TLB30
TLB30
TLB30
INDEX 1 1.1 1.2 2 2.1 2.2 2.3 2.4 2.5 2.6 3 3.1 3.2 3.3 3.4 4 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.9.1 4.9.2 4.9.3 4.9.4 4.9.5 4.10 4.11 4.12 5 6 6.1 6.2 6.3 7 7.1 7.2 7.3 7.4 7.5
OPERATING INSTRUCTIONS
Vr. 01 (ENG) - 01/08 - cod.: ISTR 07572
TECNOLOGIC S.p.A.
VIA INDIPENDENZA 56 27029 VIGEVANO (PV) ITALY TEL.: +39 0381 69871 FAX: +39 0381 698730 internet : http:\\www.tecnologic.it e-mail: info@tecnologic.it
FOREWORD This manual contains the information necessary for the product to be installed correctly and also instructions for its maintenance and use; we therefore recommend that the utmost attention is paid to the following instructions and to save it. This document is the exclusive property of TECNOLOGIC S.p.A. which forbids any reproduction and divulgation , even in part, of the document, unless expressly authorized. TECNOLOGIC S.p.A. reserves the right to make any formal or functional changes at any moment and without any notice. Whenever a failure or a malfunction of the device may cause dangerous situations for persons, thing or animals, please remember that the plant has to be equipped with additional devices which will guarantee safety. Tecnologic S.p.A. and its legal representatives do not assume any responsibility for any damage to people, things or animals deriving from violation, wrong or improper use or in any case not in compliance with the instruments features.
INSTRUMENT DESCRIPTION GENERAL DESCRIPTION FRONT PANEL DESCRIPTION PROGRAMMING PROGRAMMING OF SET POINT PARAMETERS PROGRAMMING PARAMETER PROTECTION USING THE PASSWORD PARAMETERS PROGRAMMING LEVEL ACTIVE SET POINT SELECTION ON / STAND-BY FUNCTION INFORMATION ON INSTALLATION AND USE PERMITTED USE MECHANICAL MOUNTING ELECTRICAL CONNECTIONS ELECTRICAL WIRING DIAGRAM FUNCTIONS MEASURING AND VISUALIZATION OUTPUTS CONFIGURATION TEMPERATURE CONTROL CONTINUOUS CYCLE FUNCTION COMPRESSOR PROTECTION FUNCTION AND DELAY AT POWER-ON DEFROST CONTROL MANUAL DEFROST EVAPORATOR FANS CONTROL ALARM FUNCTIONS TEMPERATURE ALARMS EXTERNAL ALARM OPEN DOOR ALARM MAIN VOLTAGE ALARMS ALARM MEMORY DIGITAL INPUTS AUXILIARY OUTPUT FUNCTION OF KEYS U AND DOWN/AUX PROGRAMMABLE PARAMETERS TABLE PROBLEMS , MAINTENANCE AND GUARANTEE SIGNALLING CLEANING GUARANTEE AND REPAIRS TECHNICAL DATA ELECTRICAL DATA MECHANICAL DATA MECHANICAL DIMENSIONS FUNCTIONAL DATA INSTRUMENT ORDERING CODE
1 - INSTRUMENT DESCRIPTION 1.1 - GENERAL DESCRIPTION The models TLB 30 (Display and control unit) and TLBSL (Supply and outputs unit) are a digital controller system with microprocessor that is typically used in cooling applications that have temperature control with ON/OFF regulation and defrosting control with set time by means of electrical heating or hot gas/reverse cycle. The system has up to 3 relay outputs, 2 inputs for PTC or NTC temperature probes and 2 digital inputs, that can all be configured. The 3 outputs at main voltage (in TLBSL unit) can be used for controlling the compressor or the temperature control device, the defrosting device, the evaporation fan, or, alternatively any of the previous functions, an alarm or using an auxiliary device . The two inputs for the PTC and NTC temperature probes (which can be selected by parameter) connected to TLB30 unit can be used to measure the cell temperature (Pr1) and the evaporator temperature (Pr2) while the digital inputs (DIG1, 2) can be programmed to carry out various functions such as defrosting commands, selecting 2 or 4 different set of temperature regulations, external alarm signals, activating a continuous cycle, and activating an auxiliary output etc. Furthermore, the instrument allows an optional voltage alarm to disable control outputs when main voltage is too low or too high.
The instrument is equipped with a big 2-digit display (h 31 mm ) with - indication and 3 LED signals. The parameters programming is possible by a remote keyboard (TLBTA) while the connection between the units TLB30 and TLBSL it happens through a cable with RJ connectors (TLBCA). 1.2 - FRONT PANEL DESCRIPTION
KEYBOARD
5 7 6 8
Once the desired value has been set, press the key P again: the new value will be memorised and the display will show only the abbreviation of the selected parameter. Pressing the UP and DOWN keys, it is possible to select another parameter (if present) and change it as described. To return to select another group of parameters, keep the UP or the DOWN key pressed for about 1 second, after which the display will return to showing the code of the parameter group. Release the pressed key and using the UP and DOWN keys it will be possible to select another group (if present). To exit the programming mode, do not press any key for about 20 seconds, or keep the UP or DOWN key pressed until it exits the programming mode. 2.3 - PARAMETER PROTECTION USING THE PASSWORD The instrument has a parameter protection function using a password that can be personalised, through the PP parameter in the -Pn set. If one wishes to have this protection, set the password number desired in the parameter PP. When the protection is working, press the P key to access the parameters and keep it press for about 5 seconds, after which the LED SET will flash and the display will show 0 . At this point, using the UP and DOWN keys, set the password number programmed and press the key "P". If the password is correct, the display will visualise the code that identifies the first group of parameters(-SP ) and it will be possible to programme the instrument in the same ways described in the previous section. Protection using a password can be disabled by setting the parameter PP = OFF. 2.4 - PARAMETERS PROGRAMMING LEVELS The instrument has two parameter programming levels. The first level (visible parameters) is accessed according to the procedure described above (with or without password request) while the second level (hidden password) can be accessed according to the following procedure. Remove the power supply to the instrument, press the key P and return power to the instrument, keeping the key pressed. After about 5 sec. the SET led will light up, the display will show the code that identifies the first group of parameters(-SP ) and it will be possible to set the parameters of the instrument using the same programming procedure described previously. Once the parameter has been selected and the SET is on, it means that the parameter can be programmed even on the first level ("visible). If the LED is off it means that the parameter can only be programmed on this level (i.e. hidden). To change the visibility of the parameter, press the key U: the led SET will change status, indicating the accessibility level of the parameter (on = parameter visible; off = parameter hidden). The access procedure for hidden parameters allows the PP parameter to be checked and changed, and is useful therefore if the password set has been forgotten.
