14.7 psia]
Max. pressure loss Air Ceramic [SCFM] PTFE Water Ceramic [psig]
1.12 1.49 2.48 4.03 5.58 11.2 13.6 18.6 31.0 46.5 86.8 124 217 0.96 0.97 0.97 1.00 1.06 1.26 1.63 1.03 1.18 1.59 2.32 4.26 1.19 1.62 2.50 4.17 1.19 1.40 3.57 1.47 3.31 0.91 0.94 0.97 1.00 1.03 1.06 0.81 0.88 1.03 1.21 1.47 1.03 1.18 1.62 1.03 1.25 0.91 0.94 0.97 1.00 1.03 1.06 0.81 0.88 1.03 1.21 1.47 1.03 1.18 1.62 -
Air Ceramic
PTFE
Ceramic [GPH]
Cone
E 17.2 E 17.3 E 17.4 E 17.5 E 17.6 E 17.7 E 17.8
6.60 10.6 16.6 26.4 42.3 66.0 106 166 264 423 660 1056 1 1057 1664 2642 4226 1 4227 6604 10567 1 10567 15850 1
7.93 13.2 18.5 34.3 52.8 66.0 132 185 291 423 660 1189 1664 2906 4227 6604 -
DN25, 1"
DN50, 2"
DN80, 3"
DN100, 4"
1 special float
E 107.1 E 107.2
INFORMATION! The oper. press. should be at least twice the pressure loss for liquids, and at least 5 times the pressure loss for gases! The specified pressure drops are valid for water and air at maximum flow rate. Other flow ranges on request. Conversion of other media or operating data (pressure, temperature, density, viscosity) is performed using the calculation method in accordance with VDI /VDE Directive 3513
Reference condition for gas measurements: The flow measurement of gases are refered to SCFM or SCFH: Volume flow in Standard state 15C, 1.013 bar abs. (ISO 13443)
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83
8 TECHNICAL DATA
H250
EN
DN15
ASME
Cone
K 15.1 K 15.2 K 15.3 K 15.4 K 15.5 K 15.6 K 15.7 K 15.8 K 15.8
Water [l/h]
70 120 180 280 450 700 1200 1600 2400 1300 2000 3000 5000 8500 10000 10000 16000 22000 34000 25000 35000 60000 80000 120000
Air [Nm3/h]
1.8 3 4.5 7.5 12 18 30 40 60 35 50 80 130 220 260 260 420 580 900 650 950 1600 2200 3200
DN25
1"
DN50
2"
DN80
3"
DN100
4"
K 105.1 K 105.1
INFORMATION! The oper. press. should be at least twice the pressure loss for liquids, and at least 5 times the pressure loss for gases! The specified pressure drops are valid for water and air at maximum flow rate. Other flow ranges on request. Conversion of other media or operating data (pressure, temperature, density, viscosity) is performed using the calculation method in accordance with VDI /VDE Directive 3513
Reference condition for gas measurements: The flow measurement of gases are refered to Nl/h or Nm3/h: Volume flow in Normal state 0C, 1.013 bar abs. (DIN 1343)
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H250
TECHNICAL DATA 8
EN
DN15
ASME
1/2"
Cone
K 15.1 K 15.2 K 15.3 K 15.4 K 15.5 K 15.6 K 15.7 K 15.8 K 15.8
Water [GPH]
18.5 31.7 47.6 74.0 119 185 317 423 634 343 528 793 1321 2245 2642 2642 4227 5812 8982 6604 9246 15851 21134 31701
Air [SCFM]
1.12 1.86 2.79 4.65 7.44 11.2 18.6 24.8 37.2 21.7 31.0 49.6 80.6 136 161 161 260 360 558 403 589 992 1364 1984
DN25
1"
DN50
2"
DN80
3"
DN100
4"
K 105.1 K 105.1
INFORMATION! The oper. press. should be at least twice the pressure loss for liquids, and at least 5 times the pressure loss for gases! The specified pressure drops are valid for water and air at maximum flow rate. Other flow ranges on request. Conversion of other media or operating data (pressure, temperature, density, viscosity) is performed using the calculation method in accordance with VDI /VDE Directive 3513
Reference condition for gas measurements: The flow measurement of gases are refered to SCFM or SCFH: Volume flow in Standard state 15C, 1.013 bar abs. (ISO 13443)
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85
8 TECHNICAL DATA
H250
EN
DN15
ASME
"
Cone
K 15.1 K 15.2 K 15.3 K 15.4 K 15.5 K 15.6 K 15.7 K 15.8
Water [l/h]
65 110 170 260 420 650 1100 1500 1150 1800 2700 4500 7600 9000 15000 21000
Air [Nm3/h]
1.6 2.5 4 6 10 16 28 40 30 45 70 120 200 240 400 550
DN25
1"
DN50
2"
INFORMATION! The oper. press. should be at least twice the pressure loss for liquids, and at least 5 times the pressure loss for gases! The specified pressure drops are valid for water and air at maximum flow rate. Other flow ranges on request. Conversion of other media or operating data (pressure, temperature, density, viscosity) is performed using the calculation method in accordance with VDI /VDE Directive 3513
Reference condition for gas measurements: The flow measurement of gases are refered to Nl/h or Nm3/h: Volume flow in Normal state 0C, 1.013 bar abs. (DIN 1343)
86
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H250
TECHNICAL DATA 8
EN
DN15
ASME
"
Cone
K 15.1 K 15.2 K 15.3 K 15.4 K 15.5 K 15.6 K 15.7 K 15.8
Water [GPH]
17.2 29.1 44.9 68.7 111 172 291 396 304 476 713 1189 2008 2378 3963 5548
Air [SCFM]
0.99 1.55 2.48 3.72 6.20 9.92 17.4 24.8 18.6 27.9 43.4 74.4 124 149 248 341
DN25
1"
DN50
2"
INFORMATION! The oper. press. should be at least twice the pressure loss for liquids, and at least 5 times the pressure loss for gases! The specified pressure drops are valid for water and air at maximum flow rate. Other flow ranges on request. Conversion of other media or operating data (pressure, temperature, density, viscosity) is performed using the calculation method in accordance with VDI /VDE Directive 3513
Reference condition for gas measurements: The flow measurement of gases are refered to SCFM or SCFH: Volume flow in Standard state 15C, 1.013 bar abs. (ISO 13443)
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87
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