DCP551 Mark Digital Control Programmer User's Manual: EN1I-6186 Issue 11 (11/06)

DCP551 Mark Digital Control Programmer Users Manual
EN1I-6186 Issue 11 (11/06)
WARRANTY
The Honeywell device described herein has been manufactured and tested for corrent operation and is warranted for a period of one year.
TECHNICAL ASSISTANCE
If you encounter a problem with your unit, please review all the configuration data to verify that your selections are consistent with your application; (i.e. Inputs, Outputs, Alarms, Limits, etc.). If the problem persists after checking the above parameters, you can get technical assistance by calling the following: In the U.S.A. 1-800-423-9883 In Europe Your local branch office
Safety Precautions
About Symbols
Safety precautions are for ensuring safe and correct use of this product, and for preventing injury to the operator and other people or damage to property. You must observe these safety precautions, which are indicated by various symbols in this manual. Read the safety precautions first and make sure you understand them before you read the rest of the manual.
WARNING
Warnings indicate a situation which, if not avoided, could result in death or serious injury.
CAUTION
Cautions indicate a situation which, if not avoided or handled correctly, may result in injury or property damage.
Example of Symbols
Equilateral triangles alert the user to a possible danger WARNING or CAUTION that may be caused by wrongful operation or misuse of this product. The symbol inside the triangle graphically represent the actual danger. (The example on the left warns the user of the danger of electric White circles with a 45 slash angled downward from upper left to lower right notifies the user that specific actions are prohibited to prevent possible danger. The symbol inside the circle is a graphical representation of the actual prohibited action. (The example on the left notifies the user that disassembly is prohibited.) Black filled-in circles instruct the user to carry out a specific obligatory action to prevent possible danger. The symbol inside the circle is a graphical representation of the actual action to be carried out. (The example on the left instructs the user to remove the plug from the outlet.)
WARNING
Be sure to turn off the power supply when you are installing or removing the controller. Failure to heed this warning may lead to electric shock. Do not disassemble the controller as this could lead to electric shock or malfunction. Connect the FG terminal to ground with a ground resistance of maximum 100 before connecting other equipment and external control circuits. Failure to do so may cause electric shock or fire. Be sure to turn off the power supply when you connect the controller. Failure to do so may lead to electric shock or fire. Do not touch a live part such as a power terminal. This may result in electric shock.
CAUTION
Be sure to follow the operating requirements (regarding temperature, humidity, voltage, vibration, shock, mounting direction, atmosphere, etc.) as stated in the specifications of the controller. Failure to heed this caution may lead to fire or malfunction. Do not block ventilation openings. Failure to heed this caution may lead to fire or malfunction. Make sure that wire scraps, chips or water do not enter inside the case of the controller. Failure to heed this caution may lead to fire or malfunction. Do not use pointed objects such as mechanical pencils or pins to press the keys on the controller. This may result in malfunction. Connect the controller as specified using designated cables and connection procedures. Failure to heed this caution may lead to electric shock, fire or malfunction. Current applied to current input terminals (55), (56) and (58), (59) must meet the specified range. Failure to heed this caution may lead to fire or equipment breakdown. All terminal screws shall be tightened to specified torque. Improperly tightened screws may lead to electric shock or fire.
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CAUTION
Do not use unused terminals on the instrument as relay terminals for other equipment. Failure to heed this caution may lead to electric shock, fire or equipment breakdown. Attaching the terminal covers after completing the controller connections is highly recommended. Failure to heed this caution may lead to fire or malfunction. (Terminal covers are supplied with the controller.) Use induced lighting surge preventive device Non if there is a risk of power surges caused by lighting. Failure to do so may cause fire or malfunction. Be sure to turn off the power supply when you are replacing the batteries. Failure to heed this warning may lead to electric shock. Be sure not to touch internal components during battery replacement or just after the power has been turned. This may result in burn injuries. Make sure that the batteries are inserted with the plus(+) and minus() poles correctly oriented. Do not use damaged batteries or batteries that leak. Do not throw batteries into a fire, recharge, disassemble or expose them to heat. Store batteries in a cool, dry place. Failure to heed these cautions may result in burns or battery leakage. Batteries should be kept out of reach of children, since they may swallow them. Should a child swallow a battery, contact a doctor immediately. When disposing of used batteries at the user site, observe local bylaws.
Before you touch internal components, be sure to discharge any static electricity on your body by touching a metal ground connector. Failure to heed this caution may lead to equipment damage.
HANDLING PRECAUTIONS After turning on the DCP551 mark , leave it for at least 10 seconds to let it stabilize before you start using it.
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Unpacking
Check the following when removing the DCP551 from its package. 1. Check the model No. to make sure that you have received the product that you ordered. 2. Check the DCP551 for any apparent physical damage. 3. Check the contents of the package against the Package List to make sure that all accessories are included in the package. After unpacking, handle the DCP551 and its accessories taking care to prevent damage or loss of parts. If an inconsistency is found or the package contents are not in order, immediately contact your dealer.
Name Body
Model No.
Qty 1
Remarks See 1-5 Model Number Configuration, page 1-5.
Mounting bracket
81446044-001
1set (2pcs.)
Users Manual
XXXXXX XX XXXXXX XXX XXXXXX XXXXXX Manual Users
EN1I-6186 (CP-UM-5024E)
This manual
EN1I-6186 ) Issue0(10/97
Engineering unit indicator label Terminal cover 81446176-001
1 1 Power supply terminal cover
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Organization of This User's Manual

This manual is organized as follows. Chapter 1. PRODUCT OUTLINE This chapter gives this product uses, characteristic, basic function block and this product model numbers. Chapter 2. NAMES AND FUNCTIONS OF PARTS This chapter gives the names and functions of parts of this product, and input type and range number. Chapter 3. INSTALLATION AND MOUNTING This chapter describes the mounting procedure for this product to the operation panel. We strongly urge persons responsible for device design on the DCP551 read this chapter. Chapter 4. WIRING This chapter describes the wiring procedure and precautions required for instsalling this product. We strongly urge persons responsible for device design and wire on the DCP551 read this chapter. Chapter 5. FUNCTIONS This chapter explains detailed functions of this product. We strongly urge persons responsible for control design on the DCP551 read this chapter. Chapter 6. OPERATION This chapter gives the selections of the basic display, program selection, operation, and others. We strongly urge persons responsible for device design and operation on the DCP551 read this chapter. Chapter 7. PARAMETER SETUP This chapter gives the parameter setting method to this product and the meaning of a setting. Chapter 8. PROGRAM SETUP This chapter gives the program setting method to this product and the meaning of a setting. Chapter 9. MEMORY CARD OPERATION This chapter gives the using method to this product. Chapter 10. TROUBLESHOOTING This chapter describes checkpoints and countermeasures when this product is not operating normally. Chapter 11. SPECIFICATIONS This chapter gives the general specifications, performance specifications and the external dimensions of this product. Chapter 12. CALIBRATION This chapter describes calibration procedures for the functions of the DCP551.
Contents
Safety Precautions Unpacking Organization of This User's Manual Conventions Used in This Manual Chapter 1. PRODUCT OUTLINE
1-1 1-2 1-3 1-4 Features............................................................................................................. Basic Function Block Diagram ........................................................................... Data Configuration Overview ............................................................................. System Configuration......................................................................................... CPL communications network-based configuration ....................................... 1-5 Model Number ................................................................................................... 1-1 1-2 1-3 1-4 1-4 1-5
Chapter 2. NAMES AND FUNCTIONS OF PARTS

2-1 Structure ............................................................................................................ 2-2 Console.............................................................................................................. Basic display status........................................................................................ Display ........................................................................................................... Key pad .......................................................................................................... Key chord functions........................................................................................ Loader jack..................................................................................................... 2-3 Input Type and Range Number.......................................................................... Input ............................................................................................................... 2-1 2-2 2-2 2-2 2-4 2-6 2-7 2-8 2-8
Chapter 3. INSTALLATION AND MOUNTING

3-1 Before Installation .............................................................................................. Mounting position ........................................................................................... Sources of electrical interference and countermeasures ............................... Dust proof cover............................................................................................. 3-2 Installation.......................................................................................................... Panel cutout dimension.................................................................................. Installation procedures ................................................................................... 3-1 3-1 3-2 3-2 3-3 3-3 3-4
Chapter 4. WIRING
4-1 4-2 4-3 4-4 4-5 Precautions on Wiring........................................................................................ Recommended Cables ...................................................................................... Making Terminal Connections ........................................................................... Terminal Array ................................................................................................... Power Supply and Grounding ............................................................................ Power supply.................................................................................................. Grounding ...................................................................................................... 4-6 PV Input (Analog Input) Connection .................................................................. PV input CH1 connection ............................................................................... PV input CH2 connection ............................................................................... 4-1 4-3 4-4 4-5 4-6 4-6 4-6 4-7 4-7 4-7
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4-7 Control Output Connection ................................................................................ 4-9 Current output ................................................................................................ 4-9 Voltage output ................................................................................................ 4-9 Open collector output ..................................................................................... 4-9 4-8 Auxiliary Output (Output CH1, CH2) Connection............................................... 4-10 Auxiliary output CH1 connection .................................................................... 4-10 Auxiliary output CH2 connection .................................................................... 4-10 4-9 Event Output (Open Collector Output) Connection............................................ 4-11 4-10 External Switch Input Connection ...................................................................... 4-12 4-11 Communication Connection............................................................................... 4-13 RS-485 connection......................................................................................... 4-13 RS-232C connection ...................................................................................... 4-16 Connection to ST221 ..................................................................................... 4-17 4-12 Isolation Between Input and Output................................................................... 4-18
Chapter 5. FUNCTIONS
5-1 Data ................................................................................................................... 5-1 Data types ...................................................................................................... 5-1 5-2 Program Pattern................................................................................................. 5-2 Pattern............................................................................................................ 5-2 Events ............................................................................................................ 5-5 PID group selection........................................................................................ 5-16 Selection of output limiter group..................................................................... 5-16 G.SOAK (Guarantee soak) ............................................................................ 5-17 PV shift........................................................................................................... 5-18 Repeat............................................................................................................ 5-19 PV start .......................................................................................................... 5-20 Cycle .............................................................................................................. 5-21 Pattern link ..................................................................................................... 5-22 Tag ................................................................................................................. 5-23 5-3 Mode .................................................................................................................. 5-24 Mode types..................................................................................................... 5-24 Mode transitions............................................................................................. 5-26 Mode transition operations............................................................................. 5-27 Mode transition restrictions ............................................................................ 5-28 5-4 Controllers and programmers ............................................................................ 5-29 5-5 Input Process Functions .................................................................................... 5-30 PV input 1 channel model .............................................................................. 5-30 PV input 2 channel model .............................................................................. 5-31 Channel switching (PV input 2 channel model).............................................. 5-32 5-6 Output Processing Functions............................................................................. 5-37 Control output................................................................................................. 5-37 SP output ....................................................................................................... 5-39 Auxiliary output............................................................................................... 5-39
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Chapter 6. OPERATION
6-1 Power Supply On ............................................................................................... 6-1 6-2 Basic Display Selection...................................................................................... 6-2 Program run mode displays ........................................................................... 6-3 Constant value control mode ......................................................................... 6-6 6-3 Selecting Programs............................................................................................ 6-7 Selecting program numbers ........................................................................... 6-7 6-4 External Switch Operation ................................................................................. 6-8 External switch input ...................................................................................... 6-8 Selecting programs ........................................................................................ 6-9 Read timing .................................................................................................... 6-11 6-5 Manual Operation and Auto-Tuning................................................................... 6-12 Manual operation ........................................................................................... 6-12 Auto-tuning (AT) ............................................................................................ 6-12
Chapter 7. PARAMETER SETUP

7-1 Parameter Setup ............................................................................................... 7-1 Selecting parameter settings groups.............................................................. 7-1 Progression of individual items in parameter settings.................................... 7-1 Modifying individual items and exiting the setting mode ................................ 7-2 7-2 Parameter Setting List ....................................................................................... 7-4 Variable parameter setting ............................................................................. 7-5 Detailed information on variable parameters ................................................. 7-9 Event configuration data settings ................................................................... 7-12 Settings by event type.................................................................................... 7-13 PID parameter setting .................................................................................... 7-18 Setup data setting .......................................................................................... 7-21 Detailed descriptions of setup data settings................................................... 7-28 Constant value control data setting................................................................ 7-33
Chapter 8. PROGRAM SETUP

8-1 Program Setup .................................................................................................. 8-1 Selecting number of program to operate........................................................ 8-1 Starting programming..................................................................................... 8-2 State transition ............................................................................................... 8-2 Programming map.......................................................................................... 8-4 Display items.................................................................................................. 8-5 Setting pattern items ...................................................................................... 8-5 Setting event items......................................................................................... 8-7 Setting PID groups and output limiter group number items ........................... 8-12 Setting G.SOAK (Guarantee soak) items....................................................... 8-13 Setting PV shift items ..................................................................................... 8-14 Setting repeat items ....................................................................................... 8-15 Setting PV start items..................................................................................... 8-16 Setting cycle items ......................................................................................... 8-17 Setting pattern link items................................................................................ 8-18
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Setting tag items ............................................................................................ 8-19 Deleting programs.......................................................................................... 8-20 Inserting and deleting segments .................................................................... 8-21 8-2 Copying Programs ............................................................................................. 8-23 Program copy procedures.............................................................................. 8-23 8-3 General Reset.................................................................................................... 8-24 General reset procedures .............................................................................. 8-24
Chapter 9. MEMORY CARD OPERATIONS

9-1 Memory Card Type and Functions..................................................................... 9-1 9-2 Save Procedures ............................................................................................... 9-2 Save menu ..................................................................................................... 9-2 Procedures for formatting cards..................................................................... 9-3 Procedures for saving single programs.......................................................... 9-3 Procedures for saving all programs ............................................................... 9-4 Procedures for saving setup data .................................................................. 9-4 Procedures for saving variable parameters ................................................... 9-4 Procedures for saving PID parameters .......................................................... 9-5 Procedures for saving event configuration data............................................. 9-5 Procedures for saving all parameters ............................................................ 9-5 9-3 Load Procedures................................................................................................ 9-6 Load menu ..................................................................................................... 9-6 Card battery alarm panel................................................................................ 9-7 Procedures for loading individual programs................................................... 9-7 Procedures for loading all programs .............................................................. 9-8 Procedures for loading setup data ................................................................. 9-8 Procedures for loading variable parameters .................................................. 9-8 Procedures for loading PID parameters......................................................... 9-8 Procedures for loading event configuration data............................................ 9-9 Procedures for loading all parameters ........................................................... 9-9 9-4 Autoload............................................................................................................. 9-10 key operated autoload procedure .................................................................. 9-10 Auto load using external switch inputs ........................................................... 9-11 9-5 Error Message List............................................................................................. 9-12
Chapter 10. TROUBLESHOOTING

10-1 Self-Diagnostic Functions and Alarm Code Displays......................................... 10-1 Power ON self-diagnostic routines................................................................. 10-1 Self-diagnostic routines performed each sampling cycle ............................... 10-1 Self-diagnostic routines performed continuously during operation ................ 10-1 Alarm code display......................................................................................... 10-2 Alarm classification ........................................................................................ 10-2 10-2 Key Input Related Problems .............................................................................. 10-3 Normal display mode problems...................................................................... 10-3 Parameter setting related problems ............................................................... 10-6 Program setting related problems .................................................................. 10-6
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10-3 When the BAT LED Flashes .............................................................................. 10-8 BAT LED flashes............................................................................................ 10-8 Replacing the battery ..................................................................................... 10-8
Chapter 11. SPECIFICATIONS

11-1 Specifications..................................................................................................... 11-1 Attachment/auxiliary devices list .................................................................... 11-7 11-2 External Dimensions .......................................................................................... 11-8 DCP551.......................................................................................................... 11-8 Soft dust-proof cover set (option) .................................................................. 11-8
Chapter 12. CALIBRATION

Precautions before calibration........................................................................ 12-1 Equipment needed ......................................................................................... 12-1 12-1 Quick Reference Table for Calibration Items ..................................................... 12-2 12-2 Calibration Procedures ...................................................................................... 12-7 Enter calibration mode ................................................................................... 12-7 Function test................................................................................................... 12-8 PV calibration ............................................................................................... 12-11 Cold junction sensor calibration ................................................................... 12-14 Current output calibration............................................................................. 12-15 12-3 Set Up .............................................................................................................. 12-17
Program Work Sheet Parameter Work Sheet SAFETY REQUIREMENTS
Conventions Used in This Manual

The following conventions are used in this manual. HANDLING PRECAUTIONS : HANDLING PRECAUTIONS indicate items that the user should pay attention to when handling the DCP551. NOTE (1), (2), (3) : Notes indicate useful information that the user might benefit by knowing. : The numbers with the parenthesis indicate steps in a sequence or indicate corresponding parts in an explanation. : Controller state after an operation : Indicate this products keys. These icons represent keys on the DCP551s console.
>> DISP key, key
FUNC+PROG key : Combinations of icons like this indicatate that PROG key must be pressed while holding FUNC key down.
PA01, C21 PV SHIFT
: Indicate the 7 segments display of display panel 1 and display panel 2 on this product. : Indicates the display of the message display on this product.
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Chapter 1. PRODUCT OUTLINE

1-1 Features
The DCP551 is a general purpose single-loop control programmer for controlling temperature, pressure, flow rate and other parameters. The program provides a total of 99 patterns and up to 99 segments can be set for each pattern. Note, however, that the maximum number of segments is 2000 or less and that the maximum number of subfunctions for setting events is 4000 or less. High accuracy in multi-range inputs Featuring a multi-range format, the user can select thermocouple, resistance temperature detector, DC voltage or DC current. Accuracy is 0.1% FS 1 digit, the sampling cycles is 0.1 sec and some model numbers allow PV2 channel switching. Multi-control output types Selection at setup allows the user to choose from among current proportional setting output, current proportional output, voltage time proportional output and open collector time proportional output. Multi-communications Selection at setup enables the user to switch between RS-485 and RS-232C on the rear panel terminal base. At setup it is also possible to switch the communications port from the rear panel terminal base to the front panel loader jack. A special cable is required to use to loader jack on the front panel. Improved PLC support The programmer is equipped with 16 external switch inputs and 16 event outputs for flexible support of PLC based automatic systems. Simple operation The optional plug-in memory card makes it easy to achieve program and parameter settings for later reuse. Also, the optional smart loader package allows you to make program and parameter settings from a PC.
1-1
1-2 Basic Function Block Diagram

Input 1 Control operation unit Output
Thermocouple
Resistance temperature detector

DC current DC voltage
Root extraction Approximation by linearization table Bias Filter
Mode transition PID control Auto tuning Forward-reverse operation ON-OFF control
Output change limit Upper and lower limit SP output
Current proportionality Volt-time proportionality Open collector time proportionality
Input 2
Event output : 16 points
Thermocouple
Resistance temperature detector

DC current DC voltage
Root extraction Approximation by linearization table Bias Filter
SP limit SP bias PV2 channel selection
External switch input: 12 points
RUN HOLD RESET ADV Program No.
Time event PV SP Deviation MV Code Code with a timer Each mode Alarm Segment No. code Specific segment Program No. code PV change rate
*1
External switch input: 4 points
Auxiliary output : 1 point/2 points
FAST RAMP-E AUTO/MANUAL AT G.SOAK reset Forward-reverse operation Auto load PV1/PV2 selection
PV SP Deviation MV
*1
RS-485/RS-232C communication input/output
Key operation
Loader communication input/output
Display selection Program No. RUN/HOLD RESET ADV FAST AUTO/MANUAL AT Program setting Parameter setting Memory card operation
*2
Memory card Memory Card Reader Writer + Smart Loader Package
*2
Program Parameter
Program
Parameter
*1 : Option for some models *2 : Option
99 pattern X 99 segment Event PID group/output limiter group G.SOAK PV shift Repeat PV start Cycle Pattern link
Variable parameter Event configuration PID parameter Setup Constant value control
1-2
1-3 Data Configuration Overview

Data is comprised of parameters and the program. Parameters are used to set the functions of the DCP551 while the program is the software that operates the controller at run time. A total of 99 patterns The program can record up to 99 patterns.
Program number = 99 SP
(2) (3) (4) (5) (6) (7) (8)
Segment count = 8
Program number = 3 Program number = 2 SP Program number = 1 SP

(4) (1)(2) (3) (5) (6)
Segment count = 15 Time

13) (14)
Segment count = 19
Segment count = 6
(18) (19)
(15)
Time Time Time
Parameters Five types of patterns are provided: variable parameters, event configuration data, PID parameters, setup data and costant value control data.
Variable parameter Event configuration data PID parameter Setup data Constant value control data
1-3
1-4 System Configuration

CPL communications network-based configuration
Models equipped with the optional communications interface can be connected as a slaved controller to a communications network. In this case, the user can employ as the master station a personal Computer.
PC master station
RS-232C RS-232C/RS-485 converter RS-485 DCP551 (slave station)
PC
ST221DE05DCP (Smart Terminal dedicated display) (slave station)
RS-485 RS-232C DCP551 (slave station) DCP551 (master station)
1-4
1-5 Model Number

Model number : DCP551E
Basic model number PV input count
0
Additional number Additional processing
Option
DCP551 E 1 2 0 0 1 2 00
Contents Digital programmable controller (1-roop control) Mark II PV input 1 channel PV input 2 channel Fixed 0 Not provided Auxiliary output 1 channel Auxiliary output 2 channel, communication Not provided
1-5

2-1 Structure
The DCP551 consists of a main unit, console, case, and terminal base.
Console Provides 7-segment displays, LEDs, operation keys, and a loader interface unit. Case
Terminal cover Covers power supply and prevents electric shock.
Main unit Console and electric circuit board, etc.
Terminal base Provides terminals to connect a power supply, input, output, event output, external switch input, and auxiliary output (optional) , etc.
PROG PV DEV OUT CYC SP TM SYN
SEG
PROFILE RUN HLD MAN PRG AT BAT EG1 EG2
ADV PROG RUN/HOLD DISP

RESET MESSAGE MESSAGE
A/M FUNC
PID AT
PARA SETUP
CLR ENTER LOAD

LOADER
SAVE
CARD
Lock screw Secures case to main unit.
Key cover Prevents operation errors. Memory card slot A memory card is inserted into this slot.
2-1
2-2 Console
The console consists of the operation keys, displays and LEDs (light emitting diodes).
Basic display status

Basic display status shows the running condition of the DCP551 on the console. The basic display status is invoked when the DCP551 is powered up (power on). Key operations make it possible to change from the basic display status to parameter setting status, program setting status, program copy status, memory card operation status and general reset status.
Power on
Parameter setting status
Basic display status
Memory card operation status
Program setting status
Program copy status
General reset status
Key operations can also be used to return to the basic display status.
Display
Display panel 1 (Upper display) Program number display (PROG display)
PROG PV DEV OUT CYC SP TM SYN SEG
Basic display contents LED
Segment number display (SEG display) Profile display
Display panel 2 (Lower display) Message display LCD (16 characters 2 lines)
MESSAGE

RESET MESSAGE
Mode display LED
Basic display contents LED PV : Lights during PV display, otherwise off. DEV : Lights during deviation display, otherwise off. OUT : Lights during output display, otherwise off. CYC : Lights during cycle display, otherwise off. SP : Lights during SP display, otherwise off. TM : Lights during time display, otherwise off. SYN : Off
2-2
Display panel 1 Indicates PV and other data in basic display status. Indicates item codes in parameter setting status. Indicates set values and item codes in program setting status. Display panel 2 Indicates SP, time, output and other data in basic display status. Indicates set values in parameter setting status. Indicates set values in program setting status. Message display Indicates output graph, deviation graph, running progress graph, event status, program tag and other data in basic display status. Displays reference messages in parameter setting status. Displays tag settings and reference messages in program setting status. Indicates selected operation and operation results during memory card operation. Program number display Indicates a selected program number in basic display status. Indicates a set program number in program setting status. Off during constant value control. Indicates the alarm code AL when an alarm occurs in basic display status. Segment number display Indicates a selected segment number in basic display status. Indicates a set segment number in program setting status. Off during constant value control. Indicates an alarm code number when an alarm occurs in basic display status. Mode display LED RUN, HLD : Indicates the RUN, HOLD, FAST, END, and READY FAST modes (see the table below). LED RUN HLD MAN PRG AT BAT EG1, EG2 Mode READY OFF OFF RUN Lights OFF HOLD OFF Lights FAST Flicker OFF END OFF Flickers READY FAST Lights Lights
: Lights in MANUAL mode. Off in AUTO mode. : Lights in program setting status, otherwise off. : Flickers during auto tuning execution, otherwise off. : Flickers when battery voltage is too low, otherwise off. : Lights when an event number output set by PA41 or PA42 is set to ON setting. Off when set to OFF.
Profile display Indicates the rising, soaking, and falling trends of a program pattern. Flickers during G.SOAK wait and lights continuously after power on.
2-3
Key pad
CAUTION
Do not use pointed objects such as mechanical pencils or pins to press the keys on the controller. This may result in malfunction.
PROG RUN/HOLD
: Program key (PROG key) : Run/hold key (RUN/HOLD key)
DISP
: Display key (DISP key)

MESSAGE
: Message key (MESSAGE key)

SEG

RESET MESSAGE
A/M
MESSAGE
: Auto/manual key (A/M key)

PID
A/M FUNC
PID AT
PARA SETUP
CLR
: PID key (PID key)

PARA
: Left key (
ENTER LOAD
LOADER
key) key)
: Parameter key (PARA key)

CLR
SAVE
: Right key (
: CLR key (CLR key)

FUNC
CARD
: Up key ( key) : Down key ( key)
: Function key (FUNC key)

AT
: Auto tuning key (AT key)

SETUP
: Setup key (SETUP key)

ENTER
: Enter key (ENTER key)
LOAD
: Load key (LOAD key)

SAVE
: Save key (SAVE key)
( ) : Denotes key term used in this manual.
2-4
Classification Basic display status Changes the display contents.
Function Changes the display contents on the message display. Changes set program numbers in ascending order. (In READY mode) Performs RUN operation. (In READY, HOLD, FAST, or READY FAST mode) Performs HOLD operation. (In RUN mode) Performs RESET operation. (In RUN, HOLD, FAST, END, or READY FAST mode) Performs ADV operation. (In RUN, HOLD, FAST, or READY FAST mode) Performs FAST operation. (In RUN, HOLD, or READY mode) Performs MANUAL operation. (In AUTO mode) Performs AUTO operation. (In MANUAL mode) Starts auto tuning. (When auto tuning is not in operation.) Interrupts auto tuning (When auto tuning is in operation.) Changes numerics during MANUAL operation. (When the MV or SV display flickers.) Changes program numbers or segment numbers. (When the program number or segment number flickers.)
Key operation DISP MESSAGE PROG RUN/HOLD
PROG + RUN/HOLD PROG + DISP FUNC + A/M
AT
Parameter setting
Starts the variable parameter setting. (In basic display status) Starts the event configuration setting. (In basic display status) Starts the PID parameter setting. (In basic display status) Starts the setup setting. (In basic display status) Starts the constant value control setting. (In basic display status) Shifts each item. Enters set values. Completes a change in a set value. (When a set value flickers.) Changes each items set point. (When a set value flickers.) Stops each items set point. (When a set value flickers.) Ends parameter setting.
PARA FUNC + PARA PID SETUP FUNC + PID
ENTER
PARA DISP FUNC + PROG
Program setting
Starts the program setting (programming). (In basic display status) Shifts to program item or segment number. Enters set values. Completes a change in a set values. (When a set value flickers.) Changes each items set point. (When a set value flickers.)
ENTER
2-5
Classification Program setting
Function Erases or resets a set value. (When a set value flickers.) Cancels change in set value. (When a set value flickers.) Inserts or delete a segment when a pattern SP setting is started. Changes RAMP-X RAMP-T or RAMP-X pattern SP setting is completed. Starts a program number change. Ends program setting. RAMP-E when a
Key operation FUNC + CLR DISP FUNC + ENTER
FUNC + PROG DISP + PROG
Program copy
Starts program copy. (In basic display status) Changes program number at copy destination. Executes the copy. (When a set value flickers.) Ends program copy.
ENTER DISP SAVE
Memory card operation
Starts a data write operation to the memory card. (In basic display status) Writes data to the memory card. Starts a data read operation from the memory card. (In basic display status) Reads data from the memory card. Changes selected memory card operation. Enters memory card operation. Interrupts memory card operation.
LOAD
ENTER DISP FUNC + CLR + MESSAGE ENTER DISP
General reset
Returns a check status of the general reset. (In basic display status) Executes a general reset. Interrupts a general reset.
Key chord functions

PROG + RUN/HOLD : Reset key Press the RUN/HOLD key while holding down the PROG key in basic status display to perform a RESET. The READY mode is invoked when a reset is performed in the RUN, HOLD, FAST, END, or READY FAST modes. This RESET operation does not work in the READY mode. PROG + DISP : Advance key Press the DISP key while holding down the PROG key in the program run mode in basic status display to perform an ADV (advance) operation. The next segment is displayed when this action is performed in the RUN, HOLD, FAST, END, or READY FAST modes. This ADV operation does not work in the READY mode. : Fast key Press the key while holding down the FUNC key in the program run mode in basic status display to perform a FAST operation. The system changes from the RUN or HOLD mode to the FAST mode. If the system is in the READY mode, it goes to the READY FAST mode.
FUNC +
2-6
FUNC + PARA
: Event configuration setting key Press the PARA key while holding down the FUNC key in basic status display to switch to the event configuration setting status. : Constant value control setting key Press the PID key while holding down the FUNC key in basic status display to switch to the event configuration setting status. : Program setting (programming) key Press the PROG key while holding down the FUNC key in the program run mode in basic status display to go to the program setting (programming) status. When the PROG key is pressed while holding down the FUNC key in the program setting status, allows you to change the number of the program to be set. : Program delete key Press the CLR key while holding down the FUNC key during registration in the program setting status to delete a setting or return to a default value. : Segment insert/remove/RAMP/selection key Press the ENTER key while holding down the FUNC key to go to the segment insert/delete panel during SP and time setting in the program setting status. Pressing the ENTER key while the FUNC key is held down during SP registration in the program setting status allows you to switch between RAMP-X and RAMP-T as well as RAMP-X and RAMP-E. : Program copy key Press the PROG key while holding down the key in program run READY mode in basic display status to go to the program copy panel.
FUNC + PID
FUNC + PROG
FUNC + CLR
FUNC + ENTER
+ PROG
FUNC + CLR + MESSAGE : General reset key Press the CLR and MESSAGE keys simultaneously while holding down the FUNC key in the READY AUTO mode in the basic display status to go to the general reset verification panel.
Loader jack
This jack allows the connection of a loader. Do not insert plugs other than loader plugs. The loader jack is not isolated from internal digital circuits. When not in use, always replace the cap.
2-7
2-3 Input Type and Range Number

Input
Thermocouple
Input type Symbol K (CA) K (CA) K (CA) K (CA) E (CRC) J (IC) T (CC) B (PR13) Code K46 K09 K08 K04 E08 J08 T44 B18 Range No. 16 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 -200.0 to +200.0 -300.0 to +400.0 0.0 to 1200.0 0 to 2400 0.0 to 800.0 0 to 1600 0.0 to 400.0 0.0 to 800.0 0.0 to 800.0 -200.0 to +300.0 0.0 to 1800.0 0.0 to 1600.0 0.0 to 1600.0 0.0 to 2300.0 0.0 to 1400.0 0.0 to 1900.0 0.0 to 1300.0 0.0 to 1300.0 0 to 750 0 to 1800 0 to 1600 -300 to +700 0 to 3300 0 to 3100 0 to 3100 0 to 4200 0 to 2552 0 to 3400 32 to 2372 32 to 2372 Input range (FS) Accuracy (under standard conditions) 0.1%FS 0.1%FS 0.1%FS 0.1%FS 0.1%FS 0.1%FS 0.1%FS 0.1%FS 0.1%FS 0.1%FS 0.1%FS 0.1%FS 0.2%FS 0.1%FS 0.1%FS 0.1%FS 0.4%FS
R (RR13) R16 S (PR10) S16 W (WRe5-26) W23 W (WRe5-26) W14 PR40-20 D19 N PL II Gold, iron, chromel U13 Y13 Z13 Z06
0.0 to 1300.0 32 to 2372 0.0 to 300.0K (K : Kelvin)
Resistance temperature detector (RTD)

Input type Symbol JIS89Pt100 Code F50 F46 F32 F36 F33 F01 F03 F05 P50 P46 P32 P36 P33 P01 P03 P05 Range No. 64 65 66 67 68 69 70 71 96 97 98 99 100 101 102 103 -200.0 to +500.0 -300.0 to +900.0 -200.0 to +200.0 -300.0 to +400.0 -100.0 to +150.0 -150.0 to +300.0 -50.0 to +200.0 -50.0 to +400.0 -40.0 to +60.0 -40.0 to +140.0 0.0 to 100.0 0.0 to 200.0 0.0 to 300.0 0.0 to 500.0 0.0 to 500.0 0.0 to 900.0 -200.0 to +500.0 -200.0 to +200.0 -100.0 to +150.0 -50.0 to +200.0 -40.0 to +60.0 0.0 to 100.0 0.0 to 300.0 0.0 to 500.0 -300.0 to +900.0 -300.0 to +400.0 -150.0 to +300.0 -50.0 to +400.0 -40.0 to +140.0 0.0 to 200.0 0.0 to 500.0 0.0 to 900.0 Input range (FS) Accuracy (under standard conditions) 0.1%FS 0.1%FS 0.1%FS 0.1%FS 0.15%FS 0.15%FS 0.1%FS 0.1%FS 0.1%FS 0.1%FS 0.1%FS 0.1%FS 0.15%FS 0.15%FS 0.1%FS 0.1%FS
JIS89Pt100
2-8
DC current, DC voltage
Input type Symbol mA (Linear) mV Code C01 Z51 M01 L02 C01 Z51 Range No. 48 52 49 50 51 mA (Linear) V (Linear) V01 128 134 129 130 131 132 133 Input range (FS) 4 to 20mA 2.4 to 20mA 0 to 10mV -10 to +10mV 0 to 100mV 4 to 20mA 2.4 to 20mA 0 to 1V -1 to +1V 1 to 5V 0 to 5V 0 to 10V Programmable range 19999 to +20000 (Decimal point position is variable.) Accuracy (under standard conditions) 0.1%FS 0.1%FS 0.1%FS 0.1%FS 0.1%FS 0.1%FS 0.1%FS 0.1%FS 0.1%FS 0.1%FS 0.1%FS 0.1%FS
HANDLING PRECAUTIONS The unit for code Z06 is K (kelvin). Code F50 and P50 do not generate the PV lower bound alarm. The number of decimal digits for DC current and DC voltage is programmable from 0 to 4. The lower limit readout of code B18 is 20C (68F).
2-9

3-1 Before Installation
WARNING
Be sure to turn off the power supply when you are installing or removing the controller. Failure to heed this warning may lead to electric shock. Do not disassemble the controller as this could lead to electric shock or malfunction.
CAUTION
Be sure to follow the operating requirements (regarding temperature, humidity, voltage, vibration, shock, mounting direction, atmosphere, etc.) as stated in the specifications of the controller. Failure to heed this caution may lead to fire or malfunction. Do not block ventilation openings. Failure to heed this caution may lead to fire or malfunction. Make sure that wire scraps, chips, or water do not enter inside the case of the controller. Failure to heed this caution may lead to fire or malfunction.
Mounting position
Do not install the DCP551 in locations: exposed to high or low temperature or humidity. exposed to direct sunlight or to the elements such as outside. exposed to water, oil or chemicals. exposed to corrosive or inflammable gas. exposed to dust or smoke. exposed to vibrations or shocks. exposed to strong electric or magnetic fields. exposed to electric noise such as ignition devices or welding machines.
3-1
Sources of electrical interference and countermeasures