1 - Key P : Used for setting the Set point and for programming the function parameters 2 - Key DOWN/Aux : Used for decreasing the values to be set and for selecting the parameters. It can also be programmed via the parameter Fbd to carry out other functions such as activating the Aux output, starting up the continuous cycle, selecting the active set point or turning on and off (stand-by) the device (see par. 4.12). 3 - Key UP/DEFROST : Used for increasing the value to be set, for selecting the parameters and for activating manual defrosting. 4 - Key U : Used for visualising the temperatures taken by the cell probes and evaporator (Pr1 and Pr2) and the internal clock (if present). It can also be programmed via the parameter USrb to carry out other functions, just like the key DOWN/AUX (see par. 4.12). 5 - Led OUT : Indicates the compressor output status (or the temperature control device) on (on), off (off) or inhibited (flashing) 6 - Led DEF : Indicates defrosting in progress (on) or dripping (flashing). 7 - Led FAN : Indicates fan output status on (on), off (off) or delayed after defrosting (flashing) 8 - Led SET : Indicates the input in programming mode and the programming level of the parameters (see par. 2.4). It also serves to indicate the economy mode (see. par. 4.10 ) and the Stand-by status (see par. 2.6). 2 - PROGRAMMING
2.1 - PROGRAMMING OF THE SET POINT Press the key P then release it and the display will show SP (or St,3,4 if a different set is active at that time) alternating with the set value (see selection of the active set point). To change it press the UP key to increase the value or DOWN to decrease it. These keys increase or decrease the value one digit at a time, but if the button is pressed for more than one second the value increase or decreases rapidly, and after two seconds pressed, the speed increases even more to all the desired valued to be reached rapidly. Exiting the Set mode is achieved by pressing the P key or 2.5 - ACTIVE SET POINT SELECTION automatically if no key is pressed for 15 seconds. After that time The instrument allows up to 4 different regulation Set points to be the display returns to the normal function mode. pre-set (SP, St, S3, S4) and then to choose which one to make active. 2.2 - PARAMETERS PROGRAMMING This function can be used if it is necessary to switch different To access the instruments function parameters, press the key P function temperatures (e.g. day and night or positive and negative and keep it pressed for about 5 seconds, after which the SET led etc). will light up, the display will visualised the code that identifies the The active set point can be selected: first group of parameters (-SP ) and the group of parameters that - Using the parameter SA are to be edited are selected by pressing the UP and DOWN keys. - using the key U if the parameter "UF" = 3. Once the group of parameters has been selected, press the P and - Using the key DOWN/AUX if the parameter "Fb" = 3. the code that identifies the first parameter in the selected group will - Using the digital input 1 if the parameter. FI = 8 or the digital input 2 if the parameter FI = 12 or 13 (between SP and St). be visualised. Again using the UP and DOWN keys, the desired parameter can - Using the digital inputs 1and 2 if the parameter. FI = 11 be selected and pressing the P key, the display will alternately (between SP, St, S3 and S4). show the parameter code and its setting that can be changed with The Set points can be set with a value between the programmed value in parameter. LS and the programmed value in parameter the UP and DOWN keys. HS. TECNOLOGIC - TLB30 - OPERATING INSTRUCTIONS - Vr. 01 - 01/08 - ISTR 07572 - PAG. 2
Note: in the examples that follow, the Set point is generally It is also recommended that the supply of all the electrical circuits indicated as "SP", how when operating the instrument will work connected to the instrument must be protect properly, using devices (ex. fuses) proportionate to the circulating currents. according to the Set point selected as active. It is strongly recommended that cables with proper insulation, according to the working voltages and temperatures, be used. 2.6 - ON / STAND-BY FUNCTION The instrument, once powered up, can assume 2 different Furthermore, the input cable of the probe has to be kept separate from line voltage wiring. If the input cable of the probe is screened, conditions: it has to be connected to the ground with only one side. - ON : means that the controller uses the control functions. - STAND-BY : means that the controller does not use any control We recommend that a check should be made that the parameters are those desired and that the application functions correctly before function and the display is turned off except for the SET led. If there is no power, and then power returns, the system always connecting the outputs to the actuators so as to avoid malfunctioning that may cause irregularities in the plant that could sets itself in the condition it was in before the black-out. cause damage to people, things or animals. The ON/Stand-by function can be selected: - Using the key U if the parameter "UF" = 4. 3.4 - ELECTRICAL WIRING DIAGRAM - Using the key DOWN/AUX if the parameter "Fb" = 4. - using the digital input if the parameter FI = 10 (see par. 4.10 e 4.12) KEYBOARD
TLBTA
3 - INFORMATION ON INSTALLATION AND USE 3.1 - PERMITTED USE The instrument has been projected and manufactured as a measuring and control device to be used according to EN61010-1 for the altitudes operation until 2000 ms. The use of the instrument for applications not expressly permitted by the above mentioned rule must adopt all the necessary protective measures. The instrument CANNOT be used in dangerous environments (flammable or explosive) without adequate protection. The installer must ensure that EMC rules are respected, also after the instrument installation, if necessary using proper filters. Whenever a failure or a malfunction of the device may cause dangerous situations for persons, thing or animals, please remember that the plant has to be equipped with additional devices which will guarantee safety. 3.2 - MECHANICAL MOUNTING The instrument TLB30, in case 50 x 96 mm, is designed for flush-in panel mounting. Make a hole 44 x 90 mm and insert the instrument, fixing it with the provided special brackets. We recommend that the gasket is mounted in order to obtain the front protection degree as declared. The TLBSL unit is designed for mounting inside enclosure by 2 screws. Avoid placing the TLBSL unit and internal side of TLB30 in environments with very high humidity levels or dirt that may create condensation or introduction of conductive substances into the instrument. Ensure adequate ventilation to the instruments and avoid installation in containers that house devices which may overheat or which may cause the instrument to function at a higher temperature than the one permitted and declared. Connect the instruments as far away as possible from sources of electromagnetic disturbances such as motors, power relays, relays, solenoid valves, etc. 3.3 - ELECTRICAL CONNECTION Carry out the electrical wiring by connecting only one wire to each terminal, according to the following diagram, checking that the power supply is the same as that indicated on the instrument and that the load current absorption is no higher than the maximum electricity current permitted. As the instrument is built-in equipment with permanent connection inside housing, it is not equipped with either switches or internal devices to protect against overload of current: the installation will include an overload protection and a two-phase circuit-breaker, placed as near as possible to the instrument, and located in a position that can easily be reached by the user and marked as instrument disconnecting device which interrupts the power supply to the equipment.
