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Maselli Programming Manual

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0% found this document useful (0 votes)
128 views86 pages

Maselli Programming Manual

Uploaded by

chiennguyen85
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 86

Multiparametric Panel MP00

Maselli Misure s.p.a.


via Baganza 4/3 - 43125 Parma, Italy
ph +39.0521.257411 - fax +39.0521.250484
info@maselli.com - www.maselli.com
This manual is published by Maselli Misure S.p.A. without any type of warranty; the data included in this
publication are given purely as an indication.
Maselli Misure S.p.A. reserves the right to make changes on this manual, in any moment and without
notice, due to printing mistakes, inaccuracy of the content, improvement of the software and/or
equipment, technical or commercial variations.
Such variations will be however included in this manual’s following editions.

All rights reserved.


In the terms sanctioned by law the total or partial reproduction and the communication to third parties
is forbidden without our consent.
Maselli Misure S.p.A. 07-2020
For further information please call Maselli’s Service/Representation network

Manual n° 21096C0023

S. N. ______________
Multiparametric Panel MP00

SOMMARIO

1.1 GENERAL INFORMATION................................................................................................................................... 3


1.2 DISPLAY FUNCTIONS.......................................................................................................................................... 3
1.2.1 ICONS DEDICATED TO THE MANAGEMENT OF MENUS AND PERSONALIZATION SETTINGS.......................... 4
1.2.2 SIGNALING ICONS................................................................................................................................................. 5
1.3 MAIN OPERATING PRINCIPLES.......................................................................................................................... 6
1.4 HOW TO CONFIGURE THE DISPLAY PARAMETERS LEVEL 1............................................................................... 9
1.5 LEVEL 2 ANALYSIS CYCLE MANAGEMENT PARAMETERS................................................................................. 10
1.6 HOW TO CONFIGURE THE SERIAL PORTS LEVEL 1........................................................................................... 11
1.6.1 SERIAL PORT 0...................................................................................................................................................... 11
1.6.2 SERIAL PORT 1...................................................................................................................................................... 11
1.6.3 SERIAL PORT 2...................................................................................................................................................... 12
1.7 PROFIBUS-DP................................................................................................................................................... 13
1.8 ETHERNET/IP.................................................................................................................................................... 14
1.9 HOW TO CARRY OUT GENERAL SETUP............................................................................................................ 15
1.9.1 LINE SETUP........................................................................................................................................................... 15
1.9.2 CIP PHASE............................................................................................................................................................. 16
1.9.3 CHANGE OVER PHASE......................................................................................................................................... 17
1.9.4 PURGE VALVE COMMAND.................................................................................................................................. 17
1.9.5 MR RELAY CONFIGURATION............................................................................................................................... 18
1.9.6 AUX ADAM RELAY CONFIGURATION.................................................................................................................. 20
1.9.7 ANALOG INPUTS.................................................................................................................................................. 22
1.9.8 ANALOG OUTPUTS.............................................................................................................................................. 22
1.9.9 DIGITAL INPUTS................................................................................................................................................... 23
1.10 RECIRCULATION PUMP LEVEL 1..................................................................................................................... 24
1.10.1 PRODUCT SENSOR (RECIRCULATION PARAMETERS SETUP) LEVEL 1............................................................ 25
1.11 HOW TO SET THE ALARMS (BRIX) LEVEL 1..................................................................................................... 26
1.12 HOW TO SET THE SONIC BRIX ALARMS LEVEL 1............................................................................................ 27
1.13 HOW TO SET THE ALARMS (CO2) LEVEL 1...................................................................................................... 27
1.14 HOW TO SET THE TIMES OF THE CALIBRATION CYCLE LEVEL 1..................................................................... 28
1.15 HOW TO ENABLE THE FLOW METER ON THE ANALYSIS UNITS LEVEL 1....................................................... 29
1.16 HOW TO ENABLE THE MEASUREMENTS LEVEL 3.......................................................................................... 30
1.17 HOW TO CONFIGURE BRIX MEASUREMENT SETTINGS LEVEL 1................................................................... 30
1.17.1 SERVICE (BRIX) .................................................................................................................................................. 31
1.18 HOW TO CONFIGURE SONIC BRIX MEASUREMENT SETTINGS LEVEL 1........................................................ 32
1.19 HOW TO CONFIGURE CO2 MEASUREMENT SETTINGS LEVEL 1.................................................................... 33
1.19.1 SERVICE BRIX..................................................................................................................................................... 34
1.19.2 SERVICE BRIX SONIC.......................................................................................................................................... 34
1.19.3 SERVICE (CO2).................................................................................................................................................... 35
1.20 HOW TO CONFIGURE ADVANCE BRIX MEASUREMENT SETTINGS LEVEL 2.................................................. 35
1.21 HOW TO CONFIGURE ADVANCE BRIX SONIC MEASUREMENT SETTINGS LEVEL 2....................................... 36
1.22 HOW TO CONFIGURE ADVANCE CO2 MEASUREMENT SETTINGS LEVEL 2................................................... 37
1.23 HOW TO MANAGE RECIPES............................................................................................................................ 38
1.24 HOW TO CONFIGURE THE ADDITIONAL MEASUREMENT MENUS............................................................... 39
1.24.1 MEASURE (GENERIC)LEVEL 1............................................................................................................................ 40
1.24.2 INVERSION SECTION LEVEL 1........................................................................................................................... 41
1.24.3 ALARMS (GENERIC) LEVEL 1............................................................................................................................. 42
1.24.4 SERVICE (GENERIC) LEVEL 1.............................................................................................................................. 43
1.24.5 ADVANCED CONFIGURATION (GENERIC) LEVEL 2.......................................................................................... 43
1.25 DIAGNOSTICS................................................................................................................................................. 45
1.26 REFRACTOMETRIC UNIT ZERO CALIBRATION LEVEL 3................................................................................. 46
1.27 REFRACTOMETRIC UNIT SPAM CALIBRATION............................................................................................... 48
1.28 SERVICE CONDITIONS.................................................................................................................................... 48
1.29 MANUFACTURER’S BRIX MEASURE CONFIGURATION LEVEL 3.................................................................... 49

5
Multiparametric Panel MP00

1.29.1 CCD CALIBRATION............................................................................................................................................. 49


1.29.2 HUMIDITY SENSOR CALIBRATION ................................................................................................................... 51
1.29.3 TEMPERATURE SENSORS CALIBRATION.......................................................................................................... 53
1.29.4 PRESSURE SENSOR CALIBRATION ................................................................................................................... 55
1.29.5 CCD ALIGNMENT............................................................................................................................................... 56
1.29.6 BRIX ANALYZER SETTINGS LEVEL 3.................................................................................................................. 57
1.30 SONIC UNIT ZERO CALIBRATION LEVEL 3...................................................................................................... 58
2.1 PUTTING INTO SERVICE..................................................................................................................................... 3
2.1.1 SETUP OF THE MAIN CHARACTERISTICS ............................................................................................................ 4
2.1.2 FIRMWARE UPDATE.............................................................................................................................................. 5
2.2 CONFIGURATION OF THE PROFIBUS-DP COMMUNICATION MODULE............................................................ 6
2.3 CONFIGURATION OF THE ETHERNET/IP COMMUNICATION MODULE............................................................. 9
2.3.1 CONFIGURATION OF THE MP01 IN THE EHTERNET/IP NETWORK.................................................................... 9
3.1 UR29/UR71 CALIBRATION.................................................................................................................................. 3
3.1.1 PROCEDURE FOR “DIRECT CALIBRATION - REGULAR” ...................................................................................... 3
3.1.2 PROCEDURE FOR DIRECT CALIBRATION % STANDARD (DIET) .......................................................................... 3
3.2 UC09/UC08 CALIBRATION.................................................................................................................................. 4
3.2.1 RECIPES.................................................................................................................................................................. 5

6
1
USER GUIDE
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

1.1 GENERAL INFORMATION software installed. This information must be provided when
contacting our technical assistance service.
One of the main features of the Multiparametric Panel MP01
is the fact that the user can execute complete programming MASELLI MISURE
of the various functions Multiparametric Panel
Maselli Misure configures access to various menus Memory name : MRxxxVxx
depending on the analysis units present in the system, the Memory Date : gg/mm/aa
type of beverage being analyzed (alcoholic drinks, beer) Kernel version : xxxxxxxx
and the relative measurement scales (inverted Brix, density, Kernel date : gg/mm/aa
Zeiss, etc.).
All functions included in the maximum configuration are Memory name : MRxxxVxx
dealt with below; if access to any function has not been Memory Date : gg/mm/aa
enabled by the manufacturer, or if it has been disenabled Memory name : MRxxxVxx
by the Plant Technician via the “MEASUREMENTS SETUP” Memory Date : gg/mm/aa
submenu, the relative functions will not be displayed.
Some menus display all the functions for integrating the After a few seconds the instrument prepares to continuously
various models of equipment; it is possible that modification display the measurement parameters expressed in the set
of the values shown in some may not have any effect on unit of measurement.
system configuration. The code “xx”, if shown in the name
of the equipment, serves to associate various models of the The display area is divided into five sections:
line (e.g.: URXX identifies the refractometric appliance etc.).

1.2 DISPLAY FUNCTIONS



When the appliance is switched on, the graphic display
 
shows the Maselli logo for about 5 seconds.

Status icon display area



Measured value

Browser and/or programming buttons

DISPLAY BAR: Unit of measure, Recipe in
 production
In these conditions it is possible to access the various
After which a display page appears showing the name of
programming functions using the relative icons on the
the appliance together with the name and date of the
touch screen.

3
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

The various programming parameters are grouped Modifying the value of the function directly
together in a system of submenus; every row on the display affects the calculation of the BRIX or CO2
represents a function and the active function is highlighted concentration measurement: it is advisable to
by the “reverse” display mode. Measurement parameters  modify this datum only if you are absolutely sure
are continuously displayed in any menu/submenu. Said the modification is correct and in any case not
values are expressed in the unit of measure set by the user. before making a note of the original value
Access to the function is reserved exclusively to
For the management of submenus there are two categories
authorized and qualified personnel on the direct
of accessible values, i.e.:  indication from the Maselli Misure technical
• Non-modifiable values assistance service
These are measurement values or settings pre-
Irregular execution of the operation shown in the
entered by the manufacturer and which cannot be
modified by the operator.  function may lead to serious malfunctioning of
the equipment
• Modifiable values
hese are numerical or alphanumerical values which
can be modified directly by the user.
Set the required value within the limits imposed
1.2.1 ICONS DEDICATED TO THE
by the manufacturer using the “UP” and “DOWN”
MANAGEMENT OF MENUS AND
buttons. Once the value has been modified press
PERSONALIZATION SETTINGS
“ENTER” to confirm the set value.
If after setting a value and/or parameter the user
moves onto the next function without first pressing
MAIN BROWSER BUTTONS
“ENTER”, said value/parameter is not saved and the
previously set value remains valid.
• Calibration and/or diagnostics procedure
Used by Maselli technicians to access the
These are special operations which the user can configuration of the instrument
activate by simply pressing a button on the display
(usually the "ENTER” button must be pressed
for a few seconds). Once the operation has been Used to access the main menus for general
completed a confirm message appears. settings
• Submenu
If no value is displayed on the row, the function
Used to access the control and
represents another submenu; it is possible to enter
programming menus for the main
this section by pressing “ENTER.”
parameters of the enabled measures
To explain the functions various symbols are used which
have the following meanings: Used to quickly call up, use, configure,
delete, create and store all the set recipes
This function is only indicative: the values shown and make them operative
¡ cannot be modified
Used to access the System's diagnostic
The function can be varied by setting e new
 numerical value
functions.

The function can be varied by setting e new


✓ condition

4
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

MENU BUTTONS CALIBRATION PROCEDURE BUTTONS

Press to return to the previous menu Press to start the direct calibration procedure

back calibration
Used to scroll through the items in the menu S
A
Waiting for a sample to be taken from the line
M
P
L
scroll E

Press to delete a set value Waiting for measurement integration


processing
canc
Press to return to the home page Waiting for the laboratory reference value;
L
A
B.
press the relative button to access the menu
home for entering the laboratory values

Press to confirm the modification of a


function value or to access the instrument’s
submenus 1.2.2 SIGNALING ICONS
enter
These two buttons are used to modify "NORMAL PRODUCTION" phase
the value of system variables, increasing
up or decreasing the value of the setting
NOR. P.
accordingly
"MEASURE PREPARATION" phase
PRE. M.
down
"START-UP" phase
ST. UP.
"CIP" phase
FUNCTION BUTTONS
CIP
Flashing icon: indicates that the pump is OFF.
CCD linearization request
Press to start the pump

Fixed Icon: indicates that the pump is ON. This icon appears indicating an alarm
Flashing icon: indicates that the pump is ON condition until the measurement returns
but there is no product in the recirculation within the permissible limits (activated
system. ALARM if the concentration of the product falls
Press to stop the pump. outside the alarm limits or the alarm is
This button allows the user to silence the silenced)
alarm. The relative symbol remains visible on If the alarm condition is “silenced”, this
silencer the display for the duration of the condition. icon will remain on the display until the
alarm condition ends. To silence the
alarm condition press “SILENCER”

5
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

This icon appears if the CO2 and below the low reading limit.
CO2 measurement is blocked on a set fixed HI. = The product’s value is outside the measurement range
FIX value and above the high reading limit.
The following messages may alternate with the
This icon appears if the BRIX
brix measurement is blocked on a fixed value
measurement values:
LO T. = The temperature value is below the low compensation
FIX limit.
“CHANGE OVER” status - this makes HI T. = The temperature value exceeds the high compensation
it possible to display, during product limit.
C.OVER change over, the “BRIX/CO2”
measurement value, disenabling any
configured alarms
If the “Brix and CO2 Line Stopped" input 1.3 MAIN OPERATING PRINCIPLES
brix is active (and consequently the relative
STOP measurement), this icon indicates that Operation of the Multiparametric Panel MP-01 is
the value remains frozen on the last characterized by 4 operating phases. Each of the 4 phases
CO2 reading taken can be activated or deactivated by the operator using the
STOP keyboard or from the Profibus serial interface. The phases
If the Brix and CO2 measurement remain are divided as follows:
brix blocked for the “Delay Time” (reset time • "Start-Up" phase
HOLD after “Line Stop”) this icon appears • "Measure preparation" phase
• "Normal production” phase
CO2 • "CIP" phase
HOLD The phases are outlined below.
This icon appears when there are
LINK problems with the serial connection to
"Start-Up" phase
It enters the "Start-Up" phase if the product pump is
UR the Digital Refractometer unit installed, otherwise it enters the "Normal Production"
This icon appears when there are
LINK problems with the serial connection to
phase. The corresponding icon appears on the display.
In this phase:
UC the Digital Carbometric unit • The pump (if installed and enabled) and the purge
This icon appears when there are valve (if installed) are deactivated to stop any air
LINK problems with the serial connection to
bubbles in the piping from entering into circulation.
US the Sonic unit • The system is operative and can receive, process and
display the data received from each individual con-
Icon displayed only in the presence of nected analyzer.
the following alarms: product alarm, • The system is ready to execute commands for ente-
pump alarm, UR link alarm, UC link ring another operating phase (Measure Preparation,
GEN.
alarm, US link alarm, UR Mem Fail, UC Normal Production, CIP). The commands to be sent
ALARM
Mem fail, MR mem fail. to the system can be controlled from the keyboard
Touch the icon to open a menu for (using the shortcut keys), from the Multilab or from
the Profibus serial interface.
displaying the aforementioned alarms.
"Measure Preparation" phase
This operating phase is dedicated to eliminating air from
If during normal operations anomalous measurement the piping.
conditions are detected, these are indicated by the During the "Measure Preparation" phase the purging
following messages: procedures are carried out. The corresponding icon appears
LO. = The product’s value is outside the measurement range on the display.

6
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

In this phase: product" general alarm signal is generated. The ope-


• The pump (if installed and enabled) and the purge rator must manually reactivate the pump from the
valve (if installed) are managed by the Multipara- relative "Setup” “Product Pump Setup" menu.
metric Panel MP01 and any commands to the pump "CIP" phase
and purge valve from the Profibus serial interface In the “CIP" phase the system gets ready for internal
are overridden.
"sanitizing" of all the piping and measuring chamber of the
• The operations carried out are: UC-08 Carbometric Unit.
1. With the pump stationary the purge valve is activa- The pump (if installed and enabled) and the purge valve
ted for a minimum of xx seconds (see the Purge Valve
(if installed) are managed from the keyboard (using the
Time parameter).
2. If the product sensor fails to detect the presence of shortcut keys), or from the Profibus serial interface. The
product, the purge valve remains open for a maxi- corresponding icon appears on the display.
mum of 90 seconds, after which it is closed (Purge The "CIP" phase is terminated by a command from the
Valve Time-out). keyboard (shortcut key), from the Multilab or from the
3. If the product sensor detect the presence of pro- Profibus serial interface. When this operating phase has
duct, the purge valve remains open for a maximum
finished, operation moves on to the "Measure Preparation"
of 90 seconds, after which it is closed (Purge Valve
Time-out). phase if the product pump is present, otherwise it moves
4. if there is no product the procedures are repeated on to the "Normal Production" phase.
from point 1.
From the "Measure Preparation" phase it is possible to The diagram illustrates the system variables. The “A” level
pass on to the CIP phase by means of the relative command holds the so-called "natural variables" in other words those
(from the keyboard, Profibus or MLAB). relating to (provided by) an instrument which actually
The "Measure Preparation" phase is terminated by a exists. Consequently error or malfunction messages refer to
command from the keyboard (shortcut key) or from the these variables.
Profibus serial interface. Exiting this operating phase takes The “B” level holds the "auxiliary variables", in other words
the appliance into the "Normal Production" phase. the values derived immediately from the natural variables.
The last level holds the so-called “calculated variables”
"Normal Production" phase which are all those variables derived exclusively from a
This is the normal operating phase for the Multiparametric calculation algorithm and cannot be immediately linked (via
Panel MP01 in which the product pump is managed tables) to a measurement.
depending on the product sensor, if enabled. The As can be seen from the structure of the scrolls, the adjust
corresponding icon appears on the display. In this phase: “Zero” or “Span” operations are possible for all the variables
• With the product sensor "DISENABLED" the pump following the same method, even if the effects obtained
can be controlled manually from the keyboard in the on a measurement level are obviously different: by acting
relative “Setup" "Product Pump” menu or by means
on the natural or auxiliary variables the whole algorithm
of the shortcut key in the "Direct Commands" menu.
is involved, whereas by acting on the calculated variables,
• With the product sensor "ENABLED" the pump can only a "precision adjustment" is obtained on that variable
be controlled manually from the keyboard in the
only. CONSEQUENTLY A CERTAIN AMOUNT OF CAUTION
relative “Setup" "Product Pump” menu or by me-
ans of the shortcut key in the "Direct Commands" MUST BE TAKEN WHEN MODIFYING THE NATURAL OR
menu and furthermore it is automatically controlled AUXILIARY VARIABLES.
depending on product status. If product is present
the pump is activated, if not, the system manages
a number of mini-cycles of pump activation and
deactivation, based on the “Wait product”, “Wait
for pump stop” and “product check” parameters,
which can be set in the relative “Setup" “Product
Pump” menu, to safeguard operation/condition of
the pump. At the end of the mini-cycles, if there is
still no product, the pump is deactivated and a “no

7
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

PROFIBUS PROFIBUS
MEASURE PROFIBUS
PUMP COMMAND KEYBOARD CIP KEYBOARD
PREPARATION KEYBOARD
MULTILAB MULTILAB

MEASURE PREP.
COMMAND
YES
MR0X PUMP START-UP
START UP
START-UP INSTALLED?