The following noise generation sources are generally presumable. (1) Relays and contacts (2) Solenoid coils and valves (3) Power lines (especially those carrying more than 90VAC) (4) Inductive loads (5) Inverters (6) Motor rectifiers (7) Phase angle control SCR (8) Wireless communications equipment (9) Welding machines (10) High voltage ignition devices If the source of noise cannot be removed, take the following measures. Use a CR filter to suppress fast-rising noise. Recommended CR filter: No. 81446365-001 Use a varistor to suppress high-amplitude interference. Recommended varistors: No. 81446366-001 (for 110 to 120V) 81446367-001 (for 200 to 240V) HANDLING PRECAUTIONS Varistors must be handled carefully as they become defective if they are shortcircuited.
Dust proof cover

Use the soft dust proof cover when the DCP551 is used in locations where there is a lot of dust.
3-2
3-2 Installation
This section describes installation procedures.
Panel cutout dimension

Use 2mm thick steel panels in setting up the DCP551. 138 +1 0
Unit : mm
450 or more
200 or more
HANDLING PRECAUTIONS Install the DCP551 in a location where the lower panel is not exposed to temperatures that exceed the operating temperature range (0 to 50C). Make sure that the temperatures above and below the controller meet specified requirements.
138 +1 0
3-3
Installation procedures
Mounting bracket Mounting (2)
Mounting (1) Mounting bracket
Use the provided mounting bracket to firmly secure the upper and lower panels. Assemble the instrument before carrying out mounting (1). HANDLING PRECAUTIONS When the provided mounting brackets are firmly secured and there is no looseness, turn the screws only one full turn. Over-tightening the screws of the brackets can deform or damage the case. The rear of the instrument must not be more than 10 above or below the horizontal plane.
Not more than 10 above horizontal plane at rear
Not more than 10 below horizontal plane at rear
3-4
Chapter 4. WIRING
4-1 Precautions on Wiring
WARNING
Connect the FG terminal to ground with a ground resistance of maximum 100 before connecting other equipment and external control circuits. Failure to do so may cause electric shock or fire. Be sure to turn off the power supply when you connect the controller. Failure to do so may lead to electric shock or fire. Do not touch a live part such as a power terminal. This may result in electric shock.
CAUTION
Connect the controller as specified using designated cables and connection procedures. Failure to heed this caution may lead to electric shock, fire or malfunction. Make sure that wire scraps, chips or water do not enter inside the case of the controller. Failure to heed this caution may lead to fire or malfunction. Current applied to current input terminals (55), (56) and (58), (59) must meet the specified range. Failure to heed this caution may lead to fire or equipment breakdown. All terminal screws shall be tightened to specified torque. Improperly tightened screws may lead to electric shock or fire. Do not use unused terminals on the instrument as relay terminals for other equipment. Failure to heed this caution may lead to electric shock, fire or equipment breakdown. Attaching the terminal covers after completing the controller connections is highly recommended. Failure to heed this caution may lead to fire or malfunction. (Terminal covers are supplied with the controller.) Use induced lighting surge preventive device Non if there is a risk of power surges caused by lighting. Failure to do so may cause fire or malfunction.
4-1
Chapter 4. WIRING
HANDLING PRECAUTIONS Before connecting the lines, verify the model number and terminal numbers on the label affixed to the side panel of the DCP551. After completing, always double check to ensure all wiring has been performed correctly before turning on the power. The I/O signal lines and the communications lines shall maintain at least 50 cm between them and the power supply line and power supply cables. Do not route these cables through the same conduit or duct. Make sure that no crimp-style solderless wire connectors are touching an adjacent terminal or connector. When connecting a thermocouple input of the DCP551 to another instrument, make sure the instruments input impedance totals at least 1M. If less than 1M, the DCP551 may not be able to detect sensor disconnection. Cautions when using data input devices in combination Input of the DCP551 input or output (connected in parallel for input) to an A/D converter, analog scanner, etc., may cause dispersion of the read data. To prevent such occurrence, take one of the following corrective measures. (1) Use a low-speed integral A/D converter. (2) Insert an isolator with no switching power supply between the DCP551 and the A/D converter. (3) Perform averaging with a personal computer when the data is read. (4) If the device permits, insert an input filter. Devices and systems to be connected to this unit must have the basic insulation sufficient to withstand the maximum operating voltage levels of the power supply and input/output parts.
4-2
Chapter 4. WIRING
4-2 Recommended Cables

To perform thermocouple input, connect a thermocouple element to the terminals. When the wiring distance is long or when connecting the thermocouple without the element to the terminals, connect via shielded compensating lead wires. For I/O other than thermocouple, use JCS4364 instrument cable or equivalent (is commonly called twisted shielded cable for instrument use). The following cable are recommended:
Fujikura Ltd. Hitachi Cable Ltd.
2-wire 3-wire 2-wire 3-wire
IPEV-S-0.9mm2 1P ITEV-S-0.9mm2 1T KPEV-S-0.9mm2 1P KTEV-S-0.9mm2 1T
A shielded multicore microphone cord (MVVS) may be used, if electromagnetic induction is comparatively low.
4-3
Chapter 4. WIRING
4-3 Making Terminal Connections

To connect a line to the terminals, use crimp-style solderless wire connectors that fit an M3.5 screw.
7.3 or less
Unit : mm
7.4
3.7
HANDLING PRECAUTIONS If the DCP551 is mounted in a location subject to noticeable vibration or impact, be sure to use round crimp-style solderless wire connectors to prevent lines from becoming disconnected from the terminals. Be careful not to allow any of the crimp-style solderless wire connectors to touch adjacent terminals or connectors. The terminal screws shall be tightened to 0.78 to 0.98 Nm torque.
4-4
6.6 or less
Chapter 4. WIRING
4-4 Terminal Array

Wires are connected to the terminal base according to the layout shown below.
DI
1 COM1
DO
LOAD 2 6
1 13 26 30 34 38
2 6
2 14
3 7
3 15
4 8
4 16
1 5
5 17
6 18
3 7
7 19
4 8
8 20
DO COM1
DO
LOAD 10 12 13 15
10 22
11 23 27 31 39
12 25 29 33 37 41
5 10 12 14 16
11
DO COM2
DI
9 11 13 15 COM2
14 16
24 28 32 40
AC100 240V 50/60Hz 25VA MAX
OUT
43
A B C
44
A
45
46
OUT2 B C + 58 59 + O2 T/C mA mV. V
48
AUX1 SDA
AUX
49 61
50 62
51
AUX2
52
FG
53
OUT1
54 + 55 56 + 57
T/C mV. V mA RTD
60
RTD
SDB SD
RDA
RDB RD
63
64
SG (RS-485) SG (RS-232C)
PV CH1
PV CH2
COMM
: OPTION
40733000100
MADE IN JAPAN
4-5
Chapter 4. WIRING
4-5 Power Supply and Grounding

Power supply
To supply power to the DCP551, use an instrument-dedicated single-phase power supply subject to minimal electrical interference.
200 to 240/200 to 240V 110 to 120/110 to 120V Insulating transformer Instrument power supply 100 to 240V AC 50/60Hz
Recommended product 81446364-001 Line filter

1 3 E GND 2 4
DCP551
39 40 52 or 53
Other circuits
HANDLING PRECAUTIONS
Grounding
Grounding
If electrical interference proves excessive, we recommend adding an insulating transformer and/or using a line filter. model No.: 81446364-001 After carrying out interference reducing measures, do not bundle the primary and secondary power supply coils together or insert them in the same conduit or duct.
Grounding
If grounding the shield wire or other lines proves difficult, ground them separately to a grounding terminal block. Type : Less than 100 Conductor : Annealed copper wire, min. 2mm2 (AWG14) Max. Length : 20m
,+2##
52 or 53 FG terminals
Grounding terminal block Less than 100 Shield

HANDLING PRECAUTIONS To ground the DCP551, connect the FG terminal (terminal (52) or (53) to a single ground point without jumpering.
4-6
Chapter 4. WIRING
4-6 PV Input (Analog Input) Connection
CAUTION
Current applied to current input terminals (55), (56) and (58), (59) must meet the specified range. Failure to heed this caution may lead to fire or equipment breakdown.
PV input CH1 connection

PV input CH1 is a multi-input type input for sensors. Connect as shown below, according to the type of sensor being used.
Thermocouple input
Resistance temperature detector input
+ 54 55 56
54 55 56
T/C
DC voltage input
RTD
DC current input
+ 54 55
56
54 55
+ 56
Current (mA) transmitter
PV input CH2 connection

PV input CH2 is a multi-input type input for sensors. Connect as shown below, according to the type of sensor being used.
Thermocouple input
+ 57 58 59
57 58 59
T/C
RTD
4-7
Chapter 4. WIRING
DC voltage input
DC current input
+ 57 58
59
57 58
+ 59
Current (mA) transmitter
HANDLING PRECAUTIONS Be careful to connect the input polarities correctly. Use shielded cable to connect the input.
4-8
Chapter 4. WIRING
4-7 Control Output Connection
WARNING
Be sure to turn off the power supply when you are installing or removing the controller. Failure to heed this warning may lead to electric shock. Current output
+ 43 +
Load
44 -
4 to 20mA DC Load resistance less than 6009
Voltage output
+ 43 +
44 SSR
2 to 22mA DC With current value adjustment function (Setup data C95)
HANDLING PRECAUTIONS The voltage output is a constant current circuit inside. The SSR used is set to an optimum voltage to meet the requirements of hte load. Enter the value in the setup data. A normal SSR voltage has been set at the factory before shipment.
Open collector output
43
Load
44 +-
Max. load current : 100mA Leakage current when off : less than 0.1mA
12 to 24V DC
HANDLING PRECAUTIONS Do not short-circuit the positive (+) terminal of the external power supply to terminal (43) on the DCP551. Doing so causes the open collector outputs to malfunction. (There is no short circuit preventing circuit inside.) When connecting a semiconductor load such as a programmable controller (sequencer), select a module in which the current directions match. Use one made inoperative by the leakage current produced when the digital outputs are shut off.
4-9
Chapter 4. WIRING
4-8 Auxiliary Output (Output CH1, CH2) Connection
WARNING
Be sure to turn off the power supply when you connect the controller. Failure to do so may lead to electric shock or fire.
Auxiliary output CH1 connection
+ 48 +
49 -
Receiver
Auxiliary output CH2 connection
+ 50 +
51 -
Receiver
4-10
Chapter 4. WIRING
4-9 Event Output (Open Collector Output) Connection

EV1 EV2 EV3 EV4 EV5 EV6 EV7 EV8 + External power supply 12 to 24Vdc
Load Load Load Load Load Load Load Load
8 17 18 19 20
Max. load current : 70mA/point : 500mA Max. common current Leakage current when OFF : less than 0.1mA
EV9 EV10 EV11 EV12 EV13 EV14 EV15 EV16 + External power supply 12 to 24Vdc
Load Load Load Load Load Load Load Load
10 11 22 23 27 28 31 32 24
Max. load current : 70mA/point Max. common current : 500mA Leakage current when OFF : less than 0.1mA
HANDLING PRECAUTIONS Do not short-circuit the positive (+) terminal of the external power supply to terminals (5) to (8), (17) to (20), (10), (11), (22), (23), (27), (28), (31), and (32) on the DCP551. Doing so causes the open collector outputs to malfunction. (There is no short circuit preventing circuit inside.) When connecting a semiconductor load such as a programmable controller (sequencer), select a module in which the current directions match. Use one made inoperative by the leakage current produced when the digital outputs are shut off.
4-11
Chapter 4. WIRING
4-10 External Switch Input Connection

SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 HOLD RESET
RUN
SW9 SW10 SW11 SW12 SW13 SW14 SW15 SW16 : With BCD 1 2 4 8 10 20 40 80
25 26 29 30 33 34 37 38 41
Internal circuit diagram of the DCP551 connecting external switch input
8.5Vdc
ADV
4 13 14 15 16 12
8.5Vdc Internal circuit
HANDLING PRECAUTIONS The inputs of the DCP551 unit are provided with a built-in power supply (open voltage type, 8.5V DC). Always use no-voltage contacts externally. For the no-voltage contacts, use gold contacts or other relays that switch on small currents. Other types of relay contacts may not switch. Use contacts that have ample margin over the minimum switching capacity with respect to the current and open voltage ratings of contacts provided on the DCP551. If using semiconductors (open collectors, etc.) as no-voltage contacts, use one that maintains a potential of no more than 2V across the contacts when actuated, and a leakage current of no more than 0.1mA when shut off. Common terminals (12) and (41) of the external switch input are connected internally.
4-12
Chapter 4. WIRING
4-11 Communication Connection

RS-485 connection
5,) 5,* 4,) 4,* 5/
$ $ $ $! $"
HANDLING PRECAUTIONS The slave station can be connected in a multi-drop configuration. Always set a unique address to each slave station. Attach terminating resistances (a total of four when connecting a 5-wire system) to the ends of the communications lines. Use 1/2W or greater terminating resistances of 150 5%. If connecting three lines, short-circuit terminals (60), (62) and (61), (63). Do not short-circuit the RDA to RDB and SDA to SDB terminals. Doing so may cause the DCP551 to malfunction.
4-13
Chapter 4. WIRING
5-wire system RS-485 connection diagram Attach 1/2W or greater terminating resistances of 150 5% at each end of the communications lines. Ground the shield FGs at one end in one location, not at both ends.
Terminating resistor Terminating resistor
Slave station side ,+2## 60 SDA 61 SDB RDA 62 63 RDB 64 SG FG
Shield Master station RDA RDB SDA SDB SG FG Shield
Slave station side ,+2## SDA 60 61 SDB RDA 62 63 RDB 64 SG FG Slave station side ,+2## 60 SDA 61 SDB 62 RDA 63 RDB 64 SG FG
Shield
Terminating resistor Terminating resistor
HANDLING PRECAUTIONS Be sure to connect SG terminals each other. Failure to do so might cause unstable communications.
4-14
Chapter 4. WIRING
3-wire system RS-485 connection diagram Attach 1/2W or greater terminating resistances of 150 5% at each end of the communications lines. Ground the shield FGs at one end in one location, not at both ends. When only three RS-485 terminals are provided, the areas designated with an asterisk (*) are connected internally.
Terminating resistor
Slave station side ,+2## SDA 60 61 SDB RDA 62 63 RDB 64 SG FG
Shield Master station RDA RDB SDA * SDB * SG FG Shield
Slave station side ,+2## 60 SDA 61 SDB RDA 62 63 RDB 64 SG FG Shield Slave station side ,+2## 60 SDA 61 SDB RDA 62 63 RDB 64 SG FG
HANDLING PRECAUTIONS Be sure to connect SG terminals each other. Failure to do so might cause unstable communications.
Terminating resistor
4-15
Chapter 4. WIRING
RS-232C connection
Example of connection
SD
61
RD
63 64
SG
1 2 3 4 5 6 7 8
Host computer (master station)

CD RD SD ER SG DR RS CS
HANDLING PRECAUTIONS Connect the slave station to the master station in a single-drop (point-topoint) configuration. There are three (SD, RD and SG) communications terminals on the RS-232C interface on the master station which may not output data if not short-circuited as shown above. 4-16
Chapter 4. WIRING
NOTE
RS-232C connector signals (9 pins) Example : IBM and compatibles
Pin No.
1 2 3 4 5 6 7 8
Name
DCD RxD TxD DTR GND DSR RTS CTS
Signal direction Host Instrument
Connection to ST221
$ $ $ $! $" ! " #
56 ,-#,+2
5/
HANDLING PRECAUTIONS Attach 1/2W or greater terminating resistances of 150 5% at each end of the communications lines. The DCP551 operates as a master station when connected to an ST221 during communications.
4-17
Chapter 4. WIRING
4-12 Isolation Between Input and Output

Isolation between inputs and outputs are shown below. In this figure, the solid lines enclose mutually-isolated sections. Those sections bounded by dashed lines are not isolated.
PV input CH1 PV input CH2 Loader communication External switch input Communication Memory card input
Digital circuit
Control output Auxiliary output CH1 Auxiliary output CH2 Event output
The loader jack is not isolated from internal digital circuits. When not in use, always replace the cap.
4-18
5-1 Data
Data types
The data types are listed below. For further information on data types, see Chapter 7. PARAMETER SETUP and Chapter 8. PROGRAM SETUP.
Data
Parameter
Variable parameter Event configuration data PID parameter Setup data Constant value control data
Data changeable in RUN mode Event type data PID group and output limiter group control parameters Basic data only changeable in the READY mode Constant value control SP, PID and other data SP and time, SP and G or SP and ,SP data Data for event 1 to 16 Data for PID group number used for control and output limiter group number Data indicating whether G.SOAK is provided or not PV shift data Data indicating whether repeat is used or not Data indicating whether PV start is used or not Cycle count data Pattern link destination program number data Tag (8 characters) data
Program
Pattern Event PID group and output limiter group number G.SOAK PV shift Repeat PV start Cycle Pattern link Tag
5-1
5-2 Program Pattern

Pattern
Three systems for selecting programs are provided: RAMP-X, RAMP-T and RAMP-E. The first segment of each program is always RAMP-X, but the other segments can be any system and all three types can be used in one program. RAMP-X system This system, sets a segment of a pattern using SP and time, is called RAMP-X. SP setting : within the upper and lower SP limiter range Time setting : 0 hours 00 minutes to 500 hours 00 minutes 0 minutes 00 seconds to 500 minutes 00 seconds or 0.0 seconds to 3000.0 seconds (Time units are selected using the C62 setup data setting.) SP is a point on the elapsed time axis in the current segment, which is a straight line connecting the start point, the SP set value in the previous segment, and the end point, the SP set value in the current segment. Segments are classified as follows. Rising RAMP (or rising slope) Previous segment SP setting < current segment SP setting Falling RAMP (or descending slope) Previous segment SP setting > current segment SP setting SOAK (soaking) Previous segment SP setting = current segment SP setting The start and end points of the first segment are also the SOAK segment of the SP set value for the first segment. SP calculation (other than first segment) SP = (current segment SP set value previous segment SP set value) (current segment elapsed time current segment time setting) + previous segment SP setting.
Time setting of current segment SP set value of current segment
SP set value of previous segment
5-2
RAMP-T system ( setting) In the RAMP-T system, a segment is set using SP and ramp (theta). SP setting: within the upper and lower SP limiter range setting : 1 to 10000 (SPU/hour, SPU/min, SPU/sec) (Time units are selected using the C62 setup data setting.) SP is a point on the elapsed time axis in the current segment which is an extended straight line, the ramp set value of the current segment when the SP set value in the previous segment is the start point. The end point is the point where this line reaches the SP setpoint of the current segment. Note that the RAMP-T system cannot be used in the first segment. SP calculation: SP = set value segment elapsed time + previous segment SP.
SP of previous segment
setting
SP setting of current segment
Unit time (Set unit time using setup data C62 .)
RAMP-E system ( SP setting) In the RAMP-E system, segments are set using SP and SP (digital SP) for each external switch input pulse. SP setting: within the upper and lower SP limiter range SP setting: 1 to 10000 SPU The start point is the SP set value in the previous segment. SP is a value resulting from adding a multiple of the external switch input count to the SP set value when the SP in the previous segment is the start point. The segment ends when this SP reaches the SP setting in the current segment and the current segment SP is more than the previous segment SP or when current segment SP is less than the previous segment SP. SP calculation: when current segment SP is more than the previous segment SP, SP = SP set value external switch input count + the previous segment SP. When current segment SP is less than the previous segment SP, SP = ( SP set value exernal switch input count) + the previous segment SP.
Current segment SP setting SP setting SP of previous segment SP setting
External switch input (1) (2) (Set external switch input using one of setups C71 to C74. )
5-3
NOTE
Select the program pattern setting system using setup data setting C61. 0: combined use of RAMP-X and RAMP-T 1: combined use of RAMP-X and RAMP-E Select time setting units using setup data setting C62. 0: hours and minutes 1: minutes and seconds 2: 0.1 seconds Select setting units using setup data setting C62. 0: SPU/hour 1: SPU/min 2: SPU/sec Select SP setting and SP setting decimal position using setup data setting C65. 0: XXXXX 1: XXXX.X 2: XXX.XX 3: XX.XXX 4: X.XXXX External switch for pulse input requires 1: RAMP-E using a setup data setting between C71 to C74. The pulse input interval time can be checked by setting event type 93 in the event. Event type 93 is RAMP-E time monitored during a period of 0.0 to 3000.0 seconds. Even when a setting is exceeded and there is no pulse input, the event remains on.
5-4
Events
The event configuration data setting allows event types to be set for event outputs 1 to 16. Events are of the following four types: time event, PV event, code event and mode event. Settings are divided into two types of events: segment events and instrument event. Segment events are used to set the event operating point in a program setting and makes it possible to set different set values in different segments. But in the constant value control mode segment events are off. Instrument events are used to set events that do not require an event operating point or set the event operating point in the event configuration setting. It performs operations that are shared by all program operations and constant value control. Time events The On Time or both the On and Off Time can be set by event number and segment. Output on/off duration are as shown below. NOTE The On Time is indicated by the length of the line from the start of the segment until the upturned arrow. The Off Time is indicated by the length of the line from the start of the segment until the downturned arrow. When the On Time is less than the off time, the output is on from the on time until the off time. (See segments 1, 6 and 7 in the figure.)
On-time Off-time Output-ON Output-OFF
Segment
ON<OFF
When only an on setting is made, the output stays on until the end of the segment. (See segments 2 and 5 in the figure.)
Segment
On-time The output goes off at the end of the Off-time segment when no off time is set. Output-ON Output-OFF
The output is off when no On or Off Time has been set. An off time cannot be set without setting an on time. (See segment 3B in the figure.)
5-5
An On Time Off Time setting cannot be made. (See segment 3C in the figure.)
Segment
3B
3C
No On Time is set. ON=OFF ON>OFF
An On Time or Off Time is valid only within a segment and cannot straddle segments. In the next segment, the On time and Off time set for that segment are valid. (See segments 4 and 5 in the figure.) Thus an On Time and Off Time setting made at the end of a RAMP-X segment are ignored. (Compare segment 9 with the G.SOAK wait in segment 10 in the figure.) Note, however, that an On Time or Off Time setting at the end of a RAMP-T segment is either valid or invalid depending on the computational error.
Segment
Segment time An On or Off Time that is set to be longer than the segment time is not valid. Continues into segment 5.
When the On Time is set to 0 (no Off Time being set or set to more than 0), the output goes on when the On Time becomes 0. If the output was on at the end of the previous segment, it stays on and does not go off momentarily between the two segments. (See segments 5 and 6 in the figure.)
Segment
ON=0 ON duration
The G.SOAK Time is not included in the On and Off Time. (See segment 7.) Nor is the Wait Time included for a G.SOAK that occupies an entire segment.
Segment
G.SOAK wait Segment start
5-6
When there is a G.SOAK wait at the start of a segment and the ON Time is set to 0, the output goes on at start of the G.SOAK wait and the On Time starts as the G.SOAK wait ends. The output time = G.SOAK time + (Off Time On Time) (see segment 8.)
Segment
The output goes on at the start of segment 8 when on is set to 0.
G.SOAK wait
Start of segment 8
An On Time and Off Time occurring at the end of a RAMP-X segment are valid when there is a G.SOAK wait at the end of a segment or as the end state of the final segment. (See segment 10 in the figure.) Note, however, that an On Time or Off Time setting at the end of a RAMP-T segment is either valid or invalid depending on the computational error.
Segment

Segment
ON = Segment time
Segment time ON = Segment time
10
G.SOAK wait
5-7
When there is a G.SOAK at the end of the previous segment, the On Time in the next segment is ignored if it is set to 0. (See segments 11 and 12 in the figure.) Thus the ON = 0 of segment 12 is not output at the end of the set time for segment 11, but when the G.SOAK wait ends. This function can be combined with an event ON delay set using PARA. Delay works when an event goes from off to on. A delay is not triggered when an On Time continues across two segments as shown in segments 5 and 6 in the figure.
Segment

Segment
Segment time
11
G.SOAK wait
12
ON=0 On-time Off-time Output-ON Output-OFF

PV event Basic specifications The difference between PV, deviation, absolute value deviation, SP, MV and PV1-PV2 for each event type is shown on the following pages. The thick lines show ON and OFF conditions. The upper line indicates ON and the lower line indicates OFF conditions. EV indicates the event set value and H indicates the hysteresis value. Outputs in READY mode are OFF. But normal PV1 upper and lower limit operation and normal PV2 upper and lower limit operation events run also in the READY mode. Event standby Standby events operate as described below. If the event is in the gray area shown in the figure during a change from READY to RUN mode or when the power is restored after an outage, the event operates without a standby. The upturned arrows in the figures indicate ON while the downturned arrows indicate OFF. If the event is outside the gray area shown in the figure during a change from READY to RUN mode or when the power is restored after an outage, it remains off until it enters the gray area . After entering the gray area , the upturned arrows in the figures indicate ON while the downturned arrows indicate OFF. A standby event is off in the READY mode.
5-8
Event on delay The number of the event to be delayed and the delay time can be set regardless of event type. The delay turns on the output for the duration of the delay when the event meets the conditions for going from OFF to ON. When this function is combined with the event standby function, the event on delay operates when the standby state is cleared. Segment event progress The output stays OFF until the program reaches a segment with an event. The event goes ON or OFF according to the set value of the event. Previous settings are valid until segments with other event settings are reached. Previous settings are valid when the program has reached segment number 1 using the cycle function or pattern link function. The output is turned off if there is no event in segment number 1. Other functions The MV forward/backward event does not operate when the C21 setup data setting is set to 0 during SP output (programmer function). Normal PV2 upper and lower limit operation events and PV1-PV2 differential of upper limit and lower limit events during automatic PV channel switching do not operate on models with only one PV input channel. Normal PV1 upper and lower limit operation event and normal PV2 upper and lower limit operation events operate in the READY mode.
PV upper limit Normal PV1 upper limit operation Normal PV2 upper limit operation H EV Deviation upper limit Deviation upper limit with standby H SP+EV
PV lower limit Normal PV1 lower limit operation Normal PV2 lower limit operation H EV Deviation lower limit Deviation lower limit with standby H SP+EV
PV
PV
PV
PV
Absolute value deviation upper limit Absolute value deviation upper limit with standby SOAK absolute value deviation upper limit* SOAK absolute value deviation upper limit with standby* H EV EV H
Absolute value deviation lower limit Absolute value deviation lower limit with standby SOAK absolute value deviation lower limit* SOAK absolute value deviation lower limit with standby* H EV EV H
PV
PV
SP Items marked * operate only in SOAK segments.
SP Items marked * operate only in SOAK segments.
5-9
SP upper limit H EV MV upper limit H EV PV1-PV2 differential upper limit H EV PV1-PV2 differential upper limit during automatic PV channel selection
SP lower limit H EV MV lower limit H EV PV1-PV2 differential lower limit H EV PV1-PV2 differential lower limit during automatic PV channel selection
SP
SP
MV
MV
PV1-PV2
PV1-PV2
EV Note: When the output goes on, it stays on until READY mode.
PV1-PV2
EV Note: When the output goes on, it stays on until READY mode.
PV1-PV2
5-10
PV deviation rate event PV deviation is measured in each sampling cycle set using event configuration while on/off states are determined by comparing event setting deviation rate PVs. PV deviation between sampling cycles is ignored. Event on/off switching is performed according to the sampling cycle. This function can be combined with event on delay.
Set event value is more than 0 (using upper limit event) PV Set event value
Set event value
Set event value
Sampling cycle PV deviation rate upper limit event operation PV deviation rate lower limit event operation Sampling (1) OFF ON
(2)
Time ON (up alarm) OFF

(3)
OFF ON
(4)
Set event value is less than 0 (using lower limit event) PV Set event value
Set event value
Set event value Time ON ON OFF

(4)
Sampling cycle PV deviation rate upper limit event operation PV deviation rate lower limit event operation Sampling (1) OFF ON (down alarm)
(2) (3)
5-11
Code event Several events are used as one group and the number of output points are output as one parallel code number. Assigning code numbers to event outputs has the same effect as increasing the number of physical output points. Code event Set event type to code event and set the number of output points (1 to 8) in auxiliary setting 1. An output code value (0 to 255) can be set for each segment. A binary coded low-order bit for the set number of output points is output. The previous setting is valid until the program reaches a segment with a new setting. Note, however, that unless a setting is made in the first segment, the program will assume that a set value of 0 is set in the first segment.
Example: Setting a code event involving 3 output points in event 3

The table below shows the output state when a value of 3 is set in segment 2, a value of 6 is set in segment 4 and a value of 0 is set in segment 5.
Segment Set value
1 Not set
2 3 ON ON OFF 3 OFF,ON,ON 0, 1, 1
3 Not set ON ON OFF 3 OFF,ON,ON 0, 1, 1
4 6 OFF ON ON 6 ON,ON,OFF 1, 1, 0
5 0 OFF OFF OFF 0 OFF,OFF,OFF 0 , 0, 0
Code value 1 in event 3 OFF Code value 2 in event 4 OFF Code value 4 in event 5 OFF 0 Output code OFF,OFF,OFF 0, 0, 0
5-12
Timed code event This function is a combination of a code event and a time event. The set code value is output at the set time. The number of settings that can be made in the first segment is the same as the number of output points. For example, for a 3-point output up to three settings can be made in the first segment. Like a time event, a time within the time of the segment is valid and those that exceed the value are ignored. When the program reaches the start time of the first segment or a new segment, the set code value is 0 (all points off) until the set time of the time event.
Example: Setting a timed code with 3 output points in event 3

The table below shows the output state when a value of 5 is set in segment 2 and set to start at the beginning of the segment, a value of 3 is set to occur 0:10 after the start of segment 2 and a value of 4 is set to occur 0:30 after the start of segment 4.
Segment Set value Set time Time
1 Not set Not set
2 5 3
3 Not set Not set
4 6 0.30 0.30
5 0 0.00
0.00 0.10 0.10 ON ON OFF ON ON OFF

5
Code value 1 in event 3 OFF Code value 2 in event 4 OFF Code value 4 in event 5 OFF
0 0, 0, 0
OFF OFF OFF
OFF OFF OFF
OFF ON ON
6 *4
OFF OFF
0 OFF,OFF,OFF 0 , 0, 0
Output code OFF,OFF,OFF *1

*1: ON,OFF,ON 1, 0, 1
3 *2
3 0 OFF,OFF,OFF *3 0, 0, 0
*2: OFF,ON,ON *3: OFF,OFF,OFF 0, 1, 1 0, 0, 0
*4: ON,ON,OFF 1, 1, 0
5-13
Program/segment number event A program or a binary coded segment number is set in an event type and the number of output points (1 to 7) is set in auxiliary setting 1. Or a program or a BCD code of the segment number is set in an event type and the number of output points (1 to 8) is set in auxiliary setting 1. A selection, a program designed for a specific operation or a coded segment number is output. A low-order bit code corresponding to the set number of output points is output. An event on delay can be combined with the code event Note, however, that when there are several channel code events, the delay has to be entered for each channel.
Decimal
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
Decimal binary code comparison table
Binary code output (0: Off output 1: On output)

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1

Decimal
1 2 3 4 5 6 7 8 9 10 11 12
Decimal BCD code comparison table
BCD code output (0: Off output 1: On output)

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1

0 0 0 0 0 0 0 1 1 1 1 1 1 1 1 0 0
0 0 0 1 1 1 1 0 0 0 0 1 1 1 1 0 0
0 1 1 0 0 1 1 0 0 1 1 0 0 1 1 0 0
1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1
0 0 0 0 0 0 0 1 1 0 0 0
0 0 0 1 1 1 1 0 0 0 0 0
0 1 1 0 0 1 1 0 0 0 0 1
1 0 1 0 1 0 1 0 1 0 1 0
20 30 40 50
0 0 0 0
0 0 1 1
1 1 0 0
0 1 0 1

0 0 0 0
0 0 0 0
0 0 0 0
0 0 0 0
5-14
Mode event This event goes on or off depending on controller mode, alarm generation and other states. It cannot be combined with the event standby function but with the on delay function. It does not set event set values (operating points) or hysteresis. Basic operations The following types are provided. RUN + HOLD + END + FAST HOLD READY + READY FAST END G.SOAK wait MANUAL During auto-turning execution FAST + READY FAST Console setting operation RUN ADV (advance) Full alarm (logical OR) PV range alarm Instrument alarm PV1 selected PV2 selected Battery voltage drop The event goes on when the specified instrument state is reached and is off at other times. Alarm Alarms are of two types: PV range alarm group (alarm code number 01 to 04) and instrument alarm group (alarm code number 91 to 99 and battery voltage drop). When the event type is all alarm, the event goes on if one alarm occurs. When the event type is a PV range alarm, the event goes on if one alarm in the PV range alarm group goes on. When the event type is an instrument alarm, the event goes on if one alarm in the instrument alarm group goes on. ADV When ADV (advance) is executed, the event goes on for 1 second. This function is valid during on delay.
5-15
PID group selection

PID groups can be selected in two ways: by setting a PID segment or through automatic PID group switching. A PID group segment and automatic PID group switching can also be combined. When a PID group number is set to 0, the setting in the previous segment is continued.
PID group number
PID group segment setting

In a PID group segment setting a PID group number is set in each segment and PID parameters are used for calculating the control output. The nine PID groups PID1 to PID9 can be used. In automatic PID group switching, the entire SP scale is divided into seven zones assigning CP-A1 to CP-A6 to each. The PID constants that are used according to SP values are automatically selected to calculate control output. The PID group number for each segment specifies A. Seven PID groups from PID-A1 to PID-A7 can be used.
CP-A6 CP-A5 CP-A4 CP-A3 CP-A2 CP-A1
Zone 7 Zone 6 Zone 5 Zone 4 Zone 3 Zone 2 Zone 1 Automatic PID group selection Entire SP range is divided into seven zones.
Selection of ouput limiter group

Output limiter group number can be set for each segment to control the lower limit (OL) and upper limit (OH) of the control output. oL and oH groups 1 to 9 can be used. The output limiter can only be specified by segment; automatic selection cannot be made. When the output limiter is set to 0, the setting in the previous segment is continued.
5-16
G.SOAK (Guarantee soak)

G.SOAK on/off state, type and G.SOAK width is set by the segment. G.SOAK are of three types: segment start point, segment end point and the entire segment. G.SOAK time is set using the variable parameter PA46 setting. Any offset between SP and PV triggers a G.SOAK wait which narrows the distance between SP and PV to guarantee the segment execution time. G.SOAK operates not only on SOAK but also on RAMP segments. Note, however, that in FAST mode a G.SOAK setting does not trigger a G.SOAK wait. G.SOAK can be cleared with an external switch input. The following types of clearing conditions can be selected using setup data setting C71 to C74. (1) G.SOAK is cleared when an external switch contact is set to on or when PV meets the G.SOAK clearing conditions. (2) G.SOAK is cleared when an external switch contact is set to on and PV meets the G.SOAK clearing conditions. G.SOAK at start of segment PV and SP are compared at the beginning of the segment. The segment starts when the absolute value of the difference continues beyond the G.SOAK time and becomes narrower than G.SOAK width. A G.SOAK wait state continues until these conditions are met which is announced by the flashing of the linear LED on the left of the profile display. The operating condition is the same as HOLD at the beginning of a segment (time = 0).
SP G.SOAK width G.SOAK width SP PV