7 8 9 10
Pr1 Pr2
Dig1
Dig2
KEYBOARD CONNECTOR
11 12 13
SLAVE CONNECTOR CABLE TLBCA
TLB30
Out1
NO NO
Out1: 12A-AC1 (6A-AC3) 1 HP 250 VAC; 1/2HP 125VAC Out2: 8A-AC1 (3A-AC3) 1/2 HP 250 VAC; 1/3HP 125VAC Out3: 12A-AC1 (6A-AC3) 1 HP 250 VAC; 1/2HP 125VAC
Out3
4 1
NC
5 2
6 3
NO
Out2
C
TLBSL
4 - FUNCTIONS 4.1 - MEASURING AND VISUALIZATION All the parameters concerning measuring are contained in the group -In. Via the parameter SE it is possible to select the type of probes that one wishes to use and which can be: thermistores PTC KTY81-121 (Pt) or NTC 103AT-2 (nt). Once the type of probe used has been selected, through the parameter ru, it is possible to select the temperature unit of measurement (C or F) and, through the parameter dP, the resolution of the desired measurement (oF=1; on =0,1). The instrument allows the measuring to be calibrated, that can be used for re-calibrating the instrument according to application needs, through the parameters C1 (for the probe Pr1) and C2 (for the probe Pr2). If probe Pr2 (evaporator) is not used, set the parameter EP = oF. Using the parameter Ft, it is possible to set the time constant for the software filter for measuring the input values to be able to reduce the sensitivity to measurement disturbances (increasing the time). Through the paragraph dS, it is possible to fix the normal visualisation on the display that can be the measurement of the cell probe (P1), the measurement of the evaporator probe (P2) or the set point of active regulation (SP). Regardless of what is set in the parameter dS, it is possible to visualise all the variables in rotation by pressing the key U, the display will alternately show the code that identifies the variable (P1, P2) and its value.
The exit of this visualisation mode occurs automatically 15 seconds after the last pressing on the key U. If the instrument is equipped with the voltage alarms in this mode will be displayed the variable P3 that represents the main voltage with a value decreased of 150 V. The main voltage tension measured by the instrument will be therefore V = P3 + 150. If the voltage measure is not correct it is possible to modify it through the par. "OU" present in the group "- Pr." Please remember that visualisation of the probe Pr1 can be changed by the display block in defrosting function too, by using the parameter dL (see par. 4.6). 4.2 - OUTPUTS CONFIGURATION The instrument outputs can be configured in the parameters group -Ot where the relative parameters o1 , o2 o3 are found. The outputs can be configured for the following functions: = Ot - to control the compressor or however, the temperature control device = dF - to control the defrosting device = Fn - to control the fans = Au - to control the auxiliary device (see par. 4.11) = At - to control a silenceable alarm device through a contact that is normally open, and then closed when the alarm sounds = AL - to control an alarm that cannot be silenced through a contact that is normally open and closed when the alarm sounds. = An - to control an alarm with a memory function through a contact that is normally open and closed when the alarm sounds. = -At - to control a silenceable alarm device through a contact that is normally closed, and then open when the alarm sounds. = -AL - control an alarm that cannot be silenced through a contact that is normally closed and open when the alarm sounds. = -An - to control an alarm with a memory function through a contact that is normally closed and open when the alarm sounds (see alarm memory). = OFF - Disabled output 4.3 - TEMPERATURE CONTROL All the parameters concerning temperature regulation are contained in the group -rG. The regulation of the instrument is ON/OFF and acts on the output configured as Ot depending on the measuring of probe Pr1, of the active Set Point SP (SP, St, S3, S4), the intervention differential d and the function mode HC . Depending on the function mode programmed on the parameter HC the differential is automatically considered by the regulator with positive values for a Refrigeration control (HC=C) or with negative values for a heating control (HC=H).
Tem p. Pr1 Tem p. Pr1 SP d SP tim e ON ON off off ON ON ON off off ON tim e d
Remember that the temperature regulation function can be conditioned by the Continuous Cycle, Compressor Protection, Minimum compressor function time, Delay compressor start up after defrosting and inhibition of compressor close to defrosting functions described below. 4.4 - CONTINUOUS CYCLE FUNCTION The instrument has a continuous cycle function by which it is possible to maintain the configured output configured as Ot always active for the time set in parameter tC (in the group -rG) regardless of the temperature control command. The function can be used for example, when rapid lowering of the product temperature is required after the refrigerator loading phase. During the continuous cycle, the defrosting is inhibited and the temperature alarms are disabled during the entire cycle and also later for the time set in parameter cA (see par. 4.9). Starting up a continuous cycle can only be done by a manual command using the U or DOWN/AUX (UF or Fb = 2) keys or via the digital input (FI=3) if suitably programmed (see par. 4.10 and 4.12). The continuous cycle in progress is shown on the display with the indication CC and can be stopped by a further action on the key or digital input (as for activation). The continuous cycle function cannot be activated during defrosting and with "tC" = oF. 4.5 - COMPRESSOR PROTECTION FUNCTION AND DELAY AT POWER-ON All the parameters concerning the compressor protection functions and the delay at power on are contained in the group -Pr. The function Compressor Protection carried out by the machine aims to avoid close start ups of the compressor controlled by the instrument in cooling applications. This function foresees a time control on the switching on of the Ot output associated with the temperature regulation request. The protection consists of preventing the output being switched on during the time set in the parameter Pt and counted depending on what has been programmed in the parameter PS, and therefore that any activation occurs only after the Pt time has finished. If during the power on delay phase, the regulator request should disappear, due to an inhibition caused by the compressor protection function, the foreseen start up of the output is naturally cancelled. Using the parameter "PS", it is possible to set the type of compressor protection and therefore from when the inhibition time Pt must start. The parameter PS can be set as: = 1 : Power on delay
T e m p. P r1 SP ON ON o ff Pt o ff Pt ON o ff
"P S " = 1
d
tim e
Ot
Ot
Ot
o ff Pt
HC=C
HC=H
In the event of cell probe error (Pr1), it is possible to set the = 2 : Delay after power off instrument so that that the output Ot continues to work in cycles Tem p. "P S " = 2 according to the times programmed in the parameter t1 P r1 (activation time) and t2 (deactivation time). If an error occurs on the probe Pr1 the instrument activates the SP output for the time t1, then deactivates it for the time t2 and so on whilst the error remains. ON ON Programming t1 = oF lthe output in probe error condition will Ot o ff o ff remain switched off. Programming instead t1 to any value and t2 = oF the output in Pt Pt probe error condition will remain switched on.