CIP
NO PUMP
COMMAND

MEASURE PREP.
CIP COMMAND

CIP NORM.
ONLY IF PUMP PRESENCE =NO PRODUCT.

CIP CIP

MEASURE PREP.
COMMAND MEASURE PREP.
COMMAND
CIP
MEASURE
PREP

OPERATIVE PHASES

Measured variables
A Sound Velocity Refractometric Bx CO2
[m/s] [Bx] [g/l]

Measured variables
B Sonic Bx Zeiss
[Bx] [Ze]

MP01
Calculated variables
C

ALCOHOL %VOL ALCOHOL %P °P EXT DENSITY


[%] [%] [%] [%] [d2020]

8
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

1.4 HOW TO CONFIGURE THE DISPLAY SETUP


DISPLAY PARAMETERS LEVEL 1
✓ Variable 1...3
This submenu allows the user to set the language for This function is for configuring which measurement
messages and menu displays, the type of measurement variable is to be displayed in the main part of the screen,
to be displayed, the unit of measure for the temperature, out of those available and enabled, depending on the
pressure and CO2 values, the internal clock and the LCD measurement scales that have been set (inverted Brix,
graphic display operating modes. density, Zeiss, etc.), the analysis units installed in the
system and the type of beverage being analyzed (alcoholic
drinks, beer).
DISPLAY SETUP  Date
This function is for setting the date on the system.
Language = English
 Time
Variable 1 = BRIX
Variable 2 = CO2 This function is for setting the system’s internal clock.
Variable 3 = VEL.S
Date = 31/07/2015
✓ Temperature scale
This function is for selecting the temperature
Time = 08:48:12
measurement unit and display; the options available
Temperature scale = °C
are CELSIUS (°C) and FAHRENHEIT (°F). When the
Pressure scale = Vol.
measurement scale is changed, the temperature values
CO2 scale = Vol.
automatically adapt to the selected unit of measurement
Energy Saving = ON
while still retaining the setting resolution of “0.01 °C” or
its equivalent on the “°F” scale.

✓ Pressure scale
This function is for selecting the pressure measurement
unit and display; the options available are kg/cm2 and
psi.
MAIN MENU When the measurement scale is changed, ALL the
(Home) pressure values automatically adapt to the selected unit
of measurement while still retaining the setting resolution
SETUP
of “0.01 Kg/cm²” or its equivalent on the “psi” scale.
Display Setup
✓ CO2 scale
This function is for selecting the CO2 measurement unit
and display; the options available are “Vol.” (gas volume)
e “g/l”. When the measurement scale is changed, ALL
DISPLAY SETUP the CO2 values (value of the measurement on the main
display and in the various menus, alarms, targets, start-
✓ Language
end range mA, fixed value, etc.) automatically adapt to the
This function is for configuring the display language for newly selected unit of measurement while still retaining
menus and text. The available options are: the setting resolution of “0.01 Vol.” or its equivalent on
Italiano = Italian the “g/l” scale. To set the gas volume  grams/liters
English = English conversion coefficient, please refer to LEVEL 1 CO2.
Espanol = Spanish
Francais = French ✓ Energy Saving
Deutsch = German

9
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

DISPLAY SETUP ANALYSIS CYCLE SETUP


This function is for configuring backlighting timeout.
When this function is set to “ON” the display backlighting Cycle enable = NO
will switch itself off ten minutes after the last programming Start analysis = OFF
button was pressed. It will come back on as soon as any Stop analysis = OFF
button is pressed. Cleaning time (s) =+060
If this function is set to “OFF” the display’s backlight stays Measure time (m) =+0120
on all the time.

1.5 LEVEL 2 ANALYSIS CYCLE


MANAGEMENT PARAMETERS

Submenu for managing the various cycles in the


ANALYSIS CYCLE SETUP
instrumentation.
✓ Cycle enable
ANALYSIS CYCLE SETUP Cleaning and measuring cycle enabling. When the cycle
enabling status is YES, measurements are put on hold
Waste oils cycle until the cycle is launched with the Start cycle command.
Lubricating oils cycle
Washing/Measure cycle
✓ Start analysis
ISwitching the start cycle command from OFF to ON
launches the cycle alternating the cleaning phases and
measuring phases for the times set until the cycle is
stopped by the stop cycle command.

✓ Stop analysis
Stops the cycle described above

¡ Cleaning time (s)


Indicates the duration (expressed in seconds) of the
URxx refractometer prism cleaning phase during which
movement of the cleaner incorporated in the URxx is
MAIN MENU activated. During this phase the concentration, pH and
(Home) Temperature measurements are put on hold. The last
SETUP measurements executed remain on the display along
Analysis cycle with the Hold icon.
ACCESS WITH PASSWORD ¡ Measure time (m)
Indicates the duration (expressed in minutes) of the
phase in which measurements are continuously executed,
displayed on the LCD and converted into mA on the
analog channels. This parameter also indicates after how
long the next URxx prism cleaning cycle will start.

10
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

1.6 HOW TO CONFIGURE THE SERIAL PORT 0 SETUP


SERIAL PORTS LEVEL 1
✓ Channel #0 Use
The Multiparametric Panel MP01 can be interfaced with This function is for configuring the transmission protocol
a data acquisition system (usually a Personal Computer) used by the RS422 serial channel “0”:
by means of serial channel “2". Communication may be Printer = Configuration for connecting a system printer.
via “LABTECH” or “MULTILAB” protocols implemented in (not available in this version).
the software, which can be selected from the instrument’s Comptcom = Configuration for connecting the optional
keypad. It may also be interfaced with the system via the communication module.
“PROFIBUS-DP” or “ETHERNET/IP” protocol or control a
system printer via the serial channel “0”.
✓ Baudrate
This function is for configuring the transmission (Baud
Rate) and reception speed of the serial channel “0”. The
values which can be set are: 2400, 4800, 9600, 19200,
38400, 57600, 115200 Baud.
1.6.1 SERIAL PORT 0

This submenu allows the user to set the transmission (Baud


Rate) and reception speed of the serial channel “0” for
1.6.2 SERIAL PORT 1
connecting a system printer designed to print off recipes or
the equipment’s functioning parameters and for controlling
This submenu, reserved exclusively for Maselli’s Technical
the PROFIBUS-DP/ETHERNET/IP modules.
Assistance operators, is dedicated to setting the various
communication channels between the analysis Units present
SERIAL PORT 0 SETUP
in the system.

Channel #0 Use = ComptCom


Ch. #0 Baudrate = 19200
WARNING

Settings are executed directly by Maselli Misure. To avoid


equipment malfunctions, it is not advisable to modify
this parameter.

MAIN MENU
(Home)
SETUP
Serial ports

SERIAL PORTS SETUP


Serial port #0

11
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

SERIAL PORT 1 SETUP 1.6.3 SERIAL PORT 2

Channel #1 Use = Units This submenu is for configuring the instrument for connection
Baudrate = 19200 with a data acquisition system.

WARNING

Settings are executed directly by Maselli Misure. To avoid


equipment malfunctions, it is not advisable to modify
this parameter.

SERIAL PORTS #2
MAIN MENU
(Home) Channel #2 Use = Multilab
SETUP Baudrate = 19200
Serial ports MR04 address = +01

SERIAL PORTS SETUP


Serial Port #1

SERIAL PORT 1 SETUP

✓ Channel #1 Use
This function is for configuring the transmission protocol
used by the RS422 serial channel “1”. The following MAIN MENU
option is only available : (Home)
Units = configuring for connecting the URXX, SETUP
UCXX and USXX analysis Units. Serial ports

✓ Baudrate
SERIAL PORTS SETUP
This function is for configuring the transmission (Baud
Serial Ports #2
Rate) and reception speed of the serial channel “1”. The
values which can be set are: 2400, 4800, 9600, 19200,
SETUP SERIALE 2
38400, 57600, 115200 Baud. (Only perform this operation
when directed to do so by Maselli Assistance Service). ✓ Channel #2 Use
his function is for configuring the transmission protocol
used by the RS485 serial channel “2”. The following
options are available:
Labtech = Used for connection to a Personal
Computer or other device communicating through the
LABTECH protocol.

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SETUP SERIALE 2 1.7 PROFIBUS-DP


Multilab = Used for connection to the CM00
Remote Control Unit. This submenu is for configuring the PROFIBUS-DP
(OPTIONAL) communication module.
✓ Baudrate
This function is for configuring the transmission (Baud
Rate) and reception speed of the serial channel “2”. The PROFIBUS-DP SETUP
values which can be set are: 2400, 4800, 9600, 19200,
38400, 57600, 115200 Baud. PROFI-DP enable = NO
 MR04 address Node address = 0011
PROFI-DP telegr = V.1
This function is for configuring the address, univocal
PROFI-DP module = NO
for each appliance, by which the MP01 is recognized
Module type = UNDEF
in a MULTIDROP connection controlled by the “MLab/
Anybus status = STOPPED
FM01” transmission protocol. This type of connection
Error = 0000
makes it possible to have up to 8 instruments connected
Severety Error = 0000
simultaneously and interrogated by a single serial line, in
standard RS422 or RS485, by a single Personal Computer.
The addresses assigned to the various analyzers must be
different from one another, to allow univocal dialog with
each instrument, and the Baud Rate value must be the
same for all the instruments connected.

MAIN MENU
(Home)
SETUP
Serial ports

SERIAL PORTS SETUP


Profibus

PROFIBUS-DP SETUP

✓ PROFI-DP enable
This function is for enabling (YES) or disenabling (NO) the
interface of the system with a Profibus-DP network.

 Node address
Setting of the PROFIBUS-DP address to be assigned to the
MP01 unit.

 PROFI-DP telegr.
Configuration of the version of the telegram for
exchanging data to / from the PROFIBUS-DP network.
N.B. To personalize exchange data, contact the Technical
Assistance Service.

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PROFIBUS-DP SETUP 1.8 ETHERNET/IP


¡ PROFI-DP module
This submenu is for configuring the ETHERNET/IP
Display indicating that the hardware of the module communication module (OPTIONAL).
installed on the appliance has been recognized: if the
module has been inserted correctly, the word “PRESENT”
will be displayed. If this is not the case, contact Maselli ETHERNET/IP SETUP
Misure’s technical assistance service.

¡ Module type Ether. enable = NO


Display of the profibus imodule installed on the MP01 Mod. Ethernet = NO
instrument : Ethn. telegr = V.1
"M30" profibus module with 64bytes in Input and 64bytes Module type = UNDEF
in Output IP address = 000.000.000.000
"M40" profibus module with 128bytes in Input and Subnet mask = 000.000.000.000
128bytes in Output Anybus state = STOPPED
"Undef": none module installed or recognized. Error = 0000
Severity error = 0000
¡ Anybus status
Display of the various messages concerning the status
of the communication module. n normal operating
conditions and when the PROFIBUS-DP network
is correctly configured, the message “LINK OK” is
displayed once data exchange with the Master has been
established. If any other message appears, contact
MAIN MENU
Maselli Misure’s technical assistance service.
(Home)
¡ Error SETUP
Display of any error codes sent by the PROFIBUS-DP Serial ports
module. Contact the Technical Assistance Service for the
meaning of these codes. SERIAL PORTS SETUP
Ethernet
¡ Severity Error
Display of any serious error codes sent by the PROFIBUS-
DP module. Contact the Technical Assistance Service for ETHERNET/IP SETUP
the meaning of these codes.  Ether. enable
This function is for enabling (YES) or disenabling (NO)
interfacing of the system with an ETHERNET/IP network.

¡ Mod. ETH
Display indicating that the hardware of the module
installed on the appliance has been recognized. If the
module has been inserted correctly, the word “PRESENT”
will be displayed. If this is not the case, contact Maselli
Misure’s technical assistance service.

 Ethn. telegr

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ETHERNET/IP SETUP 1.9.1 LINE SETUP


Configuration of the version of the telegram for
exchanging data to / from the ETHERNET/IP network. This submenu is for setting the parameters relative to
N.B. To personalize exchange data, contact the Technical line operation, such as enabling identification of the line
Assistance Service. stop, the times for the Brix and/or CO2 measurements, the
automatic control of the recirculation pump and enabling
¡ Module type
recognition of the product sensor functions.
Display of the profibus imodule installed on the MP01
instrument :
"M30" profibus module with 64bytes in Input and 64bytes
in Output.
"M40" profibus module with 128bytes in Input and
WARNING
128bytes in Output.
"Undef": none module installed or recognized.
These settings are executed directly by Maselli Misure. It
¡ Indr IP is advisable not to modify this parameter to avoid the risk
Displays the IP network address assigned to the module of equipment malfunctions as this function is supported
during the configuration phase. by specific applications.

¡ Subnet mask
Displays the IP sector address assigned to the module
LINE SETUP
during the configuration phase.

¡ Anybus state Line stop enabling. = YES


Display of the various messages concerning the status L.S.recognit time = +015
of the communication module. In normal operating Measure resume time = +015
conditions and when the ETHERNET/IP network is CO2 m. resume time = +001
correctly configured, the message “LINK OK” is displayed Line stop source = MR0X
once data exchange with the Master has been established. Drain Dev. Ctrl. . = +04.00
If any other message appears, contact Maselli Misure’s Check Time (s) = +060
technical assistance service. Brix Delta C.T. (Bx) = +00.05

¡ Error
Display of any error codes sent by the ETHERNET/IP
module. Contact the Technical Assistance Service for the
meaning of these codes.

¡ Severity Error
Display of any serious error codes sent by the ETHERNET/
IP module. Contact the Technical Assistance Service for MAIN MENU
the meaning of these codes. (Home)
SETUP
General Setup

1.9 HOW TO CARRY OUT GENERAL GENERAL SETUP


SETUP Line

In this programming level it is possible to enter submenus


for personalizing and configuring the equipment.

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LINE SETUP LINE SETUP

✓ Line Stop enabling Setting of the time, expressed in additional seconds


of waiting time between the condition of the “LINE
This function is for enabling (YES) or disenabling (NO) the
STOPPED” contact and the restart of continual reading by
function for recognizing the “LINE STOP” status for the
the instrument (T. restart measure). During this waiting
BRIX and/or CO2 measurement. During this phase the
time the concentration measurement is continuously
last measurement is “frozen” and the relative symbol
indicated while any other measurements are “frozen”.
displayed.
The Bx values of the measurements carried out are also
 L. S. recognit. time compared with the value saved when the Line Stopped
This function is for setting the minimum time, expressed condiction was activated. If the difference exceeds the
in seconds, for recognition of the “LINE STOP” status. threshold set in the following Delta Brix C.T. function, all
the measurements return to being active.
 Measure resume time
 Brix Delta C.T. (Bx)
This function is for setting the wait time, expressed
in seconds, from the end of the “LINE STOP” status Setting of the threshold value above which the
to restarting of the measurements Bx, Sound Velocity measurements “frozen” during “Check Time” return to
and the relative derivative variables. During this time being active.
measuring is stopped and the relative symbol is displayed.

 CO2 m. resume time


This function is for setting the wait time, expressed in 1.9.2 CIP PHASE
seconds, from the end of the “LINE STOP” status to
restarting of the CO2 measurement. During this time CIP SETUP
measuring is stopped and the relative symbol is displayed.

✓ Line stop source CIP Command = OFF


Stoppage of the Brix/CO2 measurements and derivatives.
MR0X = Signal received on a Digital Input (if configured
for this function).
Concurrent block of Brix/CO2 measurements.
PROF./ETH = Signal received from PROFIBUS-DP/
ETHERNET/IP (if envisaged by the selected exchange
telegram).
Concurrent block of Brix/CO2 measurements.
EXT. BOTH. = Serial signal received from the analysis unit
fitted with a flow sensor.
Concurrent block of Brix/CO2 measurements.
EXT. SING. = Serial signals received separately from the
individual analysis units fitted with flow sensors.
MAIN MENU
Separate (independent) block of the Brix/CO2
(Home)
measurements referred to the external units.
SETUP
 Drain Dev. Ctrl General Setup
Setting of the Brix concentration value below which the
relay output will be activated (if configured). GENERAL SETUP
Check Time (s) Cip

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Multiparametric Panel MP00

CIP SETUP SETUP CHANGE OVER

✓ CIP Command This function is for enabling/disenabling the “Change


Over” phase.
Activation/deactivation of the “CIP” phase (further details
This command makes it possible to inhibit all the
available in the “GENERAL OPERATING PRINCIPLES”
measurement alarms and ignore the “LINE STOP” status.
section).

1.9.4 PURGE VALVE COMMAND


1.9.3 CHANGE OVER PHASE
This submenu allows the user to set the purge valve
This submenu allows the user to set the functions envisaged
command parameters and operating conditions.
in production change over.