Segment setting time Segment executing time
Time count start G.SOAK wait time
Time
5-17
G.SOAK at end of segment PV and SP are compared at the end of the segment. The operation in that segment ends when the absolute value continues beyond the G.SOAK time and becomes narrower than G.SOAK width. A G.SOAK wait state continues until these conditions are met which is announced by the flashing of the linear LED at the center of the profile display. The operating condition is the same as HOLD at the end of a segment (time = set segment time).
SP
G. SOAK width G. SOAK width
SP PV
Segment setting time G.SOAK wait time Time
G.SOAK for entire segment PV and SP are compared at across the entire segment. The operation in that segment continues when the absolute value continues beyond the G.SOAK time and becomes narrower than G.SOAK width. A G.SOAK wait state continues until these conditions are met which is announced by the flashing of the linear LED at the left and the center of the profile display. The operating condition is the same as HOLD at the continued time.
PV shift
A PV correction value can be set for each segment. PV is PV input value plus PV bias and PV shift. Note, however, that in the READY mode and the constant value control mode, PV bias but not PV shift is added to the PV input value. The setting in the previous segment continues when PV shift is set to -----(nothing).
SP +5C +10C PV
PV input value
Segment number 1 2 PV shift setting Nothing Nothing
Time 4 5 6 Nothing +10C 0C +5C setting is continued. A No PV shift setting that continues from the first segment has the same effect as a PV shift 0C setting. 3 +5C
5-18
Repeat
Repeat on/off and return destination are set by the segment with the segment number and repeat count. Operation completes at the end of a segment. If there is a repeat setting, the program returns to the start of the set destination segment and operation is resumed from there. This operation is repeated the number of times specified by the repeat count.
Segment 1
Segment 2
Segment 3
Segment 4
No repeat is performed when the destination segment number is larger than the current segment number. When the program returns to the first segment, PV is not started even if a PV start setting has been made. HANDLING PRECAUTIONS When repeat operations involve multiple segments and the destination segment settings overlap, nest or intersect, the repeat operation will become an abnormal eternal loop. Do not make such settings.
Segment 1
Segment 2
Segment 3
Segment 1
Segment 2
Segment 3
Segment 4
Example of a double Segment 1 Segment 2 Segment 3 Segment 4
Example of a nest Segment 1 Segment 2 Segment 3
Intersect example 1
Intersect example 2
When the current segment does not contain a set value or the value is 0, executed values for program items (for example, set PV event values or set PID group selection values) that are sequels to settings in a previous segment are the same during the first run and the repeat run.
5-19
PV start
When a PV start is set in the program setting, a PV start is performed in a normal RUN operation. The program looks for the first point where PV and the program pattern SP are equal (both PV and SP include bias) and starts operation from there. PV starts are of three kinds: rising PV start that looks for a point where PV and SP are equal on a rising RAMP, falling PV start that looks for a point where PV and SP are equal on a falling RAMP and bi-directional PV start that looks for such a point both on rising and falling RAMPs. Note, however, that if there is no point where PV and SP are equal, operation starts from the beginning of segment 1. When a PV start has been implemented, the event operating point and the time event time are automatically corrected. This is described in the figure shown below. When PV is at (1) in the figure, a rising PV start or a bi-directional PV start starts from B and a falling PV start starts from C. When PV is at (2) in the figure, a falling PV start or a bidirectional PV start starts from D and a rising PV start starts from A. When PV is at (3) in the figure, any PV start starts from A.
SP pattern
Current PV value (1) A (2) (3)

NOTE
PV start is valid for segments in the selected program but not for segments beyond a pattern link destination.
5-20
Cycle
The cycle function allows you to repeat operation from segment 1 to the last segment in a program pattern the number of times set in the cycle count. A total of 10,000 times can be set. When a cycle number of n is set, the total operation count is n + 1. During cycle operation, the operation at the last point in the final segment is not performed and executed values of program items (sequels to settings in the previous segment) that continue from a previous segment are cleared before program restart. When the SP start point and end point are not equal, SP changes in a step-like manner during cycle operation.
SP
(3) (2) (1)
(4)
(5) (6)
Cycle 1
Time
5-21
Pattern link
The pattern link function links patterns; the program number of the link at the destination is set in the pattern link item. An initial value of 0 indicates that linking is not performed. When the number of the program is set in the pattern link item, it forms an eternal loop. When SP at the end of the original link and SP at the destination are not equal, SP changes in step-like manner. When cycle operation has been set, the pattern link operates after the cycle operation has been completed. Since operation starts from the first segment at the destination during pattern linking, executed values of program items (sequels to settings in the previous segment) that continue from a previous segment are cleared before program restart. When a PV start has been programmed in a pattern at the destination link, the PV start function operates after the link has been made. PID computations are not initialized but continued after a link has been established. When the READY mode is invoked at the end of an operation or in a RESET operation, operation returns to program number 1 that is switched from READY to RUN mode (RUN to READY). If a RESET is performed when a program at the pattern link destination is reached during an ADV operation in the READY mode, operation returns to segment 1 of the link destination program number. Note, however, that program numbers selected using the external switch takes priority.
Linking program No. 1 and program No. 2 SP Program No.1
Time SP Program No.2 Time SP
Program No.1
Program No.2
Time
5-22
Tag
Tags are 8-character alphanumerics, katakana or symbols that can be entered in a program. When segment 1 pattern item is set in a program setting, a total of eight characters consisting of PROG plus two characters in the program number and __ two space characters. Example: Program no. 1 : PROG01__ Program no. 19 : PROG19__
5-23
5-3 Mode
Mode types
Modes are listed below.
Mode
Program operation
READY
AUTO MANUAL
READY FAST
AUTO MANUAL
RUN
AUTO MANUAL
HOLD
AUTO MANUAL
FAST
AUTO MANUAL
END
AUTO MANUAL
Constant value control
READY
AUTO MANUAL
RUN
AUTO MANUAL
Program operation The program is run according to SP, time, events and other settings made in program patterns 1-99. Constant value control The control is run according to SP and events made with the constant value control data. READY READY indicates that the program is ready to run. MV becomes fixed and events whose operation depends on values set in the segments are turned off. Note, however, that DCP551 state dependent events still run. Program numbers between 1 to 99 and set segment numbers can be selected during program operation. All setup data, some event configuration data and some constant value control data parameters can be changed in the READY mode. Memory cards can also be used in the READY mode.
5-24
RUN The RUN mode indicates that the program is run sequentially. MV output and events operate during PID control, ON-OFF control and other types of control. In the program RUN mode, program operation progresses according as time elapses. Note, however, that G.SOAK (guarantee soak) wait, like the HOLD mode, halts program operation. HOLD The HOLD mode temporarily halts program operation. Note, however, that, like the RUN mode, MV output and events operate during PID operation, ON-OFF control and other types of control. During constant value control the HOLD mode cannot be invoked. FAST The FAST mode is essentially a speeded-up version of the RUN mode. The time factor is selected using variable parameter PA39. MV output and events operate during PID control, ON-OFF control and other types of control. G.SOAK (guarantee soak) settings are ignored. During constant value control the FAST mode cannot be invoked. END The END mode indicates the state of a program that has run its course. When a program stops at the end, MV output and events operate during PID control, ON-OFF control and other types of control. During constant value control the END mode cannot be invoked. READY FAST The READY FAST mode is a combination of the READY and FAST modes. MV output, SP output and events operate in the same way as in the READY mode. Program numbers and segment numbers cannot be selected. Parameters that can only be changed in the READY mode and memory card operation cannot be performed in this mode. During constant value control the READY FAST mode cannot be invoked. AUTO The AUTO mode performs automatic operation. MV outputs can be used depending on DCP551 control. (Note, however, that when programmer functions are selected, DCP551 dependent SP outputs operate.) MANUAL The MANUAL mode performs manual operation. The , , and console keys can be used to change communications and MV output. (Note, however, that when setter functions are selected, communications and SP output can be changed.)
5-25
Mode transitions
Program operation Mode transitions are indicated by the solid line arrows and end operation is indicated by the dashed lines in the figure below.
END AUTO RESET END MANUAL
ADV ADV RESET RUN HOLD READY AUTO RUN AUTO READY MANUAL RESET RUN MANUAL RUN FAST RESET FAST RUN READY FAST AUTO READY FAST MANUAL ADV
ADV HOLD AUTO HOLD MANUAL FAST
HOLD RUN FAST AUTO RESET FAST MANUAL ADV
NOTE AUTO MANUAL mode changes can be made in the boxes of each mode. READY and END at the end of operation can be selected using setup data C31. Constant value control Mode transitions are indicated by the solid line arrows.
READY AUTO READY MANUAL
RUN RESET RUN AUTO RUN MANUAL
NOTE AUTO MANUAL mode changes can be made in the boxes of each mode. Switching between program operation and constant value control Constant value control data ConSt control mode item in the READY mode is used to switch between these two modes. 0: Program operation 1: Constant value control NOTE Constant value control is available only when setup data setting C21 is set to more than 0. When C21 is set to 0, ConSt is also set to 0.
5-26
Mode transition operations

Mode transitions are performed using the following operations. Although Operation end is not an operation, it is described here as a factor in mode transitions. RUN Switches from the READY, HOLD, FAST and READY FAST modes to the RUN mode. To go from the READY mode or READY FAST to the RUN mode using keys, external switches or transmission, the DCP551 must be in basic display status. HOLD Switches from the RUN and FAST modes to the HOLD mode. During constant value control the HOLD mode cannot be invoked. RESET Switches from the RUN, HOLD, FAST, END and READY FAST modes to the READY mode. In program operation, the reset involves returning the program to the first segment. ADV Brings the program forward by one segment in the READY, RUN, HOLD, FAST and READY FAST modes. ADV (advance) operation is not available in the constant value control mode. FAST The FAST mode is invoked from the RUN, HOLD, READY and READY FAST modes. During constant value control the FAST mode cannot be invoked. AUTO Switches from the MANUAL mode to AUTO mode. MANUAL Switches from the AUTO mode to MANUAL mode. The basic display status changes as follows during this transition. A controller function displays PV and output value (%). The programmer function displays PV and SP. Switching from AUTO to MANUAL using external switches or transmission invokes the basic display status even when the parameter setting status or programmer setting status are in use. Operation end Operation ends when all progress of program settings including cycle and pattern links reach the end in the RUN, FAST and READY FAST program operation modes or during an ADV operation. By making a setup selection, it is possible to set READY or END as the state of the controller when the program reaches its end. Note, however, that when an operation ends in the READY FAST mode, it always ends in the READY mode. In constant value control mode, operation end is not available.
5-27
Mode transition restrictions

Modes can be changed using console keys, external switch inputs or through communications. The table below shows the operations that are valid for each mode.
Operation Original mode Program READY operation RUN HOLD FAST END READY FAST Constant READY value control RUN Operation
RUN HOLD RESET ADV (To RUN mode) (To RUN mode) (To READY mode) (To next segment) Key Switch Commu- Key Switch
nication

Communication
Key Switch

Communication

Key Switch

Communication*
FAST (To FAST or READY FAST mode) Key Switch Communication

MANUAL (To MANUAL mode)
AUTO (To AUTO mode)
Key Switch Communication Key Switch Communication Original mode Program AUTO operation MANUAL Constant AUTO value control MANUAL
: Valid operation : Operation from basic display status valid : Returns to the first segment remaining in the READY mode. : Operation is invalid, but the communication end code is normal if performed in the basic display status. - : Invalid operation * ADV operation performed via communications may not go to the next segment but to the segment set in the communications message.
5-28
5-4 Controllers and Programmers

Setup data C21 allows the user to select the controller function or the programmer function. Controller PID controller computations can be performed using PV, SP and PID set values and the result of the manipulated variable is output via an analog output. ON-OFF control can be used instead of PID control. In the MANUAL mode, manipulated variable levels can be controlled by keys available in the basic display status.
DCP551 Controller
PV
MV
Controlled process
Programmer PID control computations are not performed and 4 to 20mA output of scaled SP signals are output. In the MANUAL mode, SP levels can be controlled by keys available in the basic display status.
DCP551 Programmer
PV
SP output
4 to 20mA controller
RSP input controller
controller
PV
MV
PV
MV
PV
MV
Controlled process
NOTE
Controlled process
Controlled process
The constant value control mode cannot be invoked when the programmer function is used.
5-29
5-5 Input Process Functions

This section uses diagrams to describe input processes.
PV input 1 channel model

Analog input 1 Input range type A/D conversion Wiring resistance compensation (For resistance temperature detector) (For thermocouple) Setting: setup data C07, C10 Square-root extraction (For DC current or voltage) Setting: setup data C08, C09 Upper and lower limit value scaling (For DC current or voltage) Setting: setup data C04 to C06 Temperature unit range (For thermocouple or resistance temperature detector) Setting: setup data C02, C03 Cold junction compensation Upper and lower limit alarm
Equalizer (approximation by linearization table)
Setting: setup data C01
Bias PV shift Digital filter PV (PV1)

NOTE
Setting: setup data C30 Variable parameters PA51 to PA70 Setting: variable parameter PA13 Setting: program setting PV shift item Setting: variable parameter PA12
The use of equalizer (approximation by linearization table) is shown in the figure below. When a sensor with curved characteristics is used to measure PV, a linearization table is used.
PV input (sensor output) Correction point no.10 Correction point no. 9 Correction point no. 8 Correction point no. 7 Correction point no. 6
No.6 No.5 No.4 No.3 No.2 No.1 No.8 No.7 No.9
No.10
Correction point no. 5 Correction point no. 4 Correction point no. 3 Correction point no. 2 Correction point no. 1
Actual PV : (right facing arrow) indicates negative correction. : (left facing arrow) indicates positive correction. : (bullet) 0 indicates correction.
5-30
PV input 2 channel model

Analog input 1 Input range type A/D conversion Setting : setup data C01
Analog input 2 Input range type A/D conversion Setting: setup data C11
Wiring resistance compensation (For resistance temperature detector) Wiring resistance compensation (For resistance temperature detector)
Cold junction compensation Cold junction compensation (For thermocouple) Setting: setup data C07, C10 Square-root extraction Square-root extraction (For DC current and voltage) Setting: setup data C08, C09 Upper and lower limit value scaling Upper and lower limit value scaling (For DC current and voltage) Setting: setup data C04 to C06 Temperature unit range (For thermocouple and resistance temperature detector) Temperature unit range Setting: setup data C02, C03
Upper and lower limit alarm
Equalizer (approximation by linearization table)
(For thermocouple) Setting: setup data C17, C20 (For DC current and voltage) Setting: setup data C18, C19 (For DC current and voltage) Setting: setup data C14 to C16 (For thermocouple and resistance temperature detector) Setting: setup data C12, C13
Upper and lower limit alarm

Equalizer (approximation Setting: setup data C30 Setting: setup data C30 Variable parameters PA71 to PA110 Variable parameters PA51 to PA70 by linearization table) Setting: variable parameter PA112 Setting: variable parameter PA111 Ratio
Ratio Bias PV shift Digital filter
Setting: variable parameter PA13
Bias
Setting: variable parameter PA23 Setting: program setting PV shift item Setting: variable parameter PA22
Setting: program setting PV shift item PV shift Setting: variable parameter PA12
Digital filter
PV (PV1)
PV2
Channel switching Setting: setup data C25 to C29
PV
5-31
Channel switching (PV input 2 channel model)

Switching types The following switching types are provided. Selecting high and low-temperature sensors for PV CH1 (CH1 below) and PV CH2 (CH2 below) (1) CH1 is a low-temperature sensor + CH2 is a high-temperature sensor (2) CH1 is a high-temperature sensor + CH2 is a low-temperature sensor CH tied for control use PV tied for operation and control (1) Tied CH1 PV (2) Tied CH2 PV Backup switching Two temperature sensors are used. Thus if one sensor should breakdown, the program can switch to the other and continue normal operation. The main channel (CH1) is used for operation and control. In the event of an overrange (up or downscale), the subchannel (CH2) is used for operation and control to ensure normal operation. When both the main and subchannels are in overrange, the main channel is used. The manipulated variable setting during this overrange is valid. The normal channel is CH1 and the subchannel is CH2. Note, however, that when 7 is set in one of setup data C71 to C74, this situation is reversed when an external switch is turned on. NOTE Switching type Setup data setting C25 0: Low-temperature CH1, high-temperature CH2 1: Low-temperature CH2, high-temperature CH1 2: CH1 setting 3: CH2 setting 4: Backup switching
Low-temperature, high-temperature switching systems The following switching system is used when CH1 is a low-temperature sensor and CH2 is a high-temperature sensor or CH1 is a high-temperature sensor and CH2 is a low-temparature sensor. Switching using the external switches To switch using the external switches, set 0 in setup data C26 and 7 in one of settings C71 to C74. Switch to CH1 when the external switches are off and switch to CH2 when they are on. When the external switches are off, the CPL communications command (WS or WB) can be used to switch between CH1 and CH2.
5-32
Automatic changeover A Set 1 in setup data setting C26 to allow automatic changeover to set the temperature (switch point) where channels are switched and the dead band setting that prevents switch chattering. Examples 1 to 4 below describes switch operations. Example 1:
Low temperature sensor Changeover setting
B C
+ 1/2 dead band
1/2 dead band High temperature sensor D
Low temperature sensor
High temperature sensor
(1) When the high-temperature sensor senses that the temperature has risen to changeover point A, the channel switches from the low-temperature to the hightemperature sensor. (2) No switching is performed at changeover point C when the high-temperature sensor senses that the temperature has only reached point B and does not exceed the upper limit of the dead band. (3) When the high-temperature sensor senses that the temperature has dropped to point D the lower limit of the dead band, the channel switches from the hightemperature to the low-temperature sensor. Example 2:
B Low temperature sensor Changeover setting
+ 1/2 dead band C 1/2 dead band
A High temperature sensor
(1) When the temperature rises and the high-temperature sensor senses that the temperature has risen to changeover point A, the channel switches from the lowtemperature sensor to the high-temperature sensor. (2) When the high-temperature sensor senses that the temperature has risen above the upper limit of the dead band and reached point B, the channel switches from the high-temperature to the low-temperature sensor at changeover point C.
5-33
Example 3:
B Low temperature sensor Changeover setting A
F + 1/2 dead band C D E 1/2 dead band
(1) When the high-temperature sensor senses that the temperature has risen to changeover point A, the channel switches from the low-temperature to the hightemperature sensor. (2) When the high-temperature sensor senses that the temperature has risen above the upper limit of the dead band and reached point B, the channel switches from the high-temperature to the low-temperature sensor at changeover point C. (3) No switching is performed at changeover point E when the high-temperature sensor senses that the temperature has only dropped to point D and has not gone below the upper limit of the dead band. (4) When the high-temperature sensor senses that the temperature has reached point F at the upper limit of the dead band, the channel switches from the high-temperature to the low-temperature sensor at changeover point C. Example 4:
B Low temperature sensor Changeover setting A
+ 1/2 dead band C E 1/2 dead band D
(1) When the high-temperature sensor senses that the temperature has risen to changeover point A, the channel switches from the low-temperature to the hightemperature sensor. (2) When the high-temperature sensor senses that the temperature has risen above the upper limit of the dead band and reached point B, the channel switches from the high-temperature to the low-temperature sensor at changeover point C. (3) When the high-temperature sensor senses that the temperature has dropped to point D the lower limit of the dead band, the channel switches from the hightemperature to the low-temperature sensor at changeover point E. 5-34
Automatic changeover B To combine external switch input conditions with automatic changeover A, enter 2 in setup data setting C26 and 9 or 10 in one of settings C71 to C74. When 9 is entered in C71 to C74 and the external switch is on, it is tied to channel 1. When it is off, it is possible to switch channels from channel 1 to 2. When 10 is entered in C71 to C74 and the external switch is on, it is tied to channel 2. When it is off, it is possible to switch channels from channel 2 to 1.
Result of automatic CH1 CH2 changeover A operation External switch set OFF ON Nothing OFF ON Nothing to 9 ( PV1PV2 ) External switch set Nothing OFF ON Nothing OFF ON to 10 ( PV2 PV1 ) Result of automatic CH1 CH1 CH2 CH2 CH1 CH2 changeover B operation
Automatic changeover C Enter 2 in setup data C26 when the PV to be calculated is the value between the lowtemperature sensor and high-temperature sensor in the dead band range. The switch operation is described in the following example.
Conditions
C High temperature sensor 1/2 dead band
Changeover setting High temperature sensor
1/2 dead band D
Intermediate area
Intermedi- Low tempeate area rature sensor
(1) When the high-temperature sensor senses that the temperature has dropped below point A, the lower dead band limit, the channel switches from the hightemperature sensor to the low-temperature sensor. (2) When the high-temperature sensor senses that the temperature has risen to between point A, the lower dead band limit, and point B, the higher dead band limit, the controller calculates the value between the low-temperature sensor and the high-temperature sensor. The ratio of the high-temperature sensor varies between 0% at point A and 100% at point B. (3) When the high-temperature sensor senses that the temperature has risen above point B, the higher dead band limit, the channel switches from the low-temperature sensor to the high-temperature sensor. (4) When the high-temperature sensor senses that the temperature has dropped below point C and is going towards point D, the controller calculates the value between the low-temperature sensor and the high-temperature sensor. 5-35
NOTE
When switching between automatic changeover A to C, make sure that the changeover point is set in the overlapping area between the high-temperature and lowtemperature sensors and 1/2 inside the deadband.
Possible setting range of Change point High temperature sensor
Value equivalent to 1/2 of dead band Overlap range
When there is a temperature difference between the two inputs from high-temperature and low-temperature sensors, PV reflects this but the control output performs a PID computation to prevent a major disturbance from occurring. When a major disturbance occurs in the control output, select automatic changeover C. Select setup data setting C29 when an initial changeover setting is desired at power on during automatic changeover A and B. When set to 0, the power stays off; when set to 1, a switch is made to CH1; and when set to 2 a switch is made to CH2.
5-36
5-6 Output Processing Functions

Control output
When the controller function is used, the control output is processed as shown below. Current output (with setup data C21 set to 1)
Initialization of PID control computation
Setting: variable parameter
PA17, PA43
PID control computation
Setting: PID parameter Setup data
P / l / d / rE PA14
C23
Output deviation limiter
Upper and lower output limiter
Setting: PID parameter
oL / oH
Setting: variable parameter PID parameter
ON-OFF control computation
PA16 oL / oH
During ON-OFF control
AT computation
PA08, PA09, PA10
AT executed
Manipulated variable during overrange
Setting: setup data
C33, C34
During overrange
Manipulated variable in READY mode
Setting: setup data
C32
In READY mode
Preset MANUAL value
Setting: setup data
C35, C36
MANUAL Manipulated variable
In MANUAL mode
HANDLING PRECAUTIONS The MANUAL mode cannot be invoked during ON-OFF control. (MANUAL mode can be accessed in READY mode which disables ON-OFF control.
Manipulated variable (MV)
Output 1
Proportional current output: 4 to 20mA
5-37
Voltage, Open collector output (with setup data C21 set between 2 to 5)
Initialization of PID control computation
PA17, PA43
PID control computation
Setting: PID paramete Setup data
P / l / d / rE C23 PA14
Output deviation limiter
Upper and lower output limiter
Setting: PID parameter
oL / oH
Setting: variable parameter (PID parameter set to 3 or 5. )
ON-OFF control computation
PA16 oL, oH are valid when setup data C21 is
During ON-OFF control
AT computation
Setting: variable parameter (Variable parameter data
PA08, PA09, PA10 PA09 and PA10 are valid when setup
C21 is set to 3 or 5, respectively.)
During AT executing
Manipulated variable during overrange
Setting: setup data
C33, C34
During overrange
Manipulated variable in READY mode
Setting: setup data
C32
In READY mode
Preset MANUAL value
Setting: setup data
C35, C36
MANUAL Manipulated variable
In MANUAL mode
HANDLING PRECAUTIONS The MANUAL mode cannot be invoked during ON-OFF control. (MANUAL mode can be accessed in READY mode which disables ON-OFF control.
Manipulated variable (MV)
Output 1 time proportional output cycle
Setting: variable parameter Setup data
PA15 C21 is set to 2 or 4, respectively.)
C93
(ON-OFF control and AT execution are valid when setup data
Output voltage 1 control
(During 6D output) Setting: setup data
C95
Output 1
Voltage time proportional output Proportional output when open collector is on
5-38
SP output
When the programmer function is used (when setup data C21 is set to 0), SP output is processed as shown below.
SP
Setup: programmer SP (in programmer operation mode) variable parameter PA11 MANUAL SP In MANUAL mode
Upper and lower limit scaling Setting: setup data C52, C53 Manipulated variable in READY mode Setting: setup data C32 In READY AUTO mode
Output 1
Current output 4 to 20mA
Auxiliary output
Auxiliary output 1 Auxiliary output 1 is processed as shown below by a model with one or two auxiliary output channels.
Auxiliary output 1 type Setting: setup data C45 Upper and lower limit scaling Setting: setup data C46, C47 4mA When the auxiliary output type is SP or deviation in the READY mode. When the auxiliary output type is PV2 and a model with a PV input channel is used.
Auxiliary output 1
Auxiliary output 2
Auxiliary output 2 is processed as shown below on a model with two auxiliary output channels.
Auxiliary output 2 type Setting: setup data C48 Upper and lower limit scaling Setting: setup data C49, C50 4mA When the auxiliary output type is SP or deviation in the READY mode. When the auxiliary output type is PV2 and a model with a PV input channel is used.
Auxiliary output 2
5-39
6-1 Power Supply On
When 100 to 240V AC is applied across terminals (39) and (40) on the DCP551, the display goes on in about 10 seconds and controls and other operations start. When the controller is starting up, the LEDs on the profile display go on at irregular intervals one after the other starting from top right in clock-wise order until the controller becomes ready for operation. The startup flow procedure is shown below. Startup flow procedure
Power on Is RAM backup normal ? YES Is setup data C43 set to 0? NO Was the power outage (seconds) shorter than the setup data C43 setting? * NO In RUN or FAST mode, the AUTO or MANUAL mode is invoked. READY, HOLD, END and READY FAST modes continue operating. NO YES YES Check start of general reset. Press the ENTER key. Parameters are reset to default values. All programs are cleared. Program run mode READY mode AUTO mode The program is reset to segment number 1 in program number 1. Segment advancing time = 0 READY, RUN, HOLD,FAST, END and READY FAST modes continue operating.
Program operation and fixed command control continue operating. AUTO and MANUAL modes continue operating. (In MANUAL mode, numeric entries remain intact.) Program and segment numbers remain unchanged. Segment progress time remains unchanged. In AUTO mode, display numbers in the basic display status remain unchanged. Auto tuning is interrupted. A G.SOAK wait is initialized. A PID computation is initialized. Event output status is initialized. Changes between setting display status and basic display status. Start of operation
*: The measurement of a power outage may vary by about 10 seconds.
6-1
6-2 Basic Display Selection

The console basic display status is comprised of the program number display, segment number display, display panel 1, display panel 2, basic display LEDs and the message panel. Use the DISP key or MESSAGE key to cycle through the different displays. The mode display LEDs perform the same functions both in the basic display status and during parameter settings and do not change by pressing the DISP or MESSAGE key. The displays and their functions are shown in the figure below.
Program and segment number display Displays the program and segment number of the selected program in the READY program run mode. Displays the program and segment number of the program and segment number of the currently running program in modes other than READY mode. Both displays are off in the fixed command control mode.
Basic display LEDs The LEDs go on when respective function is operating.
Display panel 1
SEG
PV
Program number
Segment number
PROFILE
Display panel 2
SP
Pattern trend
Detailed descriptions follow.
Profile display Indicates when a program has been set in program run mode. The display is off when no setting has been made. When a setting has been made, but there is no next segment the three LEDs on the right are off. This display is off in the fixed command control mode.
PROFILE
Current segment
(1)Falling temperature lamp (2)SOAK (3)Rising temperature lamp
(4)Rising temperature lamp (5)SOAK (6)Falling temperature lamp
Next segment
6-2
Program run mode displays

DISP key function The DISP key is used to cycle through the displays in the following order: Display A1, display A2, display A3, display A4, display A5, display A6, display A1. Display A1
PROG SEG PROFILE
PV SP
PV SP
Program number
Segment number
Pattern trend
When the programmer function is used in MANUAL mode, the number of digits available for SP recording flashes. Display A2
PV DEV
PV Deviation
Program number
PROG
PROFILE
Segment number
SEG
Pattern trend
Display A3
PV OUT
PV Output value (%)
Program number
PROG
PROFILE
Segment number
SEG
Pattern trend
When the controller function is used in MANUAL mode, the number of digits available for output values flashes.
6-3
Display A4
PROG SEG
PV
PV Time
Program number
Segment number
PROFILE TM
Pattern trend
Select Hours and Minutes, Minutes and Seconds or 0.1 Seconds in the time unit setup data. In the setup data, also select Remaining Segment Time or Total Running Time. Display A5
PV CYC
PV Remaining cycles
Program number
PROG
PROFILE
Segment number
SEG
Pattern trend
When the remaining number of cycles is 0, cycle operation stops. Display A6

PROG SEG
SP
SP TM
Program number
Segment number
PROFILE
Time
Pattern trend
When the programmer function is used in MANUAL mode, the number of digits available for SP recording flashes. Select Hours and Minutes, Minutes and Seconds or 0.1 Seconds in the time unit setup data. In the setup data, also select Remaining Segment Time or Total Running Time.
6-4
Message key function Cycles through the message panel displays. Models with one PV input channel: Display B1, display B2, display B3, display B4, display B5, display B1. Models with two PV input channels: Display B1, display B2, display B3, display B4, display B5, display B6, display B1. Display B1
OUT
7 0.5 %O U T
0 to 100% OUT graph 5 to 105% OUT value
Display B2
DEV
3.1%FS
5 to 5% FS graph 999.9 to 999.9% FS value
Display B3
TIME 019:59
180:01
0 to 100% progress graph Time display in hours and minutes Elapsed time Remaining time indicates that events are on and _ indicates that they are off. Displays events 1 to 8 from the left. Displays events 9 to 16 from the left.
Display B4
E V E N T 1-16
Display B5
TAG
[PROG01
The [ ] displays the 8-character tag.
Display B6
PV
CH1 CH2
1100.0 1050.0
PV CH1 value PV CH2 value indicates currently used channel. (In automatic switching C during intermediate CH1 and CH2 operation, is displayed for both.)
6-5
Constant value control mode

DISP key function The DISP key is used to cycle through the displays in the following order: Display C1, display C2, display C3, display C1. Display C1
PROG SEG PROFILE
PV SP
PV SP
Display C2
PV DEV
PROG
SEG PROFILE
PV Deviation
Display C3
PV OUT
PROG
SEG PROFILE
PV Output value (%)
In MANUAL mode, the number of digits available for output values flash.
6-6
6-3 Selecting Programs

A total of 99 programs can be selected with the operation keys.
Selecting program numbers

Basic display status PROG key Program number flashes ENTER, DISP and RUN keys ENTER, DISP and RUN keys
key key
Segment number flashes
PROG key
and keys and keys
PROG key
and keys and keys
Press the PROG key in the READY program run mode and basic display status. The program number starts to flash. Press the PROG key when the program or segment number starts flashing to cycle through set program numbers when several programs have been set. The segment number is set to 1. Use the or key when the program number is flashing to select a program number regardless of whether a program has been set or not. The segment number is set to 1. Use the or key when the segment number is flashing to select a segment number. When no program has been set, only 1 can be selected. When a program has been set, any of the set segments can be selected. The message panel displays the program tag when a program or segment number flashes. The 8-character tag display is off when no program has been set. Press the RUN key to start RUN mode operation from the displayed segment number when the program or segment number is flashing. HANDLING PRECAUTIONS Programs cannot be selected during external switch input. Selections cannot be made in constant value control mode, RUN, HOLD, END and READY FAST modes.
6-7
6-4 External Switch Operation

External switch input
A total of 16 external switch inputs are available. Each input is called SW1, SW2, etc. up to SW16. (SW: external switch input) Types of external switch inputs SW1 to 4 and SW9 to 16 are tied. SW5 to 8 functions are selected using setup data C71 to C74. SW9 to 16 are for program selections. Selections are made by entering BCD code or binary codes in setup data C75. When two weights are given for an item, the right weight is for binary figures and the left is for BCD.
External switch number SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8 RUN HOLD RESET ADV Selects one of the following functions using setup settings. RAMP-E FAST Clears G.SOAK using the OR condition. Clears G.SOAK using the AND condition. MANUAL/AUTO AT start/stop PV1/PV2 (OFF: PV1, ON: PV2) AUTO Loading PV1 PV2 standby (See page 5-35.) PV2 PV1 standby (See page 5-35.) Normal/Reverse operation SW9 SW10 SW11 SW12 SW13 SW14 SW15 SW16 Selects program number, weight 1 Selects program number, weight 2 Selects program number, weight 4 Selects program number, weight 8 Selects program number, weight 10 or 16 Selects program number, weight 20 or 32 Selects program number, weight 40 or 64 Selects program number, weight 80 or 0 Leading edge Leading edge Status Status Leading/trailing edge Leading/trailing edge Status Leading edge Status Status Status Status Status Status Status Status Status Status Status Function Detection way Leading edge Leading edge Leading edge Leading edge
NOTE
When G.SOAK is cleared using an OR condition and an external switch is on, or PV enters the G.SOAK width, a G.SOAK wait is cleared. When G.SOAK is cleared using an AND condition and an external switch is on and PV enters the G.SOAK width, a G.SOAK wait is cleared. A normal or reverse operation is performed according to setup data setting C23 when the external switch is off. When the external switch is on, a normal or reverse operation that is the reverse of setup data setting C23 is performed.
6-8
Selecting programs
Programs can be selected using the external switches in the READY program run mode. Programs are selected using the external switches and the BCD system or the binary system, and are set in setup data C75. In the BCD system, four switches SW9 to 12 are used to set the one digit and the four switches SW13 to 16 are used to set the ten digit. In the binary system, seven switches SW9 to 15 are used to set, and the switch SW16 is not used. Settings made with these systems are shown in the tables below.
BCD system (the one digit) External switch number Weight SW9 1 SW10 2 SW11 4 SW12 8 Number selection BCD system (the ten digit) External switch number Weight SW13 10 SW14 20 SW15 40 SW16 80 Number selection Binary system External switch number Weight SW9 1 SW10 2 SW11 4 SW12 8 SW13 16 SW14 32 SW15 64 Number selection
Status OFF OFF OFF OFF 0 ON OFF OFF OFF 1 OFF ON OFF OFF 2 ON ON OFF OFF 3 OFF OFF ON OFF 4 ON OFF ON OFF 5 OFF ON ON OFF 6 ON ON ON OFF 7 OFF OFF OFF ON 8 ON OFF OFF ON 9
Status OFF OFF OFF OFF 0 ON OFF OFF OFF 10 OFF ON OFF OFF 20 ON ON OFF OFF 30 OFF OFF ON OFF 40 ON OFF ON OFF 50 OFF ON ON OFF 60 ON ON ON OFF 70 OFF OFF OFF ON 80 ON OFF OFF ON 90
Status OFF OFF OFF OFF OFF OFF OFF 0 ON OFF OFF OFF OFF OFF OFF 1 OFF ON OFF OFF OFF OFF OFF 2 ON ON OFF OFF OFF OFF OFF 3 OFF OFF ON OFF OFF OFF OFF 4 ON OFF ON OFF OFF OFF OFF 5 ON OFF ON ON OFF OFF OFF 13 OFF ON ON ON OFF OFF OFF 14 ON ON ON ON OFF OFF OFF 15 OFF OFF OFF OFF ON OFF OFF 16 ON OFF OFF OFF ON OFF OFF 17
6-9
Binary system External switch number Weight SW9 1 SW10 2 SW11 4 SW12 8 SW13 16 SW14 32 SW15 64 Number selection
Status ON ON ON ON ON OFF OFF 31 OFF OFF OFF OFF OFF ON OFF 32 ON OFF OFF OFF OFF ON OFF 33 ON ON ON ON ON ON OFF 63 OFF OFF OFF OFF OFF OFF ON 64 ON OFF OFF OFF OFF OFF ON 65 ON OFF OFF OFF OFF ON ON 97 OFF ON OFF OFF OFF ON ON 98 ON ON OFF OFF OFF ON ON 99
When a program number of 0 is set using the external switch inputs, programs can be selected using the console keys and by transmission.
6-10
Read timing
SW1 to 8 timing SW1 to 8 are read according to the timing in the figure shown below. (1) When the input changes from OFF to ON, reading starts within less than 0.2 seconds. (2) When the input changes from ON to OFF, reading starts within less than 0.2 seconds.
External switch input status (1) On reading Off reading
(2)
SW9 to 16 and RUN, FAST (READY FAST) timing Selecting SW9 to 16 program numbers takes less than 0.4 seconds after a change in input status. Thus the following timings (1) to (4) must be observed during RUN operations. FAST (READY FAST) operations should follow the same timings. (1)Time from number selection to leading edge of the RUN signal : 0.4 seconds or more (2)Time from the leading edge of the RUN signal to number selection hold : 0.2 seconds or more (3)Time from RUN signal OFF to leading edge of RUN signal : 0.2 seconds or more (4)Time from leading edge of RUN signal to RUN signal ON hold : 0.2 seconds or more (5)Time from entry of selected number to program number change : 0.4 seconds or less (6)Time from leading edge of RUN signal to start of RUN signal : 0.4 seconds or less
Selected program number (8-point input) State of numbers not selected State of selected numbers (1) (2) State of numbers not selected
RUN signal (3) (5) Program number Numbers not selected (4) (6) Selected numbers
Mode
READY
RUN
HANDLING PRECAUTIONS To ensure correct operation, the above read timings should be regarded as minimum time settings in external switch operations.
6-11
6-5 Manual Operation and Auto-Tuning