ON o ff Pt
tim e
"P S " = 3
d
Examples: defrosting 1 ends due to reaching of temperature tE, defrosting 2 ends at the end of the dE time as the temperature tE is not reached, defrosting 3 does not take place as the temperature is higher than tS. At the end of defrosting, it is possible to delay the new start up of the compressor (output Ot) at the time set in parameter td to allow the evaporator to drain. During this delay, the led Def flashes to indicate the draining state. If one wishes to set a defrosting cycle every time the instrument is switched on (as long as the conditions set in the parameters tS and "tE" apply) programme the parameter Sd = y. This allows the evaporator to be permanently defrosted, even when frequent interruptions to power supply occur that may cause the cancellation of the various defrosting cycles. During the defrosting, it may occur that the temperature measured by the cell probe (Pr1) increases excessively (this obviously depends on the position of the probe Pr1 compared to the evaporator). In the event that one does not wish this increase to be visualised by the instrument, it is possible to use the functions in the parameter dL (Block display during defrosting) and Et (Differential unblocking of display after defrosting). The parameter dL = on allows the temperature Pr1 visualisation to be blocked on the last reading during a whole defrosting cycle and until the temperature does not return under the value [SP + Et] after defrosting has finished (or the time set in the parameter "dA" contained in the block -AL). With dL = Lb, this allows visualisation of the writing dF during defrosting and at the end of defrosting the writing Pd up to when the temperature Pr1 does not return below the value [SP + Et] (or the time set on the parameter "dA" contained in the block -AL). Alternatively with the dL = oF, during defrosting, the instrument will continue to visualise the temperature measured by the probe Pr1. 4.7 - MANUAL DEFROST To start up a manual defrosting cycle, press the key UP/DEFROST when it is not in programming mode and keep it pressed for about 5 seconds after which, if the conditions are correct, the led DEF will light up and the instrument will carry out a defrosting cycle. The start up or switch off commands of a defrosting cycle can also be given by the digital input that are correctly programmed (see par. 4.10). 4.8 - EVAPORATOR FANS CONTROL All the parameters concerning fan control are contained in the group -Fn. The control of the fans on the output configured as Fn depending on determined control statuses of the instrument and the temperature measured by the probe Pr2. In the case that the probe Pr2 is not used (parameter EP = oF) or in error (E2 o -E2) , the output Fn is activated only depending on the parameters FC and FE. The parameter FC decides whether the fans must always be switched on independently of the compressor status (FC=on) or be switched off together with the compressor (FC=oF). The parameter FE instead decides whether the fans must always be switched on independently of the defrosting status (FE=on) or switched off during defrosting (FE=oF). In this latter case, it is possible to delay the start up of the fans even after the end of the defrosting of the time set in the parameter Fd. When the probe Pr2 is used (par. EP = on) the fans, as well as being conditioned by the parameters FC and FE, are also conditioned by the temperature control. It is possible to set the disablement of the fans when the temperature measured by the probe Pr2 is higher than the one set in the parameter FL (temperature too hot) or when it is lower than the one set in the parameter LF (temperature too cold). The relative differential that can be set in parameter dF is also associated with these parameters.
tim e
Ot
The function is disabled by programming Pt = 0. Through the parameter Lt it is also possible to set the minimum activation time of the output to avoid switching on of the compressor that is too short. During the power on delay phases of the Ot output by inhibiting the function Compressor Protection or delay of power off caused by the minimum function time Lt, the led OUT flashes. It is also possible to prevent activation of all the outputs after the instrument is turned on, for the time set in the parameter od. The function is disabled by od = oF. During the power on delay phase, the display shows the indication od, alternating with the normal programmed visualisation. 4.6 - DEFROST CONTROL All the parameters concerning the defrosting control that acts on the outputs configured as Ot and dF, are container in the group -dF. The type of defrosting that the instrument must carry out is set by the parameter dt that can be programmed: = EL - WITH ELECTRICAL HEATING or BY STOPPING COMPRESSOR (during defrosting, the output Ot is deactivated while the output dF is enabled) = in - WITH HOT GAS or INVERSION OF CYCLE (during defrosting the outputs Ot and dF are enabled) The automatic defrosting can take place at intervals. Defrosting at intervals is possible by setting the time that runs between the two next automatic defrostings in the parameter di. Counting this interval is set through the parameter "dC" that can be programmed: = rt - counts the total function time (instrument on) = ct - counts only the compressor function time (output Ot switched on) = cS - the instrument carries out a defrosting cycle at each compressor stop (i.e. at each deactivation of the output Ot). If this option is used, set di=OFF. The automatic defrosting cycle can be at time intervals or, if an evaporator probe is used (Pr2), when a temperature is reached. If the evaporator probe is not used (par. EP = oF) the duration cycle is set by the parameter dE. If instead the evaporator probe is used (parameter EP = on) the defrosting takes place when the temperature measured by the probe exceeds the temperature set in the parameter tE. If this temperature is not reached in the time set in the parameter dE, defrosting is interrupted. In order to avoid pointless defrosting the parameter. tS is foreseen that sets the enablement temperature for defrosting If the temperature measured by the probe is higher than the one set in the parameter tS and in the parameter "tE" the defrosting is inhibited.