CHANGE OVER SETUP PURGE VALVE SETUP


Change Over enabl. = SI Purge valve command = OFF
Change Over = OFF Purge valve time = +002
Measure preparat. = OFF

MAIN MENU
MAIN MENU
(Home)
(Home)
SETUP
SETUP
General Setup
General setup

GENERAL SETUP
GENERAL SETUP
Change Over
Valve Purge

SETUP CHANGE OVER


PURGE VALVE SETUP
✓ Abilit. Change Over
✓ Purge valve command
This function is for enabling/disenabling management of
Direct command for opening (ON) and closing (OFF) the
the “Change Over" function.
purge valve.
✓ Change Over
 Purge valve time

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PURGE VALVE SETUP RELAY SETUP


Setting for the opening (purge) time of the valve during the
"Measure Preparation” phase (further details available in
✓ RELAY 1..2 assignment
Function for associating the required function to the 1/2
the “GENERAL OPERATING PRINCIPLES” section).
relays
✓ Measure preparat. “-----“ = no function assigned to the relay
Activation/deactivation of the “Measure Preparation” PUMP = Pump Command
phase (further details available in the “GENERAL PURGE V. = Purge Valve Command
OPERATING PRINCIPLES” section). DRAIN = Drain Valve Command
AL. LAMP = Alarm Lamp Command
GEN. AL. Function as a general alarm contact;
=
the general alarms state are:
1.9.5 MR RELAY CONFIGURATION
NO PRODUCT ALARM
Submenu for configuring the relay outputs. PUMP ALARM
UR LINK
UC LINK
RELAYS SETUP MEMORY FAIL, MR UNIT
MEMORY FAIL, UR UNIT
Relay 1 assignment = PUMP MEMORY FAIL, UC UNIT
Alarm var. 1 select. = BRIX PRODUC. = Production type indication - DIET/REG.
Alarm 1 mode = LOW-HI STOP OGM Command to stop oxygen measure for
Relay 1 contact = N.O. =
external sensor
Relay 2 assignement = ALL. GLB.
LEVEL = Product Presence Indication
Alarm var. 2 select = CO2
MEAS. AL. Internal/external measurement
Alarm 2 mode = LOW-HI =
alarms (Low/High and Low2/High2)
Relay 2 contact = N.O.
REGUL. = Function not currently available
GLB. AL. General alarm indication or Brix/CO2
=
measurement alarms
EXT. AL. External measurement alarms (Low2/
=
High2) for Brix/CO2 measurements.
ALARM Operation as a measurement alarm
MAIN MENU depending on the associated variable
=
(Home) and based on the selected alarm
SETUP
mode.
General Setup
✓ Alarm var. 1..2 select
General Setup This function allows the user to set which measurement
Rele variable (out of those enabled) is to be assigned to the
output relay for signaling any alarm conditions. For
RELAY SETUP further details, please refer to the “ALARMS” chapter.
Relay MR
✓ Alarm mode (1..2)

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RELAY SETUP
This function is for selecting the alarm condition which
activates the relative relay: it is possible to select “LOW,
HIGH, LOW-HIGH, LOW2, HIGH2, LOW-HIGH2” operating
conditions.
activation of the relay on the minimum
LOW =
pre-alarm threshold.
activation of the relay on the maximum
HIGH =
pre-alarm threshold.
activation of the relay on the maximum
LOW-HI =
or minimum pre-alarm threshold.
activation of the relay on the minimum
LOW 2 =
pre-alarm threshold.
activation of the relay on the maximum EXAMPLE:
HIGH 2 =
pre-alarm threshold. RELAY 2 ALLOCATION = ALARM
activation of the relay on the maximum RELAY 2 VARIABLE SELECTION = CO2
LOW-HI 2 =
or minimum pre-alarm threshold. ALARM MODE 1 = LOW-HIGH2

✓ Relay 1..2 contact


This function allows the user to select the operating
mode of the output relay contacts.
N.O. (normally open)
- Status OFF = contact open
- Status ON = contact closed
N.C. (normally closed)
- Status OFF = contact closed
- Status ON = contact open
All relay contacts are voltage-free and the maximum
capacity is 1A/24V DC/AC.

EXAMPLE:
RELAY ALLOCATION = ALARM
RELAY 1 VARIABLE SELECTION 1 = BRIX
ALARM MODE 1 = LOW-HIGH It is possible to execute mode combinations (e.g. High2;
Low-High, High2; etc..) and allocate the operating mode of
the contacts, N.O. (normally open), N.C. (normally closed),
to the alarm mode.

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1.9.6 AUX ADAM RELAY RELAY SETUP


CONFIGURATION
✓ RELAY 3..4 assignment
Submenu to configure the additional output for the Adam Function for associating the required function to the 3/4
module relays
“-----“ = no function assigned to the relay
RELAYS SETUP ALARM Operation as a measurement alarm
depending on the associated variable
=
Relay 3 = ALARM and based on the selected alarm
Alarm var. 3 select. = BRIX mode.
Alarm 3 mode = LOW-HI DRAIN = Drain Valve Command
Relay 4 = ALL. GLB. Function as a general alarm contact;
Relay 2 assignement = ALL. GLB. =
the general alarms state are:
Alarm var. 4 select = CO2 NO PRODUCT ALARM
Alarm mode = LOW-HI
PUMP ALARM
GEN. AL. UR LINK
UC LINK
MEMORY FAIL, MR UNIT
MEMORY FAIL, UR UNIT
MEMORY FAIL, UC UNIT
PRODUC. = Production type indication - DIET/REG.
LEVEL = Product Presence Indication
MAIN MENU
Signal of internal measurement
(Home)
SETUP IN Bx CO2 = alarm (low-high) of Brix and CO2
General Setup measurements
GLB. AL. General alarm indication or Brix/CO2
=
measurement alarms
General Setup
EXT. BRIX External measurement alarms (Low2/
Rele =
CO2 High2) for Brix/CO2 measurements.
RELAY SETUP
Relay AUX ADAM
✓ Alarm var. 3..4 select
This function allows the user to set which measurement
variable (out of those enabled) is to be assigned to the
output relay for signaling any alarm conditions. For
further details, please refer to the “ALARMS” chapter.

✓ Alarm mode (3..4)


This function is for selecting the alarm condition which
activates the relative relay: it is possible to select “LOW,
HIGH, LOW-HIGH, LOW2, HIGH2, LOW-HIGH2” operating
conditions.

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RELAY SETUP EXAMPLE:


RELAY 2 ALLOCATION = ALARM
activation of the relay on the minimum RELAY 2 VARIABLE SELECTION = CO2
LOW =
pre-alarm threshold. ALARM MODE 1 = LOW-HIGH2
activation of the relay on the maximum
HIGH =
pre-alarm threshold.
activation of the relay on the maximum
LOW-HI =
or minimum pre-alarm threshold.
activation of the relay on the minimum
LOW 2 =
pre-alarm threshold.
activation of the relay on the maximum
HIGH 2 =
pre-alarm threshold.
activation of the relay on the maximum
LOW-HI 2 =
or minimum pre-alarm threshold.

✓ Relay 3..4 contact


This function allows the user to select the operating
mode of the output relay contacts.
N.O. (normally open)
- Status OFF = contact open
- Status ON = contact closed It is possible to execute mode combinations (e.g. High2;
N.C. (normally closed) Low-High, High2; etc..) and allocate the operating mode of
- Status OFF = contact closed the contacts, N.O. (normally open), N.C. (normally closed),
- Status ON = contact open to the alarm mode.
All relay contacts are voltage-free and the maximum
capacity is 1A/24V DC/AC.

EXAMPLE:
RELAY ALLOCATION = ALARM
RELAY 1 VARIABLE SELECTION 1 = BRIX
ALARM MODE 1 = LOW-HIGH

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1.9.7 ANALOG INPUTS 1.9.8 ANALOG OUTPUTS

This submenu allows the user to associate the measurement This submenu allows the user to associate the measurement
variables with the relative input channels. variables to the relative output channels.

WARNING
mA OUTPUT VARIABLE SETUP
These settings are executed directly by Maselli Misure.
It is advisable not to modify these parameters to avoid mA Output #1 = BRIX
the risk of equipment malfunctions as this function is mA Output 2 = ----
supported by specific applications. Output = EXTENDED

ANALOG INPUTS SETUP

Brix = AIN 1
CO2 = AIN 2
Oxygen = AIN 4
Oxygen H2O = ----
Coductivity = AIN 3
pH = ----
Temperature = ----
Pressure = ----
MAIN MENU
(Home)
SETUP
General Setup

GENERAL SETUP
MAIN MENU
Analog Outputs
(Home)
SETUP
General setup

GENERAL SETUP
mA OUTPUT VARIABLE SETUP
Analog Inputs ✓ mA channel 1 ... 2
This function is for associating the analogue output with
one of the measurement variables selected from those
ANALOG INPUTS SETUP available and enabled.
✓ BRIX ÷ Pressure ✓ mA Output
This function is for associating the analogue input with This function is for extending (0-20mA) or limiting (4-
one of the measurement variables selected from those 20mA) the output value of the current for each channel.
available and enabled.

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1.9.9 DIGITAL INPUTS DIGITAL INPUTS SETUP

This submenu allows the user to select the parameters for ✓ Input 1...2
configuring the digital inputs. This is for associating the required function to the 1/2
digital inputs.
“-----“ no function assigned to the digital
=
input
DIGITAL INPUTS SETUPS PRODUCT Product presence acquisition from
SENS. = the product sensor dedicated to
Input 1 = LINE STOP pump protection
Input 2 = PUMP ENABLE PUMP ENABL. = Pump enabling acquisition
Input 1 type = N.O. LINE STOP Line stop external contact
Input 2 type = N.O. =
acquisition
FLAG PROD Acquisition of production
= underway to the MLAB
supervision system
MAIN FLOW Product interface change
=
acquisition
PUMP Pump acquisition from external
COMMAND contact
with enabling “OFF” (motor
thermal overload protection input
open, i.e. in alarm condition)
MAIN MENU the pump is stopped; “Pump
(Home) = Command = OFF” (output relay
deactivated).
SETUP
with enabling “ON” (motor
General Setup
thermal overload protection
input closed) the pump is started;
GENERAL SETUP
“Pump Command = ON” (output
Digital Inputs
relay activated).

✓ Input type 1 ..2


This function is for selecting the mode for providing input
contacts.
N.O. (normally open)
- Status OFF = contact open
- Status ON = contact closed
N.C. (normally closed)
- Status OFF = contact closed
- Status ON = contact open
All input contacts are voltage-free.

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1.10 RECIRCULATION PUMP LEVEL 1 PUMP SETUP

✓ Pump presence
This submenu is for setting the parameters relative to System configuration for the presence of the recirculation
recirculation pump operation, such as automatic control, pump. Enable (YES) or disenable (NO) automatic
enabling recognition of the Product Sensor functions, management of pump control.
recognition and pause times in the product presence
verification cycle.
✓ Pump command
Activation command (ON) or deactivation command
(OFF) of the system‘s recirculation pump; the command
can be given by pressing (for a few seconds) the “Pump
on/OFF” button.
WARNING The command acts directly on the output relay configured
for this function.
These settings are executed directly by Maselli Misure. It N.B.: if at least one of the two digital inputs is assigned as
is advisable not to modify this parameter to avoid the risk “Pump Enabling”:
of equipment malfunctions. – with enabling “OFF” (digital input deactivated)
the pump is stopped; “Pump Command = OFF”
(output relay deactivated).
PUMP SETUP – with enabling “ON” (digital input activated) the
pump is started; “Pump Command = ON” (output
Pump presence = YES relay activated).
Pump command = OFF – if the product sensor is enabled, the pump is
Product timeout = +030 managed depending on product status.
Pump stop wait = +001 According to this logic, a General Alarm is generated in
Product verificat. = +0005 the following conditions:
Enab. pump stop L.S. = NO
– Pump presence = YES
Pump stop wait L.S. = +0180
– Pump enabling = OFF
Pump Autostart = NO
– at least one input (digital input) is assigned as
“Pump Enabling”.

 Product timeout
This function is for setting the wait time (expressed in
seconds) between recognition of product presence and
deactivation of the pump if the recirculation pump is
MAIN MENU
empty (this is to preserve the pump and avoid needless
(Home)
overheating of the pump’s internal gaskets).
SETUP Pump stop wait
Product's pump

This function is for setting the time (expressed in
minutes) for which the pump is kept stopped following a
stoppage due to lack of product. At the end of this time,
it is reactivated before a new product presence check is
performed.

 Product verificat.
This function is for setting the number of attempts to

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PUMP SETUP MAIN MENU


restart the pump for checking the actual condition of the (Home)
line. If product is not detected in the circuit, at the end
SETUP
of the set number of recognition attempts, the pump
Product sensor
is deactivated and the “PUMP COMMAND” function
is switched to OFF. This condition is indicated on the
display by the appearance of the relative symbol and by
activating the relay for external general alarm indication
(if configured with the relative alarm function). PRODUCT SENSOR SETUP

 Enab. Pump stop L.S. ✓ Product sens. source


This function allows the user to enable (YES) or disenable Configuration (INTERNAL/EXTERNAL) of the signal
(NO) the product recirculation pump stop during the received from the “Product Level” sensor installed on the
LINE STOP phase, if enabled (see the function “LINE STOP recirculation line (piping).
ENABLING”). If this function is set to “Yes” when the LINE INTERNAL = signal received from the sensor connected to
STOP phase is reached the pump stops after the time set the MR-04 Digital Input.
in the function “PUMP TIME ON L.S.” EXTERNAL = signal received from the sensor connected
Pump stop wait L.S. to the external Analysis Unit (Brix or CO2).

This function is for setting for how long the pump must ✓ Product sensor
remain active (ON) after the LINE STOP phase is reached. Enabling (ON) or disenabling (OFF) control of the signal
Once this time has elapsed the pump is stopped (OFF). received from the sensor. If it is disenabled, the pump can
✓ Pump autostart only be activated in relation to the pump command. If
control is enabled, the pump is handled automatically in
FUNCTION NOT ENABLED
relation to the status detected by the sensor.

 Product sensor time


This function is for setting the time of insensitivity to
1.10.1 PRODUCT SENSOR any product sensor transitions caused by air bubbles or
(RECIRCULATION PARAMETERS irregular flow, once this time has elapsed the relative
SETUP) LEVEL 1 status is recognized by the system.

¡ Product

PRODUCT SENSOR SETUP Display of the product presence status received from the
Sensor.
Product sens. source = INTERNAL
Product sensor = OFF
Product sensor time = +030
Product = +001

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1.11 HOW TO SET THE ALARMS BRIX ALARMS


(BRIX) LEVEL 1 This function allows the user to set the value (expressed
in BRIX or %STANDARD) of the 1st threshold over which
This submenu allows the user to set the pre-alarms, the the measurement is considered to be in alarm (high pre-
low and high alarms and the associated parameters. The alarm); when an alarm condition arises, if defined, the
values which can be set in the various following functions output relay configured in the “RELAY SETUP” menu is
are separate and depend on the type of production selected activated.
in the "PRODUCTION" function; set the alarm and target
 Target
values based on the type of production selected - "DIET/
REGULAR/STANDARD". This function allows the user to set the typical operating
value (expressed in BRIX or % Standard) of the product.
BRIX ALARMS By modifying this parameter, which may have any value
within the equipment's range, the alarms updating
Extern high alarm = +99.99 operation is carried out automatically, increasing or
Intern. high alarm = +17.50 decreasing them by a value equal to the difference
Target = +10.00 between the target value set and the previous value.
Internal low alarm = +00.01 This function can be accessed directly during the
External low alarm = -05.00 measurement phase by pressing the “TARGET” key.
Alarm delay = +010
 Internal low alarm
This function allows the user to set the value of the 1st
threshold below which the measurement is considered
to be in alarm (low pre-alarm); when an alarm condition
arises, if defined, the output relay configured in the
“RELAY SETUP” menu is activated.

 External low alarm


MAIN MENU This function allows the user to set the value of the 2nd
(Home) threshold below which the measurement is considered to
MEASURES SETUP be in alarm (low alarm); when an alarm condition arises,
BRIX if defined, the output relay configured in the “RELAY
SETUP” menu is activated.
BRIX
 Alarm delay
Alarms
FUNCTION NOT ENABLED
BRIX ALARMS

 Extern high alarm


This function allows the user to set the value (expressed
in BRIX or %STANDARD) of the 2nd threshold over which
the measurement is considered to be in alarm (high
alarm); when an alarm condition arises, if defined, the
output relay configured in the “RELAY SETUP” menu is
activated.

 Intern. high alarm

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1.12 HOW TO SET THE SONIC BRIX SONIC BRIX ALARMS


ALARMS LEVEL 1 This function allows the user to set the value (expressed
in the unit of measure relative to the set configuration)
This submenu allows the user to carry out settings for the of the threshold below which the measurement is
targets and the High and Low alarms. All the functions considered to be in alarm (low alarm); when an alarm
available for the various configurations are provided condition arises, if defined, the output relay configured in
sequentially below. The submenu relative to Inversion is not the “RELAY SETUP” menu is activated.
described as access to the functions is not envisaged.
 Target
This function allows the user to set the typical operating
BRIX SONIC ALARMS value of the product.
By modifying this parameter, which may have any value
High alarm = +16.99 within the equipment's range, the alarms updating
Low alarm = +00.01 operation is carried out automatically, increasing or
Target = +10.00 decreasing them by a value equal to the difference
between the target value set and the previous value.

1.13 HOW TO SET THE ALARMS


(CO2) LEVEL 1

This submenu allows the user to set the pre-alarms, the low
and high alarms and associated parameters. The values
which can be set in the various following functions are
separate and depend on the unit of measure selected in the
MAIN MENU “CO2 M.U.” function in the DISPLAY SETUP menu.
(Home) If the unit of measure is changed from Vol. (v/v) to g/l or
MEASURES SETUP vice versa, the limits set for the alarms and the Target Value
Sonic Brix are automatically calculated in accordance with the newly
selected unit of measure.
SONIC BRIX
Alarms
CO2 ALARMS

Extern. high alarm = +07.00


SONIC BRIX ALARMS Intern. high alarm = +06.99
Target = +03.00
 High alarm
Internal low alarm = +00.01
This function allows the user to set the value (expressed External Low alarm = +00.00
in the unit of measure relative to the set configuration) of Alarm delay = +010
the threshold over which the measurement is considered
to be in alarm (high alarm); when an alarm condition
arises, if defined, the output relay configured in the
“RELAY SETUP” menu is activated.