Manual operation
The and keys can be used to control instrument outputs in the MANUAL mode. Controller function operations When outputs are indicated in the basic display status, only one digit in the output value flashes. Increasing or decreasing the output value using and keys causes the actual output to change accordingly. Unlike setting registration, there is no need to press the ENTER key. Use the and keys to move the flashing digit. Setup data C35 is used to select smooth and preset output changes when going from AUTO to MANUAL modes. Changes from MANUAL to AUTO are smooth. (Note, however, that when the integral time setting for a PID group PID parameter of 0 may cause abrupt changes.) Programmer function operations SP can be set manually when setup data C21 is set to 0 and programmer functions operate. When SP is indicated in the basic display status, only one digit in the output value flashes. Increasing or decreasing the SP value using and keys causes the actual SP value to change accordingly. Unlike setting registration, there is no need to press the ENTER key. Use the and keys to move the flashing digit. Regardless of setup data C35 setting, output changes going from AUTO to MANUAL modes are smooth. Changes from MANUAL to AUTO program pattern SP are used and abrupt output changes may occur.
Auto-tuning (AT)
Set values can automatically be written when using auto-tuning (AT) in the RUN, HOLD, FAST and END modes during AUTO mode operation and PID groups (1 to 9, A1 to A7 or constant value control) are being used. In READY AUTO mode, the tuning points of PID parameters tP-A1 to tP-A7 settings can be used as SP to perform auto-tuning of PID groups A1 to A7 values. Variable parameter PA08 allows the following selections: 0 : AT is not performed. 1 : A general AT operation of a PID group used in a mode other than READY mode 2 : AT of PID values that do not easily overshoot can be written to a PID group used in a mode other than READY mode. 3 : A standard AT operation is repeatedly performed on PID groups A1 to A7 in READY mode. 4 : Repeated AT of PID values that do not easily overshoot can be written to PID groups A1 to A7 used in READY mode. During auto-tuning, program run time stops. Thus the RUN and FAST modes are changed to the HOLD mode.
6-12
Auto-tuning always calculates the excess time and limit sensitivity of thread for two limit cycles and calculates PID values using characteristics equations, then automatically writes the results. The setup data C21 setting changes the upper and lower output limit used during auto-tuning. C21 setting of 1, 3 or 5 causes the lower output limit to be determined by variable parameter PA09 and the upper output limit to be determined by PA10. C21 setting of 2 or 4, lower output limit is off and the upper output limit is on. The point at which output reverses (lower limit upper limit) during auto-tuning is determined from the SP and PV values at AT startup as follows.
PV 2/3 1/3 SP 1/3 2/3
Starting When PV > SP SP
PV Running SP = PV
When PV < SP
AT start
Time Normal end
AT start
Time Normal end
Auto-tuning performed using a variable parameter PA08 setting of 3 or 4 causes auto-tuning to be performed on SP, PID parameters tP-A1 to tP-A7, in order.
PV
tP-A7 tP-A6 tP-A5 tP-A4 tP-A3 tP-A2 tP-A1

Time
Auto-tuning can be started by the AT key, external switch input and by transmission. The AT LED flashes during auto-tuning. Auto-tuning terminates without writing PID constants and the AT LED goes off when any of the following conditions occur. Operation is terminated by pressing of the AT key. Operation is terminated by an external switch input. Operation is terminated by transmission. Mode change occurs. (When the MANUAL mode is invoked; the READY mode is invoked by setting PA08 to 1 or 2, the RUN mode is invoked by setting PA08 to 3 or 4.) When PV goes outside the range.
6-13
HANDLING PRECAUTIONS Auto-tuning does not operate normally when the equipment to be controlled is not connected. The time required for auto-tuning depends on the equipment controlled. When auto-tuning is executed, control is terminated , lower and higher limit outputs are repeated several times and PV fluctuates. When equipment failure may be caused by PID fluctuations, set the PID value manually. If just PID value can not be got in case of control object, sets PID value with manual. A variable parameter PA08 setting makes values set at the start of auto-tuning valid. A change in the PA08 setting made during auto-tuning execution is ignored. The new value is valid in the next auto-tuning operation.
6-14

7-1 Parameter Setu
Parameter settings can be changed when the DCP551 is in the normal display mode. When not in the normal display mode, press the DISP key to invoke it.
Selecting parameter settings groups

In the normal display mode, the keys listed in the table below can be used to select settings groups and individual items in these groups.
PARA key FUNC + PARA key Normal display mode PID key (In program run mode) PID key (In constant value control mode) SETUP key (In READY mode) FUNC + PID key (In READY mode)
Variable parameter Event configuration data PID parameter Constant value control data (does not include ConSt) Setup data Constant value control data Setting: not displayed when variable parameter PA01 setting is more than 1 Setting: not displayed when variable parameter PA01 setting is more than 1 Setting: not displayed when variable parameter PA01 setting is more than 1 Setting: not displayed when variable parameter PA01 setting is more than 0 Setting: not displayed when variable parameter PA01 setting is more than 1
Individual items in each settings group are listed below. Variable parameter : PA01 Event configuration data : E01-t PID parameters : P-1 in READY mode Use P setting in the used PID group in modes other than READY mode. Setup data : C01 Constant value control data :ConSt when using FUNC + PID key SP when using the PID key in constant value control mode
Progression of individual items in parameter settings

The item codes for individual (specific) items are shown on display panel 1, their set values are shown on display panel 2 and their mnemonic codes are shown on the message panel. Individual items are displayed in the vertical-horizontal matrix shown on page7-3, with matrix sizes varying according to settings group. The key, key, key and key are used to cycle through individual items. The PARA key (valid for variable parameters and event configuration data), PID key (valid for PID parameters and constant value control data) or the SETUP key (valid for setup data) allow you to search for displayable items in ascending order of item number.
7-1
Modifying individual items and exiting the setting mode

Pressing the ENTER key while an individual item is displayed causes the set value to flash and enables the registration state. At this point, the key and key allow you to increase or decrease the values, while the key and key move the digit positions on the display at which the values flash. Pressing the ENTER key after the flashing number has been changed to the desired value stops the flashing, the number reverts to the on state and the new setting is stored in internal memory. Modification of settings is terminated by pressing either the PARA key (valid for variable parameters and event configuration data), PID key (valid for PID parameters and constant value control data), SETUP key (valid for setup data) or DISP key. Pressing the PARA key, PID key or SETUP key moves the cursor to the next item stops the flashing and the number reverts to its normal on state. Pressing the DISP key enables the normal display mode. Should display panel 2 showcduring display of an individual item or pressing the ENTER key not enable the registration state, it means that settings cannot be made or modified for that item. HANDLING PRECAUTIONS When PA01 is set to more than 1 in a variable parameter setting, PA03 and items beyond are not displayed. PA03 and items beyond cannot be changed when PA02 is set to more than 1. Event configuration data settings cannot be changed when PA02 is set to a value more than 1. Also, when PA02 is set to 0 or 1, the event type setting and some auxiliary settings (output points of code events) cannot be changed. PID parameter settings cannot be changed when PA02 is set to 4 or 5. Setup data settings cannot be changed when PA02 is set to a value more than 1 and cannot be displayed in modes other than the READY mode. The constant value control data setting cannot be changed when PA02 is set to 4 or 5. And, since the FUNC and PID keys are invalid in modes other than the READY mode, a ConSt setting cannot be displayed or changed.
7-2
Example of individual item matrix (setup data)
C100 C91 C01 C11 C81 C91 C01
C92
C02
C12
C82
C92
C02
C93
C03
C13
C83
C93
C03
C99
C09
C19
C89
C99
C09
C100
C10
C20
C90
C100 C01
C10
DISP key ENTER key ENTER key*
Normal display mode DISP key Set value flashes

, key , key
Individual item
Change set value
, key , key
Use the PARA, PID or SETUP keys. ** (as required by the specific settings group)
Individual item
, key , key
* **
: The ENTER key stores set values in memory. : The ENTER, PID or SETUP keys do not store set values in memory.
7-3
7-2 Parameter Setting List

NOTE PVU (PV1), PVU (PV2) and SPU used in the Factory Default Settings and User Settings columns in the lists on the following pages have the following meaning. PVU (PV1) : When the PV1 range type (setup data setting C01) is a thermocouple or resistance temperature detector, the PV1 decimal point position (setup data setting C03) causes the decimal point position to change. When the PV range type is linear, the PV1 linear decimal point position (setup data setting C04) causes the decimal point position to change. For example, in a decimal point position of 1, 19999 PVU (PV1) becomes 19999.9 and +20000 PVU (PV1) becomes +2000.0. PVU (PV2) : Like PVU (PV1), a PV2 range type (setup data setting C11), a PV2 decimal point position (setup data setting C13) and a PV2 linear decimal point position (setup data setting C14 ) causes the decimal point position to change. SPU : The SPU decimal point position (setup data setting C65) causes the decimal point position to change. For example a decimal point position of 2, 19999 SPU becomes 199.99 and +20000 SPU becomes +200.00.
7-4
Variable parameter setting

Factory default No. Item code Item settings User settings Settings and descriptions
1 PA 01
Keylock
2 PA 02
Memory protect
3 PA 03 4 PA 04 5 PA 05 6 PA 06 7 PA 07 8 PA 08
Unused Unused Program auto load Unused Unused Auto-tuning
0 0
9 PA 09 10 PA 10 11 12 13 14 15 16 17 18 19 20 21 22
PA 11 PA 12 PA 13 PA 14 PA 15 PA 16 PA 17 PA 18 PA 19 PA 20 PA 21 PA 22
Auto-tuning MV lower limit Auto-tuning MV upper limit SP bias PV1 digital filter PV1 bias Manipulated variable deviation limit Time proportional output cycle On-off control differential PID computation initialize manipulated variable Unused Unused Unused Unused PV2 digital filter PV2 bias
0.0 100.0 0 SPU 0.0 0 PVU 110.0 10 50 SPU 0.0 ----------------0.0 0 PVU
0: Keylock disabled 1: Display of setup data settings disabled 2: Display of all settings disabled 3: Display of all settings disabled. Operation keys disabled [Description:] PA01 can be displayed and changed regardless of PA01 and PA02 settings. 0: Disabled 1: Program settings are protected 2: Setup, variable parameters and event configurations are protected. 3: Setup, variable parameters and event configurations are protected. 4: Setup, variable parameters and event configurations are protected. 5: Program settings and all parameter settings are protected. [Description:] PA02 can be displayed and changed regardless of PA01 and PA02 settings. [Description:] -----is displayed and setting cannot be performed. 1: ON 2: OFF [Description:] -----is displayed and setting cannot be performed. 0: AT not performed 1: Standard AT performed on currently used PID group in mode other than READY mode. 2: AT writing overshoot-proof PID values to currently used PID groups in mode other than READY mode performed. 3: Standard AT performed on PID groups A1 to A7 in READY mode. 4: AT writing overshoot-proof PID values to PID groups A1 to A7 in READY mode continuously performed. 5.0% to upper limit [Description:] Valid when setup data C21 setting is set to 1, 3, 5. Lower limit to +105% [Description:] Valid when setup data C21 setting is set to 1, 3, 5. 10000 to +10000 SPU 0.0 to 120.0sec 1000 to +1000 PVU (PV1) 0.1 to 110.0% OUT/0.1sec 1 to 240sec 0 to +1000 SPU 5.0 to +105.0% [Description:] -----is displayed and setting cannot be performed. 0.0 to 120.0sec [Description:] -----is displayed and setting cannot be performed on model with one PV input channel. 1000 to +1000 PVU (PV2) [Description:] -----is displayed and setting cannot be performed on model with one PV input channel.
23 PA 23
7-5
No.
Factory default Item code Item settings
User settings
Settings and descriptions
24 25 26 27 28 29 30 31
PA 24 PA 25 PA 26 PA 27 PA 28 PA 29 PA 30 PA 31
Unused Unused Unused Unused Unused Unused Unused Event on delay Group 1 event number Event on delay Group 1 delay time Event on delay Group 2 event number Event on delay Group 2 delay time Event on delay Group 3 event number Event on delay Group 3 delay time Event on delay Group 4 event number Event on delay Group 4 delay time FAST X
----------------------------0 0.0 0 0.0 0 0.0 0 0.0 0
[Description:] -----is displayed and setting cannot be performed.
32 PA 32 33 PA 33 34 PA 34 35 PA 35 36 PA 36 37 PA 37 38 PA 38 39 PA 39
40 PA 40 41 PA 41 42 PA 42 43 PA 43
Unused EG1 LED display event number EG2 LED display event number PID computation initialize
----0 0 0
0 to 16 [Description:] A setting of 0 generates no delay. 0.0 to 3000.0sec [Description:] When PA31 is set to 0, ----- is displayed and setting cannot be performed. 0 to 16 [Description:] A setting of 0 generates no delay. 0.0 to 3000.0sec [Description:] When PA33 is set to 0, ----- is displayed and setting cannot be performed. 0 to 16 [Description:] A setting of 0 generates no delay. 0.0 to 3000.0sec [Description:] When PA35 is set to 0, ------ is displayed and setting cannot be performed. 0 to 16 [Description:] A setting of 0 generates no delay. 0.0 to 3000.0sec [Description:] When PA37 is set to 0, ----- is displayed and setting cannot be performed. 0 : 2X 1 : 10X 2 : 60X 3 : 120X [Description:] When setup data C62 is set to 1 (program time unit: minutes, seconds), settings 3 and 4 produce a speed of 10 X. When C62 is set to 2 (program time unit: 0.1sec), the FAST mode is not available. [Description:] -----is displayed and setting cannot be performed. 0 to 16 [Description:] A setting of 0 turns off the EG1 LED. 0 to 16 [Description:] A setting of 0 turns off the EG2 LED. 0: No initialization during advance processing and PID group change. 1: Initializes during advance processing but not during PID group change. 2: No initialization during advance processing but initializes [Description:] -----is displayed and setting cannot be performed. 0.1 to 60.0sec
44 45 46 47 48 49
PA 44 PA 45 PA 46 PA 47 PA 48 PA 49
Unused Unused G.SOAK time Unused Unused Unused
------2.0 ----------
7-6
Factory default No. Item code Item settings
User settings
50 PA 50 51 PA 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69
PA 52 PA 53 PA 54 PA 55 PA 56 PA 57 PA 58 PA 59 PA 60 PA 61 PA 62 PA 63 PA 64 PA 65 PA 66 PA 67 PA 68 PA 69
Unused PV1 equalizer compensation point No. 1 PV1 equalizer compensation amount No. 1 PV1 equalizer compensation point No. 2 PV1 equalizer compensation amount No. 2 PV1 equalizer compensation point No. 3 PV1 equalizer compensation amount No. 3 PV1 equalizer compensation point No. 4 PV1 equalizer compensation amount No. 4 PV1 equalizer compensation point No. 5 PV1 equalizer compensation amount No. 5 PV1 equalizer compensation point No. 6 PV1 equalizer compensation amount No. 6 PV1 equalizer compensation point No. 7 PV1 equalizer compensation amount No. 7 PV1 equalizer compensation point No. 8 PV1 equalizer compensation amount No. 8 PV1 equalizer compensation point No. 9 PV1 equalizer compensation amount No. 9 PV1 equalizer compensation point No. 10 PV1 equalizer compensation amount No. 10 PV2 equalizer compensation point No. 1 PV2 equalizer compensation amount No. 1 PV2 equalizer compensation point No. 2 PV2 equalizer compensation amount No. 2 PV2 equalizer compensation point No. 3 PV2 equalizer compensation amount No. 3 PV2 equalizer compensation point No. 4 PV2 equalizer compensation amount No. 4 PV2 equalizer compensation point No. 5 PV2 equalizer compensation amount No. 5 PV2 equalizer compensation point No. 6 PV2 equalizer compensation amount No. 6 PV2 equalizer compensation point No. 7 PV2 equalizer compensation amount No. 7 PV2 equalizer compensation point No. 8 PV2 equalizer compensation amount No. 8 PV2 equalizer compensation point No. 9 PV2 equalizer compensation amount No. 9 PV2 equalizer compensation point No. 10 PV2 equalizer compensation amount No. 10 PV2 equalizer compensation point No. 11 PV2 equalizer compensation amount No. 11 PV2 equalizer compensation point No. 12 PV2 equalizer compensation amount No. 12 PV2 equalizer compensation point No. 13 PV2 equalizer compensation amount No. 13
70 PA 70 71 PA 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96
PA 72 PA 73 PA 74 PA 75 PA 76 PA 77 PA 78 PA 79 PA 80 PA 81 PA 82 PA 83 PA 84 PA 85 PA 86 PA 87 PA 88 PA 89 PA 90 PA 91 PA 92 PA 93 PA 94 PA 95 PA 96
---Range lower limit value 0 PVU 500 PVU 0 PVU 1000 PVU 0 PVU 1500 PVU 0 PVU 2000 PVU 0 PVU 2500 PVU 0 PVU 3000 PVU 0 PVU 3500 PVU 0 PVU 4000 PVU 0 PVU Range upper limit value 0 PVU Range lower limit value 0 PVU 500 PVU 0 PVU 1000 PVU 0 PVU 1500 PVU 0 PVU 2000 PVU 0 PVU 2500 PVU 0 PVU 3000 PVU 0 PVU 3500 PVU 0 PVU 4000 PVU 0 PVU 4500 PVU 0 PVU 5000 PVU 0 PVU 5500 PVU 0 PVU 6000 PVU 0 PVU
Compensation point No. 1 : PV1 range lower limit value (tied) Compensation points No. 2 to 9 : 19999 to +20000 PVU (PV1) Compensation point No. 10 : PV1 range upper limit value (tied) Compensation amount No. 1 to 10: 1000 to +1000 PVU (PV1) [Description:] When setup data C30 is set to 0, 2, ----- is displayed and setting cannot be performed. Compensation point No. 1 and No. 10 are automatically changed during a PV1 range change.
Compensation point No. 2 : PV2 range lower limit value (tied) Compensation points No. 2 to 19 : 19999 to +20000 PVU (PV2) Compensation point No. 20 : PV2 range upper limit value (tied) Compensation amount No. 1 to 20 : 1000 to +1000 PVU (PV2) [Description:] When setup data C30 is set to 0, 1, ----- is displayed and setting cannot be performed. Compensation point No. 1 and No. 20 are automatically changed during a PV2 range change. Not displayed on a model with one PV input channel.
7-7
User settings
97 PA 97 98 99 100 101 102 103 104 105 106 107 108 109
PV2 equalizer compensation point No. 14 PV2 equalizer compensation amount No. 14 PV2 equalizer compensation point No. 15 PV2 equalizer compensation amount No. 15 PV2 equalizer compensation point No. 16
6500 PVU 0 PVU 7000 PVU 0 PVU 7500 PVU
PA 98 PA 99 PA100 PA101 PA102 PA103 PA104 PA105 PA106 PA107 PA108 PA109
PV2 equalizer compensation amount No. 16 0 PVU PV2 equalizer compensation point No. 17 8000 PVU PV2 equalizer compensation amount No. 17 0 PVU PV2 equalizer compensation point No. 18 8500 PVU PV2 equalizer compensation amount No. 18 0 PVU PV2 equalizer compensation point No. 19 9000 PVU PV2 equalizer compensation amount No. 19 0 PVU PV2 equalizer compensation point No. 20 Range upper limit value PV2 equalizer compensation amount No. 20 0 PVU PV1 ratio 1.000 PV2 ratio Unused Unused Unused Unused Unused Unused Unused Unused 1.000 --------------------------------0.001 to 9.999 [Description:] Not displayed on a model with one PV channel. 0.001 to 9.999 [Description:] Not displayed on a model with one PV channel. [Description:] Not displayed on a model with one PV input channel. Displays ----- on a model with two PV input channels.
110 PA110 111 PA111 112 PA112 113 114 115 116 117
PA113 PA114 PA115 PA116 PA117 118 PA118 119 PA119 120 PA120
7-8
Detailed information on variable parameters

PA01 (keylock) 0: keylock disabled 1: display of setup data setting disabled 2: display of all settings disabled 3: display of all settings disabled. Operation keys disabled The following keys are disabled when PA01 is set to 1. Normal display mode: SETUP key (setup data setting) FUNC + CLR + MESSAGE keys (general reset) The following keys are disabled when PA01 is set to 2. Normal display mode: SETUP key (setup data setting) FUNC + CLR + MESSAGE keys (general reset) FUNC + PARA keys (event configuration data setting) PID key (PID parameter setting/constant value control data setting) FUNC + PID keys (constant value control data setting) FUNC + PROG keys (program setting) + PROG keys (program copy) LOAD key (memory card load) SAVE key (memory card save) The following keys are disabled when PA01 is set to 3 or to 2. Normal display mode: PROG key (program selection) RUN/HOLD key (RUN operation/HOLD operation) PROG + RUN/HOLD keys (RESET operation) PROG + DISP keys (ADV operation) FUNC + keys (FAST operation) A/M key (AUTO operation/MANUAL operation) AT key (AT start, AT cancel) Note, however, that in the normal display mode in MANUAL mode MV (controller) and SP (programmer) can be changed. PA02 (memory protect) 0 : disabled 1 : program settings are protected 2 : setup, variable parameters and event configuration settings are protected 3 : setup, variable parameters, event configuration settings and program settings are protected 4 : setup, variable parameters, event configuration settings and PID parameter settings are protected 5 : program settings and all parameter settings are protected When PA02 is set to 0 (protect on), a general reset cannot be performed.
7-9
When program settings are protected, it is not possible to copy programs or load programs from a memory card. When PID parameters are protected, Constant value control data is also protected. When settings are protected by setup data, variable parameters, event configurations and PID parameters, they cannot be loaded from a memory card. PA05 (program autoload) 0 : OFF 1 : ON When PA05 is set to 1 and a memory card is inserted and press LOAD key, display panel 1 shows AUtO , display panel 2 shows LOAd and program file No. 1 is read to program No. 1 in the DCP551. This operation is called program autoload. A load operation other than a program autoload that is started using the LOAD key can only be performed when PA05 is set to 0. A program autoload using the external switches can be performed when PA05 is set to 0 or 1. PA14 (manipulated variable deviation rate limit) When output deviation (%) after a PID computation is larger than the set limit value, the controller limits the output deviation both of the increase or decrease to the set value. The following example shows the actual deviation change when the deviation limit is set to 0.5% and the manipulated variable changes from 20% to 22%. When the set value is 0.5% per 0.1 sec, the output becomes 22% after 0.4 sec.
22 21 20
t + 0.1 t + 0.2 t + 0.3 t + 0.4
Sec.
PA16 (ON-OFF control differential) When the PID group number is set to ON-OFF or P is set to 0.0, ON-OFF control is on and a value for the differential between the two operations is set.
Reverse operation
Differential
ON OFF PV
Normal operation
Differential
ON OFF PV
SP
SP
7-10
PA17 (PID computation initialize manipulated variable) Under the conditions listed below, a PID computation starts using the value set in PA17. When there is a mode change from READY AUTO to RUN AUTO. When the controller is powered up in RUN (or HOLD, FAST, END) AUTO mode. When auto-tuning ends. Since the PV, SP and PID parameters affect a PID computation, the first manipulated variable of a PID computation may not be the same as the value set in PA17. PA31 to PA38 (event on delay groups 1 to 4, event/delay time) On delay can be performed on up to 4 events. PA31, PA33, PA35 and PA37 determine which events are to be processed. In a code event involving several event outputs, event on delay has to be set separately for each output. All processes including event output standby on/off are processed before on delay processing. When the event output ON condition remains on for longer than the on delay time, the event output stays on. This is shown in the diagram below.
The requirement event turns off The requirement event turns on Event output turns on Event output turns off On delay time Event output turns off Time The requirement event turns off
PA41 (EG1 LED display event number) The console EG1 LED lights when an event number set in PA41 goes on and is off when it goes off. Note, however, that the EG1 LED is off when PA41 is set to 0. PA42 (EG2 LED display event number) The console EG2 LED lights when an event number set in PA42 goes on and is off when it goes off. Note, however, that the EG2 LED is off when PA42 is set to 0. PA43 (PID computation initialize) When SP changes abruptly due to ADV, the derivative action of a PID computation, may cause an excessive change in the manipulated variable of the computation. For this reason, the initialization of a PID computation is performed to suppress an excessive change. But the initialization of a PID computation means that PID computation continuity is lost which may affect operating conditions. A PA43 setting allows the user to turn on or off initialization and determine its conditions.
7-11
Event configuration data settings

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Item code Item Event 1 event type Event 1 auxiliary setting 1 Event 1 auxiliary setting 2 Event 2 event type Event 2 auxiliary setting 1 Event 2 auxiliary setting 2 Event 3 event type Event 3 auxiliary setting 1 Event 3 auxiliary setting 2 Event 4 event type Event 4 auxiliary setting 1 Event 4 auxiliary setting 2 Event 5 event type Event 5 auxiliary setting 1 Event 5 auxiliary setting 2 Event 6 event type Event 6 auxiliary setting 1 Event 6 auxiliary setting 2 Event 7 event type Event 7 auxiliary setting 1 Event 7 auxiliary setting 2 Event 8 event type Event 8 auxiliary setting 1 Event 8 auxiliary setting 2 Event 9 event type Event 9 auxiliary setting 1 Event 9 auxiliary setting 2 Event 10 event type Event 10 auxiliary setting 1 Event 10 auxiliary setting 2 Event 11 event type Event 11 auxiliary setting 1 Event 11 auxiliary setting 2 Event 12 event type Event 12 auxiliary setting 1 Event 12 auxiliary setting 2 Event 13 event type Event 13 auxiliary setting 1 Event 13 auxiliary setting 2 Event 14 event type Event 14 auxiliary setting 1 Event 14 auxiliary setting 2 Event 15 event type Event 15 auxiliary setting 1 Event 15 auxiliary setting 2 Event 16 event type Event 16 auxiliary setting 1 Event 16 auxiliary setting 2 Factory default User settings settings 0 ------0 ------0 ------0 ------0 ------0 ------0 ------0 ------0 ------0 ------0 ------0 ------0 ------0 ------0 ------0 ------Settings and descriptions The event type setting of each event determines whether auxiliary setting 1 or auxiliary setting 2 is on or off, their Settings by event meaning, unit and range. For details, see type on the following pages.
E01-t E01-1 E01-2 E02-t E02-1 E02-2 E03-t E03-1 E03-2 E04-t E04-1 E04-2 E05-t E05-1 E05-2 E06-t E06-2 E06-3 E07-t E07-1 E07-2 E08-t E08-1 E08-2 E09-t E09-1 E09-2 E10-t E10-1 E10-2 E11-t E11-1 E11-2 E12-t E12-1 E12-2 E13-t E13-1 E13-2 E14-t E14-1 E14-2 E15-t E15-1 E15-2 E16-t E16-1 E16-2
7-12
Settings by event type

For information on event operations, see Events (pages 5-5 to 5-15).
Event type Meaning Message Range of auxiliary setting 1 Message Range of auxiliary setting 2 Message Setting category Operation category Event type Meaning Message Range of auxiliary setting 1 Message Range of auxiliary setting 2 Message Setting category Operation category Event type Meaning Message Range of auxiliary setting 1 Message Range of auxiliary setting 2 Message Setting category Operation category Event type Meaning Message Range of auxiliary setting 1 Message Range of auxiliary setting 2 Message Setting category Operation category
Event off OFF Unused Unused
Time event TIME Unused Unused
2 PV upper limit PV-H Hysteresis 0 to 1000 SPU hysteresis Unused Segment type PV type 6 Deviation rate upper limit wait DEV-H-W Hysteresis 0 to 1000 SPU hysteresis Unused Segment type PV type 10 Absolute value deviation rate upper limit with stanby A-DEV-H-W Hysteresis 0 to 1000 SPU hysteresis Unused Segment type PV type 14 SP upper limit SP-H Hysteresis 0 to 1000 SPU hysteresis Unused Segment type PV type
3 PV lower limit PV-L Hysteresis 0 to 1000 SPU hysteresis Unused Segment type PV type 7 Deviation lower limit with stanby DEV-L-W Hysteresis 0 to 1000 SPU hysteresis Unused Segment type PV type 11 Absolute value deviation lower limit with stanby A-DEV-L-W Hysteresis 0 to 1000 SPU hysteresis Unused Segment type PV type 15 SP lower limit SP-L Hysteresis 0 to 1000 SPU hysteresis Unused Segment type PV type
Segment type Time type 5 Lower deviation limitt DEV-L Hysteresis 0 to 1000 SPU hysteresis Unused Segment type PV type 9 Absolute value deviation lower limit A-DEV-L Hysteresis 0 to 1000 SPU hysteresis Unused Segment type PV type 13 PV deviation rate lower limit D-PV-L Sampling cycle 0.1 to 600.0sec sampling rate Unused Segment type PV type
4 Upper deviation limit DEV-H Hysteresis 0 to 1000 SPU hysteresis Unused Segment type PV type 8 Absolute value deviation upper limit A-DEV-H Hysteresis 0 to 1000 SPU hysteresis Unused Segment type PV type 12 PV deviation rate upper limit A-DEV-H Sampling cycle 0.1 to 600.0sec sampling rate Unused Segment type PV type
7-13
Event type Meaning Message Range of auxiliary setting 1 Message Range of auxiliary setting 2 Message Setting category Operation category
MV upper limit MV-H Hysteresis 0.0 to 100.0% hysteresis Unused Segment type PV type
20 SOAK absolute value deviation lower limit S-A-DEV-L Hysteresis 0 to 1000 SPU hysteresis Unused Segment type PV type
16
MV lower limit MV-L Hysteresis 0.0 to 100.0% hysteresis Unused Segment type PV type
21 SOAK absolute value deviation upper limit with stanby S-A-DEV-H-W Hysteresis 0 to 1000 SPU hysteresis Unused Segment type PV type
17
Code event CODE Number of output points 1 to 8 1 channels Unused

*
18
SOAK absolute value deviation upper limit S-A-DEV-H Hysteresis 0 to 1000 SPU hysteresis Unused Segment type PV type
23 Timer code event T-CODE Number of output points 1 to 8 *2 channels Unused Segment type Time type, code type
19
Segment type Code type