Temp. Pr2 tE tS ON ON off di
time off di
dF
off di
1
(defrost)
2
dE (defrost)
3
di
(NO def.)
Temp. P r2 FL dF
Tem p. P r1 HA Ad
LF ON ON o ff o ff
dF
LA ON ON o ff
Ad
tim e
tim e o ff
Fn
o ff
AL
o ff
HI
LO
4.9 - ALARM FUNCTIONS All the parameters concerning the alarm functions are contained in group -AL. The alarm functions of the instrument work on the output desired, if configured by the parameters o1, o2 or o3, depending on what is set on the said parameters. The possible selections of these parameters for the alarm signalling function are: = At - when one wants the output to be activated in alarm and can be disabled (alarm silencing) manually by pressing any key of the instrument (typical application for sound signal). = AL - when one wants the output to be activated in alarm status but cannot be disabled manually and are therefore only disabled when the alarm status ceases (typical application for a light signal). = An - when one wants the output to be activated in alarm status and that they remain activated even when the alarm has ceased (see par.4.9.5) Disablement (recognition of memorised alarm) can only be carried out manually by pressing any key when the alarm has ended (typical application for light signal). = -At - when one wants the function described as At but with an inverse function (output activated in normal condition and disabled in alarm status). = -AL - when one wants the function described as AL but with inverse logic (output activated in normal conditions and disabled in alarm status). = -ALL - when one wants the function described as An but with inverse working logic (output activated in normal conditions and disabled in alarm status). The alarm conditions of the instrument are: - Probe errors E1, -E1, E2, -E2 - temperature alarms HI and LO - External alarms AL - Open door alarm AP - Low or High Main voltage alarms UL (if the instrument is equipped with voltage alarms function) 4.9.1 - TEMPERATURE ALARMS The temperature alarms work according to the probe Pr1 measurements, the type of alarm set in the parameter Ay the alarm thresholds set in parameters HA (maximum alarm) and LA (minimum alarm) and the relative differential Ad. Through the parameter Ay it is possible to set the alarm thresholds HA and LA which must be considered as absolute (Ay=Ab) or relative to the active Set Point (Ay=dE). Using some parameters it is also possible to delay the enablement and the intervention of these alarms. These parameters are: PA - is the temperature alarm exclusion time on switching on the instrument if the instrument is in alarm status when it is switched on. dA - is the temperature alarm exclusion time at the end of defrosting (and , if programmed, at the end of draining) "cA" - is the temperature alarm exclusion time at the end of a continuous cycle. At - is the temperature alarm delay activation time The temperature alarm is enabled at the end of exclusion time and is enabled after the At time when the temperature measured by the probe Pr1 exceeds or goes below the respective maximum and minimum alarm thresholds. The alarm thresholds will be the same as those set on the parameters HA and LA if the alarms are absolute (Ay=Ab)
or will be the values [SP+HA] and [SP-LA] if the alarms are relative (Ay=dE).
Tem p. P r1 Ad
HA SP LA
Ad
ON
ON o ff
t im e o ff
AL
o ff
HI
LO
The maximum and minimum temperature alarms can be disabled by setting the relative parameters "HA" and "LA" = oF. At the same time as the signalling of the configured alarm output, the instrument visualises on the display: - Alternately HI and the set variable in parameter dS for maximum alarm - Alternately LO and the set variable in parameter dS for the minimum alarm 4.9.2 - EXTERNAL ALARM The instrument can signal an external alarm by activating the digital input 1 with the function programmed as FI = 4 or 9 (see par. 4.10). At the same time as the signalling of the configured alarm output, the instrument visualising AL and the variable set in parameter dS alternately on the display. 4.9.3 - OPEN DOOR ALARM The instrument can signal an open door alarm by activating the digital input 1 with the function programmed as FI = 5 or 6 (see par. 4.10). When the digital input is activated and after the delay programmed in parameter oA, the instrument signals the alarm via the activation of the configured alarm output, and AP and the variable set in parameter dS are visualised alternately on the display. 4.9.4 - MAIN VOLTAGE ALARMS All the parameters concerning the voltage alarm functions are contained in group -Pr. If the instrument is equipped with voltage alarms function it is possible to disable the control outputs when the main voltage is lower or higher than the values sets to the parameters: "LU" - Low voltage Alarm (expressed in V x 10) "HU" - High voltage Alarm (expressed in V x 10) The temperature alarm is enabled at the end of exclusion time and is enabled after the At time when the temperature measured by the probe Pr1 exceeds or goes below the respective maximum and minimum alarm thresholds. At the intervention of the alarm (and after the Ud time) all the control outputs are disabled, the alarm is activated and the instrument visualises UL and the variable set in parameter dS alternately on the display. 4.9.5 - ALARM MEMORY The instrument offers the possibility of arranging the alarm memory function via the parameter tA. If "tA" = no, the instrument cancels the alarm signal when the alarm status ends, if instead it is programmed as "y" , the instrument maintains the alarm signal when the alarm status ends.