 Low alarm

27
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

MAIN MENU CO2 ALARMS


(Home) This function allows the user to set the value of the 2nd
MEASURES SETUP
threshold below which the measurement is considered to
CO2 be in alarm (low alarm); when an alarm condition arises,
if defined, the output relay configured in the “RELAY
CO2 SETUP” menu is activated.
Alarms  Alarm delay
FUNCTION NOT ENABLED

CO2 ALARMS

 Extern. high alarm 1.14 HOW TO SET THE TIMES OF


THE CALIBRATION CYCLE LEVEL 1
This function allows the user to set the value (expressed
in Vol. (v/v) or in g/l) of the 2nd threshold over which the
This submenu allows the user to set the wait times for
measurement is considered to be in alarm (high alarm);
sampling and measurement integration during the manual
when an alarm condition arises, if defined, the output
calibration phase of the measurement variable selected/
relay configured in the “RELAY SETUP” menu is activated.
displayed in the “Main Menu”.
 Intern. high alarm
This function allows the user to set the value (expressed
in Vol. (v/v) or in g/l) of the 1st threshold over which the TIMING SETUP
measurement is considered to be in alarm (high pre-
alarm); when an alarm condition arises, if defined, the Sampling wait time = +010
output relay configured in the “RELAY SETUP” menu is Measure int. time = +010
activated. Labor. wait time = +030'

 Target
This function allows the user to set the typical operating
value (expressed in Vol. (v/v) or g/l) of the product.
By modifying this parameter, which may have any value
within the equipment's range, the alarms updating
operation is carried out automatically, increasing or
decreasing them by a value equal to the difference
between the target value set and the previous value.
This function can be accessed directly during the
measurement phase by pressing the “TARGET” key. MAIN MENU
 Internal low alarm (Home)

This function allows the user to set the value of the 1st SETUP
threshold below which the measurement is considered Timings
to be in alarm (low pre-alarm); when an alarm condition
arises, if defined, the output relay configured in the
“RELAY SETUP” menu is activated.

 External Low alarm

28
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

TIMING SETUP UR/UC SENSOR SETUP


 Sampling wait time
Flow sens. presence = NO
Setting the wait time (in seconds) which must elapse product flow = YES
between pressing the quick Calibration (CALIBRATION)
button and the beginning of measurement integration
(Measurement Int. Time), to allow synchronization of the
measurements made by the Multiparametric Panel MP01
with the sample taken from the line and analyzed in the
laboratory.

 Measure int. time


Setting the waiting time (in seconds) in which, once
the sampling wait time has elapsed (function set in the
previous Sampling Wait time) the measurements of the
Multiparametric Panel MP01 are integrated so that they MAIN MENU
can be used as a reference in the laboratory. (Home)
SETUP
 Labor. wait time Analysis
Setup of the wait time (expressed in minutes) for entering
the value of the sample taken from the line and analyzed ANALYZER SETUP
in the laboratory. PASSWORD PROTECTED Brix/CO2 Analyzer

LEVEL 1 UR/UC
PRODUCT FLOW SETUP
1.15 HOW TO ENABLE THE FLOW
METER ON THE ANALYSIS UNITS
LEVEL 1 UR/UC SENSOR SETUP

✓ Flow sens. presence


This function is for enabling the flow sensor on the
analyzer. Configure in the specific menu based on the
WARNING connection of the sensor on the appliance.

✓ Product flow
In the presence of two Analysis Units (UR/UC), it is
Display of the flow presence detected by the flow sensor.
advisable to enable the flow sensor on one unit only.
With “Sensor Presence = NO” regardless of the status of
the signal received from the sensor, the word “YES” is
displayed.

29
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

1.16 HOW TO ENABLE THE 1.17 HOW TO CONFIGURE BRIX


MEASUREMENTS LEVEL 3 MEASUREMENT SETTINGS LEVEL 1

As previously illustrated, access to the relative functions This submenu is used to set the measurement of the
is enabled depending on the analysis units present in the equipment based on the type of product (Diet or Regular),
system and the type of beverage being analyzed (alcoholic carry out user calibration so as to align the value (in
drinks, beer) and the selected measurement scales (inverted accordance with personal needs) with the laboratory
Brix, density, Zeiss, etc.). measurement and to configure the start and end ranges of
This submenu has been created above all to help the the associated mA channel.
production plant’s Technical Service to configure quickly and
easily the measurements to be performed. NB. modification
can lead to the loss of correct equipment operation.
WARNING

it is not possible to switch the product to be measured in


the REGULAR scale field if the “STANDARDIZATION = ON”
ENABLE/DISABLE MEASURES function has been set in the “LEVEL 2” submenu.

Brix = ON
CO2 = ON BRIX MEASURE
Oxygene = ON
Conductivity = ON
Production = REGULAR
Standardization = OFF
Direct calibration = -02.00
Brix Zero = +00.00
Integrations number = +010
Out mA start range = +00.00
Out mA end range = +20.00

MAIN MENU
(Home)
SETUP
MAIN MENU
Measurements
(Home)
PASSWORD PROTECTED
MEASUREMENT SETUP
Brix

BRIX
Measure

30
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

BRIX MEASURE BRIX MEASURE

✓ Production the URXX Digital Refractometer.

This function is for configuring the measurement of  Out mA start/end range


the equipment based on the product being analyzed. Range of the measured variable (Start/End Range) to
Indication of the measurement type (Diet/Regular/%) is which the range of the mA output (0-20mA/4-20mA) is
show on the main measurement display panel. associated.

✓ Standardization
This function is for activating (ON) or deactivating (OFF)
the display of the measurement in the “% STANDARD or
1.17.1 SERVICE (BRIX)
ml” scale.

  Direct calibration This submenu is designed to facilitate the technical assistance


This function is for direct alignment of the measurement service and is used to generate a fixed output.
performed by the equipment with the Laboratory
measurement. If the measurement is not in agreement, BRIX SERVICE
set the required value to correct it. The procedure
automatically updates the value of the next function Fixed output = NO
“BRIX ZERO”, respecting its limits, and refusing the Fixed value = +20.00
calibration for higher corrections than those allowed.
When Standardization is set to “ON”, procedures to
align the measured value expressed in % with the
value of the “Range Standard“ functions are executed.
The modification of the calibration is saved in the
Multiparametric Receiver MP01 and it does not affect
the direct calibration of the Digital Refractometer URXX.

  Brix Zero
This function allows the user to set the “OFFSET” value
that will be added to or deducted from the measured
value in order to align the measurement made by the unit MAIN MENU
with the one obtained in the lab. (Home)
The procedure automatically updates the value MEASURES SETUP
of the previous function “DIRECT CALIBRATION”. Brix
The modification of the calibration is saved in the
Multiparametric Receiver MP01 and it does not affect BRIX
the direct calibration of the Digital Refractometer URXX. Service
 Integrations number
This function allows the user to set the number of Brix
measurement integrations so that, in case of oscillations BRIX SERVICE
due to an imperfect blending of the product, the display ✓ Fixed output
will give a stable reading. Measurements are integrated
Enabling/disenabling to obtain a fixed value for the
in accordance with the set value so that the arithmetical
measured value.
mean of the last xxx values is displayed. The function
modification is stored in the Multiparametric Panel Mp-  Fixed value
01 Receiver and does not affect the direct calibration of Setting for the fixed measurement value.

31
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

1.18 HOW TO CONFIGURE SONIC BRIX SONIC MEASURE


BRIX MEASUREMENT SETTINGS Direct calibration
LEVEL 1  
This function is for direct alignment of the measurement
This submenu is used to set the measurement of the performed by the equipment with the Laboratory
equipment based on the type of product (Diet or Regular), measurement. If the measurement is not in agreement,
carry out user calibration so as to align the value ( in set the required value to correct it. The procedure
accordance with personal needs) with the laboratory automatically updates the value of the next function
measurement and to configure the start and end ranges of “ZERO”, respecting its limits, and refusing the calibration
the associated mA channel. for higher corrections than those allowed. The modification
of the calibration is saved in the Multiparametric Panel
MP01 and it does not affect the direct calibration of the
BRIX SONIC MEASURE Digital Refractometer URXX.

  Zero
Direct calibration = -02.00
This function allows the user to set the “OFFSET” value
Zero = +00.00
that will be added to or deducted from the measured
Integrations number = +010
value in order to align the measurement made by the unit
Out mA start range = +00.00
with the one obtained in the lab.
Out mA end range = +20.00
The procedure automatically updates the value
of the previous function “DIRECT CALIBRATION”.
The modification of the calibration is saved in the
Multiparametric Panel MP01 and it does not affect the
direct calibration of the Digital Refractometer URXX.

 Integrations number
This function allows the user to set the number of Brix
measurement integrations so that, in case of oscillations
due to an imperfect blending of the product, the display
will give a stable reading. Measurements are integrated
MAIN MENU in accordance with the set value so that the arithmetical
(Home) mean of the last xxx values is displayed. The function
MEASURES SETUP modification is stored in the Multiparametric Panel MP01
Sonic Brix Receiver and does not affect the direct calibration of the
URXX Digital Refractometer.
SONIC BRIX Out mA start range
Measure 
Range of the measured variable (Start/End Range) to
which the range of the mA output (0-20mA/4-20mA) is
associated.

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Multiparametric Panel MP00

1.19 HOW TO CONFIGURE CO2 CO2 MEASURE


MEASUREMENT SETTINGS LEVEL 1 another by their calculation coefficients, therefore,
starting with the same pressure and temperature values
This submenu makes it possible to execute calibration different calculations of the CO2 value can be obtained.
reserved for the user, so that the measured reading matches CONTROLLED ONLY BY THE UC07 DIGITAL CARBOMETRIC
the measurement from the laboratory, depending on user UNIT.
requirements, as well as to activate the automatic operating
  Direct calibration
cycle of the Carbometric Unit, set the curve for calculating
CO2 based on the type of beverage being produced and This function is for direct alignment of the measurement
configure the start and end ranges of the associated mA performed by the equipment with the Laboratory
channel. measurement. If the measurement is not in agreement,
set the required value to correct it. The procedure
automatically updates the value of the next function
CO2 MEASURE “ZERO CO2”, respecting its limits, and refusing the
calibration for higher corrections than those allowed.
CO2 curve number = +003 The modification of the calibration is saved in the
Direct calibration = +00.00 Multiparametric Panel MP01 and it does not affect the
CO2 Zero = +00.00 direct calibration of the Digital Carbometric Unit UCXX.
CO2 Measure = STOP
  CO2 Zero
Integrations number = +010
This value is added to or subtracted from the value
Out mA start range = +00.00
measured by the UCXX Unit in order to align the
Out mA end range = +02.00
measurement made by the equipment with the one
Coeff. v/v →g/l = +01.90
obtained in the laboratory.

✓ CO2 Measure
This function activates (RUN) or deactivates (STOP) the
automatic measuring cycle of the external Carbometric
Unit.

 Integrations number
MAIN MENU
(Home) This function allows the user to set the number of CO2
measurement integrations so that, in case of oscillations
MEASURES SETUP
due to an imperfect blending of the product, the display
CO2
will give a stable reading. Measurements are integrated
in accordance with the set value so that the arithmetical
CO2
mean of the last xxx values is displayed.
Measure
 Out mA start/end range
Range of the measured variable (Start/End Range) to
CO2 MEASURE which the range of the mA output (0-20mA/4-20mA) is
associated.
✓ CO2 curve number
Coeff. v/v →g/l
This function is for setting the number of the
 
curve (formula) representing the link between This function allows the user to set the conversion
the Pressure/Temperature variables and the CO2 coefficient of the CO2 measurement.
value, depending on the various productions.
There are four curves available which differ from one

33
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

1.19.1 SERVICE BRIX 1.19.2 SERVICE BRIX SONIC

This submenu is designed to facilitate the technical assistance This submenu is designed to facilitate the technical assistance
service and is used to generate a fixed output. service and is used to generate a fixed output.

SERVICE BRIX SONIC BRIX SERVICE

Fixed output = NO Fixed output = NO


Fixed value = +20.00 Fixed value = +20.00
Image CCD = +20.00

MAIN MENU MAIN MENU


(Home) (Home)
MEASURES SETUP MEASURES SETUP
BRIX Brix Sonic

BRIX BRIX SONIC


Service Service

SERVICE BRIX SONIC BRIX SERVICE

✓ Fixed output ✓ Fixed output


Enabling/disenabling to obtain a fixed value for the Enabling/disenabling to obtain a fixed value for the
measured value. measured value.

 Fixed value  Fixed value


Setting for the fixed measurement value. Setting for the fixed measurement value.

✓ Image CCD
This function makes it possible to have the graphic display
of the “optical image” detected by the CCD. The broken
lines represent the light’s optimal level.

34
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

1.19.3 SERVICE (CO2) 1.20 HOW TO CONFIGURE


ADVANCE BRIX MEASUREMENT
This submenu is designed to facilitate the technical assistance SETTINGS LEVEL 2
service and is used to generate a fixed output. This submenu
is also displayed even if there is no Digital Carbometric Unit Access to this programming level is reserved for the
UCXX but a Sonic Unit US01 is present. Laboratory Technicians since it allows the user to carry out
calibration operations by acting on the SPAN calibration
parameter, in order to correct any logarithmic error in the
measurement range; it also allows the user to set customized
calibration parameters if working with DIET production in
CO2 SERVICE the “STANDARD % or ml” range. This programming level is
only displayed if the product type “DIET” has been set in
Fixed output = NO the “PRODUCTION” function in the "MEASURE” submenu.
Fixed value = +03.00

BRIX LEVEL 2

Standardization = OFF
Standar range = +100.00
% sensitivity = +250.0
Read mBx = +0.300
Calibrazione 2 = <ENTER>
Brix Span = +1.0000
SamplingTime Bx (s) = +002

MAIN MENU
(Home)
MEASURES SETUP
CO2

CO2 MAIN MENU


Service (Home)
MEASURES SETUP
Brix

CO2 SERVICE
PASSWORD PROTECTED BRIX
✓ Fixed output Level 2
5''
Enabling/disenabling to obtain a fixed value for the
measured value.

✓ Fixed value BRIX LEVEL 2

Setting for the fixed measurement value. ✓ Standardization


This function is for activating (ON) or deactivating (OFF)
the display of the measured value in the “% or ml” scale.
%Standard = RangeStandard + (ReadmBrix-Brix) * Sensitivity.

35
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

BRIX LEVEL 2 1.21 HOW TO CONFIGURE ADVANCE


Standard Range BRIX SONIC MEASUREMENT
 SETTINGS LEVEL 2
This function allows the user to set the measurement
reference value expressed in “%” of the measurement Access to this programming level is reserved for the
when Standardization is set to “ON”. Laboratory Technicians.
The set value is in fact used only after the “CALIBRATION
2” operation has been executed.

 % Sensitivity SONIC BRIX LEVEL 2


This function allows the user to set the conversion factor
Measured value = 99.99
value between the measurement expressed in mBx and
Span = +1.0000
the measurement expressed in “% or ml”.

 Read mBx
This function allows the user to set the reference value
expressed in “mBx” for calculating the measured value
expressed in “%”.
The set value is in fact used only after the “CALIBRATION
2” operation has been executed.

 Calibrazione 2
This function is for updating the parameters linked to
standardization.
Press “ENTER” to execute calibration. MAIN MENU
  Brix Span (Home)

This function allows the user to set the value of the MEASURES SETUP
“SPAN” multiplicative coefficient; this factor will be Brix Sonic
multiplied by the measured value for the correction of any
errors proportionally present in the top part of the range. BRIX SONIC
Generally this parameter does not require any subsequent Level 2
5''
modification after startup calibration has been PASSWORD PROTECTED
completed. To calculate this factor, which must be defined
by measuring products having a concentration value near SONIC BRIX LEVEL 2
the instrument’s end range, divide the value measured in
the lab by that obtained using the instrument. ¡ Measured value
The modification of the calibration is saved in the Instant display of the measurement value.
Multiparametric Receiver MP01 and it does not affect
the direct calibration of the Digital Refractometer URXX.
  Span
This function allows the user to set the value of the
 SamplingTime Bx (s)
“SPAN” multiplicative coefficient; this factor is multiplied
This function allows the user to set the frequency of Brix by the measured value for the correction of any errors
measurement acquisition. proportionally present in the top part of the measure.
Generally this parameter does not require other
modification after the startup calibration. To calculate
this factor, which must be defined by measuring products
having a concentration near the instrument’s end range,

36
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

SONIC BRIX LEVEL 2 CO2 LEVEL 2


divide the value measured in the lab by that obtained
using the instrument.
 CO2 Span
This function allows the user to set the “SPAN”
multiplicative coefficient; this factor will be multiplied
by the measured value for the correction of any errors
1.22 HOW TO CONFIGURE proportionally present on the top part of the range.
ADVANCE CO2 MEASUREMENT Generally this parameter does not require any subsequent
SETTINGS LEVEL 2 modification after startup calibration has been
completed. To calculate this factor, which must be defined
Access to this programming level is reserved for Laboratory by measuring products having a concentration near the
Technicians as it is used to carry out calibration operations instrument’s end range, divide the value measured in the
by acting on the SPAN calibration parameter, in such a way as lab by that obtained using the instrument.
to correct errors, if any, present on the measurement scale; The modification of the calibration is saved in the
it is also possible to set the operating time of the stripping Multiparametric Panel MP01 and it does not affect the
system present inside the analysis cell and the measurement direct calibration of the Carbometric Unit UCXX.
time.  SamplingTime CO2 (s)
This function allows the user to set the frequency of CO2
measurement acquisition.
CO2 LEVEL 2
✓ Bx/CO2 correction
CO2 span = +1.0000 This function is used to include/exclude the CO2 value in
SamplingTime CO2 (s) = +002 automatic correction of the concentration variable.
Bx/CO2 correction = ON Bx/CO2 cor. coeff.
Bx/CO2 cor. coeff. = +1.0000
 
This function allows the user to set the multiplication
Bx/CO2 cor. offset = +00.00
coefficient for Brix/CO2 correction value of the product
Press. comp. source = +00.00
before it is added to the concentration variable.
MRX pres. comp. coef. = +0.9000
Pressure image <ENTER>   Offset Corr. Bx/ CO2
This function is for setting the offset value expressed in
gas/vol to be subtracted from the Brix/CO2 correction
value of the product before it is added to the concentration
variable.