22 SOAK absolute value deviation lower limit with stanby S-A-DEV-L-W Hysteresis 0 to 1000 SPU hysteresis Unused Segment type PV type
*1: Code event auxiliary setting 1 (number of output points) can be changed only in the READY mode.
Event type Meaning Message Range of auxiliary setting 1 Message Range of auxiliary setting 2 Message Setting category Operation category
*2: Auxiliary setting 1 (number of output points) can be changed only in the READY mode.
Event type Meaning Message Range of auxiliary setting 1 Message Range of auxiliary setting 2 Message Setting category Operation category Event type Meaning Message Range of auxiliary setting 1 Message Range of auxiliary setting 2 Message Setting category Operation category
24 to 63 Event off OFF Unused Unused 67 Normal PV2 upper limit operation PV2-L Hysteresis 0 to 1000 SPU hysteresis Operating pointt -19999 to +20000 SPU set point Instrument type PV type
64 Normal PV1 upper limit operation PV1-H Hysteresis 0 to 1000 SPU hysteresis Operating point -19999 to +20000 SPU set point Instrument type PV type 68 PV upper limit PV-H Hysteresis 0 to 1000 SPU hysteresis Operating point -19999 to +20000 SPU set point Instrument type PV type
65 Normal PV1 lower limit operation PV1-L Hysteresis 0 to 1000 SPU hysteresis Operating point -19999 to +20000 SPU set point Instrument type PV type 69 PV lower limit PV-L Hysteresis 0 to 1000 SPU hysteresis Operating point -19999 to +20000 SPU set point Instrument type PV type
66 Normal PV2 upper limit operation V2-H Hysteresis 0 to 1000 SPU hysteresis Operating point -19999 to +20000 SPU set point Instrument type PV type 70 Deviation upper limit DEV-H Hysteresis 0 to 1000 SPU hysteresis Operating point -19999 to +20000 SPU set point Instrument type PV type
7-14
Event type Meaning Message Range of auxiliary setting 1 Message Range of auxiliary setting 2 Message Setting category Operation category Event type Meaning Message Range of auxiliary setting 1 Message Range of auxiliary setting 2 Message Setting category Operation category Event type Meaning Message Range of auxiliary setting 1 Message Range of auxiliary setting 2 Message Setting category Operation category Event type Meaning Message Range of auxiliary setting 1 Message Range of auxiliary setting 2 Message Setting category Operation category Event type Meaning Message Range of auxiliary setting 1 Message Range of auxiliary setting 2 Message Setting category Operation category
Deviation lower limit DEV-L Hysteresis 0 to 1000 SPU hysteresis Operating point 19999 to +20000 SPU set point Instrument type PV type Absolute value deviation lower limit A-DEV-L Hysteresis 0 to 1000 SPU hysteresis Operating point 0 to 20000 SPU set point Instrument type PV type PV deviation rate lower limit D-PV-L Sampling cycle 0.1 to 600.0sec sampling rate Operating point 19999 to +20000 SPU set point Instrument type PV type MV lower limit MV-L Hysteresis 0.0 to 100.0% hysteresis Operating point 5.0 to +105.0% set point Instrument type PV type SOAK absolute value deviation lower limit with stanby S-A-DEV-L-W Hysteresis 0 to 1000 SPU hysteresis Operating point 0 to 20000 SPU set point Instrument type PV type
87 83 79 75
71
Deviation upper limit wait DEV-H-W Hysteresis 0 to 1000 SPU hysteresis Operating point 19999 to +20000 SPU set point Instrument type PV type Absolute value deviation upper limit with stanby A-DEV-H-W Hysteresis 0 to 1000 SPU hysteresis Operating point 0 to 20000 SPU set point Instrument type PV type SP upper limit SP-H Hysteresis 0 to 1000 SPU hysteresis Operating point 19999 to +20000 SPU set point Instrument type PV type SOAK absolute value deviation upper limitt S-A-DEV-H Hysteresis 0 to 1000 SPU hysteresis Operating point 0 to 20000 SPU set point Instrument type PV type Program number binary code PROG-BIN Number of output points 1 to 7 channels Unused Instrument type Code type
88 84 80 76
72
Deviation lower limit wait DEV-L-W Hysteresis 0 to 1000 SPU hysteresis Operating point 19999 to +20000 SPU set point Instrument type PV type Absolute value deviation lower limit with stanby A-DEV-L-W Hysteresis 0 to 1000 SPU hysteresis Operating point 0 to 20000 SPU set point Instrument type PV type SP lower limit SP-L Hysteresis 0 to 1000 SPU hysteresis Operating point 19999 to +20000 SPU set point Instrument type PV type SOAK absolute value deviation lower limit S-A-DEV-L Hysteresis 0 to 1000 SPU hysteresis Operating point 0 to 20000 SPU set point Instrument type PV type Segment number binary code SEG-BIN Number of output points 1 to 7 channels Unused Instrument type Code type
89 85 81 77
73
Absolute value deviation upper limit A-DEV-H Hysteresis 0 to 1000 SPU hysteresis Operating point 0 to 20000 SPU set point Instrument type PV type PV deviation rate upper limit D-PV-H Sampling cycle 0.1 to 600.0 sec sampling rate Operating point 19999 to +20000 SPU set point Instrument type PV type MV upper limit MV-H Hysteresis 0.0 to 100.0% hysteresis Operating point 5.0 to +105.0% set point Instrument type PV type SOAK absolute value deviation upper limit with stanby S-A-DEV-H-W Hysteresis 0 to 1000 SPU hysteresis Operating point 0 to 20000 SPU set point Instrument type PV type Program number BCD code PROG-BCD Number of output points 1 to 8 channels Unused Instrument type Code type
90 86 82 78
74
7-15
Event type Meaning
91 Segment number BCD code Message SEG-BCD Range of auxiliary Number of output points setting 1 1 to 8 Message channels Range of auxiliary Unused setting 2 Message Setting category Instrument type Operation category Code type Event type Meaning Message Range of auxiliary setting 1 Message Range of auxiliary setting 2 Message Setting category Operation category 95 Program time PROG TIME On Time 0;00 to 500;00 *3 on-time Off Time 0:00 to 500:00 *3 off-time Instrument type Time type
92 Special segment SEG SEQUENCE Segment specification 2 to +2 *1 segment Unused Instrument type Mode type 96 PV1-PV2 differential upper limit during CH switching CHG. P-CH-DEV-H Unused Operating point 19999 to +20000 SPU set point Instrument type PV type
93 94 RAMP-E time monitoring Segment time RAMP-E TIME OUT Operating point 0.0 to 3000.0sec *2 time out Unused Instrument type Time type SEG TIME On Time 0:00 to 500:00 *3 on-time Off Time 0:00 to 500:00 *3 off-time Instrument type Time type
97 98 PV1-PV2 differential lower limit PV1-PV2 differential upper limit during CH switching CHG. P-CH-DEV-L CH-DEV-H Unused Hysteresis 0 to 1000 SPU hysteresis Operating point Operating point 19999 to +20000 SPU 19999 to +20000 SPU set point set point Instrument type Instrument type PV type PV type
*1: The meaning of auxiliary setting 1 for special segment is shown below. 2: Two segments before the final segment 1: First segment 1: One segment before the final segment 2: Second segment 0: Final segment *2: When auxiliary setting 1 of RAMP-E time monitoring is set to 0.0 sec, event output is off. *3: Auxiliary setting 1 and auxiliary setting 2 of segment time and program time that determine display unit and range of segment are set by setup data C62 settings as follows. When C62 is set to 0: 0 hours 00 min to 500 hours 00 min When C62 is set to 1: 0 min 00 sec to 500 min 00 sec When C62 is set to 2: 0.0 sec to 3000.0 sec
Event type Meaning
99 PV1-PV2 differential lower limit Message CH-DEV-L Range of auxiliary Hysteresis setting 1 0 to 1000 SPU Message hysteresis Range of auxiliary Operating point setting 2 19999 to +20000 SPU Message set point Setting category Instrument type Operation category PV type
100 to 127 Event off OFF Unused Unused
128 RUN, HOLD, END, FAST HOLD RUN,HOLD, END, FAST HOLD Unused Unused Unused Instrument type Mode type Unused
129
Instrument type Mode type
7-16
Event type 130 Meaning READY, READY FAST Message READY, READY FAST Range of auxiliary Unused setting 1 Range of auxiliary Unused setting 2 Message Setting category Instrument type Operation category Mode type Event type 134 Meaning AT executing Message AT Range of auxiliary Unused setting 1 Range of auxiliary Unused setting 2 Message Setting category Instrument type Operation category Mode type Event type 138 Meaning Advance Message ADV Range of auxiliary Unused setting 1 Range of auxiliary Unused setting 2 Message Setting category Instrument type Operation category Mode type Event type 142 Meaning PV1 selected Message SELECT PV1 Range of auxiliary Unused setting 1 Range of auxiliary Unused setting 2 Message Setting category Instrument type Operation category Mode type
END END Unused Unused
131
G.SOAK wait G.SOAK Unused Unused
132
MANUAL MANUAL Unused Unused
133
Instrument type Mode type FAST, READY FAST FAST, READY FAST Unused Unused Instrument type Mode type All alarm (logical OR) ALL ALARMS Unused Unused Instrument type Mode type PV2 selected SELECT PV2 Unused Unused Instrument type Mode type
143 139 135

136

137
Console settings are RUN being made CONSOLE RUN Unused Unused Unused Instrument type Mode type PV range alarm PV ALARMS Unused Unused Instrument type Mode type Battery voltage drop BATTERY LOW Unused Unused Instrument type Mode type
144 140
Unused Instrument type Mode type DCP551 alarm DCP ALARMS Unused Unused Instrument type Mode type Event off OFF Unused Unused
145 to 253 141
7-17
PID parameter setting

Factory default No. Item code Item Proportional band (PID group 1) settings 100.0 User settings Settings and descriptions
P-1 I-1 d-1 rE -1 oL-1 oH-1 P-2 I-2 d-2 rE-2 oL-2 oH-2 P-3 I-3 d-3
P l d
: 0.0 to 1000.0% ON-OFF control when set to 0.0 : 0 to 3600sec No integral operation when set to 0 : 0 to 1200sec No derivative operation when set to 0 : 0.0 to 100.0% : 5.0 to manipulated variable upper limit % : Manipulated variable lower limit to +105.0% : 19999 to +20000 SPU : 19999 to +20000 SPU
Integral time (PID group 1)
3 4 5 6 7 8 9 10
Derivative time (PID group 1) Manual reset (PID group 1) Manipulated variable lower limit (Output limiter group 1) Manipulated variable upper limit (Output limiter group 1) Proportional band (PID group 2) Integral time (PID group 2) Derivative time (PID group 2) Manual reset (PID group 2)
0 50.0 0.0 100.0 100.0 0 0 50.0
rE oL oH CP tP
[Description:] When
P is set to 0.0, ON-OFF control is on and l, d and rE rE P setting improves control, overshoot and l setting improves tracking, cycling caused d setting makes it easier to suppress
settings display ----- and setting cannot be performed. When the I setting is not equal to 0, ----- is displayed for and setting cannot be performed. Although a low Although a low Although a low 100.0 hunting is more likely to occur.
11
Manipulated variable lower limit (Output limiter group 2)
0.0
by integral operation occurs more often. overshoot, hunting is more likely to occur due to reactions to
12
Manipulated variable upper limit (Output limiter group 2)
minute PV action. In normal temperature control, derivative time should be between 1/3 to 1/4 of the integral time.
13
Proportional band (PID group 3)
100.0
Since derivative operation is a cause of hunting in pressure and flow control, set set a low value. The
d to 0.0 to turn off derivative action or
14
Integral time (PID group 3)
rE setting is used to eliminate offset caused by oL and oH settings also operate as integral limiters. oL or oH manipulated variable reaches the upper or CP setting is the point where switching occurs between
proportional action (no integral action) and sets a suitable deviation of 0. 15 Derivative time (PID group 3) 0 The When
lower limit, they turn off integral action and prevents reset windup that occurs when PV has not risen for a long time. 16 The 17
rE-3 oL-3 oH-3 P-4 I-4 d-4 rE-4 oL-4 oH-4 P-5 I-5 d-5 rE-5 oL-5 oH-5 P-6 I-6 d-6
Manual reset (PID group 3)
50.0
PID groups A1 to A7.
tP is the tuning point where P, I and D settings in groups

A1 to A7 are automatically tuned starting from A1.
Manipulated variable lower limit (Output limiter group 3)
0.0
18
Manipulated variable upper limit (Output limiter group 3)
100.0
19
Proportional band (PID group 4)
100.0
20 21 22 23 24 25 26 27 28 29 30 31 32 33
Integral time (PID group 4) Derivative time (PID group 4) Manual reset (PID group 4) Manipulated variable lower limit (Output limiter group 4) Manipulated variable upper limit (Output limiter group 4) Proportional band (PID group 5) Integral time (PID group 5) Derivative time (PID group 5) Manual reset (PID group 5) Manipulated variable lower limit (Output limiter group 5) Manipulated variable upper limit (Output limiter group 5) Proportional band (PID group 6) Integral time (PID group 6) Derivative time (PID group 6)
0 0 50.0 0.0 100.0 100.0 0 0 50.0 0.0 100.0 100.0 0 0
7-18
User settings
34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
rE-6 oL-6 oH-6 P-7 I-7 d-7 rE-7 oL-7 oH-7 P-8 I-8 d-8 rE-8 oL-8 oH-8 P-9 I-9 d-9 rE-9 oL-9 oH-9 P-A1 I-A1 d-A1 rE-A1 CP-A1 tP-A1 P-A2 I-A2 d-A2 rE-A2 CP-A2 tP-A2 P-A3 I-A3 d-A3 rE-A3 CP-A3 tP-A3 P-A4 I-A4 d-A4 rE-A4 CP-A4 tP-A4 P-A5 I-A5
Manual reset (PID group 6) Manipulated variable lower limit (Output limiter group 6) Manipulated variable upper limit (Output limiter group 6) Proportional band (PID group 7) Integral time (PID group 7) Derivative time (PID group 7) Manual reset (PID group 7) Manipulated variable lower limit (Output limiter group 7) Manipulated variable upper limit (Output limiter group 7) Proportional band (PID group 8) Integral time (PID group 8) Derivative time (PID group 8)
50.0 0.0 100.0 100.0 0 0 50.0 0.0 100.0 100.0 0 0
Manual reset (PID group 8) 50.0 Manipulated variable lower limit (Output limiter group 8) 0.0 Manipulated variable upper limit (Output limiter group 8) 100.0 Proportional band (PID group 9) 100.0 Integral time (PID group 9) 0 Derivative time (PID group 9) Manual reset (PID group 9) Manipulated variable lower limit (Output limiter group 9) Manipulated variable upper limit (Output limiter group 9) Proportional band (PID group A1) Integral time (PID group A1) Derivative time (PID group A1) Manual reset (PID group A1) Changeover point (PID group A1) Tuning point (PID group A1) Proportional band (PID group A2) Integral time (PID group A2) Derivative time (PID group A2) Manual reset (PID group A2) Changeover point (PID group A2) Tuning point (PID group A2) Proportional band (PID group A3) Integral time (PID group A3) Derivative time (PID group A3) Manual reset (PID group A3) Changeover point (PID group A3) Tuning point (PID group A3) Proportional band (PID group A4) Integral time (PID group A4) Derivative time (PID group A4) Manual reset (PID group A4) Changeover point (PID group A4) Tuning point (PID group A4) Proportional band (PID group A5) Integral time (PID group A5) 0 50.0 0.0 100.0 100.0 0 0 50.0 1000 SPU 500 SPU 100.0 0 0 50.0 2000 SPU 1500 SPU 100.0 0 0 50.0 3000 SPU 2500 SPU 100.0 0 0 50.0 4000 SPU 3500 SPU 100.0 0
7-19
User settings
d-A5 rE-A5 CP-A5 tP-A5 P-A6 I-A6 d-A6 rE-A6 CP-A6 tP-A6 P-A7 I-A7 93 d-A7 94 rE-A7 95 CP-A7
96 tP-A7
81 82 83 84 85 86 87 88 89 90 91 92
Derivative time (PID group A5) Manual reset (PID group A5) Changeover point (PID group A5) Tuning point (PID group A5) Proportional band (PID group A6) Integral time (PID group A6) Derivative time (PID group A6) Manual reset (PID group A6) Changeover point (PID group A6) Tuning point (PID group A6) Proportional band (PID group A7) Integral time (PID group A7) Derivative time (PID group A7) Manual reset (PID group A7) Changeover point (PID group A7) Tuning point (PID group A7)
0 50.0 5000 SPU 4500 SPU 100.0 0 0 50.0 6000 SPU 5500 SPU 100.0 0 0 50.0 20000 SPU (fixed) 6500 SPU
7-20
Setup data setting

1 C 01
PV1 range number
2 C 02
PV1 temperature unit
0 to 16 : t/c 48 to 52 : linear (DC current, DC voltage) 64 to 71 : RTD 96 to 103 : RTD 128 to 134: linear (DC current, DC voltage) [Description:] For details see range numbers listed in Section 2-3 Input Type and Range Number (page 2-8) 0: C Celsius 1: F Fahrenheit [Description:] When setting C01 is linear, ----- is displayed and setting cannot be performed. 0 to 2 A setting of 0 means no decimal point and a setting of 1 and 2 indicates the number of decimal digits. [Description:] When setting C01 is linear, ----- is displayed and setting cannot be performed. The setting range varies with the C01 and C02 setting. A setting between 0 and 2 can be made when C01 is set to: 5, 15, 65 to 69, 97 to 101 and C02 is set to 0. C01 settings: 66, 68, 69, 98, 100, 101 and C02 is set to 1. A setting of 0 and 1 can be made when C01 is set to: 0 to 4, 6 to 14, 16, 64, 70, 71, 96, 102, 103 and C02 is set to 0. C01 settings: 0 to 5, 7, 8, 10, 12 to 14, 16, 64, 65, 67, 70, 71, 96, 97, 99, 102, 103 and C02 is set to 1. Only a setting of 0 is possible when C01 is set to: 6, 9, 11 and C02 is set to 1 When the C01 setting is for a t/c or RTD, this setting is reflected in PVU (PV1) units. 0 to 4 A setting of 0 means no decimal point and a setting between 1 and 4 indicates the number of decimal digits. [Description:] C01 settings for t/c and RTD display ----- and setting cannot be performed. When setting C01 is linear, this setting is reflected in PVU (PV1) units. 19999 to +20000 PVU (PV1) [Description:] C01 settings for t/c and RTD display ----- and setting cannot be performed. Reversing the lower limit and upper limit makes it possible to reverse analog inputs and specified values. 0: Provided (compensated internally) 1: Not provided (compensated externally) [Description:] C01 settings for t/c and RTD display ----- and setting cannot be performed. 0: Not provided 1: Provided [Description:] C01 settings for t/c and RTD display ----- and setting cannot be performed. 0.2 to 10.0% (ratio depends on input range) [Description:] C01 settings for t/c and RTD display ----- and setting cannot be performed. 1.0 to +1.0C [Description:] C01 settings for t/c and RTD display ----- and setting cannot be performed. Use 0.0 for normal settings.
3 C 03
PV1 decimal point position
4 C 04
PV1 linear decimal point position
5 C 05 6 C 06 7 C 07
PV1 linear range lower limit PV1 linear range upper limit PV1 cold junction compensation
0 PVU 10000PVU 0
8 C 08
PV1 square root extraction
9 C 09
PV1 square root extraction dropout PV1 cold junction bias
0.2
10 C 10
0.0
7-21
No.
User settings
11 C 11
PV2 range number
12 C 12
PV2 temperature unit
0 to 16 : t/c 48 to 52 : linear (DC current, DC voltage) 64 to 71 : RTD 96 to 103 : RTD 128 to 134: linear (DC current, DC voltage) [Description:] For details see range numbers listed in Section 2-3 Input Type and Range Number (page 2-8). 0: C Celsius 1: F Fahrenheit [Description:] When setting C11 is linear, ----- is displayed and setting cannot be performed. 0 to 2 A setting of 0 means no decimal point and a setting of 1 and 2 indicates the number of decimal digits. [Description:] When setting C11 is linear, ----- is displayed and setting cannot be performed. The setting range varies with the C11 and C12 setting. A setting between 0 and 2 can be made when C11 is set to: 5, 15, 65 to 69, 97 to 101 and C12 is set to 0. C11 settings: 66, 68, 69, 98, 100, 101 and C12 is set to 1. A setting of 0 and 1 can be made when C11 is set to: 0 to 5, 7, 8, 10, 12 to 14, 16, 64, 65, 67, 70, 71, 96, 97, 102, 103 and C12 is set to 1. Only a setting of 0 is possible when C11 is set to: 6, 9, 11 and C12 is set to 1 . When the C11 setting is for t/c or RTD, this setting is reflected in PVU (PV2) units. 0 to 4 A setting of 0 means no decimal point and a setting between 1 and 4 indicates the number of decimal digits. [Description:] C11 settings for t/c and RTD display ----- and setting cannot be performed. When setting C11 is linear, this setting is reflected in PVU (PV2) units.
13 C 13
PV2 decimal point position
14 C 14
PV2 linear decimal point position
15 C 15 16 C 16 17 C 17
PV2 linear range lower limit PV2 linear range upper limit PV2 cold junction compensation
0 PVU 10000PVU 0
C11 settings for t/c and RTD display ----- and setting
19999 to +20000 PVU (PV2) [Description:]
cannot be performed. Reversing the lower limit and upper limit makes it possible to reverse analog inputs and specified values.
0: Yes (compensated internally) 1: No (compensated exernally) [Description:] C11 settings for t/c and RTD display ----- and setting cannot be performed. 0: No 1: Yes [Description:] C11 settings for t/c and RTD display ----- and setting cannot be performed. 0.2 to 10.0 % (ratio depends on input range) [Description:] C11 settings for t/c and RTD display ----- and setting cannot be performed. 1.0 to +1.0 C [Description:] C11 settings for t/c and RTD display ----- and setting cannot be performed. Use 0.0 for normal settings.
18 C 18
PV2 square root extraction
19 C 19
PV2 square root extraction dropout PV2 cold junction bias
0.2
20 C 20
0.0
From C11 to C20 ----- is displayed and setting cannot be performed on model with one PV input channel.
7-22
No.
User settings
21 C 21
Control output system
22 C 22 23 C 23
Unused Control operation
---0
0 : 5S output (current proportional SP output) 1 : 5G output (current proportional control output) 2 : 6D output (voltage time proportional control output) system A 3 : 6D output (voltage time proportional control output) system B 4 : 8D output (open collector time proportional control output) system A 5 : 8D output (open collector time proportional control output) system B [Description:] The difference between system A and system B is in the output system of ON-OFF control and auto-tuning. System A: Output ON-OFF is performed regardless of time proportional output cycles and output limits. System B: The output limit upper limit value is output instead of on and the output limit lower value is output instead of off according to time proportional output cycles. [Description:] ----- is displayed and setting cannot be performed. 0: PID-A reverse operation 1: PID-A normal operation 2: PID-B reverse operation 3: PID-B normal operation [Description:] PID-A: deviation derivative PID (system where SP changes are affected by derivative action)
SP
P I
MV PV
PID-B: derivative-based PID (system where SP changes are not affected by derivative action)
SP
P I D
MV
PV
24 C 24 25 C 25
Unused PV channel switching type
---0
26 C 26
PV channel switching system 0
27 C 27
PV channel switching point
10000PVU
0: PV1 low-temperature sensor, PV2 high-temperature sensor 1: PV1 high-temperature sensor, PV2 low-temperature sensor 2: PV1 tied 3: PV2 tied 4: Backup switching [Description:] ----- is displayed and setting cannot be performed on model with one PV input channel. 0: External switch switching 1: Automatic switching A (switching + dead band) 2: Automatic switching B (switching + dead band + external switch) 3: Automatic switching C (2-point proportional) [Description:] ----- is displayed and setting cannot be performed on model with one PV input channel. When C25 is set to more than 1, [----] is displayed and setting cannot be performed. 19999 to +20000 PVU (PV1) [Description:] ----- is displayed and setting cannot be performed on model with one PV input channel. When C25 is set to more than 1, ----- is displayed and setting cannot be performed. When C26 is set 0, ----- is displayed and setting cannot be
7-23
User settings
28 C 28
PV channel switching dead band
100 PVU
29 C 29
Selections available when power is on during PV channel switching
1 to 1000 PVU (PV1) [Description:] ----- is displayed and setting cannot be performed on model with one PV input channel. When C25 is set to more than 1, ----- is displayed and setting cannot be performed. When C26 is set 0, ----- is displayed and setting cannot be performed. 0: Continues until power is turned off 1: PV1 2: PV2 3: High-temperature PV 4: Low-emperature PV [Description:] ----- is displayed and setting cannot be performed on model with one PV input channel. When C25 is set to more than 1, ----- is displayed and setting cannot be performed. When C26 is set 0, ----- is displayed and setting cannot be performed. 0: No 1: PV1 only 2: PV2 only 3: PV1 and PV2 [Description:] The range of settings is 0 to 1 on model with one PV input channel. 0: READY mode 1: END mode 5.0 to +105.0 % 0: No 1: Yes 5.0 to +105.0 % 0: smooth 1: preset [Description:] When C21 is set to 0, the output is smooth regardless of setting. 5.0 to +105.0 % [Description:] ----- is displayed and setting cannot be performed.
30 C 30
PV equalizer
31 C 31 32 C 32 33 C 33 34 C 34 35 C 35
End of operation
Manipulated variable in READY mode 0.0 Manipulated variable setting in PV overrange Manipulated variable in PV overrange Manual change mode 0 0.0 0
36 37 38 39 40 41 42 43
C 36 C 37 C 38 C 39 C 40 C 41 C 42 C 43
Preset MANUAL value Unused Unused Unused Unused Unused Unused Length of outage permitting continuous operation
0.0 ------------------0
0 to 3600sec When set to 0, operation continues regardless of outage time.
[Description:]
The HOLD mode is invoked when the outage is longer than set time. The measurement of a power outage may vary by about 10 seconds.
44 C 44 45 C 45
Unused Auxiliary output 1 type
---0
[Description:] ----- is displayed and setting cannot be performed. 0: SP 1: PV 2: Deviation (DEV) 3: Manipulated variable (MV) 4: PV1 5: PV2 [Description:] ----- is displayed and setting cannot be performed on model without auxiliary output. 19999 to +20000 SPU (C45 not equal to 3) 1999.9 to +2000.0 SPU (C45 set to 3) [Description:] ----- is displayed and setting cannot be performed on model without auxiliary output.
46 C 46 47 C 47
Auxiliary output 1 lower limit (4mA) Auxiliary output 1 upper limit (20mA)
0 SPU 10000SPU
7-24
User settings
48 C 48
Auxiliary output 2 type
0: SP 1: PV 2: Deviation (DEV) 3: Manipulated variable (MV) 4: PV1 5: PV2 [Description:] ----- is displayed and setting cannot be performed on model without auxiliary output or with one auxiliary output. 19999 to +20000 SPU (C48 not equal to 3) 1999.9 to +2000.0% (C48 set to 3) [Description:] ----- is displayed and setting cannot be performed on model without auxiliary output or with one auxiliary output. [Description:] ----- is displayed and setting cannot be performed. 19999 to +20000 SPU [Description:] ----- is displayed and setting cannot be performed when C21 is not equal to 0. [Description:] ----- is displayed and setting cannot be performed. 0: Displayed 1: Not displayed 0: Displayed 1: Not displayed 0: Displayed 1: Not displayed 0: Displayed 1: Not displayed 0: RAMP-X and RAMP-T (q) combined 1: RAMP-X and RAMP-E (SP) combined 0: hours, min (SPU/hour for RAMP-T) 0: min, sec (SPU/min for RAMP-T) 0: 0.1 sec (SPU/sec for RAMP-T) 0: remaining segment time 1: total operation time (after READY RUN start) [Description:] ----- is displayed and setting cannot be performed. 0 to 4 A setting of 0 means no decimal point and a setting between 1 and 4 indicates the number of decimal digits. [Description:] This setting is reflected in PVU (SPU) units. 19999 to +20000 SPU [Description:] When C01 to C06 are set, C66 and C67 are automatically set as the upper limit and lower limit of the range. [Description:] ----- is displayed and setting cannot be performed.
49 C 49 50 C 50 51 C 51 52 C 52 53 54 55 56 57
Auxiliary output lower limit (4mA) Auxiliary output upper limit (20mA) Unused SP output lower limit (4mA) SP output upper limit (20mA) Unused Unused Unused Programming item event Programming item PID group, output limiter group Programming item G.SOAK, PV shift, repeat Programming item PV start, cycle, pattern link Programming system Programming time unit Time display (display panel 2) Unused SP decimal point position
0 SPU 10000SPU ---0 SPU 10000SPU ---------0 0 0 0 0 0 0 ---1
C 53 C 54 C 55 C 56 C 57
58 C 58 59 C 59 60 C 60 61 C 61 62 C 62 63 C 63 64 C 64 65 C 65
66 C 66 67 C 67 68 C 68 69 C 69 70 C 70
SP limit lower limit SP limit upper limit Unused Unused Unused
PV1 range lower limit PV1 range upper limit ----------
7-25
No.
User settings
71 C 71
External switch input RSW5
72 C 72 73 C 73 74 C 74 75 C 75 76 C 76
External switch input RSW6 External switch input RSW7 External switch input RSW8 External switch input RSW9 to 16 (program selection) Communication address
0 0 0 0 0
0 : NOP (does not function) 1 : RAMP-E 2 : FAST 3 : G.SOAK is cleared using OR 4 : G.SOAK is cleared using AND 5 : MANUAL/AUTO 6 : AT start/terminate 7 : PV1/PV2 8 : Auto load 9 : PV1 PV2 wait 10: PV2 PV1 wait 11: NOP (does not function) 12: Normal operation/reverse operation
0: BCD4 bit x 2 digits 1: binary 7 bits 0 to 127 [Description:] ----- is displayed and setting cannot be performed on model without communications. When C76 is set to 0, the communication function is not activated. 0: 9600bps 1: 4800bps 2: 2400bps 3: 1200bps [Description:] ----- is displayed and setting cannot be performed on model without communications. 0: 8 bits, even parity, 1 stop bit 1: 8 bits, no parity, 2 stop bits [Description:] ----- is displayed and setting cannot be performed on model without communications. 0: CPL 1: ST221 (no PV trend) 2: ST221 (PV trend) [Description:] ----- is displayed and setting cannot be performed on model without communications. 0 : RS-485 1 : RS-232C [Description:] ----- is displayed and setting cannot be performed on model without communications. [Description:] Can only be referenced for mechanical service use.
77 C 77
Transmission rate
78 C 78
Transmission code
79 C 79
Communication
80 C 80
Communication method
81 82 83 84 85 86 87 88 89 90
C 81 C 82 C 83 C 84 C 85 C 86 C 87 C 88 C 89 C 90
ROM ID ROM ITEM ROM revision Data version CPU board ID I/O board ID Unused Unused Unused PID type PV1 burnout PV2 burn out
---------1 0 0
[Description:] ----- is displayed and setting cannot be performed. 0: Improved 1: Compatible with Mark 1 0: Yes 1: No 0: Yes 1: No [Description:] ----- is displayed and setting cannot be performed on model with one PV input channel. 0: Does not go on a second time off in time proportional cycle. 1: Goes on a second time in time proportional cycle. [Description:] ----- is displayed and setting cannot be performed.
91 C 91 92 C 92
93 C 93 94 C 94
Time proportional output system 0 Unused ----
7-26
No.
User settings
95 C 95 96 C 96 97 C 97
Voltage output control Unused Communications port
15 ---0
2 to 22mA [Description:] ----- is displayed and setting cannot be performed.

0 to 15 The backplate terminal is used when set to 0. The loader jack is used for settings 1 to 15. [Description:] When set to 0, communications cannot be performed on model without communications. When set to 0, communications conditions are selected using C76 to C80. The communication address is used for settings 1 to 15. 4800bps, 8 bits, even parity, 1 stop bit
98 C 98 99 C 99
Special function
PV1 zener barrier adjustment ----
0 to 255 [Description:] A setting of 0 is normally used. 20.00 to +20.00 [Description:] ----- is displayed and setting cannot be performed when PV1 is not RTD or C98 is not equal to 241. 20.00 to +20.00 [Description:] ----- is displayed and setting cannot be performed when PV2 is not RTD or C98 is not equal to 241.
100 C100
PV2 zener barrier adjustment ----
7-27
Detailed descriptions of setup data settings

C07 (PV1 cold junction compensation) C17 (PV2 cold junction compensation) This is a selection for cold junction compensation for thermocouples. When set to 1, perform 0C compensation using a cold junction compensation device outside the DCP551 C08 (PV1 square root extraction) C09 (PV1 square root extraction dropout) C18 (PV2 square root extraction) C19 (PV2 square root extraction dropout) Flow pressure detected by the orifice of a normal differential pressure type flowmeter is proportional to the power 2 of the flow rate signal. Consequently, square root extraction is used when a uniform signal is needed. When the input in the square root extraction is C09 or less than the dropout set in C19, an output of 0% can be obtained in the square root process. Square root extraction is not performed when C08 and C18 are set to 0.
Output of root extraction (Y)
100%
Y= (X/100)1/2 100
Dropout value (0.2 to 10.0% variable)
100%
Input (X)
C46 (auxiliary output 1 lower limit) C47 (auxiliary output 1 upper limit) C49 (auxiliary output 2 lower limit) C50 (auxiliary output 2 upper limit) This is the scaling setting of the auxiliary output. The high and low values for the upper and lower limits can be reversed. The example below shows that the output from auxiliary output 1 is 12mA when MV is 100% and 20mA when MV is 0%. As shown, a 200% MV value is required to generate an output of 4mA. Thus C46 is set to 200.0 and C47 is set to 0.0.
Auxiliary output 1 20mA 12mA 4mA 100% 200% MV
7-28
C52 (SP output lower limit) C53 (SP output upper limit) These are scaling settings of SP output. The high and low values for the upper and lower limits can be reversed. C63 (time display) 0: remaining segment time 1: total operation time These are selections for display panel 2 in the normal display mode in the program run mode. In the READY mode a setting of 0 displays the set time values for the selected segments. In the RUN, HOLD, FAST and END modes a setting of 0 displays the remaining time in rounded hours. For example, when the time unit hours/min is selected a remaining time of 1 hour 30 minutes and 59 seconds is displayed as 1.30. In the READY mode a setting of 1 displays the time as 0.00. In the RUN, HOLD, FAST and END modes a setting of 1 means that the time is displayed in rounded hours after a change from the READY mode to the RUN mode. In G.SOAK wait, repeat, cycle and pattern link, time is displayed as integrated values. When the time unit is hours/min or min/sec, the display returns to 0.00 after 499.59 . When the time unit is 0.1 sec, the display returns to 0.0 after 2999.9. When the time unit is hour/min, a total operating time of 501 hours 30 minutes and 59 seconds is displayed as 1.30. In FAST mode a setting of 0 or 1 displays the time according to FAST X. C66 (SP limit lower limit) C67 (SP limit upper limit) These settings operate as limiters when SP is set or changed in the program setting pattern items. In the program run mode these settings operate as limiters when SP and SP bias (variable parameter) set in a program are added to produce the resulting SP. These settings operate as limiters when SP is set or changed in constant value control data settings. In the constant value control mode these settings operate as limiters when SP and SP bias (variable parameter) set in constant value control data settings are added to produce the resulting SP.
7-29
C93 (time proportional output system) 0: Does not go on a second time off in time proportional cycle. 1: Goes on a second time in time proportional cycle. This setting determines whether the output is to go on again after the result of a PID computation has changed in a time proportional cycle (cycle time) and the output has been turned off. The difference between the two settings is illustrated below.
When set to 0 ON OFF PID computation 20% result When set to 1 ON OFF PID computation 20% result 65% 40% Cycle time Cycle time
65% Cycle time
40% Cycle time
C95 (voltage output control) [Constant current type] Input current (maximum):
Check that the input current is within the maximum allowable current or less, then the parallel connection can be made. Operating voltage range (input): Check that the voltage between the terminals of the voltage pulse output is within the specified range. This example shows the calculation for the connection of this unit and the PGM10N015. (Note: For connection with other model number, check the specifications of each model.) Input current(maximum): Since the input current is 10mA or less, up to two units (10mA X 2 = 20mA < 24mA [maximum allowable current]) can be connected in parallel. Operating voltage range (input): The rating voltage is 3.5 to 30Vdc. Therefore, terminal voltage when terminals are opened, is within the range. Connection diagram
This unit
+
PGM10N
+
PGM10N
7-30
Example: Number of connectable units and settings