To cancel the alarm memory signal, press any key. It must be remembered that if an output function is desired with an alarm memory (=An or =-An) it is necessary to set the parameter tA = y. 4.10 - DIGITAL INPUTS All the parameters concerning the digital inputs functions are contained in the group -di. The digital inputs present on the instrument accepts contacts free of voltage, the function carried out is defined by the parameter FI and the action can be delayed for the time set in parameter ti. The parameter FI can be configured for the following functions: = 0 - Digital input not active = 1 - defrosting commencement command with contact normally open: on closing the digital input 1 (and after the ti time) a defrosting cycle is activated. = 2 - defrosting end command with contact normally open: on closing the digital input 1 (and after the ti time) a defrosting cycle is ended if in progress or defrosting is inhibited. = 3 - continuous cycle activation command with contact normally open: on closing the digital input 1 (and after the ti time) a continuous cycle is started up as described in the paragraph on the continuous cycle function. = 4 - External alarm signal with contact normally open: on closing the digital input 1 (and after the ti time) the alarm is activated and the instrument visualises AL and the variable set in parameter dS alternately on the display. = 5 -Cell door opening with fan block with contact normally open: on closing the digital input 1 (and after the ti time) the fans are stopped and the instrument visualises AP and the variable set in parameter dS alternately on the display. With this function mode, the action of the digital input also activates the time that can be set in parameter "oA" after which the alarm is activated to signal that the door has been left open. = 6 - Cell door opening with compressor and fan block with contact normally open: similar to FI = 5 but with fan and compressor block. = 7 - Remote control of auxiliary output AUX with contact normally open: on closing the digital input 1 (and after the ti time) the auxiliary output is activated as described in the "FO" = 2 function mode of the auxiliary output. = 8 - Selecting the active set point with contact normally open: on closing the digital input 1 (and after the ti time) the temperature regulation set point St is activated. When instead the input is open the set point SP is active (see selecting active set point) = 9 - Signalling of external alarm with disablement of all the control outputs with contact normally open: on closing the digital input 1 (and after the ti time) all the control outputs are disabled, the alarm is activated and the instrument visualises AL and the variable set in parameter dS alternately on the display. = 10 - Switching on/switching off (Stand-by) of instrument with contact normally open: on closing the digital input 1 (and after the ti time) the instrument is switched on while it is placed in Stand-by when opened. = 11 - Selecting the active set point by the two digital inputs: The following combination of the connected contacts to the two digital entries allows the activation of one of the 4 memorized set points. DIG IN1 DIG IN2 SET POINT off off SP on off St off on S3 on on S4 = 12 - Selecting the active set point and light management (normal and economy mode) + door opening with fan block with contact normally open. The digital input 1 works like mode "FI" = 5. Besides, if the instrument is in "economy" mode, the closing of the digital input 1switch the instrument in "normal" mode. The closing of the digital input 2 switch from Normal (Set Point SP and Light on) to Economymode (Set Point St and light off). Note: for the configuration of the light output see par. 4.11
= 13 - Selecting the active set point and light management (normal and economy mode) + door opening without fan block with contact normally open. Like FI=12 but without fan block. = -1 - Like FI=1 but with function logic reversed (contact normally closed) = -2 - Like FI=2 but with function logic reversed (contact normally closed) = -3 - Like FI=3 but with function logic reversed (contact normally closed) = -4 - Like FI=4 but with function logic reversed (contact normally closed) = -5 - Like FI=5 but with function logic reversed (contact normally closed) = -6 - Like FI=6 but with function logic reversed (contact normally closed) = -7 - Like FI=7 but with function logic reversed (contact normally closed) = -8 - Like FI=8 but with function logic reversed (contact normally closed) = -9 - Like FI=9 but with function logic reversed (contact normally closed) = -10 - Like FI=10 but with function logic reversed (contact normally closed) = - 11 - Like FI=11. = - 12 - Like FI=12 but with function logic reversed of digital input 1 (contact normally closed) = - 13 - Like FI=13 but with function logic reversed of digital input 1 (contact normally closed) 4.11 - AUXILIARY OUTPUT All the parameters concerning the auxiliary output functions are contained in the group -Au. The auxiliary outpurt can be configured to operate on any of the outputs by programming the parameter of the desired output = Au. The function carried out is defined by the parameter FO and the function is conditioned by the time set in parameter tu. The parameter FO can be configured for the following functions: = 0 - Auxiliary output not active = 1 - Regulation output delayed with contact normally open: the auxiliary output is activated with delay that can be set on the parameter "tu" compared to the output configured as Ot. The output is then turned off at the same time as the Ot output is disabled. This function mode can be used as a command for a second compressor or for all other working utilities according to the same Ot output conditions, but which must be delayed after the start up of the compressor to avoid excess electricity absorption. = 2 - Activation by front key (U or DOWN/AUX) or by digital input with contact normally open: the output is activated by pressing the keys U or DOWN/AUX suitably configured (UF or Fb = 1) or via activation of the digital input if suitably configured (FI=7). These commands have a bi-stable function, Which means that when first pressed, the output key is activated while the second is disabled. In this mode, the AUX output can be turned off automatically after a certain time that can be set on the parameter "tu". With "tu" = oF the output is activated and deactivated only manually, using the key (U or DOWN/AUX) or via the digital input. Differently, the output, once activated, is turned off automatically after the set time. This function can be used, for example, as a cell light command, for non-misting resistance or other utilities. = 3 - Light output managed by the "economy" function. Used with mode FI= 12 or 13. This output will be on in normal mode (Set Point "SP" active) and off in economy mode operation (Set Point "St" active). 4.12 - FUNCTIONING OF KEYS U AND DOWN/AUX Two of the instrument keys, in addition to their normal functions, can be configured to operate other commands. The U key function can be defined by the parameter UF while the DOWN/AUX key function can be defined by the parameter Fb both contained in the group -Pn. Both the parameters have the same possibilities and can be configured for the following functions:
= 0 - The key carries out no function. = 1 - Pressing the key for at least 1 second, it is possible to enable/disable the auxiliary output if configured (FO=2). = 2 - Pressing the key for at least 1 second, it is possible to enable/disable a continuous cycle (see continuous cycle function). = 3 - Pressing the key for at least 1 second, it is possible to select one of the 4 memorised set point in rotation. Once selection has been made, the display will flash the active set point code for about 1 sec. (SP, St, S3, S4). = 4 - Pressing the key for at least 1 second, it is possible to switch the instrument from the ON status to Stand-by status and vice versa.