✓ Press. comp. source


This function allows the user to set the source of
MAIN MENU
automatic pressure compensation of the concentration
(Home)
variable. The function can be set on the MRXX only if
MEASURES SETUP in the pressure menu of the Brix analyzer the Pressure
CO2 Compensation function has been set to OFF.
If the function”Comp. pres. source” function is set on the
PASSWORD PROTECTED CO2 MRXX, the compensation calculation is executed locally
Level 2 using as a pressure value:
5''
• the line pressure value of the UC analyzer if the
function
Fixed Pressure Outlet = NO (see the Brix analyzer

37
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

CO2 LEVEL 2 Remember that to create a new “RECIPE” it is possible to


start by calling up all the operating parameter currently
pressure menu)
active on the Multiparametric Panel MP01 or a previously
• the fixed pressure value which has been set if the
function saved recipe.
Fixed Pressure Outlet =YES (see the Brix analyzer
pressure menu)
If the ”Comp. pres. source” function is set on the URXX RECIPES
and the “Pressure Compensation” function has been
set to ON (see the Brix analyzer pressure menu), the Send
compensation calculation is carried out as described in Save parameters in recipe
the manual under section "Brix analyzer pressure sensor Recipes setup
calibration". G

  MRX pres. comp. coef.


This function allows the user to set the multiplication
coefficient of the pressure compensation value of the
product before it is added to the concentration variable.

✓ Pressure image
This function is for switching the display to a graph
showing the “pressure trend” detected by the pressure
sensor installed in the Carbometric Unit UC04/UC08.
MAIN MENU
(Home)

1.23 HOW TO MANAGE RECIPES RECIPES


“......”
Before starting a detailed description of the “RECIPES”
menu, it is necessary to shortly mention some fundamental
concepts, which are the basis of its operation.
RECIPES
The menu is specifically designed to allow the operator to
handle the Multiparametric Panel MP01 in a quick and safe Send
way. The fundamental principle that characterizes it is to Selezionare ed inviare ricette nei parametri di lavoro.
create, for the various production processes, a parameter
Save parameters in recipe
setting file that can be quickly and safely recalled at each
This function is for saving and transferring the operating
production change over.
parameters in the last recipe sent .
The basic concept that characterizes this philosophy is the
“RECIPE” one. Recipes setup
The “RECIPE” is therefore nothing more than a series of This function is for accessing the recipe management
MP01 system operating parameters, typical of a specific submenu; in particular it allows the user to edit, called
production process. The use of the “RECIPE” allows up, delete recipes. The functions described below are
the operator to simultaneously send all the operating displayed in the “RECIPE MANAGEMENT” submenu.
parameters pertaining to a previously saved production New recipe
process to the system’s operating parameters (parameters This is for accessing the “CREATE NEW RECIPE” menu
currently in use by the system). The setup and the creation which allows the user to create a new production
of a “RECIPE” is done without interfering with the normal recipe. Proceed with the selection of the product
operation of the Multiparametric Panel MP01. type (Diet, Regular) to which the recipe refers,

38
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

RECIPES 1.24 HOW TO CONFIGURE THE


then access the operating parameters setup menu. ADDITIONAL MEASUREMENT
et the name of the recipe and proceed to set the relative MENUS
operating parameters which can be selected from
“GLOBAL PARAMETERS” and “MEASUREMENT As previously illustrated, access to “Level 0” and the relative
PARAMETERS”. On selecting these functions, the same functions is enabled by the manufacturer depending on
menus present during normal functioning are displayed, the analysis units present in the system and the type of
with the only difference that only the recipe functions beverage being analyzed (alcoholic drinks, beer and the
can be modified; in these conditions the recipe functions selected measurement scales (inverted Brix, density, Zeiss,
are highlighted by a flashing letter “R” on the screen. etc.).
All the functions envisaged in the maximum configuration
Modify existing recipe
are described below except for the “Brix” and “CO2” menus
This function allows the user to edit the parameters of an
which have already been dealt with.
existing recipe from the list of saved recipes. Proceed to set
If access has not been enabled by the manufacturer
the relative operating parameters which can be selected
or has been disenabled by the Plant Technician via the
from “GLOBAL PARAMETERS” and “MEASUREMENT
“MEASUREMENT ENABLING/DISENABLING”, submenu,
PARAMETERS”. On selecting these functions, the relative
such functions will not be displayed and listings will be
submenus are displayed (see in another paragraph); the
regenerated in sequence.
flashing letter “R” on the screen indicates that a function
is enabled for recipe use.
Recall / store Sound Velocity Operative if a Sonic Unit is present
This function is for calling up and duplicating a specific Sonic Brix Alcoholic drinks, beer, inverted sugar
recipe found in the list, or to call up the operating
Inversion Inverted sugar
parameters currently in use and store them in a new
Alcohol % vol Alcoholic drinks, beer
recipe. When attempting to overwrite an existing
Alcohol weight Beer
recipe, the confirmation request “OVERWRITE EXISTING
RECIPE?” appears. Plato Beer
Density
Delete recipe
Extract Beer
This function allows the user to delete a recipe present
in the internally saved recipes list. Press and hold the Zeiss
Enter button for a few seconds to delete the selected Oxygen Operative if an Oxygen measuring unit
recipe. is present
Print recipe Conductivity Operative if a Conductivity measuring
unit is present
FUNCTION NOT ENABLED
pH Operative if a pH measuring unit is
Production Order
present
This function allows the user to associate a univocal
Inverted Brix Inverted Brix
code with a specific production. If use of the function
is activated, during recipe sending it is checked that the
Below is a sequential table showing all the functions
“PRODUCTION ORDER” has been changed in relation to
available for the various configurations, keeping together
the previous one. If this is not the case the recipe is not
common functions and those with the same characteristics.
sent.

39
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

1.24.1 MEASURE (GENERIC)LEVEL 1


MAIN MENU
(Home)
This submenu makes it possible to:
MESURE SETUP
A. carry out calibration reserved for the user, so as to align,
“.....”
as required, the reading obtained with that measured
in the laboratory.
“......”
B. configure the start and end range of the associated mA
MEASURE
channel.
The configuration relative to the “Inversion” measurement
is indicated at the end of the paragraph.

The following functions are displayed if the selected


MEASURE submenu concerns “Sound Velocity": MEASURE

  Direct calibration
MAIN MENU This function is for direct alignment of the measurement
(Home) performed by the equipment with the Laboratory
MEASURE SETUP measurement.
The procedure automatically updates the value of the
next function “xxxxxxxx ZERO”, respecting its limits, and
SOUND VELOCITY refusing the calibration for higher corrections that those
Measure allowed.
Calibration modification is memorized in the
Multiparametric Receiver MP01.

  Zero
MEASURE This function is for setting the “OFFSET” value that will be

¡ Sound Velocity added to or deducted from the measured value, relative


to the scale in use, in order to align the measurement
Display of the current value in meters/second of the made by the unit with the one obtained in the lab.
sound velocity (SV) measurement for the product, with The procedure automatically updates the value of the
temperature, pressure and CO2 compensation already previous function “DIRECT CALIBRATION”. Calibration
applied (if said compensations have been selected). modification is memorized in the Multiparametric
  Sound velocity zero Receiver MP01.
Function for setting the sound velocity “OFFSET” value.  Integrations Number
The offset value is usually set during unit calibration at a This function allows the user to set the number of
value of 1482.23 m/s when the product being analyzed measurement integrations so that, in the event of
is bi-distilled water at a temperature of 20°C. Calibration measurement swings due to imperfect blending of the
modification is memorized in the Multiparametric product, a stable reading is given on the display. By
Receiver MP01. changing the value from +01 to +99, the measurements
are integrated according to the set value, in order to
display the arithmetic average of the last xxx values.
The following functions are displayed by selecting any menu
The following functions are relative to any selected
except “Sound Velocity":
submenu:

 Out mA start/end range

40
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

MEASURE The menu relative to INVERSION is organized differently to


the other menus dealt with so far. In the MEASURE submenu
Range of the measured variable (Start/End Range) to
it is possible to enable calculation of the "% Inversion Value"
which the range of the mA output (0-20mA/4-20mA) is
automatically if there is a Sonic Unit USXX or tabulate them
associated.
by entering the values of the fresh and current syrup in level
The following functions are displayed if the selected
2 of programming. For all the other variables (Brix, CO2,
MEASURE submenu concerns the "Conductivity
alcohol, etc.) on the other hand, it is essential to have the
Measurement" menu:
relative measuring equipment.
 µS meas. reset Time In the level 2 programming menus it is possible to use
This function is for setting the wait time which elapses the "% Inversion Value" to calculate production target
between opening the “BRIX LINE STOP” contact and correction and ultimately decide whether or not to render
the return of continuous conductivity measurement the calculated correction operative or not.
reading. During the waiting time the last conductivity Calculation of this value is not therefore the main purpose
measurement taken is displayed. of the INVERSION menu; it is, however, the means for
calculating target production correction, which is the
 Cond. resume time
information the line operator must interface with to optimize
This function is for setting the delay time between taking the process. It should be remembered that the calculations
the conductivity measurement and actually using it. The related to the Inversion menu do not interact with the BRIX
function serves to compensate the distance between the measurement, which is completely independent, but only
installation position of the conductivity meter and the with the production target and relative alarms.
bottling machinery. The shorter the distance, the shorter
the delay time.

MAIN MENU
(Home)

1.24.2 INVERSION SECTION LEVEL 1 MEASURE SETUP


“.....”
If Sucrose is used to prepare the syrup to be diluted, the
INVERSION
problems associated with the phenomenon of sugar
Measure
INVERSION must be dealt with on a daily basis. In an acid
environment sucrose turns into glucose and fructose, so if
the syrup was prepared with a value of "xxx Bx" (e.g. 54.85
Bx) and is not used immediately, when production begins its
may have a different value (e.g. 55.10 Bx). MEASURE
The aim of the line Operator is to ensure that the beverage ✓ Invers. Proced.
produced has a specific Bx value (target), it is therefore
Activates (ON) or deactivates (OFF) the inversion
necessary to know what the production target is for the
calculation procedure. The automatic calculation of
variation caused by this phenomenon to avoid producing
the “% Inversion” is not carried out in real time, but is
beverages with lower syrup concentration. To compensate
performed at the end of a settable integration time (see
for this problem it is possible to calculate the production
following function INTEGRATION T.).
target by:
A. manually consulting the relative conversion tables, ✓ Inversion mode
B. manually entering the variables relative to the freshly
made syrup, the inverted syrup and the fresh target
and checking the new value,
C. cautomatically and dynamically comparing the sonic
measurements with the refractometric measurements.

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MEASURE 1.24.3 ALARMS (GENERIC) LEVEL 1


This function is for selecting the mode for calculation of
the “% Inversion value” if the before mentioned inversion This submenu allows the user to carry out settings for the
procedure is activated (ON). targets and the High and Low alarms. All the functions
“AUTO” (a Sonic Unit must be present): the calculation is available for the various configurations are provided
carried out by comparing the measurements taken by the sequentially below: The submenu relative to Inversion is not
Refractometric Unit URXX and the Sonic Unit USXX. described as access to the functions is not envisaged.
“MAN” The calculation is made by comparing the set
fresh syrup value with the current value measured by the
Refractometric Unit. MAIN MENU
¡ Inversion % value (Home)

Display of the calculated “percentage (%) of Inversion”. MEASURE SETUP


If the setting made in the previous function “Inversion “.....”
Mode" is “MAN” the value is updated every time the value
"....."
of the fresh syrup or the value of the syrup being used
Alarms
is entered. “AUTO” the value is updated cyclically based
on the time set in the following function “INTEGRATION
T.” The time to the next function update is indicated on
the row of the “Inversion Measure” menu heading. If the
time is greater than 1’, the time is displayed in minutes
otherwise it is expressed in seconds. ALARMS

  Zero % inversion  High alarm


This function allows the user to set the “OFFSET” This function allows the user to set the value (expressed
value that will be added to or deducted from the in the unit of measure relative to the set configuration) of
calculated “% Inversion” value in order to align the the threshold over which the measurement is considered
calculation derived from the measurements made by to be in alarm (high alarm); when an alarm condition
the equipment with the specific tables. The procedure arises, if defined, the output relay configured in the
automatically updates the value of the previous “% “RELAY SETUP” menu is activated.
INVERSION VALUE” function. Calibration modification
 Low alarm
is memorized in the Multiparametric Receiver MP01.
This function allows the user to set the value (expressed
¡ Refractom. Brix. in the unit of measure relative to the set configuration)
Display of the calculated “Refractometric Brix” value. of the threshold below which the measurement is
considered to be in alarm (low alarm); when an alarm
¡ Sonic Brix
condition arises, if defined, the output relay configured in
Display of the calculated “Sonic Brix” value. the “RELAY SETUP” menu is activated.
 T. integration (m) Target

This function is for setting the duration of the integration This function allows the user to set the typical operating
time, at the end of which the previous “% INVERSION value of the product.
VALUE” function is updated. By modifying this parameter, which may have any value
within the equipment's range, the alarms updating
operation is carried out automatically, increasing or
decreasing them by a value equal to the difference
between the target value set and the previous value.

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Multiparametric Panel MP00

1.24.4 SERVICE (GENERIC) LEVEL 1


MAIN MENU
(Home)
This submenu is designed to facilitate the technical
assistance service and is used to generate a fixed mA output. MEASURE SETUP
The generic functioning is described below; the single limits "....."
are those foreseen in the various configurations.
PASSWORD PROTECTED "....."
Level 2 5''

MAIN MENU
(Home)
MEASURE SETUP The following functions are displayed by selecting any
“.....” menu except “Inversion "; the character x____xx replaces
the heading of the selected function.
"....."
Service

LEVEL 2

SERVICE
¡ x_____xx
This function instantly displays the value of the converted
✓ x_____xx fixed output measurement in the selected scale.
Enabling/disenabling to obtain a fixed value for the
  Span x_____xx
measured value.
This function allows the user to set the value of the
 x_____xx fixed value “SPAN” multiplicative coefficient; this factor will be
Setting for the fixed measurement value. multiplied by the measure converted in the selected scale
for the correction of any errors proportionally present in
the top part of the range.
Generally this parameter does not require other
1.24.5 ADVANCED CONFIGURATION modification after the startup calibration. To calculate
(GENERIC) LEVEL 2 this factor, which must be defined by measuring products
having a concentration near the instrument’s end range,
Access to this programming level is reserved for the Lab divide the value measured in the lab by that obtained
technician since it allows the user to carry out calibration using the instrument.
operations by acting on the SPAN calibration parameter, in
order to correct any logarithmic error in the measurement
range. To avoid accidental access it is protected by a The following functions are displayed if the selected
password (Operator Code). The password is not requested, submenu concerns the "Inversion" menu:
until the equipment is turned off, if previous access has
already been gained to a level 2 calibration.
The configuration relative to the “Inversion” measurement
is indicated at the end of the paragraph.

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CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

MAIN MENU LEVEL 2


(Home) This function can be accessed directly during the
measurement phase by pressing the “TARGET” key.
MEASURE SETUP
"....." ✓ Autom. correction
Activation (ON) or deactivation (OFF) of the automatic
PASSWORD PROTECTED "....." calculation of the production target correction for
Level 2 5'' variations caused by sugar inversion.

 Actual syrup
This function is for setting the value of the syrup currently
in the tank in production. This parameter is used in
LEVEL 2 combination with the value given in the previous function,

¡ inversion % value “FRESH SYRUP”, to calculate the “% inversion” if the


“inversion mode” is set to “MAN” or the calculation of
Display of the calculated “percentage (%) of Inversion”
the “Zero % Inversion” if set to “AUTO”.
value.
“MAN” the value is updated every time the value of ¡ Inversion target zero
the fresh syrup or the value of the syrup being used is Displays the value calculated for the correction made
entered. to the production target correction for variations
“AUTO” the value is updated cyclically based on the time caused by sugar inversion. Updating is not dynamic
set in the following function “INTEGRATION T.” The time but is performed cyclically based on the time set in the
to the next function update is indicated on the row of the function “INTEGRATION T.” function in the “INVERSION
“Inversion Measure” menu heading. If the time is greater MEASURE” submenu. The time to the next function
than 1’, the time is displayed in minutes otherwise it is update is indicated on the row of the “Level 2 Inversion”
expressed in seconds. menu heading. If the time is greater than 1’, the time is
Inversion coeff. displayed in minutes otherwise it is expressed in seconds.
 
This function allows the user to set the value of the ✓ Laboratory control
“SPAN” multiplicative coefficient; this factor will be This function is for selecting the type of equipment
multiplied by the calculated “% Inversion Value” for the to be used for the laboratory control; it is possible to
correction of any errors proportionally present in the top select between the options “refractometer” (REFR.) or
part of the value. “densimeter” (DENS.).

 Fresh syrup ¡ Inversions Brix zero


This function is for setting the value of the fresh syrup of the Displays the value calculated for the correction made
tank in production. This parameter is used in combination to the “Zero Brix” value for variations caused by sugar
with the value given in the following function, “CURRENT inversion if the equipment used for the control and
SYRUP”, to calculate the “% inversion” if the “inversion selected in the previous "Laboratory Control" function
mode” is set to “MAN” or the calculation of the “Zero % is set to DENS (densimeter). Updating is not dynamic
Inversion” if set to “AUTO”. but is performed cyclically based on the time set in the
function “INTEGRATION T.” function in the “INVERSION
 Target
MEASURE” submenu. The time to the next function
This function allows the user to set the typical operating update is indicated on the row of the “Level 2 Inversion”
value of the fresh syrup. This parameter, which may menu heading. If the time is greater than 1’, the time is
have any value within the equipment’s range for the displayed in minutes otherwise it is expressed in seconds.
measurement in question, must be entered at the The following functions are displayed if the selected
beginning of production. submenu concerns the "Conductivity" menu:

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CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

LEVEL 2 MEASURE

✓ Bx/c. compensation Displays the value calculated for the correction made
to the “Zero Brix” value for variations caused by sugar
In this function it is possible to exclude automatic
inversion if the equipment used for the control and
compensation of the conductivity of the product on
selected in the previous "Laboratory Control" function
therefractometric measurement should there be a fault
is set to DENS (densimeter). Updating is not dynamic
in the relative measurement section or when a non-
but is performed cyclically based on the time set in the
compensated measurement indication is required. Bear
following function “INTEGRATION T.” function in the
in mind that when the compensation is enabled the
“INVERSION MEASURE” submenu. The time to the next
indication will be “ON” while disenabled compensation
function update is indicated on the row of the “Level 2
will be indicated as “OFF”.
Inversion” menu heading if the time is greater than 1’,
✓ Cond. comp. coeff. the time is displayed in minutes otherwise it is expressed
This function allows the user to set the multiplication in seconds.
coefficient of the conductivity compensation value of the
product before it is added to the concentration variable.
This parameter is used to optimize automatic conductivity
compensation by adapting it to the working point. 1.25 DIAGNOSTICS

This submenu is designed to facilitate the technical


The following functions are displayed if the selected assistance service. It is used to perform a functional check of
MEASURE submenu concerns “Inverted Brix": the instrument.