Settings SSR to be used PGM10N 1unit 2units(Parallel) PGM10F 1unit Model:6D(in case of C21=2 or 3) C95 10 or more 20 or more 12 or more
[Resistor type] In a voltage time proportional output driven by SSR, the DCP551 must enter the SSR rated input voltage (optimum striking voltage of arc). The DCP551 employs a newly developed variable output system that can output optimum striking voltage of arc to accommodate multiple SSR drives. A suitable current value is set on the DCP551 to obtain optimum striking voltage of arc for the internal impedance of the SSR. An equivalent circuit with related equations is shown below. Description of symbols (1) Settings I0 : set DCP551 output current (range: 2 to 22mA) V0 : end-to-end load voltage (13.2V) VSSR' : actual voltage input to SSR VSSR : rated input voltage range for SSR (VSSR/MIN to VSSR/MAX) VSSR/MIN : minimum SSR rated input voltage VSSR/MAX : maximum SSR rated input voltage Z: : internal SSR impedance VD : internal SSR voltage drop (normally about 1 to 2V) (2) Equivalent circuit showing connection of one SSR
,+2##
554
Z I0 (V0 ) VD VSSR
Equations [1] and [2] below must be satisfied. VSSR/MIN I0 Z + VD V0 [1] VSSR' VSSR/MAX [2] (VSSR' = I0 Z + VD)
7-31
(3) Equivalent circuit showing connection of n SSRs
DCP551
SSR 1
Z
I0 (V0 )
VSSR
VD
SSR n
Z VSSR
VD
Equations [3] and [4] below must be satisfied. VSSR/MIN I0 Z+VD V0 /N [3] VSSR' VSSR/MAX [4] (VSSR' = I0 Z + VD) (4) Equivalent circuit showing parallel connection of n SSRs
DCP551
SSR 1
Z I0 /N
SSR n
Z VSSR I0 /N
I0 (V0 )
VSSR
VD
VD
Equations [5] and [6] below must be satisfied. VSSR/MIN I0 /N Z+VD V0 [5] VSSR' VSSR/MAX [6] (VSSR' = I0 /N Z + VD)
7-32
C99 (PV1 zener barrier adjustment) C100 (PV2 zener barrier adjustment) The adjustment described below must be performed when a zener barrier is used. (1) Turn off the DCP551. When installation and wiring is completed, short-circuit A and B on the resistance temperature detector.
PV1 zener barrier adjustment
PV2 zener barrier adjustment
54 55
Zener barrier A Zener barrier
56
Zener barrier C
57 58
Zener barrier Zener barrier
59
Zener barrier
Shortcircuit
Shortcircuit
RTD
RTD
(2) Turn on the DCP551 and set setup data C98 to 241. (3) Display setup data C99 and C100. (4) Press the ENTER key to display the difference in resistance (A-B) between zener barriers connected to wire A and wire B. (5) Press the ENTER key to store the difference in resistance values (A-B) in the DCP551. (6) Press the DISP key to return to the normal display mode. (7) urn off the DCP551 and disconnect the wire between A and B. HANDLING PRECAUTIONS Adjust the resistance in the zener barriers connected to wire A and B to 20 or less. Adjustment is not possible if the resistance is higher than 20. This adjustment is not required for inputs other than resistance temperature detectors or when zener barriers are not to be used. When a zener barrier has been adjusted, compensation is performed for this zener barrier. When resistance temperature detector inputs not employing zener barriers are to be used, perform the above adjustment without the zener barriers.
7-33
Constant value control data setting

1 ConSt
Control mode
0: Program run mode 1: Constant value control mode [Description:] When setup C21 is set to 0, this setting is automatically set to 0. Within the range of setup C66 to C67 (SP limit) 0.0 to 1000.0% A setting of 0.0 turns on ON-OFF control 0 to 3600sec No integral operation when set to 0. [Description:] When P is set to 0.0, ----- is displayed and setting cannot be performed. 0 to 1200 sec No integral operation when set to 0. [Description:] When P is set to 0.0, ----- is displayed and setting cannot be performed. 0.0 to 100.0% [Description:] When P is set to 0.0, ----- is displayed and setting cannot be performed.When I is not equal to 0, ----- is displayed and setting cannot be performed. 5.0% to upper limit Lower limit to +105%
2 SP 3 P 4 I
Setpoint Proportional band Integral time
0 100.0 0
5 d
Derivative time
6 rE
Manual reset
50.0
7 oL 8 oH
Manipulated variable lower limit Manipulated variable upper limit
0.0 100.0
7-34

8-1 Program Setup
Programming is enabled in the normal display mode. When the DCP551 is not in the normal mode display, press the DISP key to invoke it. Programming is simpler if you set down the objectives of the program on a program work sheet before you start programming. NOTE For ease of use, please enlarge the copy of the DCP551/552 Program Work Sheet located after page 12-18.
Selecting number of program to operate

Numbers can be selected in one of two ways. before programming during programming Selecting program number before programming Press the PROG key in the normal display mode in the READY mode. When the program number starts flashing, use the PROG key or the , , , or key to select a number. HANDLING PRECAUTIONS Program numbers cannot be selected during external switch input. See Section 6-3 Selecting Programs (page 6-7) for details. Selecting program number during programming Press the FUNC and PROG keys in program setting state so that the program number starts to flash. Use the , , , or key to make the desired changes and press the ENTER key to enter them. Note, however, that you must after exiting the registration state (when set values flash) with the ENTER key, press the FUNC and PROG keys. When programs are selected in this way, the pattern items are displayed on the programming map. This allows you to select a program number of a program other than the one processed in the RUN mode. It also allows you to select the number of another program using the external switches.
8-1
Starting programming
Key operations Start programming by pressing the FUNC and PROG keys in the normal display mode. In the program setting state, PRG LED on the console lights and the decimal points in the program number display and the segment number display lights. Note, however, that the program setting state cannot be entered in the following cases. In the constant value control mode (and the constant value control data ConSt is set to 1) When keylock is engaged (and variable parameters PA01 is set to 2 or 3) In the following condition changes cannot be made in the program setting state. When a program is protected (and variable parameter PA02 is set to 1, 3 or 5) Start of display items When programming is started, the number of the started program and its segment are displayed.
State transition
The figure below shows the transition of states during programming. The numbered items (1) to (19) are described on the following page.
Normal display mode

FUNC+PROG key (1) DISP key (19) , , , key (2) , key (3) FUNC+PROG key key key (17) DISP key (19)
Program setting status
(16)
(18) Program number or segment number flashes
ENTER key
Set point display status

ENTER key
(4)
DISP key (12)
ENTER key FUNC+CLR key (11)
DISP key
FUNC+ENTER key (13)
(12)
(Pattern item)
1st setting registered status
ENTER key FUNC+CLR key (6) FUNC+ENTER key (7)
2nd setting registered status
(Pattern item)
, , key key (5)
(15) Check before inserting or deleting segments InS. flashes dEL. flashes
, key (14)
ENTER key DISP key
FUNC+CLR key (8)
(Pattern item)
, ,
key key (10)
Check status of program or delete

CLEAr
ENTER key DISP key (9)
8-2
Description of numbered items in the figure illustrating the program setting state (1) Programming is started. Up to about 1 second after the programming state is entered, the remaining number of segments is displayed in display panel 1 and the remaining number of subfunctions is displayed in display panel number 2. The display can be held by pressing the FUNC key. (2) Move the setting items on the programming map. (3) Move the segments on the programming map. (4) Register the first setting. (5) Increase or decrease the values in the first setting and move the flashing digits. (6) Complete the registration of the first setting. Pressing the ENTER key registers the set value in memory. For items with a second setting, the registration state for the second item is displayed. The display reverts to display set values for items without a second setting. Pressing the FUNC and CLR keys returns a segment to its initial state. (7) Use the FUNC and ENTER keys in pattern items to go between RAMP-X RAMP-T and RAMP-X RAMP-E. The setting in setup data C61 determines the changeover that is actually performed. Note, however, that a changeover cannot be made when a segment is running. (8) Use the FUNC and CLR keys in pattern items to display CLEAr to delete the program beyond that segment. Note, however, that the FUNC and CLR keys are invalid when a program is running. (9) When the ENTER keys is used, the program beyond the point where the key was pressed is deleted. Pressing the DISP key does not delete any data but causes the display to show set values. (10)Increase or decrease the values in the second setting and move the flashing digits. (11)Complete the registration of the second setting. Pressing the ENTER keys registers the set value in memory. Pressing the FUNC and CLR keys returns a segment to its initial state. (12)Complete the registration without entering the value in memory. (13)Pressing the FUNC and ENTER keys in pattern items displays the segment insertion and deletion panel InS. flashes. Note, however, that the FUNC and ENTER keys are invalid when a program is running. (14)Use the key to delete and the key to insert the flashing item. (15)Pressing the ENTER keys when InS. is displayed inserts the segment. Pressing the ENTER keys when dEL. is displayed deletes the segment. Pressing the DISP key neither deletes or inserts the segment. (16)Press the FUNC and PROG keys so that the program number starts to flash. (17)Program numbers and segment numbers can be increased or decreased and the moving digits can be moved. (18)Pressing the ENTER keys completes the registration of program and segment numbers. (19)The normal display mode appears. 8-3
Programming map
As shown below, a programming map consists of columns of segment numbers and rows of program setting items. In the program setting state, the items in the solid lines indicated by the segment numbers and program setting items are displayed. key, key : moves segments right and left key, key : moves segments up and down The figure shows a programming map from the first to the 10th segment. Programming map example:
Items cannot be moved to the gray area. Settings in the gray area are shared with segment 1. Segment number 2 Program item (1) No.1 setting 1 (2) No.2 setting 100 (1) SP Pattern 100 3:00 (2) Time 0:30 (1) Operating point 1100 Event 1 (1) Operating point 30 Event 2 (1) On Time 0:00 Event 3 0:00 (2) Off Time 0:01 0:01 (1) On Time 0:00 Event 4 (2) Off Time 1:00 (1) Code 2 1 Event 5 (1) Code 1 Event 7-1 (2) Time 0:10 (1) Code 0 Event 7-2 (2) Time 0:20 A 3 PIG group, output (1) PID group (2) Output limiter group 1 3 limiter group (1) Type 2 0 G.SOAK (2) G.SOAK width 5 (1) Shift value PV shift (1) Return destination segment 0 0 Repeat (2) Count 0 0 (1) Type PV start 0 0 (1) Count Cycle 0 0 (1) Link destination program Pattern link PROG9999 PROG9999 Tag (1) 8 character tag 10 100 10:00 0:00 0:01 3 2 5:00 3 9:00 1 7 1 10 0 0 0 0 PROG9999 *4 11 12 to 99 Remarks *1 *2
*3
*1 : Items up to segment 10 has been entered. *2 : The event types of each event are listed below. Event 1/2 : PV upper limit (event type setting 2) Event 3/4 : time event (event type setting 1) Event 5 : code event using two points (event type setting 18, auxiliary setting 2) Event 7 : time code event using two points (event type setting 23, auxiliary setting 2) Event 9 to 16: event off (event type setting 0) 3 : Use of controller function (setup data C21 is set to something other than 0) * *4 : These are settings used in each program and are shared by all segments.
8-4
Display items
Items displayed are shown in the figure below.
Basic display contents LED Display panel no. 1
Program/segment number display Displays numbers of programs and segments being set. Lights the decimal point with the program setting status.
PROG SEG
Program number Display panel no. 2

SP TM
Segment number
PROFILE
Tendency of the pattern
Message display
Profile display
Setting pattern items

(1) In the set value display state, move to the segment pattern item to be set on the programming map. (2) Press the ENTER key to make display panel 1 flash (registration of first setting). (3) Use the , , , and keys to set the first setting (SP). Setting range: SP limit lower limit to upper limit (SP limit is set using setup data C66 and C67.) (4) Pressing the ENTER key stops display panel 1 from flashing and causes display panel 2 to start flashing. (This starts start registration of the second setting.) Instead of pressing the ENTER key, press the FUNC and ENTER keys to switch between RAMP types (selecting RAMP-X RAMP-T, or RAMP-X RAMP-E is made with setup data C61). (5) Use the , , , and keys to make the second setting (time). Setting range: 0:00 to 500:00, 0.0 to 3000.0 (Time units are selected using setup data C62 to set Hour/min, Min/sec, 0.1 sec. Since a colon : cannot be displayed, the decimal point is used instead.) (6) Press the ENTER key to stop display panel 2 from flashing.
8-5
Display
PROG SEG
Set SP value
SP TM
Program number
Segment number
PROFILE
Set time value
Pattern trend
RAMP type
Event setting on/off
Segments that have not been set and unset values for SP and time are indicated by -----. NOTE Event settings are displayed in the two rows of the message panel. Events 1 to 8 are displayed in the top row and events 9 to 16 are displayed in the lower row. The meaning of the codes used are listed below. - : event off T : time event P : PV/PV deviation rate event D : Deviation/absolute deviation M : MV event S : SP event C : code/time code event
8-6
Setting event items

HANDLING PRECAUTIONS Note that when setup data C57 is set to 1, event items on the programming map are skipped and not displayed. When the event is a PV event (1) In the set value display state, move to the segement event item to be set on the programming map. (2) Press the ENTER key to make display panel 1 flash (registration of first setting). (3) Use the , , , and keys to make the first setting setting the event operating point. Setting range : OFF 19999 to +20000 SPU : OFF 0 to 20000 SPU (for absolute value deviation events) : OFF 5.0 to +105.0% (for MV events) (4) Press the ENTER key to stop the flashing on display panel 1. (Pressing the FUNC and CLR keys causes display panel 1 to return to unset state ----- and the flashing stops.) Display (PV events)
PROG SEG
Set operating point
Program number
Segment number
PROFILE
Pattern trend Event number Event type
Unset values are indicated as ----- . NOTE A PV event setting consists of a setting (including OFF) and a subfunction. A subfunction cannot be used when a setting has not been made ----- .
8-7
When the event is a time event (1) In the set value display state, move to the event item to be set for the segment on the programming map. (2) Press the ENTER key to make display panel 1 flash (registration of first setting). (3) Use the , , , and keys to make the first setting (On Time setting). Setting range: 0:00 to 500:00, 0.0 to 3000.0 (Time units are selected using setup data C62 to set Hour/min, Min/sec, 0.1 sec. Since a colon : cannot be displayed, the decimal point is used instead. (4) Press the ENTER key to stop the flashing on display panel 1 and display panel 2 starts flashing. (Start of second setting) (Pressing the FUNC and CLR keys causes display panel 1 and 2 to return to unset state ----- and the flashing stops.) (5) Use the , , , and keys to make the second setting (Off Time setting). Setting range: On time setting +0:01 to 500:00, Off time setting +0.1 to 3000.0 (6) Press the ENTER key to stop the flashing on display panel 2. (Pressing the FUNC and CLR keys causes display panel 2 to return to unset state ----- and the flashing stops.) Display (time event)
PROG SEG
On Time setting Off Time setting
Program number
Segment number
PROFILE
Pattern trend
Event number Event type
Unset values are indicated as -----. When the On Time is set to 500:00 or 3000.0, an Off Time cannot be set. NOTE A time event setting consists of one setting, an On Time, or two settings, an On Time and an Off Time. When both settings are made a subfunction can be used. In unset state ----- a subfunction cannot be used.
HANDLING PRECAUTIONS In a time event, an On Time or Off Time setting that is the same as or exceeds the segment time is invalid. Note, however, that when there is a G.SOAK wait at the end of a segment or an END mode at the end of a program, an On Time or Off Time setting that is the same as the segment time is valid.
8-8
When the event is a code event (1) In the set value display state, move to the event item to be set for the segment on the programming map. (2) Press the ENTER key to make display panel 1 flash (registration of first setting). (3) Use the , , , and keys to make the first setting setting the event output code. Setting range: 0 to 2n 1 (n indicates the number of output points set in event configuration 1 auxiliary setting 1.) (4) Press the ENTER key to stop the flashing on display panel 1. (Pressing the FUNC and CLR keys causes display panel 1 to return to unset state ----- and the flashing stops.) Display (code event)
PROG SEG
Output code setting
Program number
Segment number
PROFILE
Pattern trend Event number Event type and No. of outputs
Unset values are indicated as -----. NOTE Code events use one subfunction. A subfunction cannot be used when a setting has not been made -----. Events that follow the event number of a code event (number of output points less 1) are skipped and not displayed.
8-9
When the event is a timer code event (1) In the set value display state, move to the event item to be set for the segment on the programming map. (2) Press the ENTER key to make display panel 1 flash (registration of first setting). (3) Use the , , , and keys to make the first setting (output code). Setting range:0 to 2n 1 (n indicates the number of output points set in event configuration 1 auxiliary setting 1.) (4) Press the ENTER key to stop the flashing on display panel 1 and display panel 2 starts flashing. (Start of second setting) (Pressing the FUNC and CLR keys causes display panel 1 and 2 to return to unset state ----- and the flashing stops.) (5) Use the , , , and keys to make the second setting (time). Setting range:0:00 to 500:00, 0.0 to 3000.0 (Time units are selected using setup data C64 to set Hour/min, Min/sec, 0.1 sec. Since a colon : cannot be displayed, the decimal point is used instead.) (6) Press the ENTER key to stop the flashing on display panel 2. (Pressing the FUNC and CLR keys causes display panel 1 and 2 to return to unset state ----- and the flashing stops.) Display (Code event with a timer function)
PROG SEG
Output code setting Set time value
Program number
Segment number
PROFILE
Pattern trend
Event number and sub number Event type and No. of outputs
Unset values are indicated as -----. NOTE Timer code events use one subfunction. A subfunction cannot be used when a setting has not been made -----. Events that follow the event number of a timer code event (number of output points less 1) are skipped and not displayed.
8-10
HANDLING PRECAUTIONS In a timer code event, an On Time or Off Time setting that is the same as or exceeds the segment time is invalid. Note, however, that when there is a G.SOAK wait at the end of a segment or an END mode at the end of a program, an On Time or Off Time setting that is the same as the segment time is valid. When the event is an event off Such event items on the programming map are skipped and not displayed. When the event is an instrument event Such event items on the programming map are skipped and not displayed.
8-11
Setting PID groups and output limiter group number items

(1) In the set value display state, move to the PID group, output limiter group number item to be set for the segment on the programming map. (2) Press the ENTER key to make display panel 1 flash (registration of first setting). (3) Use the , , , and keys to make the first setting (PID group number). Setting range: ON-OFF, PID 0 to 9, PID A (4) Press the ENTER key to stop the flashing on display panel 1 and display panel 2 starts flashing. (Start of second setting) (Pressing the FUNC and CLR keys causes display panel 1 and 2 to return to unset state Pld 0/otL 0 and the flashing stops.) (5) Use the , , , and keys to make the second setting (output limiter group number). Setting range: 0 to 9 (6) Press the ENTER key to stop the flashing on display panel 2. (Pressing the FUNC and CLR keys causes display panel 2 to return to unset state Pld 0/otL 0 and the flashing stops.)
PROG SEG
Set PID group value Set output limiter group number value
Program number
Segment number
PROFILE
Pattern trend
CONTROL MV OUT LIMITER
Display Unset values are indicated as Pld 0/otL 0 . When setup data C21 is set to 0 and the programmer function is selected or when C58 is set to 1, PID groups, output limiter group number items are skipped and not displayed. NOTE When a PID group or output limiter group number is not 0 or both are something other than 0, they use a subfunction. A subfunction cannot be used when a setting has not been made Pld 0/otL 0 .
HANDLING PRECAUTIONS When a set value for a PID group number is 0, it is a sequel to a PID number in a previous segment. When the set value for a PID group number in the first segment is 0, the set value is 1. When a set value for an output limiter group number is 0, it is a sequel to an output limiter group number in a previous segment. When the set value for an output limiter group number in the first segment is 0, the set value is 1.
8-12
Setting G.SOAK (Guarantee soak) items

(1) In the set value display state, move to the G.SOAK item to be set for the segment on the programming map. (2) Press the ENTER key to make display panel 1 flash (registration of first setting). (3) Use the , , , and keys to make the first setting setting the G.SOAK type. Setting range: 0 to 3 0: No G.SOAK 1: First G.SOAK segment 2: Last G.SOAK segment 3: Entire G.SOAK segment (4) Press the ENTER key to stop the flashing on display panel 1 and display panel 2 starts flashing. (Start of second setting) Note, however, that when the first setting is 0, ----- is shown in the second panel which does not flash. (Pressing the FUNC and CLR keys causes display panel 1 and 2 to return to unset state g.S.0/----- and the flashing stops.) (5) Use the , , , and keys to make the second setting (G.SOAK width). Setting range: 0 to 1000 SPU (6) Press the ENTER key to stop the flashing on display panel 2. (Pressing the FUNC and CLR keys causes display panel 1 and 2 to return to unset state g.S.0/----- and the flashing stops.) Display
PROG SEG
Set G.SOAK type value Set G.SOAK width value
Program number
Segment number
PROFILE
Pattern trend
G.SOAK TYPE BAND
Unset values are indicated as g.S.0/-----. When setup data C59 is set to 1, a G.SOAK item on the programming map is skipped and not displayed. NOTE When a G.SOAK setting is something other than 0, it uses a subfunction. A subfunction cannot be used when a setting has not been made g.S.0/-----.
8-13
Setting PV shift items

(1) In the set value display state, move to the PV shift item to be set for the segment on the programming map. (2) Press the ENTER key to make display panel 2 flash (registration of first setting). (3) Use the , , , and keys to make the first setting setting the PV shift set value. Setting range: 10000 to +10000 SPU (4) Press the ENTER key to stop the flashing on display panel 2. (Pressing the FUNC and CLR keys causes display panel 1 to return to unset state ----- and the flashing stops.) Display
PROG SEG
Program number Set PV shift value
Segment number
PROFILE
Pattern trend
PV SHIFT
Unset values are indicated as -----. When setup data C59 is set to 1, a PV shift item on the programming map is skipped and not displayed. NOTE PV shift uses a subfunction. A subfunction cannot be used when a setting has not been made -----.
HANDLING PRECAUTIONS When PV shift is not set, it is a sequel to a PV shift value in a previous segment. When PV shift is not set in the first segment, the set value is 0.
8-14
Setting repeat items

(1) In the set value display state, move to the repeat item to be set for the segment on the programming map. (2) Press the ENTER key to make display panel 1 flash (registration of first setting). (3) Use the , , , and keys to make the first setting setting the number of the return segment. Setting range: 0 to segment number in setting (4) Press the ENTER key to stop the flashing on display panel 1 and display panel 2 starts flashing. (Start of second setting) Note, however, that when the first setting is 0, ----- is shown in the second panel which does not flash. (Pressing the FUNC and CLR keys causes display panel 1 and 2 to return to unset state rP.0/----- and the flashing stops.) (5) Use the , , , and keys to make the second setting (repeat segment times). Setting range: 1 to 10000 (6) Press the ENTER key to stop the flashing on display panel 2. (Pressing the FUNC and CLR keys causes display panel 1 and 2 to return to unset state rP.0/----- and the flashing stops.) Display
PROG SEG
Set number of return segment Set repeat count value
Program number
Segment number
PROFILE
Pattern trend
REPEAT SEGMENT TIMES
Unset values are indicated as rP.0/-----. When setup data C59 is set to 1, a repeat item on the programming map is skipped and not displayed. NOTE When the number of return segment is something other than 0, it uses a subfunction. A subfunction cannot be used when a setting has not been made rP.0/-----.
8-15
Setting PV start items

(1) In the set value display state, move to the PV start item to be set for the segment on the programming map. (A PV start item is a program setting and is the same for each segment.) (2) Press the ENTER key to make display panel 2 flash (registration of first setting). (3) Use the , , , and keys to make the first setting setting the PV start value. Setting range:0 to 3 0: no PV start 1: descending PV start 2: ascending PV start 3: bi-directional PV start (4) Press the ENTER key to stop the flashing on display panel 2. (Pressing the FUNC and CLR keys causes display panel 2 to return to unset state 0 and the flashing stops.) Display
PROG SEG
Program number Set PV start value
Segment number
PROFILE
Pattern trend
PV START
A PV start item is a program setting and is the same for each segment. When setup data C60 is set to 1, a PV start item on the programming map is skipped and not displayed. NOTE A PV start item setting does not use subfunctions.
8-16
Setting cycle items

(1) In the set value display state, move to the cycle item to be set for the segment on the programming map. (A cycle item is a program setting and is the same for each segment.) (2) Press the ENTER key to make display panel 2 flash (registration of first setting). (3) Use the , , , and keys to make the first setting setting the cycle value. Setting range: 0 to 10000 (4) Press the ENTER key to stop the flashing on display panel 2. (Pressing the FUNC and CLR keys causes display panel 2 to return to unset state 0 and the flashing stops.) Display
PROG SEG
Program number Set cycle count value
Segment number
PROFILE
Pattern trend
PROGRAM CYCLE
A cycle item is a program setting and is the same for each segment. When setup data C60 is set to 1, a cycle item on the programming map is skipped and not displayed. NOTE A cycle item setting does not use subfunctions.
8-17
Setting pattern link items

(1) In the set value display state, move to the pattern link item to be set for the segment on the programming map. (A pattern link item is a program setting and is the same for each segment.) (2) Press the ENTER key to make display panel 2 flash (registration of first setting). (3) Use the , , , and keys to make the first setting setting the pattern link value. Setting range:0 to 99 0 : no pattern link 1 to 99: program number at pattern link destination (4) Press the ENTER key to stop the flashing on display panel 2. (Pressing the FUNC and CLR keys causes display panel 2 to return to unset state 0 and the flashing stops.) Display
PROG SEG
Program number Set program value at link destination
Segment number
PROFILE
Pattern trend
PATTERN LINK
A pattern link item is a program setting and is the same for each segment. When setup data C60 is set to 1, a pattern link item on the programming map is skipped and not displayed. NOTE A pattern link item setting does not use subfunctions.
8-18
Setting tag items

(1) In the set value display state, move to the tag item to be set for the segment on the programming map. (A tag item is a program setting and is the same for each segment.) (2) Press the ENTER key to display the cursor __ below the leftmost of the 8 characters in the message panel [ ] field (registration of first setting). (3) Use the , , , and keys to make the first setting selecting the 8 characters for the tag. The table below shows the 128 characters that can be used. (4) Press the ENTER key and the cursor in the message panel disappears. (Pressing the FUNC and CLR keys causes the message panel return to displaying an 8-character tag consisting of PROG , a two-digit program number and two space characters. The cursor is turned off.) Display
PROG SEG
Program number
Segment number
PROFILE
Pattern trend
Tag setting
NOTE
A tag item setting does not use subfunctions.
8-19
Deleting programs
(1) In the set value display state, move to the start of the segment pattern item to be deleted on the programming map. Move to the first segment of the program to delete the entire program. (2) Press the ENTER key to make display panel 1 flash (registration of first setting). (This the same as for pattern item settings.) (3) Press the FUNC and CLR keys and you are prompted to confirm program deletion. CLEAr flashes in display panel 1. (4) Press the ENTER key to delete the program. (5) The set value display state appears and ----- is shown in both display panel 1 and 2. Display
PROG SEG
Program number
Segment number
PROFILE
Pattern trend
ENT -->CLEAR DISP -->QUIT
Segments that have not been set and unset values for SP and time are indicated by -----. A program that is running (in RUN, HOLD, FAST, END or READY FAST mode) cannot be deleted.
8-20
Inserting and deleting segments

(1) In the set value display state, move to insert segment or delete segment segment pattern item on the programming map. (2) Press the FUNC and ENTER keys and you are prompted to confirm segment insertion. InS. flashes in display panel 1. (3) Press the key and you are prompted to confirm segment insertion. InS. flashes in display panel 1. Press the key and you are prompted to confirm segment deletion. dEL. flashes in display panel 1. (4) Pressing the ENTER key when InS. is displayed in display panel 1 inserts the segment. Pressing the ENTER key when dEL. is displayed in display panel 1 deletes the segment. (5) The set value display state appears. Display (segment insertion)
PROG SEG
Program number
Segment number
PROFILE
Pattern trend
SEGMENT INSERT DELETE
Display (segment deletion)

PROG SEG
Program number
Segment number
PROFILE
Pattern trend
SEGMENT INSERT DELETE
When a segment is inserted, a new segment is automatically created and the numbers of subsequent segments are incremented by one.
8-21
The set value of the inserted segment is as follows: Set SP value : same value as the original segment before insertion Set time value : 0:10, 1.0 Event items, PID groups, output limiter group number items, G.SOAK items, PV shift items and repeat items are not set. When the 99th segment has already been set, the segment insertion indication InS. is not displayed. When 2000 segments have already been set, pressing the ENTER key to execute an insertion cannot be used to insert a segment. When segments are deleted, the following segments are moved up and the numbers of subsequent segments are decremented by one. When the final segment is deleted, the displayed segment becomes an unset segment. A program that is running (in RUN, HOLD, FAST, END or READY FAST mode) cannot be deleted.
8-22
8-2 Copying Programs

The DCP551 allows you to copy programs when it is in the READY program run mode. If not in this mode, press the DISP key to invoke the normal display mode.
Program copy procedures

(1) Invoke the program run READY program run mode. Set variable parameter PA01 to 0 or 1 and set variable parameter PA02 to 0. (2) Press the PROG key and the , , , and keys in the normal display mode to select the number of the program to be copied. This is not possible when the program number is selected using external switch inputs. See Section 6-3 Selecting Programs (page 6-7) for details. (3) Press the key and the PROG key to display COPY in display panel 1. The number of the program to be copied starts to flash in display panel 2. (4) Press the and keys and currently unset program numbers that can be used as numbers for the program to be copied start to flash. When there are no unset numbers, ----- is displayed in display panel 2. (5) Press the ENTER key to start program copy and display panel 2 stops flashing. Repeat steps (4) and (5) to copy more programs. (6) When a program has been copied, press the DISP key. Display
PROG SEG
Program number Copy destination program number
Segment number
PROFILE
Pattern trend
8-23
8-3 General Reset

A general reset can be performed when the controller is in the READY AUTO mode in the normal display mode. If not in the normal display mode, press the DISP key to invoke it. A general reset has the following functions. Program settings such as program numbers 1 to 99 are all deleted. Parameters are reset to their factory defaults and the READY AUTO program run mode is invoked.
General reset procedures

(1) Invoke the READY AUTO mode. Or set variable parameters PA01 and PA02 to 0. (2) Press the FUNC, CLR and MESSAGE keys and you are prompted to confirm a general reset. g.rESt is displayed in display panel 1. (3) Press the ENTER key to execute the general reset and start startup operations that occur after a power up. Press the DISP key cancels the general reset and returns the normal display mode. Display
PROG SEG
Program number
Segment number
PROFILE
Pattern trend
ENT DISP
G.RESET QUIT
In the constant value control mode, program number, segment number and profile display go off. When the RAM backup fails at startup, the controller automatically prompts you to confirm a general reset no key input is required - and g.rESt flashes in display panel 1. Press the ENTER key to execute the general reset. All other keys are invalid. A general reset does not return the following settings to factory default values. C01, C02, C11, C12, C21: these values are stored. Note, however, that a general reset resulting from a RAM failure at startup resets also these settings to factory default values.
8-24

9-1 Memory Card Type and Functions
A memory card can be used to store the setup data, variable parameters, PID parameters (including constant value control data), event configuration data and multiple programs required by one DCP551. Memory card types The following memory cards can be used by the DCP551.
Model No. SKM008A SKM016A SKM064A SKM256C SKM008E SKM032E Memory type RAM RAM RAM RAM E2PROM E PROM
2
Battery Not replaceable Not replaceable Not replaceable Replaceable Not necessity Not necessity
Capacity (Byte) 7.00K 14.50K 61.75K 251.00K 7.00K 29.75K
No. of programs Max. 20 Max. 52 Max. 99 Max. 99 Max. 20 Max. 99
Memory card functions Save: (write) Saves selected DCP551 data on the memory card. Load: (read) Loads selected memory card data onto the DCP551.
9-1
9-2 Save Procedures

Insert a memory card when the DCP551 is in the READY mode and the normal display mode. Press the SAVE key to start a save operation. CArd is displayed in display panel 1 and SAVE is displayed in display panel 2. An error code appears if something should go wrong during the save operation.
Save menu
When the SAVE key is pressed in the normal display mode, the save menu panel is displayed. Use the and keys to select the desired menu. Press the ENTER key to display the desired menu in the message display panel. The DISP key returns you to the normal display mode.
Normal display mode Saves individual programs key Saves all programs Saves setup data
key key key
SAVE key
DISP key
Save DCP--->Card Program? Save DCP--->Card All Programs? Save DCP--->Card SETUP Data? Save DCP--->Card PARA Data? Save DCP--->Card PID Data? Save DCP--->Card EVENT Data? Save DCP--->Card All Parameters? Save DCP--->Card Format?
key key key key key key key key key key key key
ENTER key
Procedures for saving single programs (page 9-3)
ENTER key
Procedures for saving all programs (page 9-4)
ENTER key ENTER key
Procedures for saving setup data (page 9-4)
Saves variable parameters key Saves PID parameters
Procedures for saving variable parameters (page 9-4)
ENTER key ENTER key ENTER key
Procedures for saving PID parameters (page 9-5)
Saves event configuration data key Saves all parameters Initializes card
(including constant value control data)
Procedures for saving event configuration data (page 9-5)
Procedures for saving all parameters (page 9-5)
ENTER key
Procedures for formatting cards (page 9-3)
9-2
Procedures for formatting cards

This procedure is used to format memory cards so that they can be used with the DCP551. A card has to be formatted once only. Note that any programs or parameters on a card that is formatted are deleted in this process.
Initialize check
Card Format Prog. & parmt. ? Card Format Good

ENTER key DISP key
Normal mode display
Initialize complete
Procedures for saving single programs

This procedure is used to save one program on the DCP to a memory card.
Program number selection File number selection
Save Program 01 PROG01 ?
(Displays the tag to right side of the number.)
Save 01 PROG01 Card 01 ?
ENTER key
, , , key , , , key
(Displayed when there are files on the card.) key (data is not deleted)
File delete check
ENTER key
Save 01 PROG01 Card 01 Delete ? Save 01 PROG01 Card 01 Save ? Save 01 PROG01 Card 01 Good
SAVE key
Save check
ENTER key (Delete)
Save complete
ENTER key
9-3
Procedures for saving all programs

This procedure saves all programs on the DCP551 on a memory card. The program numbers used in the DCP551 are converted to file names on the memory card. When the Overwrite save function is selected, files on the card that have the same number as those in the DCP551 are overwritten by the DCP551 files. When the Skip save function is selected, files on the card that have the same number as those in the DCP551 are left as they are and the next number file is selected for processing.
Select save function
State of save progress SAVE key Save complete
Overwrite / Skip SAVE ? Save All Prog. Program 01 Save All Prog. Good
(The item indicated by the cursor can be selected.)
, key
Displays saved program number

DISP key
Normal mode display
Procedures for saving setup data

This procedure saves the DCP551 setup data on a memory card.
Data delete check
Delete Old Data SAVE ?

SAVE key
(Displayed when there is data on the card.)

DISP key
Normal mode display (Save operation is not performed.) Normal mode display
Save complete
SETUP Data SAVE Good
DISP key
Procedures for saving variable parameters

This procedure saves the DCP551 variable parameter data on a memory card.
Data delete check

SAVE key

DISP key
Normal mode display (Save operation is not performed.) Normal mode display
Save complete
PARA Data SAVE Good
DISP key
9-4
Procedures for saving PID parameters

This procedure saves PID parameters and constant value control data on a memory card.
Data delete check

SAVE key

DISP key
Normal display mode (Save operation is not performed.) Normal display mode
Save complete
PID Data SAVE Good
DISP key
Procedures for saving event configuration data

This procedure saves event configuration data on a memory card.
Data delete check

SAVE key

DISP key
Normal display mode (Save operation is not performed.) Normal display mode
Save complete
EVENT Data SAVE Good
DISP key
Procedures for saving all parameters

This procedure saves all parameters on a memory card.
Data delete check

SAVE key

DISP key
Normal display mode (Save operation is not performed.)
Save advancing status Save complete
SET PARA PID EV SAVE All Parameters SAVE Good
Characters for saved parameters disappear as they are saved. (SET: setup data, PARA: parameter, PID: PID parameters and constant value control data, EV: event configuration.)
DISP key
Normal display mode
9-5
9-3 Load Procedures

Insert a memory card when the DCP551 is in the READY mode and the normal display mode, and variable parameter PA05 has been set to 0. Press the LOAD key to start a load operation. CArd is displayed in display panel 1 and LOAd is displayed in display panel 2. An error code appears if something should go wrong during the save operation.
Load menu
When the LOAD key is pressed in the normal display mode, the load menu panel is displayed. Use the ENTER key to select the desired menu. Press the ENTER key to display the desired menu in the message display panel. The DISP key returns you to the normal display mode. Note, however, that an autoload operation is performed when the LOAD key is pressed and variable parameter PA05 is set to 1. For details, see Section 9-4 Autoload (page 9-10). A RAM memory card whose internal batteries are too low, cause a card battery alarm panel to be displayed before the Load menu panel is displayed.
Normal display mode Load individual programs Load all programs Load setup data
Load Card--->DCP Program? Load Card--->DCP All Programs? Load Card--->DCP SETUP Data? Load Card--->DCP PARA Data? Load Card--->DCP PID Data? Load Card--->DCP EVENT Data? Load Card--->DCP All Parameters?
key key key key key key key key key key key key key
key
key
LOAD key
DISP key
ENTER key
Procedures for loading single programs (page 9-7)
ENTER key
Procedures for loading all programs (page 9-8)
ENTER key
Procedures for loading setup data (page 9-8)
Load variable parameters Load PID parameters
ENTER key
Procedures for loading variable parameters (page 9-8)
ENTER key
Procedures for loading PID parameters (page 9-8)
Load event configuration data key Load all parameters
(including fixed command control data)
ENTER key
Procedures for loading event configuration data (page 9-9)
ENTER key
Procedures for loading all parameters (page 9-9)
9-6
Card battery alarm panel

When the voltage of the internal battery in a RAM card is too low, the data saved on the disk may be corrupted. Loading corrupted data onto the DCP551 will cause maloperation. Do not use a card whose battery voltage is too low. If you want to load the data anyway, select Ignore in this panel and press the ENTER key. This displays the load menu. To return to the normal display mode, select Quit or press the ENTER key or the DISP key.
Card battery alarm screen
Battery Alarm Quit / Ignore ?