Defrost enable - 58 99 2.0 temperature C/F intervals rt - ct - cS rt 26 dC Defrosting Counting mode: rt = real time ct = On Ot time cS = defrost every off Ot oF 99 oF 27 td Compressor delay after defrost (drainage time) min 28 Sd Defrost at power on no - y no on - oF - Lb oF 29 dL Defrost display Lock oF= display free on= Lock on 5 - PROGRAMMABLE PARAMETERS TABLE temperature Pr1 before defrost Here below is a description of all the parameters available on the Lb= Lock on label dF instrument. Some of them may not be present, either due to the (during defrosting) and fact they depend on the type of instrument or because they are Pd (during automatically disabled as unnecessary. post-defrosting) display 0 30 2.0 30 Et Differential Group -SP (parameters relative to Set Point) unlock after defrost C/F Par. Description Range Def. Note Group -Fn (parameters relative to evaporator fan control) 1 14 1 SA Active Set point Par. Description Range Def. Note 2 LS HS 0.0 SP Set Point 1 status with on - oF on 31 FC Fan 3 LS HS 0.0 St Set Point 2 compressor off 4 LS HS 0.0 S3 Set Point 3 status during on - oF oF 32 FE Fan 5 LS HS 0.0 S4 Set Point 4 defrost 6 -58 HS -50 LS Minimum Set Point - 58 99 2.0 33 FL High temperature fan 7 HS Maximum Set Point LS 99 99 off C/F Group -In (parameters relative to measuring inputs) 34 LF Low temperature fan off - 58 99 -50 C/F Par. Descrizione Range Def. Note 35 dF Differential fan control 0 30 2.0 8 Pt - nt nt SE Probes Type C/F -30 30 0 9 C1 Pr1 Probe (cell) Cali36 Fd Fan delay after defrost oF 99 oF bration C/F min -30 30 0 10 C2 Pr2 Probe (evaporator) Group -Pr (parameters relative to compressor protection and Calibration C/F power on delay) on - oF on 11 EP Pr2 Probe Presence Par. Description Range Def. Note (evaporator) 12 ru Unit of measurement C - F C 37 PS Type of compressor 1-2-3 1 protection: 13 dP Decimal point on - oF on 1= delay at switch on 14 Ft Measurement filter oF 20 2.0 2= delay after switch off sec 3= delay between starts P1 15 dS Variable visualized nor- P1 - P2 - SP oF 99 oF 38 Pt Compressor protection mally on display time min Group -rG (parameters relative to temperature control) oF 99 oF 39 Lt Minimum compressor Par. Description Range Def. Note function time min 16 Differential 0 30 2.0 d 40 od Delay at power on oF 99 oF C/F min oF 99 oF 17 t1 Activation time output 41 LU Low voltage alarm oF/ 9 27 20 Ot for probe Pr1 min. V x 10 broken 42 HU High voltage alarm oF/ 9 27 27 oF 99 oF 18 t2 Deactivation time outV x 10 put Ot for probe Pr1 min 43 Ud Voltage alarms delay oF 99 oF broken sec. H-C C 19 HC Function mode output 44 OU Voltage calibration -30 30 0 Ot V 20 tC Continuous cycle Time oF 99 oF Group -AL (parameters relative to alarms) hrs Par. Description Range Def. Note Group -dF (parameters relative to defrosting control) alarms Ab - dE Ab 45 Ay Temperature Par. Description Range Def. Note Type: EL - in EL 21 dt Defrosting Type: Ab = Absolute EL = electrical dE =Relative to Set in = hot gas/reverse oF 46 HA High temperature Alarm oF / - 58 99 cycle threshold C/F 22 di Defrosting interval oF 99 6 oF 47 LA Low temperature Alarm oF / - 58 99 hrs. threshold C/F 0 99 30 23 dE Max. lenght of defrost Alarms 0 30 2.0 48 Ad Temperature cycle min Differential C/F stop - 58 99 8.0 24 tE Defrost oF 99 oF 49 At Temperature Alarms temperature C/F delay min 25 tS TECNOLOGIC - TLB30 - OPERATING INSTRUCTIONS - Vr. 01 - 01/08 - ISTR 07572 - PAG. 8
Alarm memory no - y no Temperature Alarms oF 99 2 delay at power on hrs 52 dA Temperature Alarms oF 99 60 delay and unlock min. display delay after defrost 53 cA Temperature alarms oF 99 oF delay after continuous hrs cycle oF 99 oF 54 oA Alarm delay with open door min Group -di (parameters relative to digital input) Par. Description Range Def. Note 0 55 FI Function and function -10 / -9 / -8 / -7 / -6 / -5 / -4 logic of digital input: / -3 / -2 / -1 / 0 = No function 0/1/2/3/4 1= Start defrost /5/6/7/8/ 2= End defrost 9 / 10 / 11/ 12 3= Continuous cycle / 13 4= External alarm 5= Door open with fan block 6= Door open with fan and compressor block 7= Auxiliary output command 8= Selection of active Set Point (SP,St) 9= External alarm with deactivation of control outputs 10= Switch on/Switch off (Stand-by) 11= Selection of active Set Point (SP, St, S3, S4) 12= Normal/Economy node Selection and Door open with fan block 13= Normal/Economy node Selection and Door open without fan block Delay in acquiring oF 99 oF 56 ti digital input min Group -Au (parameters relative to auxiliary output) Par. Description Range Def. Note 0 57 FO Function mode auxiliary 0 / 1 / 2 / 3 output: 0= No Function 1= regulation output delayed 2= manual activation by key or digital input. 3= Light oF 99 oF 58 tu Time relative to auxiliary output min Group -Ot (parameters relative to configuration of outputs) Par. Description Range Def. Note Ot 59 o1 Configuration of output oF/Ot/dF/ Fn/Au/At/ function OUT1: AL/An/ -At/ oF= No function -AL/ -An Ot= Temperature control (compressor) dF= defrosting Fn= fans AS= Auxiliary At= Silenceable alarm AL= Alarm not silenceable An= memorised alarm tA PA
50 51
oF/Ot/dF/ dF Fn/Au/At/ AL/An/ -At/ -AL/ -An Fn 61 o3 Configuration of output oF/Ot/dF/ Fn/Au/At/ function OUT3: AL/An/ -At/ see o1 -AL/ -An Group -Pn (parameters relative to configuration of the keyboard) Par. Description Range Def. Note oF 62 Fb Function mode key oF / 1 / 2 / 3 DOWN/AUX: OFF= No function 1= Auxiliary output command 2= Continuous cycle command 3= Selection of active Set Point 4= Switch on/Switch off (Stand-by) oF 63 UF Function mode key U: oF / 1 / 2 / 3 see Fbd oF 99 oF 64 PP Access Password to parameter functions 60 o2 Configuration of output function OUT2: see o1 6 - PROBLEMS, MAINTENANCE AND GUARANTEE 6.1 - SIGNALLING Error Signalling: Error Reason The probe Pr1 may be E1 interrupted or in short circuit, -E1 or may measure a value outside the range allowed The probe Pr2 may be E2 interrupted or in short circuit, -E2 or may measure a value outside the range allowed Internal memory error EE
Action Check the correct connection of the probe with the instrument and check the probe works correctly
Check and if necessary re-programme the parameters function. In Cell probe error status, the output Ot behaves as set by the parameters t1 and t2. Other Signalling: Message Reason Delay in switching on in progress od Defrosting in progress with dL=Lb dF Post-defrosting in progress with dL=Lb Pd Continuous cycle in progress CC Maximum temperature alarm in progress HI Minimum temperature alarm in progress LO Digital input alarm in progress AL Door open AP Main voltage alarm in progress UL 6.2 - CLEANING We recommend cleaning of the instrument with a slightly wet cloth using water and not abrasive cleaners or solvents which may damage the instrument. 6.3 - GUARANTEE AND REPAIRS The instrument is under warranty against manufacturing flaws or faulty material, that are found within 12 months from delivery date. The guarantee is limited to repairs or to the replacement of the instrument. The eventual opening of the housing, the violation of the instrument or the improper use and installation of the product will bring about the immediate withdrawal of the warrantys effects. In the event of a faulty instrument, either within the period of warranty, or further to its expiry, please contact our sales department to obtain authorisation for sending the instrument to
our company. The faulty product must be shipped to TECNOLOGIC with a detailed description of the faults found, without any fees or charge for Tecnologic, except in the event of alternative agreements.