MAIN MENU
DIAGNOSTICS
(Home)
System information
MEASURE SETUP
Analog inputs
“.....”
Analog outputs
Digital inputs
INVERTED BRIX
Digital outputs
Measure
Serial ports
Front panel
Send parameters

MEASURE

✓ Laboratory control
This function is for selecting the type of equipment
to be used for the laboratory control; it is possible to
select between the options “refractometer” (REFR.) or
“densimeter” (DENS.). MAIN MENU
(Home)
✓ Inv. Brix type
DIAGNOSTICS
"....."

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CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

DIAGNOSTICS DIAGNOSTICS

✓ System information converter (if necessary), connect up to the RS232 port of


a PC provided with software communication, set the PC’s
To access in the diplay mask of the system parameters.
software with the same parameters configured on the
¡ Analog inputs MP01 and check that the serial communication is correct;
Displays the value of the input signals on the analog refer to the wiring diagrams attached at the end of this
channels. manual to identify the relative connections. Furthermore,
the initial part of the last serial string received from the
 Analog outputs
port being examined is displayed on the menu; this
Check/calibration of the analog outputs. means it is possible to check the correct functioning of
¡ Digital inputs the serial connections.

This function is for checking operation of the digital   Front panel


inputs. When the input is open the “OFF” status is This function allows to check the operation of the buttons
displayed, when the input is externally short circuited the on the front panel. If the operation is correct, pressing the
status changes to “ON”. button concerned will result in display of the description.
 Digital outputs
✓ Send parameters
This function is for checking operation of the output This function allows a “Data string” which includes
relays. Please remember that all relay contacts (N.O. or the system’s variables to be sent to the serial port “0”.
N. C. depending on operation) are voltage-free and the Connect the instrument’s serial output to a PC provided
maximum capacity is 1A/24V DC/AC. with communication software or to a serial printer, set the
By modifying the status of the UR cleaner from OFF to PC software with the same communication parameters as
ON, the cleaner is activated until the OFF command is those configured on the MP01 in order to acquire or print
given. the operating parameters; refer to the wiring diagrams
DIGITAL OUTPUTS attached at the end of this manual to identify the relative
connections. An example of printout is given later.
Relay 1 = OFF
Relay 2 = OFF
H2O valve = OFF
Drain valve = OFF
Diverter valve = OFF
Lubr. oil pump = OFF
Relay Aux.3 = OFF
Relay Aux.4 = OFF
Relay Aux.5 = OFF
Vent valve = OFF
UR cleaner = OFF

 Serial ports
This function is for sending a “Test String” to the selected
serial port.
Connect the desired serial output to an RS422-485/232

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CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

1.26 REFRACTOMETRIC UNIT


ZERO CALIBRATION LEVEL 3
WARNING
Due to the importance of the functions in the third
This submenu allows the user to execute advanced programming level, and since the modification of which
equipment calibration. may cause the partial or total loss of the equipment’s
proper operation, access to this level is restricted to
trained technicians or qualified personnel with the
WARNING guidance of Maselli’s Technical Service. The description
the functions described allow the user to modify the of this programming level is for informational purposes
parameters of the Analysis Unit by acting directly on the only.
unit’s calibration. These menus are reserved for Maselli
Misure’s technical assistance service. All these menus are
password protected. UR CALIBRATION

¡ Current value
UR CALIBRATION Current measurement value display.

  Offset value
Current value = -2.00
This function allows the user to set the “OFFSET” value
offset value = +000.00
that will be added to or deducted from the measured
Integrations = +001
value in order to align the measurement made by the unit
Derivat. value = 0
with the one obtained in the lab.
The procedure automatically updates the value of the
previous function “CURRENT VALUE”.

 Integrations
This function allows the user to set the number of
measurement integrations so that, in the event of
measurement swings due to imperfect blending of the
product, a stable reading is given on the display. By
MAIN ENU changing the value the measurements will be integrated
(Home) in accordance with the set value so that the arithmetic
mean of the last xxx values is displayed.
SETUP
Analysis ¡ Derivat. value
Current derived value display.
PASSWORD PROTECTED ANALYZERS SETUP
Brix analyzer

LEVEL 1 UR
Calibration

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CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

1.27 REFRACTOMETRIC UNIT UR CALIBRATION 2


SPAN CALIBRATION This function allows the user to configure the value of
the “SPAN” multiplicative coefficient; this factor will be
This submenu allows the user to act on the calibration multiplied by the measured value for the correction of
parameters to correct a possible measurement error. any errors proportionally present in the top part of the
range.

UR CALIBRATION 2

Current value = -2.00 1.28 SERVICE CONDITIONS


Span value = +000.00
This submenu is designed to facilitate the job of the technical
assistance service; it makes it possible to generate a fixed
output for enabling or disenabling compensation of the
temperature measured by the thermometric probe and set
the operating temperature and check the CCD image.

UR SERVICE

Fixed output = NO
Fixed value = +000.00
Temp. compensation = INCLUDE
Working temperature = +000.00
MAIN ENU
CCD image
(Home)
SETUP
Analysis

ANALYZERS SETUP
PASSWORD PROTECTED Brix Analyzer

LEVEL 1 UR
PASSWORD PROTECTED
Level 2 MAIN ENU
5'' (Home)
LEVEL 2 UR
Calibration SETUP
Analysis

PASSWORD PROTECTED ANALYZERS SETUP


UR CALIBRATION 2 Brix Analyzer

¡ Current value
PASSWORD PROTECTED Level 1 UR
Current measurement value display. Level 2
  Span value 5''
LEVEL 2 UR
Setup

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Multiparametric Panel MP00

UR SERVICE 1.29.1 CCD CALIBRATION

✓ Fixed output This submenu makes it possible to carry out automatic


Enabling/disenabling to obtain a fixed value for the calibration of the Refractometer by reading all the CCD
measured value. pixels and thereby compensating light differences, or read

 Fixed value faults in the measurement prism.

This function is for setting the fixed concentration value.

✓ Temp. compensation
This function is for disenabling automatic compensation WARNING
of the temperature in the event of Temperature Probe
CCD linearization must only be done after considerable
failure.
operations on the optical section, carried out by
 Working temperature specialist personnel, after ensuring that there is no
In this function it is possible to simulate automatic product, encrustation, dust or other residue which will
temperature compensation by setting a temperature falsify the reading and that the entire optical route is
value close to the working temperature. This function perfectly clean, as the parameters set act directly on the
is valid only when temperature probe operation is calculation of the concentration measurement.
disenabled in the previous function.

¡ CCD image
UR CCD CALIBRATION
This function makes it possible to have the graphic display
of the “optical image” detected by the CCD.
CCD Status = YES
CCD linearization <ENTER>
CCD reset <ENTER>
CCD Image <ENTER>
1.29 MANUFACTURER’S BRIX LED manual mA = +00.000
MEASURE CONFIGURATION LED control = NO
LEVEL 3 LED performance % = 0
LED automatic mA = 0.000
Brix value = 0.0000
Brix Zero = +00.000
WARNING Brix Span = +0.0000
Due to the importance of the functions in the third Pixel = 0.00
programming level, and since the modification of which Pixel Zero = +0000.000
may cause the partial or total loss of the equipment’s Pixel Span = +0.0000
proper operation, access to this level is restricted to HF xx measure = OFF
trained technicians or qualified personnel with the Hf xx meas. coeff. = +1.0077
guidance of Maselli’s Technical Service. The description Integration Time (s) = +030
of this programming level is for informational purposes Brix Measure Delta = +10.00
only.

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MAIN MENU UR CCD CALIBRATION


(Home) ¡ CCD image
SETUP This function makes it possible to have the graphic display
Analisys of the “optical image” detected by the CCD, by pressing
“ENTER”.
PASSWORD PROTECTED ANALYZERS SETUP
 LED manual mA
Brix Analyzer
This function allows the user to manually set the current
value, expressed in “mA”, supplied to the measurement
PASSWORD PROTECTED LEVEL 1 UR
LED.
Level 2
5 Set the value in order to have an optimum light level so
the displayed image in the “CCD Image“ menu is between
PASSWORD PROTECTED LEVEL 2 UR
the two horizontal dashed lines.
Level 3
20
✓ LED Control
LEVEL 2 UR This function enables or disenables the automatic
Level 3 compensation of the measurement LED’s light level to
maintain the CCD’s image at a constant level.
UR CCD CALIBRATION ¡ LED Performance %
¡ CCD status This function displays the measuring LED performance;
the percentage refers to variation in the LED luminosity
Indicates the status of the CCD image. If the indications
depending on the optimum value (100%) obtained by
are:
supplying the current preset in the previous function
“YES” - linearization can be carried out.
“LED Manual mA”.
“No” - linearization cannot be carried out as there may be
problems in the detection system, such as a dirty prism or ¡ LED automatic mA
an unclean optical path, or there may be product on the This function indicates automatic correction of the
measurement prism. measuring LED’s current value.
“LO” or “HI” - linearization cannot be carried out because
the light intensity is not correct.
¡ Brix Value
Displays the concentration value measured in the “BRIX”
  CCD linearization scale.
If the conditions are optimum, this function allows the Brix Zero
user to linearize the CCD.
 
This function allows the user to set the “OFFSET” value
To do this, assuming that “Yes” is displayed in the previous
indicated in Brix, that will be added or deducted from the
“CCD Status” function, press and hold the “ENTER” button
measured value.
for about 5 seconds.
To confirm that the linearization was successful, the   Brix Span
linearized graphic image detected by the CCD, is seen. This function allows the user to set the value of the “SPAN”
  CCD reset multiplicative coefficient; this factor will be multiplied
by the measured value for the correction of any errors
Press and hold the “ENTER” button for 5 seconds to
proportionally present in the top part of the range.
reset the graphic image to the initial condition before
linearization, thus canceling the operation performed in ¡ Pixel
the previous function. To confirm that the reset was Continuously displays the numerical pixel value
successful, the graphic image detected by the CCD, is corresponding to the shadow/light separation line on the
displayed. CCD.

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UR CCD CALIBRATION 1.29.2 HUMIDITY SENSOR


By keeping the “ENTER” button pressed for 5”, the CALIBRATION
automatic reset procedure is executed and the value
indicated is set at zero. This submenu allows the user to calibrate the Humidity
For this calibration, it is necessary to ensure that the Detection Sensor installed in the Refractometer Unit, thereby
operating environment is as dark as possible and no light compensating any differences in humidity measurements, to
source strikes the detection circuit, thus falsifying the set the relative alarm value, or its exclusion.
alignment operation.

  Pixel Zero WARNING


Correction of the measured concentration value obtained humidity calibration must be done should the Humidity
by adding the set value to the numerical value of Sensor have been replaced. It must be carried out by
calculated pixels and the relative position of the shadow/ expert personnel since, although the parameter does not
light separation line of a sample of 0 Brix at a temperature directly affect the measurement, incorrect calibration
of 20°C. can lead to reading errors in the event of problems in the
dehydrating sections of the instrument.
  Pixel Span
Correction of the measured concentration value obtained
by multiplying the set value by the numerical value of
calculated pixels and the relative position of the shadow/ MOISTURE CALIBRATION UR
light separation line of a sample of 0 Brix at a temperature
of 20°C. Moisture value % = 0.0
✓ HF xx measure UR internal temp. = 0.0
This function allows the user to exclude the automatic
Moisture zero = +00.00
compensation of the sugar concentration value variation
Moisture span = +1.0000
caused by sucrose inversion which may affect the
Alarm value = +000.0
beverage. If compensation is enabled the indication will
Moisture alarm = OFF
be “ON” while disenabled compensation will be indicated
as “OFF”.

  HF xx meas. coeff.
This function is for setting the multiplication coefficient
of the Bx compensation parameter value based on the
Sucrose degree of inversion value.
This parameter is used to optimize the automatic
compensation due to Sucrose transformation which may
occur in the beverage.

  Integration Time (s)


FUNCTION NOT ENABLED

  Brix Measure Delta


FUNCTION NOT ENABLED

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Multiparametric Panel MP00

MAIN MENU MOISTURE CALIBRATION UR


(Home) the relative measuring circuit. The procedure described
SETUP automatically updates the value of the previous function
Analysis “Humidity value”.

 Alarm value
ANALYZERS SETUP
PASSWORD PROTECTED Brix Analyzer This function allows the user to set the relative humidity
value expressed in %, beyond which there is a humidity
LEVEL 1 UR alarm signal; in the event of an alarm condition, if
PASSWORD PROTECTED Level 2 “HUMIDITY ALARM” is enabled in the following function,
5''
an alarm display indications is enabled.
LEVEL 2 UR ✓ Moisture alarm
PASSWORD PROTECTED Level 3
FUNCTION NOT ENABLED
20
LEVEL 3 UR
Humidity calibration

MOISTURE CALIBRATION UR

¡ Moisture value %
This function displays the value of the relative humidity
inside the instrument, expressed in %, measured by the
Humidity Sensor.

¡ UR internal temp.
This function displays the temperature value inside the
unit.

 Moisture zero
This function is for setting the “HUMIDITY OFFSET” value
expressed in %, which will be added to or deducted
from the humidity value so as to align the humidity
measured by the instrument with the measurement
taken by a sample hygrometer. The procedure described
automatically updates the value of the previous function
“Humidity value”.

 Moisture span
This function allows the user to set the value of the
“HUMIDITY SPAN” multiplicative coefficient; this factor
will be multiplied by the humidity value measured
inside the equipment for the correction of any errors
proportionally present in the top part of the range. This
parameter does not usually require any modifications
after startup calibration has been completed unless
technical maintenance interventions are carried out on

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1.29.3 TEMPERATURE SENSORS


MAIN MENU
CALIBRATION
(Home)
SETUP
This submenu allows calibration of the Temperature Sensors Analysis
for measuring the product and prism temperature, thereby
compensating differences, if any, in the values measured. ANALYZERS SETUP
PASSWORD PROTECTED Brix Analyzer
WARNING
LEVEL 1 UR
Temperature calibration must be done after replacement,
PASSWORD PROTECTED Level 2
if necessary, of the temperature sensor by specialist
5''
personnel, as the preset parameters act directly on the
LEVEL 2 UR
calculation of the concentration measurement.
PASSWORD PROTECTED Level 3
20
UR TEMPERATURE CALIBRATION LEVEL 3 UR
Temperature calibration
Prod. temperature = 50.62
Prod. temp. Zero = +00.00
Prod. temp. Span = +1.0000
Prod. temp. compens. = ON UR TEMPERATURE CALIBRATION
Prod.temp.comp.coeff. = +1.0000
Prod. temp.comp. val. = +2.737
¡ Prod. temperature
This function displays the product temperature value
Prism temperature = 49.37
expressed in °C, as measured by the Temperature Sensor.
Prism temp. zero = +00.00
Prism temp. span = +1.0000   Prod. temp. Zero
Prism temp. c. coeff. = OFF Setting the “PRODUCT TEMPERATURE OFFSET” value
Prism temp. comp.val. = +1.0000 expressed in °C, which will be added to or deducted
Prism val. comp. t. = 0.0000 from the measured product temperature value, to align
the temperature measured by the instrument with the
laboratory value.

  Prod. temp. Span


Setting the “PRODUCT TEMPERATURE SPAN” multiplicative
coefficient value; this factor will be multiplied by the
product temperature value to correct possible errors
proportionally present in the top part of the range.
This parameter generally does not require subsequent
modification after the startup calibration, except in the
case of maintenance operations on the measurement
circuit. To calculate this factor, which must be defined
by measuring the products having temperature near the
instrument’s end range, divide the value measured in the
laboratory with the value measured by the instrument.
The procedure described automatically updates the value
of the previous function “Prod. Temperature” and the
next function “Prod. Temp. Comp. Val.”.

53
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

UR TEMPERATURE CALIBRATION UR TEMPERATURE CALIBRATION

✓ Prod. temp. compens. modifications after startup calibration unless technical


maintenance operations are carried out on the relative
This function is used to disenable automatic product
measurement circuit. Should it be necessary to access the
temperature compensation in the event of temperature
inside of the appliance to execute a sample measurement,
sensor failure or when the user wishes to see the
it is advisable to carry out this operation only on the
uncompensated measurement value, bearing in mind
indications of the Maselli Misure technical assistance
that when compensation is enabled the indication will
service. To calculate this factor, which must be defined
read “ON” and when it is disenabled it will read “OFF”.
by measuring products having a temperature near the
  Prod. temp. comp. coeff. instrument’s end range, divide the value obtained using
Setting the multiplication coefficient of the temperature the sample thermometer by the value measured.
compensation value of the product before it is added to This procedure automatically updates the value of the
the concentration variable. previous function “Prism. Temperature” and the next
This procedure automatically updates the value of the function “Prism Temp. Comp. Val.”.
previous function “Prod. Temperature” and the next ✓ Prism temp. compens.
function “Prod. Temp. Comp. Val.”.
This function is used to disenable automatic prism
¡ Prod. temp. comp. val. temperature compensation in the event of temperature
Displays the value, indicated in BRIX, of the correction probe failure or when the user wishes to see the
made on the measurement due to the compensation uncompensated measurement value, bearing in mind
for product temperature. The value indicated is added that when compensation is enabled the indication will
algebraically to the “uncompensated” value and cannot read “ON” and when it is disenabled it will read “OFF”.
be modified.
  Prism temp. c. coeff.
The parameter depends on the previous functions “Zero
Setting the multiplication coefficient of the prism
Prod. Temp.”, “Span Prod. Temp.”, “Prod.T. Comp. Coeff.”.
temperature compensation value before it is added to
 ✓ Prism temperature the concentration variable.
Displays the prism temperature value as measured by the This parameter is used to optimize automatic temperature
internal Pt1000 Temperature Probe. compensation by adapting it to the working point.
Prism temp. zero This procedure automatically updates the value of the
  previous function “Prism. Temperature” and the next
Setting the “PRISM OFFSET TEMPERATURE” value, function “Prism Temp. Comp. Val.”.
indicated in °C, which will be added or subtracted from
the prism temperature value. Should it be necessary to ¡ Prism temp. comp. val.
access the inside of the appliance to execute a sample Displays the value, indicated in BRIX, of the correction
measurement, it is advisable to carry out this operation made on the measurement due to the compensation
only on the indications of the Maselli Misure technical for prism temperature. The value indicated is added
assistance service. This procedure automatically updates algebraically to the “uncompensated” value measured by
the value of the previous function “Prism. Temperature” the Refractometer Unit and cannot be modified.
and the next function “Prism Temp. Comp. Val.”. The parameter depends on the previous functions “Zero
Prism temp. span Prism Temp.”, “Span Prism Temp.”, “Prism.T. Comp. Coeff.”.
 