ENTER key
, key
Quit returns you to the normal display mode. Ignore displays the load menu.
Procedures for loading individual programs

This procedure loads single memory card files on the DCP551.
File number selection
Program number selection ENTER key
Load Program 01 PROG01 ?
(Displays the tag to right side of the number.)

, , , key , , , key
Load 01 PROG01 DCP 01 ?
Program delete check
ENTER key
Load 01 PROG01 DCP 01 Delete ? Load 01 PROG01 DCP 01 LOAD ? Load 01 PROG01 DCP 01 Good
(Displayed when there are programs on the DCP551.) key (Not delete)
Load check
ENTER key (Delete)
Load complete
LOAD key ENTER key
9-7
Procedures for loading all programs

This procedure loads all programs on the memory card in the DCP551. The file numbers used on the memory card are converted to file numbers used in the DCP551. When the Overwrite load function is selected, programs in the DCP551 that have the same number as those on the card are overwritten by the card programs. When the Skip load function is selected, programs in the DCP551 that have the same number as those on the card are left as they are and the next number is selected for processing.
Select load function
State of load progress LOAD key Load completed
Overwrite / Skip LOAD ? Load All Prog. Program 01 Load All Prog. Good
, key
Displays loading program number.

DISP key
Normal mode display
Procedures for loading setup data

This procedure loads setup data on the memory card onto the DCP551.
Data delete check
Delete Old Data LOAD ?

LOAD key
DISP key
Load completed
Normal display mode (Load operation is not performed.) Normal mode display
SETUP Data LOAD Good
DISP key
Procedures for loading variable parameters

This procedure loads variable parameters on the memory card onto the DCP551.
Data delete check

LOAD key
DISP key
Load completed
Normal display mode (Load operation is not performed.) Normal display mode
PARA Data LOAD Good
DISP key
Procedures for loading PID parameters

This procedure loads PID parameters and constant value control data on the memory card onto the DCP551.
Data delete check

LOAD key
DISP key
Load completed
PID Data LOAD Good
DISP key
9-8
Procedures for loading event configuration data

This procedure loads event configuration data on the memory card onto the DCP551.
Data delete check

LOAD key
DISP key
Load completed
EVENT Data LOAD Good
DISP key
Procedures for loading all parameters

This procedure loads all parameters on the memory card onto the DCP551.
Data delete check

LOAD key
DISP key
Load completed
All Parameters LOAD Good
DISP key
HANDLING PRECAUTIONS The DCP551 Mark II and the old model, DCP551, differ in how some setup data items are processed and the range of variable parameter PA15. Thus the following changes have to be made when setup data, variable parameters or all parameters saved on a DCP551 are loaded onto a DCP551 Mark II. Setup data : C21, C45 to C50, C52, C53, C80, C90 to C97 Variable parameters: PA15 Setup data and all parameters stored on a DCP551 Mark II cannot be loaded onto a DCP551. (A loading attempt generates card error 16.)
9-9
9-4 Autoload
Insert a memory card, press the LOAD key or use external switch inputs in the READY mode and the normal display mode to load file number 1 on the memory card as program 1 onto the DCP551.
Key operated autoload procedure

Conditions Memory card : Program has been saved to file number 1 Variable parameter : PA05 set to 1 Mode : READY mode, normal display mode Operation and action Insert a memory card and press the LOAD key. The DCP551 operates as follows. AUtO is displayed in display panel 1 and LOAd is displayed in display panel 1. When program number 1 has been loaded onto the DCP551, program number 1 disappears. File number 1 on a memory card is loaded onto the DCP551 as program number 1. When a load operation is successful, the AUtO and LOAd indications go off and the normal display mode appears. Unless the number of a program is selected using external switch inputs, program 1 in segment 1 is selected. If the load operation fails, the AUtO and LOAd indications stay on and an error code is displayed in the message panel. When an error has occurred, press the DISP key to return to the normal display mode. HANDLING PRECAUTIONS A normal load operation cannot be performed when variable parameter PA05 is set to 1. A normal load operation requires that this parameter is set to 0.
9-10
Auto load using external switch inputs

Conditions Memory card : Program saved to file number 1 Setup data : any of C71 to C74 is set to 8 (autoload) Mode : READY mode, normal display mode Operation and action Insert a memory card and turn off the external switch used for autoload and turn it back on again. The DCP551 operates as follows. AUtO is displayed in display panel 1 and LOAd is displayed in display panel 2. When program number 1 has been loaded onto the DCP551, program number 1 disappears. File number 1 on a memory card is loaded onto the DCP551 as program number 1. When a load operation is successful, the AUtO and LOAd indications go off and the normal display mode appears. Unless the number of a program is selected using external switch inputs, program 1 in segment 1 is selected. If the load operation fails, the AUtO and LOAd indications stay on and an error code is displayed in the message panel. When an error has occurred, press the DISP key to return to the normal display mode. HANDLING PRECAUTIONS Variable parameter PA05 can be set to 1 or 0.
9-11
Chapter 9. MEMORY CARD OPERATION
9-5 Error Message List

When an error occurs, error messages such as Card Error-XX (XX denotes error code) are displayed on the message panel during memory card operations. The table below lists the error codes and explain their meaning. Memory card operations are aborted when an error occurs. To return to the normal display mode, press the DISP key. Code
1 2 3 4 5 6 7 8 9 11 12 14 15 16 17
Meaning Card insertion failure or card removed Card write protect Card read protect Bad card Invalid card format Card full Card busy File write protect Card access error Card access sequence error FAT abnormal Card access sequence error (in file control) Card battery voltage drop (warning)
Remedial measures Do over. Replace the card, or reset the protect by SLP550. Replace the card, or reset the protect by SLP550. Replace the card. Initialize the card. Erase unnecessary files, or initialize the card. Do over. Initialize the card. Do over. Do over. Initialize the card. Do over. Replace the card, replace the card battery (If replaceable). Create new file, and create new data. Create new file, and create new data. Delete unnecessary programs in the DCP551. Do over. Do over. Operate the instrument again, or check the program setting of the DCP551. Operate the instrument again, or check the parameter setting of the DCP551. Set DCP551 variable parameter PA02 to 0 to cancel protection. Replace the card. Replace the card.
Wrong file version Data or file are missing. 18 DCP551 data full (program load) 19 DCP551 hardware error (load error) 20 Card data invalid 21 Card data check sum error (program data) 22 to 36 Card data check sum error (parameter data) 37 Memory protect error (loading the data is protected by the variable parameter PA02.) 43 No alternate areas remain on the EEPROM card 44 Error occurred in writing to alternate area on EEPROM card 63 Card battery voltage drop (error)
64
Replace the card, replace the card battery (If replaceable). File abnormal (card was removed) Create new file, and create new data.
9-12

10-1 Self-Diagnostic Functions and Alarm Code Displays
The DCP551 is equipped with the self-diagnostic functions described below. Alarm codes and the result of self-diagnostics are listed on the following pages.
Power ON self-diagnostic routines

RAM backup failures This routine is designed to detect errors in the RAM backup function. When a failure is detected, a general reset is performed. No alarm code is displayed. Board configuration failures This routine detects failures caused when boards (circuit boards) not designed to be used with the DCP551. Alarm codes are displayed when errors are detected.
Self-diagnostic routines performed each sampling cycle

Analog input failures Failures are detected when the analog input signal due to disconnection or other cause lies outside the 10.0 to +110.0% range. Alarm codes are displayed when errors are detected.
Self-diagnostic routines performed continuously during operation

PROM failures This routine is designed to detect errors in system programs stored in the PROM. Not totally infallible, there are cases where errors go undetected and result in measuring device operation failure. Alarm codes are displayed when errors are detected. Adjustment data failures This routine detects errors in analog inputs and output adjustment data stored in nonvolatile memory. Alarm codes are displayed when errors are detected. Program failures This routine detects failures in program setting data stored in a backup RAM. Alarm codes are displayed when errors are detected.. Parameter failures This routine detects failures in parameters stored in a backup RAM. Alarm codes are displayed when errors are detected. Low battery voltage This routine detects low voltage conditions in the battery that backups RAM data. The BAT LED on the console goes on when battery voltage is too low.
10-1
Alarm code display

The DCP551 is designed to alternate display of the following alarm codes and normal display items in one-second intervals on display panel 1 when input failures or instrument system failures are detected. In cases of multiple alarm codes, display of the codes is alternated with normal display items, starting in order from the alarm code with the smallest number.
Alarm classification
PV range alarm group : AL01 to AL04 Measuring instrument alarm group : AL90 to AL99, and battery voltage drop (In case of battery voltage drop, BAT LED of the console is flickered.) Alarm code
AL01 AL02 AL03 AL04 AL90 AL92 AL93 AL94 AL95 AL96 AL97 AL99
Alarm name
Contents
Countermeasure Check PV1. Check PV2 Request the repair. Request the repair.
Check the setup data, and reset the data. Variable parameter is abnormal. Variable parameter were Check the variable parameter, broken. and reset the data. PID parameter is abnormal. PID parameter were broken. Check the PID parameter, (Constant value control data is abnormal.) and reset the data. Program data is abnormal. Program data were broken. Check the program data, and reset the data. Event configuration data Event configuration data Check the event configuration data, is abnormal. were broken. and reset the data. PROM is abnormal. System program were corrupted. Request the repair. *1: When AL90 is generated, the alarm code stays on and continued operation is disabled. *2: Data checks performed by AL93 and AL97 may fail to detect corrupted data. When this happens, the alarm can be turned off by entering normal data.
PV1 overrange PV1 is more than 110%FS. PV1 underrange PV1 is less than 10%FS. PV2 overrange PV2 is more than 110%FS. PV2 underrange PV2 is less than 10%FS. Board configuration failure Incorrect board configuration Adjustment value is abnormal. Analog input/output adjustment data were broken. Setup data is abnormal. Setup data were broken.
10-2
10-2 Key Input Related Problems

Procedures to correct key input related problems are described below.
Normal display mode problems

Mode cannot be changed using keys
Cause Normal display mode not on
Measure Press DISP key to invoke normal display mode.
Program number does not start flashing when PROG key is pressed
Program selection of external switch input is not 0. Not set to READY mode. Set to constant value control mode. Set to key lock.
Cause
Turn off all external switch inputs SW9 to 16. Set READY mode to execute RESET operation (PROG + RUN/HOLD keys). Set constant value control data ConSt setting to 0. Set variable parameter PA01 between 0 to 2.
Measure
RUN mode cannot be invoked with the RUN/HOLD key
Program selected in READY mode is unset. Select the set program. Set to END mode. Set READY mode to execute RESET operation (PROG + RUN/HOLD keys). Set to key lock. Set variable parameter PA01 between 0 to 2.
HOLD mode cannot be invoked with the RUN/HOLD key
Cause
Measure
Set to READY or FAST mode. Set to END mode. Set to constant value control mode. Set to key lock.
Cause
The HOLD mode is available from READY and FAST modes by pressing the RUN key. Press the RUN/HOLD key once again. Perform a reset operation (press the PROG, RUN and HOLD keys). Invoke the READY mode and perform a RUN operation (press the RUN/HOLD key) to go to the RUN mode. Set constant value control data ConSt to 0. Set variable parameter PA01 between 0 to 2.
Measure
RESET cannot be performed with the PROG, RUN and HOLD keys. RESET is available in the READY program run mode and returns operations to the first segment.
Set to READY mode. Set to key lock.
Cause
Perform a RUN operation (press the RUN/HOLD key) to go to the RUN mode. (A reset operation can also be performed in the READY mode using external switch inputs or transmission. Set variable parameter PA01 between 0 to 2.
Measure
10-3
ADV cannot be invoked with PROG and DISP keys
Set to READY mode. Set to END mode.
Cause
Set to constant value control mode. Set to key lock.
Perform a RUN operation (press the RUN/HOLD key) to go to the RUN mode. (ADV operation can be performed in the READY mode with external switches or through transmission.) Perform a reset operation (press the PROG, RUN and HOLD keys). Invoke the READY mode and perform a RUN operation (press the RUN/HOLD key) to go to the RUN mode. Set constant value control data ConSt setting to 0. Set variable parameter PA01 between 0 to 2.
Measure
FAST mode cannot be invoked with FUNC and keys
Set to program time unit as 0.1 sec. Set to END mode. Set to constant value control mode. Set to key lock.
Cause
Set 0 or 1 setup data C62 setting. Perform a reset operation (press the PROG, RUN and HOLD keys). Invoke the READY mode and perform a RUN operation (press the RUN/HOLD key) to go to the RUN mode. Set constant value control data ConSt setting to 0. Set variable parameter PA01 between 0 to 2.
Measure
MANUAL mode cannot be invoked with A/M key
On-off control is set in P setting = 0.0.
Set the P setting for a currently used PID group to something other than 0.0 to switch from ON-OFF control to PID control. On-off control is set with segment PID group Set the segment PID group number between 1 to 9 or to A to number = on-off. switch to PID control. Set to key lock. Set variable parameter PA01 between 0 to 2.
AUTO mode cannot be invoked with A/M key
Cause
Measure
Set to key lock.
Cause
Set variable parameter PA01 between 0 to 2.
Measure
Autotuning (AT) cannot be started with AT key
Set to READY mode. (With variable parameter PA08 setting = 1 or 2) Set to except READY mode. (With variable parameter PA08 setting = 3 or 4) Set to MANUAL mode. PV overrange. AT is set to off Set to setting instrument (programmer) function. Set to key lock.
Cause
Set RUN mode to execute RUN operation (RUN/HOLD key). Set READY mode to execute RESET operation (PROG + RUN/HOLD keys). Set AUTO mode to execute AUTO operation (A/M key). Connect PV input correctly to obtain normal input conditions. Set variable parameter PA08 to something other than 0. Set setup data C21 to something other than 0. Set variable parameter PA01 between 0 to 2.
Measure
10-4
Autotuning cannot be canceled with AT key
Set to key lock.
Cause
Set variable parameter PA01 between 0 to 2.
Measure
PID parameter setting state cannot be invoked with PID key Event configuration setting state cannot be invoked with FUNC and PARA keys
Cause Normal display mode not on Set to key lock.
Measure Press DISP key to invoke normal display mode. Set variable parameter PA01 to 0 or 2.
Setup data setting state cannot be invoked with SETUP key
Cause Normal display mode not on Mode other than READY Set to key lock.
Measure Press DISP key to invoke normal display mode. Set READY mode to execute RESET operation (PROG + RUN/HOLD keys). Set variable parameter PA01 between 0 to 2.
Constant value control data setting state cannot be invoked with FUNC and PID keys
Cause Normal display mode not on Mode other than READY Set to key lock.
Measure Press DISP key to invoke normal display mode. Set READY mode to execute RESET operation (PROG + RUN/HOLD keys). Set variable parameter PA01 between 0 to 2.
Program setting state cannot be invoked with FUNC and PROG keys
Cause Normal display mode not on Set to constant value control mode. Set to key lock.
Measure Press DISP key to invoke normal display mode. Set constant value control data ConSt setting to 0. Set variable parameter PA01 between 0 to 2.
Program copy cannot be performed with and PROG keys
Mode other than READY Set to be except READY mode.
Press DISP key to invoke normal display mode. Set READY mode to execute RESET operation (PROG + RUN/HOLD keys). Program selected in READY mode is unset. Select number of a set program. Constant value control mode is on. Set constant value control data ConSt to 0. Program protected Set variable parameter PA02 to 0, 2 or 4. Set to key lock. Set variable parameter PA01 to 0.
Cause
Measure
10-5
General reset cannot be performed with FUNC, CLR and MESSAGE keys
Cause Normal display mode not on Mode other than READY mode Set to MANUAL mode. Set to memory protect. Set to key lock.
Measure Press DISP key to invoke normal display mode. Set READY mode to execute RESET operation (PROG + RUN/HOLD keys). Set AUTO mode to execute AUTO operation (A/M key). Set variable parameter PA02 to 0. Set variable parameter PA01 to 0.
Parameter setting related problems

Registration state cannot be invoked with ENTER key
Cause
----- displayed in display panel 2 Data displayed in display panel 2 cannot be changed. Set to memory protect. This item is display only. Set variable parameter
Measure
This item cannot be displayed or set. To change setting connection item, it may be able to change or set.
PA02 to 0.
Program setting related problems

Registration state cannot be invoked with ENTER key
Set to memory protect.
Cause
Set variable parameter PA02 to 0, 2 or 4.
Measure
Item changes cannot be made with and keys
Cause Not pattern item set.
Set SP and time data.
Measure
SP values in program settings cannot be changed with and keys
SP limit sets error value.
Cause
Set correct value for setup data C66 and C67.
Measure
Event items cannot be displayed with and keys
Event type is something other than segment Set the event type in the event configuration data to a value type. between 1 and 23. Programming item sets no display. Set setup data C57 to 0.
Cause
Measure
10-6
PID group, output limiter group number items cannot be displayed with and keys
Programmer function on Programming item display off
Cause
Set setup data C21 to something other than 0. Set setup data C58 to 0.
Measure
G.SOAK items, PV shift items and repeat items cannot be displayed with and keys
Programming item display off
Cause
Set setup data C59 to 0.
Measure
PV start items, cycle items and pattern link items cannot be displayed with and keys
Programming item display off
Cause
Set setup data C60 to 0.
Measure
Segment insertion and deletion cannot be confirmed with FUNC and ENTER keys
Set to memory protect. Program being set is running (in RUN, HOLD, FAST, END, READY FAST). Not set to pattern item on programming map. This segment is not set on the programming map.
Cause
Set variable parameter PA02 to 0, 2 or 4. Set READY mode to execute RESET operation (PROG + RUN/HOLD keys). Move to the pattern item on the programming map. Move to a set segment or set the segment.
Measure
Program deletion cannot be confirmed with FUNC and ENTER keys during pattern item registration
Program being set is running (in RUN, HOLD, FAST, END, READY FAST).
Cause
Set READY mode to execute RESET operation (PROG + RUN/HOLD keys).
Measure
10-7
10-3 When the BAT LED Flashes

HANDLING PRECAUTIONS Batteries that have been stored for long periods have been subject to self-discharge and have a short service life. If required, buy new batteries.
BAT LED flashes

The BAT LED starts flashing when low battery voltage is detected. The voltage level set in memory that trigger the LED is higher than minimum level required for storing data. Thus data loss is thus not imminent when the LED starts flashing. Note, however, that memory data corruption has probably occurred when the BAT LED starts flashing at power up after the DCP551 has been stored for long periods disconnected from the power line.
Replacing the battery

Parameter settings and program settings are stored in RAM memory. The RAM is backed up by a battery and data persist through a power down. When the battery is depleted, turning off the DCP551 causes the data stored in RAM to be lost.
CAUTION
Be sure to turn off the power supply when you are replacing the batteries. Failure to heed this warning may lead to electric shock. Be sure not to touch internal components during battery replacement or just after the power has been turned. This may result in burn injuries. Make sure that the batteries are inserted with the plus (+) and minus () poles correctly oriented. Do not use damaged batteries or batteries that leak. Do not throw batteries into a fire, recharge, disassemble or expose them to heat. Store batteries in a cool, dry place. Failure to heed these cautions may result in burns or battery leakage. Batteries should be kept out of reach of children, since they may swallow them. Should a child swallow a battery, contact a doctor immediately. When disposing of used batteries at the user site, observe local bylaws. Before you touch internal components, be sure to discharge any static electricity on your body by touching a metal ground connector. Failure to heed this caution may lead to equipment damage.
Items to be provided by the user Phillips screwdriver New lithium battery: model number 81446140-001
10-8
Battery replacement procedures HANDLING PRECAUTIONS Replace the old battery with a lithium battery (model no.:81446140-001). Batteries can be ordered from Honeywell sales or service office. Do not use metal tools to remove or attach battery connectors as this could short-circuit electric circuits inside. A capacitor backs up the memory during battery replacement. To charge this capacitor, supply power to the DCP551 for about 10 minutes. Replace the battery less than 24 hours after the power supply has been turned off. When the BAT LED starts flashing, replace the battery according to the following instructions. (1) Leave the power on for about 10 minutes. (2) Turn off the power. (3) Open the console key cover and remove the lock screw under the ENTER key using a Phillips screwdriver. >>Slide the controller out of the case.
10-9
(4) To prevent static discharges, remove all static electricity from your body. (5) Slide the controller completely out of the case. >>The battery is located on the right side as seen from the front of the controller.
(6) Place the controller on a desk upside-down so that the battery is easily accessible. (7) Disconnect the connectors. (8) Open the tab on the black clip that secures the battery and lift out the battery.
(9) Remove the old battery from the clip. (10)Insert the new battery in the clip. (11)Orient the positive pole of the battery forwards and press the clip with the battery into the square opening. (12)Insert the connectors in the printed circuit board. (13)Slide the controller back into the case. (14)Open the key cover and firmly tighten the lock screw under the ENTER key using a Phillips screwdriver. (15)When all procedures have been completed, affix a label giving the date when the battery should be replaced next time in an easy to see location on the controller. (16)Turn on the power to make sure that the BAT LED does not go on.
10-10
NOTE
Guidelines for battery service life are given below. When the DCP551 is stored with the power off under standard conditions (ambient temperature 232C): 5 years When the DCP551 is stored with the power on under standard conditions (ambient temperature 232C): 10 years Battery life is reduced when stored at higher temperatures. When the BAT LED is flashing, memory data is protected if the power is on. When the data in memory is corrupted, one of the following two conditions will occur. (1) g.rESt is displayed at power up and normal operation cannot be performed. (Press the ENTER key to perform a general reset and reset parameters to their factory default values and delete all program settings. (2) Normal operation can be started at power up but one of the alarm codes AL93 to AL97 are displayed.
10-11

11-1 Specifications
Item Program section No. of programs No. of segments Segment setting system Specifications 99 programs 99 segments/1 program, or total 2000 segments RAMP-X: Setting by set points (SP) and time. RAMP-T: Setting by set points (SP) and slope ( ). RAMP-E: Setting by set points (SP) or SP per pulse of external switch input. 0 to 500 hours 00 min, 0 to 500 min 00sec, or 0.0 to 3000.0sec (Time unit is switchable.) 1 to 10000U/hours, 1 to 10000U/min, or 1 to 10000U/sec (Time unit is switchable.) 1 to 10000U/1 pulse 4000 settings Event, PID group, output limiter group, G.SOAK, PV shift, repeat Operating point set as specified by event type. Group 0 (continuing from previous segment), groups 1 to 9, group A (automatic changeover) and ON-OFF control settable. Group 0 (continuing from previous segment), groups 1 to 9 settable Type (start point, end point, all) and G.SOAK width 0 to 1000U settable -10000 to +10000 settable Return segment number and repeat count settable. Type settable for each program (ascending, descending and bi-directional) Cycle count number settable for each program Program numbers 0 to 99 (program 0 without link) settable for each program 8 characters consisting of alphanumerics, katakana and symbols settable for each program 0.01% (segment time setting = 0, repeat; each cycle and repeat slows the process by 0.1sec) Thermocouple K,E,J,T,B,R,S (JIS C1602-1981) WRe5-26 (Hoskins Data) PR40-20 (Johnson Matthey Data) N (N.B.S. Monograph 161) PLII (Engelhard Industries Data (IPTS68)) Ni-NiMo (General Electric Data) Gold iron chromel (Hayashidenko Data) Resistance temperature detector (RTD) Pt100,JPt100 (JIS C1604-1989) DC current 4 to 20mA, 2.4 to 20mA DC voltage 0 to 10mV, -10 to +10mV, 0 to 100mV, 0 to 1V, -1 to +1V, 1 to 5V, 0 to 5V, 0 to 10V Multi-range of thermocouple, Resistance temperature detector, DC voltage, and DCcurrent(see page 2-8, 2-9) 0.1s Thermocouple, DC voltage input: Max. 1.3 A (peak value, under standard conditions). The range higher than 1V is Max. -3 A. DC current input: approx. 50 (under operating conditions) RTD input: approx. 1mA, Current input on terminal A. (under operating conditions) : 0.5 V/ Thermocouple, DC voltage input: Thermocouple DC voltage (lower than 1V range) : 0.5 V/ DC voltage (5V range) : 3 V/ DC voltage (10V range) : 6 V/ Resistance temperature detector input: Max. 0.01% FS/ within wire resistor 0 to 10W The ranges of F01, F33, P01, and P33 are Max. 0.02% FS/ . The ranges except F01, F33, P01, and P33 are lower than 85 . (Includes the zener barrier resistor value. However, spot adjustment is needed.) The ranges of F01, F33, P01, and P33 are lower than 10 . (Zener barrier cannot be used.) Thermocouple disconnection detection allowable parallel resistance : Higher than 1M Thermocouple, DC voltage input:-5 to +15Vdc DC current input : 50mAdc, 2.5Vdc Burnout on/off selectable 100% FS or more: upscaled -10% FS or less : downscaled (However, inputs in the F50 range are not downscaled.) 0.5 (under standard conditions)
Segment time Segment slope Segment SP No. of sub-function Sub-function function Event (16 point) PID group setting Output limiter group G.SOAK PV shift Repeat PV start Cycle Pattern link Tag Basic time accuracy Input section Input type
Input sampling cycle Input bias current Input impedance Measurement current Influence of wiring resistance
Allowable parallel resistance Max. allowable input Burn out Range over assessment
Cold junction compensation accuracy
11-1
Item Input section Cold junction compensation system Scaling Root extraction PV equalizer (linearization) Input bias Digital filter External switch input section Number of input point Connectable output type Open terminal voltage Terminal current in case of short circuit Allowable contact resistance (no-voltage contact) Allowable residual current (open collector ON) Leakage current (open collector OFF) Allocation (fixed) Allocation (variable) Input sampling cycle On detection Min. hold time Display and setting section Display panel 1 Display panel 2 Program number display Segment number display
Specifications Internal or external compensation (at 0 C) selectable -19999 to +20000U (Only linear input can sets. Reverse scaling and optional decimal point position can set.) Drop out 0.2 to 10.0%. It is possible to set DC current and DC voltage range. PV1: 9 broken line (setting to 10 point) PV2: 19 broken line (setting to 20 point) -1000 to +1000U variable 0.0 to 120.0sec variable (0.0: Filter off) 16 points No-voltage contact (relay contact), and open corrector (sink current toward 0V) 8.5V 0.5V during common terminal ((12) and (40) terminals) and every input terminal (under operating conditions) Current to run every terminal is about 6mA (under operating conditions) On condition: Lower than 250 (under operating conditions) Off condition: Higher than 100 k (under operating conditions) Lower than 2V (under operating conditions) Lower than 0.1mA (under operating conditions) RUN, HOLD, RESET, ADV, program number RAMP-E, FAST, AT, AUTO/MANUAL, G.SOAK reset, forward-reverse operation, auto load, PV1/2 selection 0.1s 0.2s (program number is 0.4s) Digital 5 digits, 7 segments, green color Indicates PV and other data on basic display status, indicates an item code on parameter setting status. Digital 5 digits, 7 segments, orange color Indicates SP, output %, and other data on basic display status, indicates a set point of item on parameter setting status. Digital 2 digits, 7 segments, green color Indicates a program number on basic display status. Digital 2 digits, 7 segments, green color Indicates a segment number on basic display status, indicates a item number on parameter setting status. Indicates an alarm code number when an alarm occurs. Indicates output graph, deviation graph, event status, program tag, and other data on basic display status, Indicates a reference message on parameter setting and program setting. Indicates a operation contents and operation result on memory card operation. 7 flat LED, orange color Indicates the rising, soaking, and falling tendencies of program pattern. 22 flat LED Mode : RUN, HLD, MAN, PRG (green color) Display contents: PV, SP, OUT, TM, CYC, SYN, DEV (green color) Battery voltage : BAT (red color) (flickers when the battery voltage has dropped.) Status : AT (green color) Event : EG1, EG2 (red color) 18 rubber keys 1 (Using exclusive connection cable, stereo pin jack)
Message display panel
Profile display Each status display
Operating keys Loader connection port
11-2
Item Mode Program run mode READY RUN HOLD FAST END READY FAST AUTO MANUAL Constant value control mode READY RUN AUTO MANUAL Control section PID control
Specifications : Preparation state (control stop, select of program number is possible.) : Advancing run state : Hold run state : Fast feed run state : End point run state : Preparation and the fast feed state : Automatic run state : Manual run state (output is operatable to console) : Preparation state (control stop) : Run state : Automatic run state : Manual run state (Enables manual output from system console.) 0.0 to 1000.0% (0.0: On-off control) 0 to 3600s (0: PD control) 0 to 1200s (0: PI control) Low-limit : 5.0% to high-limit High-limit : Low-limit to +105.0% 0.0 to 100.0% 16 groups for program operation (9 segment specific and 7 automatic zone selecting) Segment specified, automatic zone selectable during program run
Proportional band (P) Integral time (I) Derivative time (D) Manipulated variable limit Manual reset No. of PID groups PID groups selection
Manipulated variable change 0.1 to 110.0%/0.1s Auto tuning On-off control differential Normal reverse operation selection Programmer function Selection is settable Selection Scaling Output resolution Output section Auxiliary output Type Scaling Current output (5G) Auxiliary output CH1, CH2 Manipulated variable output is selectable to SP output Possible 1/10000 PV, SP, deviation, MV, PV1, PV2 Possible Automatic setting of PID value by limit cycle method 0 to 1000U
: 4 to 20mA dc Output current Allowable load resistance : Lower than 600 (under operating conditions) : Lower than 0.1% FS (under the standard conditions) Output accuracy : 1/10000 Output resolution : 21.6mA dc Max. output current : 2.4mA dc Min. output current : 0.1s Output update cycle Open time terminal voltage : Lower than 25V
11-3
Item Output section Voltage output (6D)
Specifications Allowable load resistance : Lower than 600 (under operating conditions) Load current adjustment : 2 to 22mA variable Open time terminal voltage : Lower than 25V Off time leakage current : Lower than 100 A Output response time : Lower than 0.5ms, ON to OFF at 600 load Lower than 0.5ms, OFF to ON at 600 load Output resolution : 1/1000 Time proportional cycle : 1 to 240s variable External supply voltage Max. load current Off time leakage current On time residual voltage Output resolution Time proportional External supply voltage Max. load current Max. common current Off time leakage current On time residual voltage PV-based : 12 to 24Vdc : 100mA/point : Lower than 0.1mA : Lower than 2V :1/1000 :1 to 240s : 12 to 24Vdc : 70mA/point : 500mA : Lower than 0.1mA : Lower than 2V PV, deviation, deviation standby function is provided, absolute value deviation, absolute value deviation standby function is provided, PV change ratio, SP, MV, G.SOAK absolute value deviation, G.SOAK absolute value deviation standby function is provided, PV1 normal action, PV2 normal action, gap of PV1-PV2 when CH change, gap of PV1-PV2. Time event, RAMP-E time monitoring, segment time, program time Code event, timer-bearing code event, program number binary code, segment number binary code, program number BCD code, segment number BCD code Specified segment, RUN + HOLD + END + FAST, HOLD, READY + READY FAST, END, G. SOAK standby, MANUAL, AT execution, FAST + READY FAST, console setting operation, RUN, advance, All alarm, PV range alarm, Measuring instrument alarm, PV1 selection, PV2 selection, Lower battery voltage
Open collector output (8D)
Event output section
Open collector output
Event type
Time-based Code-based
Mode-based
Event hysteresis Event on delay Communication RS-485
Set 0 to 1000U with PV-based 0.0 to 3000.0s are settable for 4 point event Network Multidrop (DCP551 provided with only slave node functionality.) 1 to 31 units max. Half-duplex Start-stop sync. Balanced type (differential) Bit serial Transmit and receive 5 lines (3 wires are connectable) 1200, 2400, 4800, 9600 bps selectable
Data flow Sync. system Transmission system Data line Signal line Communication speed
Communication distance Max. 500m (sum total) Others Conforms to RS-485 standard Character composition Format 11 bits/characters 1 start bit, even parity, 1 stop bit or 1 start bit, no parity, 2 stop bits
11-4
Item Communication RS-485 Data length Isolation 8 bits
Specifications
All inputs and outputs except external switch inputs are completely isolated.
RS-485 communications can be performed by connecting to a computer equipped with an RS-485 interface. RS-232C Network Information direction Sync. system Transmission system Data line Signal line Communication speed Communication distance Others Character composition Format Data length Isolation Memory card Point to point; (DCP551 provided with only slave node functionality.) Half-duplex Start-stop sync. Not-balanced type Bit serial Transmit and receive 3 lines 1200, 2400, 4800, 9600 bps selectable Max. 15 m Conforms to RS-232C standard 11 bits/characters 1 start bit, even parity, 1 stop bit or 1 start bit, no parity, 2 stop bits 8 bits All inputs and outputs except external switch inputs are completely isolated
Programs, PID, various parameters (SET UP, PARA, events) and other data can be saved or loaded using memory card (optional). Save (SAVE) Copies DCP551 data into a card Load (LOAD) Memory card (optional) Parameters Setup data Not provided SKM016A RAM 14.50K Max. 52 Variable parameter Not provided SKM064A RAM 61.75K Max. 99 PID parameter Not provided SKM256C RAM 251K Max. 99 Event configuration data Provided SKM008E EEPROM 7.00K Max. 20 Not necessity Constant value control data SKM032E EEPROM 29.75K Max. 99 Not necessity No. of bytes per program is 26 + (5 X No. of segments) + (5 X No. of sub-functions) No. of bytes per parameters is as specified below. Setup data : 217 bytes Variable parameter : 257 bytes PID parameter + Fixed command control data : 291 bytes Event configuration data : 209 bytes Battery exchange Model No. SKM008A Memory type RAM Capacity bytes 7.00K No. of programs Max. 20 Loads data from a card into the DCP551
General specifications
Memory backup
Memory battery service life Battery backed up RAM DCP551 power off: approx. 5 years under standard conditions DCP551 power on: approx. 10 years under standard conditions 100 to 240V ac 50/60Hz Lower than 25VA Lower than 50A
Rated power supply voltage Power consumption Rush current when power supply turns on
11-5
Item General specifications Action when power supply turns on Service interruption dead time Insulation resistance Withstand voltage
Specifications Reset time: 10ms max. (time until normal operation possible under normal operating conditions) Lower than 20ms (under the action conditions) Higher than 50M under 500Vdc megger between power supply terminal (39)or(40) and FG terminal ((52)or(53)) 1500V AC 50/60Hz for 1min between power terminal and frame ground terminal Note: Primary and secondary sides are capacitive coupled inside the DCP551. Thus disconnect the ground wire from the secondary side terminal (for example, when using a grounded thermocouple) before performing a withstand voltage test. Failure to do so may result in equipment damage. Ambient temperature 23 2 C Ambient humidity 60 5% RH Rated power supply voltage 105V ac 1% Power supply frequency 50 1Hz or 60 1Hz Vibration resistance 0m/s2 Shock resistance Mounting angle 0m/s2 Reference plane (vertical) 3 0 to 50 C (the ambient temperature at the bottom of the case when hermetically sealed inside case)
Standard conditions
Operating conditions
Ambient temperature range Ambient humidity range
0 to 90% RH (non-condensing) Rated power supply voltage 105V ac Allowable power supply voltage 90 to 264V ac Power supply frequency 50 2Hz or 60 Vibration resistance 0 to 1.96m/s2 Shock resistance Mounting angle Altitude Transportation and storage conditions Ambient temperature range Ambient humidity range Vibration resistance Shock resistance Package drop test Terminal screw Terminal screw tighten torque Mask and case material Mask and case color Mounting Mass 0 to 9.80m/s2 Reference plane (vertical) 10 2000m max. -20 to 70 C 10 to +95% RH (non-condensing) 0 to 4.90m/s2 (10 to 60Hz in X, Y and Z directions, 2hours each) 0 to 490m/s2 (in vertical direction, 3 times) 2Hz
Drop height 60cm (Free drop at 1 corner, 3 edges, 6 faces) M3.5 self-up screw 0.78 to 0.98N.m Mask : Multiron Case : Multiron Musk : Dark gray (Munsell sign 5Y3.5/1) Case : Light gray Panel flush-mount About 1.5kg
11-6
Attachment/auxiliary devices list