BRACKETS
7.1 - ELECTRICAL DATA Power supply: 100..240 VAC +/- 10% Frequency AC: 50/60 Hz Power consumption: 4 VA approx. Input/s: 2 inputs for temperature probes: PTC (KTY 81-121, 990 @ 25 C) or NTC (103AT-2, 10K @ 25 C); 2 digital inputs for TLBSL free voltage contacts Output/s: 3 relay main voltage outputs : OUT1 SPST-NO (12A-AC1, 6A-AC3 250 VAC), OUT2 SPDT (8A-AC1, 3A-AC3 250 VAC), and OUT3 SPST-NO (12A-AC1, 6A-AC3 250 VAC). Common (pin 1): 12 A Max. Electrical life for relay outputs: 100000 operat. (VDE om.) Action type: type 1.B (EN 60730-1) Overvoltage category: II Protection class : Class II Insulation: Reinforced insulation between the low voltage part (supply and relay outputs) and front panel; Reinforced insulation between the low voltage section (supply and relay outputs) and the extra low voltage section (inputs). 7.2 - MECHANICAL DATA Housing: Self-extinguishing plastic, UL 94 V0 Heat and fire resistance category: D Dimensions TLB30: 96 x 50 mm, depth 22,5 mm Dimensions TLBSL: 90 x 65 mm, depth 41 mm Weight TLB30: 70 g approx. Weight TLBSL: 115 g approx. Mounting TLB30: Flush in panel (2 mm max) in 90 x 44 mm hole Mounting TLBSL: Enclosure Connections TLB30(inputs): connectors Connections TLBSL(supply and outputs) : 6 poles AMP MATE-NLOK .250 type connector Connection TLB30-TLBSL: 3 m MAX by RJ cable type. Degree of TLB30 front panel protection : IP 65 (NEMA 3S) mounted in panel with gasket Pollution situation: 2 Operating temperature: 0 T 50 C Operating humidity: < 95 RH% without condensation Storage temperature: -25 T 60 C
MAX 2 mm
7 - TECHNICAL DATA
PANEL + GASKET
90
41
114 102
7.4 - FUNCTIONAL FEATURES Temperature Control: ON/OFF mode Defrost control: interval cycles by Electric Heating or hot-gas / reverse cycle Measurement range: PTC: -50...99 C / -58 ... 99 F; NTC: -50...99 C / -58...99 F Display resolution: 1 or 0,1 (in range -9.9 ..9.9 ) Overall accuracy: +/- (0,5 % fs + 1 digit) Sampling rate: 130 ms. Display: 2 Digit Red h 31 mm Software class and structure : Class A Compliance: ECC directive 2004/108/CE (EN55022: class B; EN61000-4-2: 8KV air, 4KV cont.; EN61000-4-3: 10V/m; EN610007.3 MECHANICAL DIMENSIONS, PANEL CUT-OUT AND 4-4: 2KV supply, inputs, outputs; EN61000-4-5: supply 2KV com. mode, 1 KV\ diff. mode; EN61000-4-6: 3V), 2006/95/CE (EN MOUNTING [mm] 60730-1, EN 60730-2-7, EN 60730-2-9) 25,5 96
3
7.5 - INSTRUMENT ORDERING CODE DISPLAY AND CONTROL UNIT TLB 30 a b c d ee ff g h a : OUT1 Y = Yes - = No b : OUT2 Y = Yes - = No c : OUT3 Y = Yes - = No d : MAIN VOLTAGE ALARMS - = No V = Yes ee : HARDWARE SPECIAL CODES ff : SOFTWARE SPECIAL CODES g : RESERVED CODE h : SPECIAL VERSIONS
50
min 20 mm
90 min 10 mm 44
44
10
23
65
SUPPLY AND OUTPUTS UNIT (SLAVE) TLB SL a b c d e ff g a : POWER SUPPLY H = 100...240 VAC b : OUTPUT OUT1 R = Relay (SPST-NO 16 A) - = No c : OUTPUT OUT2 R = Relay (SPDT 8A) - = No d : OUTPUT OUT3 R = Relay (SPST-NO 16A) - = No e : MAIN VOLTAGE ALARMS - = No V = Yes ff : SPECIAL CODES g : RESERVED CODE CABLE DISPLAY-SLAVE TLBCA aa bb c aa : LENGHT 01 = 1 m 03 = 3 m bb : SPECIAL CODES c : RESERVED CODE KEYBOARD TLBTA aa bb c aa : CABLE -- = Standard (1m) bb : SPECIAL CODES c : RESERVED CODE