Setting the “PRISM TEMPERATURE SPAN” multiplicative
coefficient value; this factor will be multiplied by the
prism temperature value to correct possible errors
proportionally present in the top part of the range.
This parameter does not usually need any further

54
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

1.29.4 PRESSURE SENSOR


MAIN MENU
CALIBRATION
(Home)
SETUP
This submenu allows the user to perform calibration of Analysis
the Pressure Sensor which measures the line pressure (if
present), there by compensating any irregularities in the ANALYZERS SETUP
pressure measurements. PASSWORD PROTECTED Brix Analyzer

LEVEL 1UR

WARNING PASSWORD PROTECTED Level 2


5''
Pressure calibration must be done if ever the pressure
LEVEL 2 UR
sensor is replaced. It must be performed by expert
PASSWORD PROTECTED Level 3
personnel, as the preset parameters act directly on the
20
calculation of the concentration measurement.
LEVEL 3 UR
Pressure calibration

UR PRESSURE

Product pressure = -0.86 UR PRESSURE


Pressure zero = +00.00
Pressure span = +1.0000
¡ Product pressure
Display of the line pressure value expressed in kg/cm2
Pressure compens. = ON
measured by the Pressure Sensor.
Press. comp. coeff. = +1.0000
Pressure comp. value = -0.083   Pressure zero
Pressure fixed out = NO IThis function is for setting the “PRODUCT PRESSURE
Pressure fixed val = +003.00 OFFSET” value expressed in kg/cm2, which will be added
to or deducted from the product pressure value measured,
to align the pressure measured by the instrument with
the line pressure value.
This procedure automatically updates the value of the
previous function “Product Pressure” and the next
function “Prod. Pressure Comp. Val.”.

  Pressure span
This function is for setting the “PRODUCT PRESSURE
SPAN” multiplicative coefficient value; this factor will
be multiplied by the product pressure value to correct
possible errors proportionally present in the top part
of the range. This parameter generally does not require
subsequent modification after the startup calibration,
except in the case of maintenance operations on the
relative measurement circuit. To calculate this factor,
which must be defined by measuring the products having
a pressure value close to the instrument’s end range,
divide the value detected by the measured value.
This procedure automatically updates the value of the

55
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

UR PRESSURE 1.29.5 CCD ALIGNMENT


previous function “Product Pressure” and the next
function “Pressure Comp. Val.”. This function makes it possible to perform, if conditions
are optimum, CCD linearization; the need to carry out the
 ✓ Pressure compens.
operation is indicated on the display by the appearance of
This function is used to disenable automatic pressure the relevant symbol.
compensation in the event of pressure sensor failure
or when the user wishes to see the uncompensated
pressure value or if no sensor is installed.
Bear in mind that when the compensation is enabled the UR CCD ALIGNEMENT
indication will be “ON” while disenabled compensation
will be indicated as “OFF”. Pixel = 0.00
  Press. comp. coeff. Zero Pixel = +0000.000
Span Pixel = +0.0000
This parameter is used to optimize automatic pressure
Brix value = 0.000
compensation by adapting it to the working point. This
procedure automatically updates the value of the previous
function “Product Pressure” and the next function “Prod.
Pressure Comp. Val.”.

¡ Pressure comp. value


Displays the value, indicated in BRIX, of the correction
made on the measurement due to the compensation for
line pressure. The parameter depends on the previous
functions “Zero Pressure”, “Span Pressure”, “Press.
Comp. Coeff.” and is set to zero if pressure compensation
is disenabled.
MAIN MENU
 ✓ Pressure fixed out
(Home)
By selecting YES it is possible to use a settable fixed value SETUP
for line pressure product compensation. It is advisable to Analysis
resort to this only when the UR-XX Digital Refractometer’s
pressure sensor is not working. PASSWORD PROTECTED ANALYZERS SETUP
Brix Analyzer
  Pressure fixed val.
This function is for setting the pressure value used LEVEL 1 UR
to compensate influence on the concentration when PASSWORD PROTECTED Level 2
the FIXED VAL. OUTPUT function is set on YES. Set the 5''
required value which should be as close to the mean line PASSWORD PROTECTED LEVEL 2 UR
pressure value as possible. Level 3
20
LEVEL 3 UR
CCD alignment

56
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

UR CCD ALIGNMENT 1.29.6 BRIX ANALYZER SETTINGS


LEVEL 3
¡ Pixel
This function continuously indicates the numeric value of
the pixels corresponding to the position of shadow/light UR LEVEL 3
separation line on the CCD. For optimum adjustment,
position a piece of absorbent paper soaked in distilled CCD Calibration
water at a temperature of 20°C on the prism of the Humidity calibration
Digital Refractometer UR-XX and move the CPU Card Temperature calibr.
longitudinally, till the value of ~600 pixel is displayed. Pressure calibr.
By keeping the “ENTER” button pressed for 5”, the value CCD alignment
indicated is set at zero. For this calibration, it is necessary Range selection = MASELLI
to ensure that the operating environment is as dark as U.M. Maselli = BRIX
possible and no light source strikes the detection circuit, U.M. User = ----
thus falsifying the alignment operation. UR Encrypt = OFF
 ✓ Zero Pixel User range
Maselli Setup
Mathematical function which alters the calculated Pixel
Measure lineariz. = 00000
value.
Configuration = 000000
 ✓ Span Pixel
Mathematical factor which alters the calculated Pixel
value.

 Brix Value
This function is for setting the pressure value used
to compensate influence on the concentration when
the FIXED VAL. OUTPUT function is set on YES. Set the MAIN ENU
required value which should be as close to the mean line (Home)
pressure value as possible.
SETUP
Analysis

PASSWORD PROTECTED ANALYZERS SETUP


Brix Analyzer
5''
LEVEL 1 UR
PASSWORD PROTECTED
Level 2
20
LEVEL 2 UR
Level 3

57
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

UR LEVEL 3 US CALIBRATION
Scale selection
Current Value = -2.00
MASELLI; the value of the Refractive Index is converted Offset value = +000.00
into a Brix measurement scale, referred to a matching Integrations = +001
base curve nD/Brix at 20°C, resident in the memory.
USER; it is possible to personalize the measurement
scale by setting, referring to calibration curves indicated
on specialized bibliographies or experimentally derived,
seven pairs of items which indicate the correlation
between the Refractive Index and the value in
concentration in the desired scale.
ZEISS; the value of the Refractive Index is converted into
a Zeiss measurement scale, referred to a matching base
curve nD/Zeiss at 20°C, resident in the memory.
U.M. Maselli
Configuration of the Maselli M.U. (measurement unit).
MAIN ENU
U.M. User
(Home)
Configuration of the USER M.U. (measurement unit).
UR Encrypt SETUP
Analysis
By selecting ON/OFF it is possible to enter an encryption
on the value measured on the Analysis Unit (only for
ANALYZERS SETUP
UR6X Refractometric Unit). PASSWORD PROTECTED
Sonic Analyzer
USER RANGE
Access to the User Scale setup submenu.
LEVEL 1 US
Calibration

1.30 SONIC UNIT ZERO


CALIBRATION LEVEL 3 CAUTION
Due to the importance of the functions in the third
This submenu allows the user to execute advanced programming level, and since the modification of which
equipment calibration. may cause the partial or total loss of the equipment’s
proper operation, access to this level is restricted to
trained technicians or qualified personnel with the
CAUTION guidance of Maselli’s Technical Service. The description
of this programming level is for informational purposes
The functions described allow the user to modify the
only.
parameters of the Analysis Unit by acting directly on the
unit’s calibration. These menus are reserved for Maselli
Misure’s technical assistance service. All these menus are
password protected.

58
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

US CALIBRATION MAIN ENU


¡ Current Value (Home)
SETUP
Current measurement value display.
Analysis
  Offset value
This function allows the user to set the “OFFSET” value ANALYZERS SETUP
PASSWORD PROTECTED Sonic Analyzer
that will be added to or deducted from the measured
value in order to align the measurement made by the unit
with the one obtained in the lab. LEVEL 1 US
PASSWORD PROTECTED
The procedure automatically updates the value of the Level 2
previous function “CURRENT VALUE”. 5''

Integrations Level 2 US
 Calibration 2
This function allows the user to set the number of
measurement integrations so that, in the event of
measurement swings due to imperfect blending of the US CALIBRATION 2
product, a stable reading is given on the display. By
changing the value the measurements will be integrated ¡ Current value
in accordance with the set value so that the arithmetic Current measurement value display.
mean of the last xxx values is displayed.
  Span value
This function allows the user to configure the value of
the “SPAN” multiplicative coefficient; this factor will be
multiplied by the measured value for the correction of
any errors proportionally present in the top part of the
1.31 SONIC UNIT SPAN
range.
CALIBRATION

This submenu makes it possible to act on the calibration


parameters, to correct any measurement errors.
1.32 TEMPERATURE SENSORS
CALIBRATION
US CALIBRATION 2 This submenu allows calibration of the Temperature Sensors
for measuring the product and prism temperature, thereby
Current value = -2.00 compensating differences, if any, in the values measured.
Span value = +000.00

CAUTION
Temperature calibration must be done after replacement,
if necessary, of the temperature sensor by specialist
personnel, as the preset parameters act directly on the
calculation of the concentration measurement.

59
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

SONIC ANALYZER - TEMPERATURE SONIC ANALYZER - TEMPERATURE


by the instrument with the measurement performed in
Temperature from.. = USXX the laboratory. The function entails calibration of the
Temperature zero = +00.00 temperature sensor in the USXX Sonic Unit; if in the
Temperature span = +1.0000 previous function, "Temperature from...", use of the URXX
Temp. Compensation = ON sensor was selected, the calibrations executed in this
Temp. comp. coeff. = +1.0000 function will not affect the compensation calculation but
Temp. integrations = +005 only the display of the relative temperature (check menu).
Temperature delta = +00.25 To make this correction, we recommend you measure the
Temp. fixed output = OFF product temperature using certified equipment as close
Temp. fixed value = +020.00 as possible to the USXX Sonic Unit sensor, calculate any
difference with the indication provided by the instrument
and correct the measurement by setting the difference.

  Temperature span
This function indicates and allows the user to set the
“TEMPERATURE SPAN” multiplicative coefficient value;
MAIN MENU
this factor will be multiplied by the product temperature
(Home)
measurement which will be used for Sound Velocity
SETUP
compensation so as to correct any errors proportionally
Analysis
present in the top part of the scale. If in the previous
ANALYZERS SETUP
function, "Temperature from...", use of the URXX sensor
PASSWORD PROTECTED Sonic Analyzer was selected, the calibrations executed in this function
will not affect the compensation calculation but only the
display of the relative temperature.
LEVEL 1 US
PASSWORD PROTECTED Level 2 ✓ Comp. temperatura
5'' Exclusion of automatic temperature compensation on
LEVEL 2 US sound velocity in the case of
Temperature temperature probe failure or to assess the effect of
temperature on the measurement itself.

  Temp. comp. coeff.


SONIC ANALYZER - TEMPERATURE This function is for setting the multiplication coefficient

✓ Temperature from... of the temperature compensation value of the product


before it is added to the concentration variable.
Selection of the Pt1000 temperature sensor used for
This procedure automatically updates the value of the
sound velocity compensation. Select either the sensor
previous function “Temperature from...” and the next
used in the URXX Digital Refractometer or the one in the
function “Temperature Comp.”.
USXX Sonic Unit. Technically speaking we recommend
use of the sensor in the URXX because it responds more  Temp. integrations
quickly to changes in product temperature. This function allows the user to set the number of
Temperature zero integrations on the temperature measurement so that,
  in the event of measurement swings due to imperfect
This function is for setting the “TEMPERATURE OFFSET”
blending of the product, a stable reading is obtained.
value expressed in °C, which will be added to or subtracted
By changing the value, the measurements are integrated
from the temperature value used for sound velocity
according to the set value, so as to consider the
compensation so as to align the temperature measured
arithmetical average of the last xxx values; the integrated

60
CHAP. 1 - USER GUIDE
Multiparametric Panel MP00

SONIC ANALYZER - TEMPERATURE


according to the set value, so as to consider the
arithmetical average of the last xxx values; the integrated
temperature is used exclusively in the "Temperature
Delta" calculation.

 Temp. fixed output


This function is for setting the maximum permitted
difference between the INTEGRATED TEMPERATURE
and the NON-INTEGRATED TEMPERATURE over which
temperature compensation on sound velocity is not
calculated. Higher values than the one selected "block" the
compensation calculation and "freeze" the compensated
SV value displayed from the previous reading. If the value
set in the previous function "Temp. Integrations" is 1, this
function does not act.

 ✓ Temp. fixed output


This is used for sound velocity temperature compensation,
instead of the reading carried out by the temperature
sensor, a fixed value which can be set in the following
function "Temp. fixed value" is used. It is advisable to use
this option only in the very rare event of both the URXX
and USXX temperature sensors being broken, bearing in
mind that by setting the fixed output the indication will
be "YES" whereas with the fixed output disenabled it will
be "NO".

 Temp. fixed value


This function is used to set the temperature value used
to compensate the sound velocity when the previous
function "Temp. Fixed Output" is set to "ON".

61
2
GENERAL INFORMATION
CHAP. 2 - USE
Multiparametric Panel MP00

2.1 PUTTING INTO SERVICE CO2 MEASURE The number of the curve repre-
CO2 curve number senting the link between the
All instruments are produced, tested and calibrated , Zero CO2 Pressure/Temperature variables
consequently they no special operations need to be and the CO2 value, depending on
mA out start range
the various productions, must
performed when putting into service. If at the time mA out end range be as required and the measure-
of ordering, special operating characteristics for the ment executed by the appliances
instrument were specified, these are programmed during must be aligned with the labora-
testing operations at the factory and are indicated on the tory measurement.
“Testing Specifications” accompanying the instrument. When using mA outputs these
In all cases, at the time of start-up it is necessary to check must be configured for the start
and end range depending on the
that:
selected variables.
CO2 ALARMS When using alarms, the values
High ext./int. alarm of the minimum and maximum
CAUTION Target threshold values, the typical
Low int./ext. alarm operating value and any alarm
Before activating the equipment, make sure that all Alarm delay activation delays must be as re-
quired and set correctly.
the electrical connections indicated in the manual
BRIX MEASURE: For unstable products or pro-
accompanying the equipment have been made to the
Number of ducts containing bubbles, the
required standard; connections must be made to the integrations number of measurement inte-
relative terminals in order to guarantee a long-lasting grations must be suitably set to
and safe electrical connection, avoiding any protruding provide a stable reading.
ends of the conductors which could be touched or go into TEMPERATURE (Brix) Temperature compensation
short circuit. Prod. temp. compens. must be enabled and/or a value
The supply voltage must be within the envisaged range, close to the operating tempera-
as indicated on the equipment’s dataplate. ture must be set.
MEASURE CO2 For unstable products or pro-
With reference to Chapter 9 on MP-01 programming, check Integrations CO2 ducts containing bubbles, the
number of measurement inte-
that:
grations must be suitably set to
provide a stable reading.
BRIX MEASURE: When using variables or addi- MEASUREMENT Measurement variables configu-
Zero tional measurements the mea- SETTING ration
mA out start range surement carried out by the ap-
LINE SETUP The parameters relative to line
mA out end range pliance must be in line with the
Line Stop enabling operation, such as enabling Line
laboratory measurement and a
Line Stop recognit. Stop recognition, the time delay
suitable number of integrations
time for Brix and/or CO2 measure-
must be set to provided a stable
Measure resume time ments, method of sending reci-
reading.
CO2 m. resume time pes into production must be as
When using mA outputs these
required and set correctly.
must be configured for the start
and end range depending on the DISPLAY SETUP The display language for mes-
selected variables. Language sages and menus, configuration
Variable x of the variables to be displayed,
BRIX ALARMS: When using alarms, the values
Temperature scale the temperature/pressure/CO2
High ext./int. alarm of the minimum and maximum
Pressure scale measurement units, the internal
Target threshold values, the typical
CO2 scale clock and the LCD graphic display
Low int./ext. alarm operating value and any alarm
Date operating mode must be as re-
Alarm delay activation delays must be as re-
Time quired and set correctly.
quired and set correctly.
LCD saving

3
CHAP. 2 - USE
Multiparametric Panel MP00

SERIAL PORT When using serial outputs and/ "Inversion % value” automatic calculation
Operation or Profibus connections, the re- “Zero target” automatic calculation
MR04 Address lative connection parameters “Target” automatic correction application
Baude Rate must be defined.
PROFI-DP enable
Node address
mA OUTPUT VA- When using mA outputs the re-
RIABLE lative analog channels of the
Ch #1…2 measurement variables available 2.1.1 SETUP OF THE MAIN
must be associated. CHARACTERISTICS
RECIPES When using recipes, the opera-
Send ting parameters must be duly set The main “SETUP” menu contains many important
New and the required recipe enabled. functions which are necessary during the installation of the
Multiparametric Panel. The following table holds the most
important options (and sub-options) which the operator
will find:

Briefly, when using the inversion procedure, it is important


to remember that, based on the settings made, the results
obtained are as follows:
setup
Function set-up Input
Invers. Procedures = ON Fresh syrup
ANALYSIS
Inversion mode = MAN Current syrup Accesses the setup menu for each of the analysis units
Auto. correction = OFF Target MEASUREMENT
Result In this menu the user can enable or disenable all the me-
"Inversion % value” automatic calculation asurement variables he wishes to display (variables se-
“Zero target” automatic calculation lected in the group of permitted base variables)
(Both depending on the entered values) DISPLAY
Function set-up Input In this menu it is possible to personalize the main display
page by selecting the measurement/s you wish to see on
Invers. Procedures = ON Fresh syrup
the MP-01’s display panel during normal operation.
Inversion mode = MAN Current syrup
Auto. correction = ON Target SERIALS
Result port n°. 0 Port for the management of the PROFI-
BUS-DP/ETHERNET/IP modules.
"Inversion % value” automatic calculation
“Zero target” automatic calculation port n°. 1 port for the analysis units, only the baud
rate can be modified; default = 19200;
(Both depending on the entered values)
recommended = do not modify it
“Target” automatic correction
port n°. 2 Multilab port
Function set-up Input PROFIBUS-DP configuration of the PROFIBUS-DP/Ether-
Invers. Procedures = ON Fresh syrup and Ethernet net communication module (OPTIONAL)
Inversion mode = AUTO Current syrup
Auto. correction = ON Target TIMES
(Only at each pro- In this menu it is possible to set the time values for the
duction changeover) line calibration function (please refer to the [calibration]
key on the right-hand side of the keypad)
Result
ANALOG OUTPUTS

4
CHAP. 2 - USE
Multiparametric Panel MP00

In this menu it is possible to select the measured variable the RS485 Ch 2 channel, terminals D+ and D- of the CN3
which you wish to associate with the mA output channels connector on the I/O card:

DIAGNOSTICS
Analog Here the user can calibrate and check the
inputs analog inputs
Analog Here the user can force and control the
outputs analog output channels
Digital Here the user can check the status of
inputs each input
CN1
Digital Here the user can force and control the
outputs digital output channels CN3
Serial ports Contains all the functions for controlling
the serial outputs
Front panel Contains the keypad check function
Send Contains the serial function to send the
parameters system’s operating parameters to the PC.
System Contains general information on the sy-
information stem's Hardware and Firmware

2.1.2 FIRMWARE UPDATE

In the event of updating the firmware for the electronic


section, it is necessary to use a PC with:
1. RS232 serial port (COM1/COM2).
2. “Upgrade Memory” utility.
3. Updated binary file of the Firmware (mr4xxxx.bin).
4. RS485 adapter (e.g. model 485SD9R B&B) or compatible, Execute the “Upgrade Memory” utility:
to be connected to the serial port on the PC. START  PROGRAMS  UR20 UPGRADE MEMORY 
5. 2x0.25 twisted cable - shielded, to be connected to the UR20 UPGRADE MEMORY
I/O card. (or via the link on the desktop).

The MR04 board is fitted with 3 serial channels in RS485 Set:


(2 wire) configuration indicated on the I/O card with the Baud Rate = 115200:MR
following text: Com Setup = set the COM port assigned by the operating
• RS485 Ch0 system to the RS232/485 converter
Address Section: MR02
• RS485 Ch1
Memory Address : 8000
• RS485 Ch2
The procedure to update the firmware is carried out
exclusively on the “RS485 Ch2” channel.
On one side carry out the connection of the serial cable to

5
CHAP. 2 - USE
Multiparametric Panel MP00

2.2 CONFIGURATION OF THE


PROFIBUS-DP COMMUNICATION
MODULE

The steps for configuring the PLC in the Siemens S7


environment and for establishing the Profibus-DP
connection with the MP01 receiver are provided below
(indicative only).
Any further configuration and/or programming is delegated
to the PLC developer/programmer and does not fall within
the responsibilities of Maselli Misure technicians.
1. Access the Profibus-DP setup menu:
• set the Profibus-DP network node in "Node address"
• set the data exchange table in "PROFI-DP telegrams"
(contact the Maselli Misure technical service for the
documentation)
• enable communication management in "PROFI-
BUS-DP =YES"
2. When the MP01 receiver is turned on the Profibus-
DP module takes about 2-3 minutes to perform
initialization and mapping of internal data.
3. Wait for the succession of messages given in "Anybus
Status":
• “SETUP”
• “NW-INIT”
• “WAIT-LINK”

PROFIBUS-DP SETUP
Press the “Select File” key to select the MR4xxxx.BIN file. PROFI-DP enable = NO
Once the file has been selected the message "Please turn Node address = 0011
off the instrument and press the button ‘Start Upgrade’ will PROFI-DP telegr = V.1
appear. PROFI-DP module = YES
Module type = M30
Power the MR04 by means of the CN1 connector. Anybus status = SETUP
Wait until the firmware updating procedure has been Error = 0000
completed without carrying out any other operation. Severety Error = 0000
WARNING: AT THE END OF THE UPDATING PROCESS, THE
SYSTEM WILL AUTOMATICALLY REBOOT.

4. Cyclic data exchange is configured with


• 64 Byte di Output
• 64 Byte di Input

6
CHAP. 2 - USE
Multiparametric Panel MP00

and mapped in single bytes in both directions.

5. In the case of the Siemens S7 PLC it is necessary to:


– install 1811.GSD file provided with the documentation
– select Anybus CompactCom DPV1

– enter a single "Output 1 byte" 64 consecutive times

7
CHAP. 2 - USE
Multiparametric Panel MP00

– enter a single "Input 1 byte" 64 consecutive times

6. The MP01 receiver is a slave and waits to be interrogated


by a master (PLC).
item: "Anybus status " = "Wait Link"
7. When the master (PLC) enters into communication, the
item "Anybus Status" becomes "Link OK".

PROFIBUS-DP SETUP PROFIBUS-DP SETUP

PROFI-DP enable = NO Abilit. PROFI-DP = YES


Node address = 0011 PROFI-DP enable = NO
PROFI-DP telegr = V.1 Node address = 0011
PROFI-DP module = YES PROFI-DP telegr = V.1
Module type = M30 PROFI-DP module = YES
Anybus status = WAIT LINK Module type = M30
Error = 0000 Anybus status = LINK OK
Severety Error = 0000 Error = 0000
Severety Error = 0000

8
CHAP. 2 - USE
Multiparametric Panel MP00

2.3 CONFIGURATION OF THE ETHERNET/IP SETUP


ETHERNET/IP COMMUNICATION
MODULE Ether. enable = YES
Mod. Ethernet = PRESENT
The MP01 can be interfaced with a control acquisition Ethn. telegr = V.30
system (PLC) via an ETHERNET/IP port. Module type = M30
MP00 uses an Ethernet/IP ABCC-EIPT AB6214-B HMS IP address = 192.168.65.80
Adapter with the following features Subnet mask = 255.255.255.0
• Ethernet Baude rate 10/100 Mbit/s. Anybus state = SETUP
• I/O server for data exchange with maximum 64 bytes Error = 0000
of Input and 64 bytes of Output. Severity error = 0000
• Integrated FTP server for easy management of files
via client standard FTP.
• Dynamic web server with Java script and applet sup-
port and functions.

The generic “Electronic Data Sheet” file (with .EDS


extension) of a general nature can be used to recognize
the appliance within an Ethernet/IP network. This file is 2.3.1 CONFIGURATION OF THE MP01 IN
available on line at the HMS site: http://www.anybus.com. THE EHTERNET/IP NETWORK

For further information and configuration specifications, Example of an instrument basic configuration:
visit the website: www.anybus.com in the section Anybus-
IC Single Chip EtherNet/IP model AB6214-B.
IP Address SubNet Mask GateWay DHCP
192.168.65.80 255.255.255.0 0.0.0.0 OFF
1. Access the ETHERNET/IP setup menu:
• set the data exchange table in "ETH telegram" field
More than one MP01 appliance can be connected in an
(contact the Maselli Misure technical service for the EtherNet/IP network. Obviously the assigned IP addresses
documentation) must be appropriately configured so as to avoid conflicts
• enable communication management in "ETHERNET/ within the network. Should the instrument turn out to have
IP.=YES" an IP address which is already in use in the Ethernet/IP
2. When the MP-01 receiver is turned on the ETHERNET/ network, it can automatically reconfigure itself by setting
IP module takes about 2-3 minutes to perform its own IP address to the default value 0.0.0.0. The Anybus
initialization and mapping of internal data. IPConfig Utility (available on line at http://www.anybus.
3. Wait for the succession of messages given in "Anybus com) makes it possible to check the presence of the MP-01
Status": by searching for the MAC address it is associated with. See
• “SETUP” the figure below.
• “NW-INIT”
• “WAIT-LINK”

9
CHAP. 2 - USE
Multiparametric Panel MP00

By pressing the SCAN button, it every thing is working Once configuration has been completed, it is advisable to
and configured correctly, scanning and displaying of turn off the MP01 equipment and then switch it back on
the parameters of all the instruments in the network is again to achieve correct initialization of the instrument in
obtained. To modify the settings click (double click) with the Ethernet network.
the mouse on the row to be modified and set the required Cyclic data exchange is configured with
parameters. • 64 Byte Output
Alternatively, by means of an internet browser, enter the • 64 Byte Input
IP addresses provided in the table above to access the and mapped in single bytes in both directions.
configuration html page.
The figure shows the configuration of the data exchange
areas in the EIPSCAN simulator.

access the "Network interface" link

The figure shows the configuration of the data exchange


access the "Network configuration" link
areas in the simulator in the Allen-Bradley RSLOGIX
environment.

10
CHAP. 2 - USE
Multiparametric Panel MP00

The MP01 receiver waits to be interrogated by a master


(PLC) item: "Anybus status " = "Wait Link".

ETHERNET/IP SETUP

Ether. enable = YES


Mod. Ethernet = PRESENT
Ethn. telegr = V.30
Module type = M30
IP address = 192.168.65.80
Subnet mask = 255.255.255.0
Anybus state = WAIT LINK
Error = 0000
Severity error = 0000

When the master (PLC) enters into communication, the


item "Anybus Status" becomes "Link OK".

ETHERNET/IP SETUP

Ether. enable = YES


Mod. Ethernet = PRESENT
Ethn. telegr = V.30
Module type = M30
IP address = 192.168.65.80
Subnet mask = 255.255.255.0
Anybus state = LINK OK
Error = 0000
Severity error = 0000

11
3
CALIBRATION
SHORT PROCEDURES
CAP. 3 - CALIBRATION SHORT PROCEDURES
Multiparametric Panel MP00

3.1 UR29/UR71 CALIBRATION Starts the direct calibration procedure.


(press for 2 seconds)
To check and/or execute calibration of the sugar
calibration
measurement, take a product sample from the system (as
close to the UR29/UR71 Digital Refractometer as possible)
S
A
Wait time while the sample is taken from the
preferably with a value similar to the working value and
M
P line.
L
make a note of the indication provided by the instrument. E (see timing menu)
Determine the concentration by means of laboratory Wait time for measurement integration
analysis, calculating any difference between the two processing.
measurements and adjust the equipment’s OFFSET value. (see timing menu)

Wait time for the reference value from the


L laboratory, press the relative key to access the
3.1.1 PROCEDURE FOR “DIRECT A
B.
CALIBRATION - REGULAR” menu for entering the Laboratory values.
(see timing menu)
“Direct Calibration”, with the “STANDARDIZATION”
function set to “OFF”, allows the user to directly align the
measurement taken by the appliance with the measurement
taken in the Laboratory by acting on the “Zero Brix”.
To execute “Direct Calibration” proceed as follows: 3.1.2 PROCEDURE FOR DIRECT
CALIBRATION % STANDARD
(DIET)

With the “STANDARDIZATION” function set to “ON”, it is


MAIN ENU possible to set a series of values in the “Read mBx”, “Stan-
(Home) dard Range” and “Sensitivity %” functions to execute stan-
dardization.
MEASURES SETUP Using the “Calibration 2” function it is possible to make the
Brix modification to the values set in the “Read mBx”, “Standard
Range” and “Sensitivity %” functions operative to execute
BRIX standardization; this phase of the calibration procedure can
be carried out directly in the laboratory if the MLAB softwa-
Measure
re is available.

MEASURE BRIX
Direct calibration
MAIN ENU
(Home)
– Press the “measure” icon on the MP01
Multiparametric Panel MEASURES SETUP
– Select “Brix” in the MEASURES SETUP submenu and Brix
press enter.
– Select “Measure” in the BRIX submenu and press BRIX
enter. Measure
– Select “Direct Calib.” in the BRIX MEASUREMENT
submenu, set the required value and press enter. MEASURE BRIX
Production
It is also possible to execute “Direct Calibration” by pressing
the “calibration” icon on the MP01 Multiparametric Panel.

3
CAP. 3 - CALIBRATION SHORT PROCEDURES
Multiparametric Panel MP00

– Press the “measure” icon on the MP01 The sensitivity parameter is therefore:
Multiparametric Panel. Sensitivity % = Delta % / Delta Bx = 287.5
– Select “Brix” in the MEASURES SETUP submenu and
press enter.
– Select “Measure” in the BRIX submenu and press Procedure for determining mBx sensitivity in ml NaOH
enter. In this case the refractometric measurement must be
– Select “Production” in the BRIX MEASURE submenu, paired with a measurement in ml NaOH obtained using
set the “Diet” scale field using the “up” and “down” a potentiometric titrator. The method entails taking two
keys and press enter to confirm. Press the back key samples, making a note of the measurement obtained
to return to the “BRIX” submenu. by the UR29/UR71 and then analyzing them in the
– Select “Level 2” in the BRIX submenu and press enter laboratory.
for 5 seconds.
– Select “Standardization” in the BRIX LEVEL Supposing the results are those indicated in the table
2 submenu. Activate (ON) the display of the below:
measurement in the “% STANDARD” scale using the
“up” and “down” keys and press enter. laboratory measurement UR29/UR71 measurement
– In the “Read mbx” function set the reference 12.5 ml NaOH 0.310 Bx
value expressed in “mBx” for calculating the value 12.9 ml NaOH 0.319 Bx
measured expressed in “%” using the “up” and Delta = 0.4 ml NaOH Delta = 0.009 Bx
“down” keys and press enter.
– In the “Standard Range” function, set the reference The sensitivity parameter is therefore:
value of the measurement, corresponding to the Sensitivity % = Delta ml NaOH / Delta Bx = 44.4
READ mBX function, expressed in % using the “up”
and “down” keys and press enter.
– In the “Sensitivity %” function set the value of
the conversion factor between the measurement 3.2 UC09/UC08 CALIBRATION
expressed in “% ” and press enter.
– Select “Calibration 2” and press enter to acquire the
values just setting. CO2 CALIBRATION
The Sensitivity value can be determined in two different
MAIN ENU
ways:
(Home)

Procedure for determining mBx sensitivity in % MEASURES SETUP


In this case the refractometric measurement must CO2
be paired with a measurement in % obtained using a
spectrophotometer. This method entails taking two PASSWORD PROTECTED CO2
samples, making a note of the measurement obtained Mieasure
by the UR29/UR71 and then analyzing them in the
laboratory. MEASURE CO2
Direct calibration
Supposing the results are those indicated in the table below:
– Press the “measure” icon on the MP01
laboratory measurement UR29/UR71 measurement Multiparametric Panel.
100.0 % 0.275 Bx – Select “CO2” in the CO2 Measures Setup submenu
102.3 % 0.283 Bx and press enter.
Delta = 2.3 % Delta = 0.012 Bx

4
CAP. 3 - CALIBRATION SHORT PROCEDURES
Multiparametric Panel MP00

– To execute calibration of the measurement: CREATE A NEW RECIPE


select the “Direct Calibration” function; set the
MAIN MENU
required CO2 value from the laboratory and press
(Home)
enter; automatically the system recalculates the
RECIPES
exact value of CO2 zero.
Recipe setup
It is also possible to execute “Direct Calibration” by pressing
RECIPES SETUP
the “calibration” icon on the MP01 Multiparametric Panel.
New recipe

3.2.1 RECIPES – Press the “recipes” icon on the MP01 Multiparametric


Panel.
SEND A RECIPE – Select “Recipe setup” in the RECIPES submenu and
press enter.
MAIN MENU
– Set the recipe number (between 1 and 255) set the
(Home)
type of recipe:
RECIPE REGULAR (regular type measurement)
Send DIET (diet type measurement)
STAND. (diet type measurement with
standardization).
STAND.R (regular type measurement with
– Press the “recipes” icon on the MP01 Multiparametric standardization).
Panel. Press enter on “Setup parameters”, Set the name
– Select “send” in the RECIPES submenu and press of the recipe. Access the submenus to set the
enter. parameters of the desired recipe.
– select the required recipe in the list; press the enter
key and hold for a couple of seconds. N.B. parameters in the recipe which can be modified are
highlighted by a flashing “R”, the rest are operating para-
SAVE THE OPERATING VALUES IN THE LAST SENT meters.
RECIPE EDIT A RECIPE
MAIN MENU MAIN MENU
(Home) (Home)
RECIPES
RECIPES
Recipes setup
Save parameters in recipe

RECIPES SETUP
Modify existing recipe
– Press the “recipes” icon on the MP01 Multiparametric
Panel.
– Select “Save parameters in recipe” in the RECIPES – Press the “recipes” icon on the MP01 Multiparametric
submenu and press enter. Panel.
– select “Save recipe parameters” press the enter key – Select “Recipes Setup” in the RECIPES submenu and
in the “STORE RECIPE” menu. press enter.
– Select the recipe you wish to edit from the list.
– Access the submenus to set the parameters of the
desired recipe.

5
CAP. 3 - CALIBRATION SHORT PROCEDURES
Multiparametric Panel MP00

N.B. parameters in the recipe which can be modified are


highlighted by a flashing “R”, the rest are operating para-
meters.

RECALL/SAVE AN EXISTING RECIPE


MAIN MENU
(Home)
RECIPES
Recipes setup

RECIPES SETUP
Recall / store

– Press the “recipes” icon on the MP01 Multiparametric


Panel.
– Select “Recipes setup” in the RECIPES submenu and
press enter.
To call up the operating parameters and save them:
– Select “Recall/store”.
– Set the number of the recipe in which you wish to
save the operating parameters.
To save a recipe in another recipe:
– Select the recipe from the list.
– Set the number of the recipe in which you wish to
save the recipe.

DELETE A RECIPE
MAIN MENU
(Home)
RECIPES
Recipe setup

RECIPES SETUP
Delete recipe

– Press the “recipes” icon on the MP01 Multiparametric


Panel.
– Select “Recipes setup” in the RECIPES submenu and
press enter.
– Select the required recipe in the list. Press the enter
key and hold for a couple of seconds.

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