Article name Standard Engineering unit indicator label attachment Mounting bracket Users manual Terminal cover Auxiliary Soft dust-proof cover set devices and Lithium battery set others (Optional) Memory card (RAM, battery not replaceable) Memory card (RAM, battery replaceable) Memory card (EEPROM, no battery required) Model No. 81446044-001 EN1I-6186 81446176-001 81446141 81446140-001 SKM008A SKM016A SKM064A SKM256C SKM008E SKM032E Quantity 1 1 group (2 pcs.) 1 1
11-7
11-2 External Dimensions

DCP551
Unit : mm 144 15.5 9
PROG SEG 12 RUN HLD MAN PRG PROFILE AT BAT EG1 EG2 25 29
185
137 7
1 13 26 30 34 38 42 54 43 55 44 56 45 57 46 58 47 59 48 60 49 61 50 62 51 63 2 14 3 15 4 16 5 17 6 18 7 19 8 20 9 21 10 22 11 23 27 31 35 39 52 64 24 28 32 36 40 53
PV DEV OUT CYC SP TM SYN
144
RESET MESSAGE MESSAGE
161 137
33 37
A/M FUNC
PID AT
PARA SETUP
CLR ENTER LOAD

LOADER
41 SAVE
CARD
Soft dust-proof cover set (option) (silicon rubber, transparent)

147 143
Model No. : 81446141

Unit : mm 1 13 1 2.9 2 9 55 143 147
131
11-8

This chapter covers the field calibrations procedures for the inputs, outputs and various functions of the DCP551 mark II controller after shipment from the factory. When calibration is made in the field, the original factory data is erased, and so the specified input/output accuracies of the controller cannot be assured. This manual is for users who are conversant with DCP551 mark II use and operation.
Precautions before calibration

Apply power and allow the controller to warm up for 2 hours before you calibrate the DCP551 mark II. Confirm that the test equipment needed for calibration has stabilized. Factory calibration has been made at a stable temperature of 23.0C (2C). Calibrate the DCP551 mark II in this range, and where there are no significant fluctuations in air temperature. You must write newly calibrated data to EEPROM before exiting from calibration mode, otherwise all new data will be lost. If calibration equipment of a lower grade than specified below is used, calibration results may be unsatisfactory.
Equipment needed
1. Standard input source with 0.02% accuracy (having more than 5 effective digits and capable of generating both voltage and current outputs) 2. Decade resistance box with 0.02% accuracy (having a range of 10 to 300 with a resolution of more than 0.01) 3. Digital ammeter with 0.02% accuracy (measurable in the range of 4 to 20mA with assured resolution of more than 0.01mA) 4. Thermometer with 0.1C accuracy (resolution of more than 0.1C)
12-1
12-1 Quick Reference Table for Calibration Items

DCP551 mark II controllers are numbered using the following format. Format items may require different calibration procedures, as shown in Table 12-1.
Model number: ,+2##-
(1) Basic Model Number (2) PV Input Number (3) Carbon Potential (4) Optional Functions
Table 12-1. Calibration Items for Each Model
Calibration & Test Item

0 Function Test
Model
Key Test Indicator Test DI Test Control Output Test DO Test Clock Adjustment Ch1 Ch2 Ch1 Ch2 Out Ch1 Out Ch2 AUX Ch1 AUX Ch2
(1)Basic Model
(2)PV Input Number (3)Carbon Potential (4)Optional Functions 1 2 0 1 0 1 2
1 PV Input Calibration 2 CJ Sensor Calibration 6 Current Output Calibration
Note: *; If this is Carbon Potential model (Carbon Potential Code = 1), it isnt necessary to calibrate these items.
12-2
Table 12-2. Item and Sub Item Table for Calibration
Item
0
Sub Item
0 1 2 3 4 5 6 Key test
Description
Item change code Display test Digital input test Output test (control) Output test (digital output) Clock adjustment Item change code Channel No. Gain No. PV input 0% PV input 100% Write to EEPROM Item change code CJ ch1 input 0% CJ ch1 input 100% CJ ch1 count CJ ch1 temperature CJ ch2 input 0% CJ ch2 input 100% CJ ch2 count CJ ch2 temperature Write to EEPROM Item change code OUT ch1 4mA output OUT ch1 20mA output OUT ch2 4mA output OUT ch2 20mA output AUX ch1 4mA output AUX ch1 20mA output AUX ch2 4mA output AUX ch2 20mA output Write to EEPROM
Upper Display Shows
Lower Display Shows
0000
, etc.
AdJS
0 1 2 3 4 5
1011
0 1 2 3 4 5 6 7 8 9
1111 2022
AdJS
Previous adjustment value
0 1 2 3 4 5 6 7 8 9
1111 6066
AdJS
Previous adjustment value
1111
Notes:
1. Items No. is shown on the PROG display. 2. Sub item No. is shown on the SEG display. 3. Item 0: Function check item except sub item No. 6 4. Items 1, 2, 6 and clock adjustment of item No. 0. : Calibration items
12-3
While pressing
FUNC
, press
SETUP
and
ENTER
simultaneously.
&
ENTER
&
ENTER
PROG
SEG
PROG
SEG
0.0.0.0. * AdJS
00 00
Function test
1.0.1.1. * AdJS
01 00
PV input calibration item
SETUP
SETUP
PROG
SEG
PROG
SEG
Key ON/OFF
00 01
Key test
Key ON/OFF
00000 * AdJS
01 01
CH No. selection
SETUP
SETUP
PROG
SEG
PROG
SEG
ON/OFF of display
Display test
ON/OFF of display
00000 * AdJS
01 02
Gain No. selection
SETUP
SETUP
PROG
SEG
PROG
SEG
DI ON/OFF
00 03
DI test
Current input count No. Current count No. stored
01 03
Zero input count
After stabilized,
SETUP SETUP
press
ENTER
PROG
SEG
PROG
SEG
Input of Control output ON/OFF
00 04
Control output test 8D output Voltage output
00 04
Span input count
After stabilized,
SETUP SETUP
press
ENTER
PROG
SEG
PROG
SEG
Input of DO ON/OFF
00 05
Do output test
0.0.0.0.
*
01 05
EEPROM writing
SETUP
SETUP
1.1.1.1.
&
ENTER
PROG
SEG
Calendar year and month
Built-in clock Min. Sec. adjustment &

SETUP ENTER
Day and time
Notes: *
; 1. This display shows the digits shown in the previous indication. 2. If wrong key operation is made when moving from one to another item, the display is returned to the initial status of calibration mode. But, the mode is still in the calibration mode.
Figure 12-1. Calibration Flowchart (1/3)
12-4
& ENTER
PROG SEG
& ENTER
PROG SEG
2.0.2.2. * AdJS
02 00
SETUP
PROG SEG
C/J sensor calibration item
6.0.6.6. * AdJS
Current output count value Current count value stored
06 00
SETUP
Current item calibration item
02 01
SETUP
CJ CH1 zero input count After stabilized, press ENTER . CJ CH1 span input count & ENTER
PROG
SEG
06 01
SETUP
OUT CH1 4mA count & ENTER
Current input resistance Current resistance stored
PROG
SEG
02 02
SETUP
PROG
SEG
06 02
SETUP
OUT CH1 20mA count & ENTER
Current input resistance Current resistance stored
PROG
SEG
02 08
SETUP
PROG SEG
CJ CH2 temperature & ENTER EEPROM writing
PROG
SEG
06 08
SETUP
PROG SEG
AUX CH2 20mA count & ENTER EEPROM writing
0.0.0.0.
*
02 09
SETUP
0.0.0.0.
*
06 09
SETUP
1.1.1.1.
& ENTER
1.1.1.1.
& ENTER
12-5
PROG
SEG
7.0.7.7. * AdJS
Current customer ID Current customer ID stored
07 00
SETUP
PROG SEG
Carbon Potential ID calibration item
07 01
SETUP
PROG SEG
ID
0.0.0.0.
& ENTER EEPROM writing
0.0.0.0.
*
07 02
SETUP
1.1.1.1.
& ENTER
12-6
12-2 Calibration Procedures

Enter calibration mode
(1) Release keylock. (PARA PA01=0) (2) Press DISP key to permit ordinary indication condition. Change to READY (RUN and HLD are off) and AUTO (MAN off) modes. The following LEDs will illuminate after the above operations. RUN LED is OFF HLD LED is OFF MAN LED is OFF
PROG Display Upper Display

(Program No. Display)
SEG Display
(Segment No. Display)
PROG
SEG
Lower Display
MESSAGE
RUN HLD MAN PRG
PROFILE
AT BAT EG1 EG2

RESET MESSAGE
A/M FUNC
PID AT
PARA SETUP
CLR ENTER LOAD

LOADER
SAVE
CARD
Figure 12-2.
(3) To enter calibration mode, hold down the FUNC key, and press SETUP key and ENTER key simultaneously. The display will show the symbols described in Figure 12-3. If the indication is different, repeat the above procedure after pushing DISP key to refresh the display. (4) To select individual calibration items, press , , , or keys to select the item by scrolling, then SETUP key, and ENTER key. The order of calibration items is described in Table 12-2.
00
00
SEG
0.0.0.0.
PV DEV OUT CYC SP TM SYN PROG RUN HLD MAN PRG PROFILE AT BAT EG1 EG2
A.d.J.S.
MESSAGE

RESET MESSAGE
A/M FUNC
PID AT
PARA SETUP
CLR ENTER LOAD

LOADER
SAVE
CARD
Figure 12-3.
12-7
Function test
Press , , , or keys to show (0.0.0.0) on upper display, then press ENTER key. Key test (00-01) Press SETUP key until the PROG/SEG display shows (00-01). When you press each key, the data appears in the upper display (shown in Table 12-3) and in the lower display (shown in Table 12-4).
Table 12-3. Upper Display
ENTER AT FUNC CLR PARA
Key
Data
Key
PID A/M PROG RUN/HOLD MESSAGE
Data
2.0.0.0. 0.2.0.0. 0.4.0.0. 0.0.4.0. 0.0.2.0.

Data
1.0.0.0. 0.8.0.0. 0.0.1.0. 0.0.0.8. 0.0.0.2.

Data
Table 12-4. Lower Display
Key
Key
LOAD
2.0.0.0. 1.0.0.0. 0.4.0.0.
SAVE
4.0.0.0. 0.8.0.0. 0.2.0.0.
HANDLING PRECAUTIONS 1. When you press DISP key, calibration mode will be exited. 2. When you press SETUP key, the next calibration menu will be entered (Display test).
12-8
Display test (00-02) Press SETUP key until the PROG/SEG display shows (00-02). Then, each 7-segment LED, LED indicators and LCD illuminates at every 1 sec. This is to check if each LED/LCD illuminates. Digital input test (00-03) Press SETUP key until the PROG/SEG display shows (00-03). When you turn on or off each remote switch, the upper display will show the data described in Table 12-5.
Table 12-5. DI
(1) (2) (3) (4) (13) (14) (15) Upper (12) (12) (12) (12) (12) (12) (12) Display 0.0.0.0. 0.0.0.1. ON 0.0.0.2. ON 0.0.0.4. ON 0.0.0.8. ON 0.0.1.0. ON 0.0.2.0. ON 0.0.4.0. ON 0.0.8.0. 0.1.0.0. 0.2.0.0. 0.4.0.0. 0.8.0.0. 1.0.0.0. 2.0.0.0. 4.0.0.0. 8.0.0.0. Notes: 1. ON means to short the terminals by a jumper. 2. means to open the terminals.
Example:
DI Terminal Number
(16) (12) ON
(25) (41) ON
(26) (41) ON
(29) (41) ON
(30) (41) ON
(33) (41) ON
(34) (41) ON
(37) (41) ON
(38) (41) ON
(1) (2) = Short (1) and (2) terminals. ON
12-9
Digital output test for control output (00-04) Press SETUP key until the PROG/SEG display shows (00-04). When the digit of upper display is changed by , , , or keys, the state of 6D or 8D control output is changed as shown in Table 12-6. Since the 6D hardware is of current output (8D hardware is of open collector) specification, the ON/OFF check must be performed in meeting with the specification.
Table 12-6.
Upper Display
State
All OFF 6D output CH1 ON 6D output CH2 ON
Upper Display
0.0.0.0. 0.0.0.1. 0.0.0.2.
0.0.0.4. 0.0.0.8.
8D output CH1 ON 8D output CH2 ON
State
Digital output test for event (00-05) Press SETUP key until the PROG/SEG display shows (00-05).
Table 12-7. DO
(5) (6) (7) (8) (17) (18) (19) (20) (10) (11) (22) (23) (27) (28) (31) Upper (9) (9) (9) (9) (9) (9) (9) (9) (24) (24) (24) (24) (24) (24) (24) Display 0.0.0.0. 0.0.0.1. ON 0.0.0.2. ON 0.0.0.4. ON 0.0.0.8. ON 0.0.1.0. ON 0.0.2.0. ON 0.0.4.0. ON 0.0.8.0. ON 0.1.0.0. ON 0.2.0.0. ON 0.4.0.0. ON 0.8.0.0. ON 1.0.0.0. ON 2.0.0.0. ON 4.0.0.0. ON 8.0.0.0. Notes: 1. in the table means OFF. 2. Since the DO hardware is of open collector specification, the ON/OFF check must be performed in meeting with the specification.
DO Terminal Number
(32) (24) ON
12-10
Built-in clock adjustment
)
*
PROG SEG
. + ,
Figure 12-4.
A: 2 digits of calendar year B: Month C: Day D: Hour (24 hour system) E: Minute F: Second NOTE
Example: 1993 93 April 04 5th day 05 3PM 15 6 minutes 06 Not changeable
1. , , , or keys are used to change the values, and ENTER key is used to store the values. 2. Clock is still progressing the operation even after the calibration step is moved to this built-in clock adjustment item. After entering the changing mode by ENTER key, the clock stops. 3. After pressing ENTER key, the clock starts from 0 second. 4. Writing to EEPROM is not necessary.
PV calibration
Scroll , , , or keys to show (1011) on upper display, then press ENTER key. Input CH No. select Press SETUP key until the PROG/SEG display shows (01-01). Input the channel No. by , , , or keys ( ENTER key not required).
Table 12-8.
CH No.

Upper Display
0 0 0 0 0 0 0 0 0 1
Gain No. select Press SETUP key until the PROG/SEG display shows (01-02). Connect calibration device (See Section 12-3 Set Up). Input the gain number (See Table 12-9 and Table 12-10) by scrolling , , , or keys the upper display ( ENTER key not required).
12-11
PV zero, span (1) PV zero adjustment (a) Press SETUP key until the PROG/SEG display shows (01-03). (b) Adjust your calibration device to an output signal equal to the 0% range value (See Table 12-9), the signal need to be on the input for 10 to 15 seconds. (c) Press ENTER key after display stabilizes. (2) PV span adjustment (a) Press SETUP key until the PROG/SEG display shows (01-04). (b) Adjust your calibration device to an output signal equal to the 100% range value (See Table 12-9). (c) Press ENTER key after display stabilizes.
Table 12-9.
Gain No. PV Input 0% PV Input 100% Connecting Position

0 1 2 3 4 5 6 7 8 9 10 11 12* 5.000mV 10.000mV 0.000mV 0.000mV 0.000mV 1.000V 0.000V 0.000V 4.000mA 209 209 19 0.000V 10.000mV 18.000mV 36.000mV 52.000mV 100.000mV 1.000V 5.000V 10.000V 20.000mA 1409 4809 1009 1.250V Between A(+) and B() Between A(+) and B() Between A(+) and B() Between A(+) and B() Between A(+) and B() Between A(+) and B() Between A(+) and B() Between A(+) and B() Between C(+) and B() Between A(+) and B() Between A(+) and B() Between C(+) and B() Between C(+) and B()
Figure
Fig.12-5
Fig.12-8
Fig.12-9 Fig.12-6 Fig.12-7 Fig.12-10
Note: *; If model isnt Carbon Potential, it isnt necessary to calibrate this item.
Writing into EEPROM Press SETUP key until the PROG/SEG display shows (01-05). Scroll , , , or keys to show (1.1.1.1.) on the upper display. Press ENTER key.
12-12
Group
T/C
K (CA) K (CA) K (CA) E (CRC) J (IC) T (CC) B (PR30-6) R (PR13) S (PR10) W (WRe5-26) W (WRe5-26) PR40-20 N PL 11 Ni-NiMo
Gold+0.07% Iron-chromel
Range Table of TC Type Code

K09 K08 K04 E08 J08 T44 B18 R16 S16 W23 W14 D19 U13 Y13 Z13 Z06 K46
Table 12-10.
Gain No.
3 2 1 4 3 1 1 1 1 2 2 0 3 3 4 0 0
Group
Range Table of RTD Type Code

F50 F46 F32 F36 F33 F01 F03 F05 P50 P46 P32 P36 P33 P01 P03 P05
Gain No.
10 10 10 10 9 9 10 10 10 10 10 10 9 9 10 10
JIS 89 Pt100 (IEC Pt100W)
RTD
JIS 89 JPt100
K (CA)
Linear mA
4 to 20mA 0 to 1V 1 to +1V Linear V 1 to 5V 0 to 5V 0 to 10V Linear mA 2.4 to 20mV 0 to 10mV 10 to +10mV Linear mV 0 to 100mV 0 to 1.25V O2 Sensor
Group
Range Table of Linear Type Code

C01 L04 L08 V01 L05 L07 Z52 M01 L02 L01
Gain No.
8 5 5 6 6 7 8 0 1 4 12
12-13
Cold junction sensor calibration

Scroll , , , or keys to show (2022) on upper display, then press ENTER key. The cold junction input 0% (CH1) (1) Press SETUP key until the PROG/SEG display shows (02-01). (2) Connect the millivolt source between (55)() and (56)(+), and then input 0.2V (See Figure 12-10). (3) Press ENTER key after display stabilizes, AD count is shown on lower display. The cold junction input 100% (CH1) (1) Press SETUP key until the PROG/SEG display shows (02-02). (2) Connect the millivolt source between (55)() and (56)(+), and then input 1.0V (See Figure 12-10). (3) Press ENTER key after display stabilizes, AD count is shown on lower display. The cold junction AD count data (CH1) (1) Press SETUP key until the PROG/SEG display shows (02-03). (2) Press ENTER key after display stabilizes, AD count is shown on lower display. The cold junction temperature data (CH1) (1) Press SETUP key until the PROG/SEG display shows (02-04). (2) Connect the thermometer (55). (3) Scroll , , , or keys to set above temperature value. (4) Press ENTER key. The cold junction input 0% (CH2) (1) Press SETUP key until the PROG/SEG display shows (02-05). (2) Connect the millivolt source between (58)() and (59)(+), and then input 0.2V (See Figure 12-10). (3) Press ENTER key after display stabilizes, AD count is shown on lower display. The cold junction input 100% (CH2) (1) Press SETUP key until the PROG/SEG display shows (02-06). (2) Connect the millivolt source between (58)() and (59)(+), and then input 1.0V (See Figure 12-10). (3) Press ENTER key after display stabilizes, AD count is shown on lower display. The cold junction AD count data (CH2) (1) Press SETUP key until the PROG/SEG display shows (02-07). (2) Press ENTER key after display stabilizes, AD count is shown on lower display. The cold junction temperature data (CH2) (1) Press SETUP key until the PROG/SEG display shows (02-08). (2) Connect the thermometer (58). (3) Scroll , , , or keys to set above temperature value. (4) Press ENTER key. Writing into EEPROM (1) Press SETUP key until the PROG/SEG display shows (02-09). (2) Scroll , , , or keys to show (1.1.1.1.) on upper display. (3) Press ENTER key.
12-14
Current output calibration

Scroll , , , or keys to show (6.0.6.6.) on the upper display, then press ENTER key. Connect the digital ammeter across terminals (See Figure 12-9). OUT CH1 output calibration (1) Press SETUP key until the PROG/SEG display shows (06-01). Scroll , , , or keys until meter indicates 4.00mA, then press ENTER key. (2) Press SETUP key until the PROG/SEG display shows (06-02). Scroll , , , or keys until meter indicates 20.00mA, then press ENTER key. OUT CH2 output calibration (1) Press SETUP key until the PROG/SEG display shows (06-03). Scroll , , , or keys until meter indicates 4.00mA, then press ENTER key. (2) Press SETUP key until the PROG/SEG display shows (06-04). Scroll , , , or keys until meter indicates 20.00mA, then press ENTER key. AUX CH1 output calibration (1) Press SETUP key until the PROG/SEG display shows (06-05). Scroll , , , or keys until meter indicates 4.00mA, then press ENTER key. (2) Press SETUP key until the PROG/SEG display shows (06-06). Scroll , , , or keys until meter indicates 20.00mA, then press ENTER key. AUX CH2 output calibration (1) Press SETUP key until the PROG/SEG display shows (06-07). Scroll , , , or keys until meter indicates 4.00mA, then press ENTER key. (2) Press SETUP key until the PROG/SEG display shows (06-08). Scroll , , , or keys until meter indicates 20.00mA, then press ENTER key.
12-15
Writing into EEPROM (1) Press SETUP key until the PROG/SEG display shows (06-09). Scroll , , , or keys to show (1.1.1.1.) on upper display. (2) Press ENTER key.
12-16
12-3 Set Up
PV PV CH1 CH2 A B C A B C 54 55 56 57 58 59 Copper leads PV PV CH1 CH2 A B C A B C 54 55 56 57 58 59 Copper leads
Millivolt sources
Figure 12-5. Thermocouple Inputs
Decade resistance boxes

Figure 12-6. RTD Inputs
PV PV CH1 CH2 A B C A B C 54 55 56 57 58 59 Copper leads
+ Decade resistance boxes

Figure 12-7. RTD Inputs
Millivolt sources
Figure 12-8. mV, V, Inputs
Signal generators 420mA

Figure 12-9. mA Inputs
Millivolt sources
Figure 12-10. CJ, O2 Sensor
12-17
OUT CH1
OUT CH2
AUX CH1
AUX CH2
43 44 45 46 48 49 50 51 Copper leads
Digital ammeter
Figure 12-11. Current Outputs
12-18
DCP551/552 Program Work Sheet [Pattern graph]

SP (Unit : )
Program No.
Preparation date:
Equipment name:
Product name :
[Programming Map]
Segment item
Program contents
Pattern Event 1 ( Event 2 ( Event 3 ( Event 4 ( Event 5 ( Event 6 ( Event 7 ( Event 8 ( Event 9 ( Event 10 ( Event 11 ( Event 12 ( Event 13 ( Event 14 ( Event 15 ( Event 16 ( ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) (1)SP (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (1) (2) (2)Output limiter group G.SOAK PV shift Repeat PV start Cycle Pattern link Tag (1)Type (2)Count Shift value (1)Return segment (2)Count Type Count Link destination program 8-character tag (2)Time, , SP
Time (Unit: hr-min, min-sec, 0.1sec)
10
11
12
13
14
15
16
17
18
19
20
PID group or Output limiter group (1)PID group
DCP551 Parameter Work Sheet

User name Equipment name Model No. Instrumentation staffer in charge : : :DCP551 : Preparation date : Product name : Tag name : Business staffer in charge:
s Variable parameter setting

No. 1 Item code Item Key lock
Factory default settings
User settings 0 1 2 3 : : : :
Settings and descriptions Keylock disabled Display of setup data settings disabled Display of all settings disabled
Display of all settings disabled. Operation keys disabled.
PA 01
PA 02
Memory protect
0 : Disabled 1 : Program settings are protected. 2 : Setup, variable parameters and event configuration settings are protected. 3 : Setup, variable parameters, event configurations and program settings are protected. 4 : Setup, variable parameters, event configurations and PID parameter settings are protected. 5 : Program settings and all parameter settings are protected. 0 : OFF 1 : ON 0 : AT not performed 1 : Standard AT performed on currently used PID group in mode other than READY mode 2 : AT writing overshoot-proof PID values to currently used PID groups in mode other than READY mode performed 3 : Standard AT performed on PID groups A1 to A7 in READY mode 4 : AT writing overshoot-proof PID values to PID groups A1 to A7 in READY mode continuously performed 5.0 to upper limit % Lower limit to +105% 10000 to +10000 SPU 0.0 to 120.0sec 1000 to +1000 PVU(PV1) 0.1 to 110.0% OUT / 0.1sec 1 to 240sec 0 to 1000 SPU 5.0 to +105.0% 0.0 to 120.0sec 1000 to +1000 PVU(PV2) 0 to 16 (0: No delay is specified.) 0.0 to 3000.0sec 0 to 16 (0: No delay is specified.) 0.0 to 3000.0sec 0 to 16 (0: No delay is specified.) 0.0 to 3000.0sec 0 to 16 (0: No delay is specified.) 0.0 to 3000.0sec 0 1 2 3 : : : : 2X 10 X 60 X 120 X
5 8
PA 05 PA 08
Program auto load Auto-tuning
0 0
9 10 11 12 13 14 15 16 17 22 23 31 32 33 34 35 36 37 38 39
PA PA PA PA PA PA PA PA PA PA PA PA
09 10 11 12 13 14 15 16 17 22 23 31
Auto-tuning MV lower limit Auto-tuning MV higher limit SP bias PV1 digital filter PV1 bias
0.0 100.0 0 SPU 0.0 0 PVU
Manipulated variable deviation limit 110.0
Time proportional output cycle 10 On-off control differential PV2 digital filter PV2 bias Group 1 event number Group 1 delay time Group 2 event number Group 2 delay time Group 3 event number Group 3 delay time Group 4 event number Group 4 delay time FAST X 50 SPU 0.0 0 PVU 0 0.0 0 0.0 0 0.0 0 0.0 0
PID computation initialize manipulated variable 0.0
PA 32 PA 33 PA 34 PA 35 PA 36 PA 37 PA 38 PA 39
denotes items settable only on models with two PV input channels.
No. 41 42 43
Item code
Item EG1 LED display event number EG2 LED display event number PID operation initialize
Factory defaultsettings
User settings
Settings and descriptions 0 to 16 (0: EG1 LED is off.) 0 to 16 (0: EG2 LED is off.) 0 : No initialization during advance processing and PID group change 1 : Initializes during advance processing but not during PID group change. 2 : No initialization during advance processing but initializes during PID group change. 3 : Initializes both during advance processing and PID group change. 0.1 to 60.0sec PV1 range lower limit value (tied) 1000 to +1000 PVU(PV1) 19999 to +20000 PVU(PV1) 1000 to +1000 PVU(PV1) 19999 to +20000 PVU(PV1) 1000 to +1000 PVU(PV1) 19999 to +20000 PVU(PV1) 1000 to +1000 PVU(PV1) 19999 to +20000 PVU(PV1) 1000 to +1000 PVU(PV1) 19999 to +20000 PVU(PV1) 1000 to +1000 PVU(PV1) 19999 to +20000 PVU(PV1) 1000 to +1000 PVU(PV1) 19999 to +20000 PVU(PV1) 1000 to +1000 PVU(PV1) 19999 to +20000 PVU(PV1) 1000 to +1000 PVU(PV1) PV1 range upper limit value (tied) 1000 to +1000 PVU(PV1) PV2 range lower limit value (tied) 1000 to +1000 PVU(PV2) 19999 to +20000 PVU(PV2) 1000 to +1000 PVU(PV2) 19999 to +20000 PVU(PV2) 1000 to +1000 PVU(PV2) 19999 to +20000 PVU(PV2) 1000 to +1000 PVU(PV2) 19999 to +20000 PVU(PV2) 1000 to +1000 PVU(PV2) 19999 to +20000 PVU(PV2) 1000 to +1000 PVU(PV2) 19999 to +20000 PVU(PV2) 1000 to +1000 PVU(PV2) 19999 to +20000 PVU(PV2) 1000 to +1000 PVU(PV2) 19999 to +20000 PVU(PV2)
PA 41 PA 42 PA 43
0 0 0
46 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87
PA 46 PA 51 PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69
G.SOAK time
2.0
limit value
PV1 equalizer compensation point No. 1 Range lower PV1 equalizer compensation amount No. 1 0 PVU PV1 equalizer compensation point No. 2 500 PVU PV1 equalizer compensation amount No. 2 0 PVU PV1 equalizer compensation point No. 3 1000 PVU PV1 equalizer compensation amount No. 3 0 PVU PV1 equalizer compensation point No. 4 1500 PVU PV1 equalizer compensation amount No. 4 0 PVU PV1 equalizer compensation point No. 5 2000 PVU PV1 equalizer compensation amount No. 5 0 PVU PV1 equalizer compensation point No. 6 2500 PVU PV1 equalizer compensation amount No. 6 0 PVU PV1 equalizer compensation point No. 7 3000 PVU PV1 equalizer compensation amount No. 7 0 PVU PV1 equalizer compensation point No. 8 3500 PVU PV1 equalizer compensation amount No. 8 0 PVU PV1 equalizer compensation point No. 9 4000 PVU PV1 equalizer compensation amount No. 9 0 PVU PV1 equalizer compensation point No. 10 Range upper
limit value
PA 70 PA 71 PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA PA 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87
PV1 equalizer compensation amount No. 10 0 PVU PV2 equalizer compensation point No. 1 Low-limit value
of range
PV2 equalizer compensation amount No. 1 0 PVU PV2 equalizer compensation point No. 2 500 PVU PV2 equalizer compensation amount No. 2 0 PVU PV2 equalizer compensation point No. 3 1000 PVU PV2 equalizer compensation amount No. 3 0 PVU PV2 equalizer compensation point No. 4 1500 PVU PV2 equalizer compensation amount No. 4 0 PVU PV2 equalizer compensation point No. 5 2000 PVU PV2 equalizer compensation amount No. 5 0 PVU PV2 equalizer compensation point No. 6 2500 PVU PV2 equalizer compensation amount No. 6 0 PVU PV2 equalizer compensation point No. 7 3000 PVU PV2 equalizer compensation amount No. 7 0 PVU PV2 equalizer compensation point No. 8 3500 PVU PV2 equalizer compensation amount No. 8 0 PVU PV2 equalizer compensation point No. 9 4000 PVU
denotes items settable only on models with two PV input channels. 2
No. 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112
Item code
Item
User settings
Settings and descriptions 1000 to +1000 PVU ( PV2 ) 19999 to +20000 PVU(PV2) 1000 to +1000 PVU(PV2) 19999 to +20000 PVU(PV2) 1000 to +1000 PVU(PV2) 19999 to +20000 PVU(PV2) 1000 to +1000 PVU(PV2) 19999 to +20000 PVU(PV2) 1000 to +1000 PVU(PV2) 19999 to +20000 PVU(PV2) 1000 to +1000 PVU(PV2) 19999 to +20000 PVU(PV2) 1000 to +1000 PVU(PV2) 19999 to +20000 PVU(PV2) 1000 to +1000 PVU(PV2) 19999 to +20000 PVU(PV2) 1000 to +1000 PVU(PV2) 19999 to +20000 PVU(PV2) 1000 to +1000 PVU(PV2) 19999 to +20000 PVU(PV2) 1000 to +1000 PVU(PV2) PV2 range upper limit value (tied) 1000 to +1000 PVU(PV2) 0.001 to 9.999 0.001 to 9.999
PA 88 PA 89 PA 90 PA 91 PA 92 PA 93 PA 94 PA 95 PA 96 PA 97 PA 98 PA 99 PA100 PA101 PA102 PA103 PA104 PA105 PA106 PA107 PA108 PA109 PA110 PA111 PA112
PV2 equalizer compensation amount No. 9 0 PVU PV2 equalizer compensation point No. 10 4500 PVU PV2 equalizer compensation amount No. 10 0 PVU PV2 equalizer compensation point No. 11 5000 PVU PV2 equalizer compensation amount No. 11 0 PVU PV2 equalizer compensation point No. 12 5500 PVU PV2 equalizer compensation amount No. 12 0 PVU PV2 equalizer compensation point No. 13 6000 PVU PV2 equalizer compensation amount No. 13 0 PVU PV2 equalizer compensation point No. 14 6500 PVU PV2 equalizer compensation amount No. 14 0 PVU PV2 equalizer compensation point No. 15 7000 PVU PV2 equalizer compensation amount No. 15 0 PVU PV2 equalizer compensation point No. 16 7500 PVU PV2 equalizer compensation amount No. 16 0 PVU PV2 equalizer compensation point No. 17 8000 PVU PV2 equalizer compensation amount No. 17 0 PVU PV2 equalizer compensation point No. 18 8500 PVU PV2 equalizer compensation amount No. 18 0 PVU PV2 equalizer compensation point No. 19 9000 PVU PV2 equalizer compensation amount No. 19 0 PVU PV2 equalizer compensation point No. 20 Range upper
limit
PV2 equalizer compensation amount No. 20 0 PVU PV1 ratio PV2 ratio 1.000 1.000
s Event configuration data setting

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Item code Item Event 1 event type Event 1 auxiliary setting 1 Event 1 auxiliary setting 2 Event 2 event type Event 2 auxiliary setting 1 Event 2 auxiliary setting 2 Event 3 event type Event 3 auxiliary setting 1 Event 3 auxiliary setting 2 Event 4 event type Event 4 auxiliary setting 1 Event 4 auxiliary setting 2 Event 5 event type Event 5 auxiliary setting 1 Event 5 auxiliary setting 2 Event 6 event type Event 6 auxiliary setting 1 Event 6 auxiliary setting 2 Event 7 event type Event 7 auxiliary setting 1 Event 7 auxiliary setting 2 Event 8 event type Event 8 auxiliary setting 1 Event 8 auxiliary setting 2 Event 9 event type Event 9 auxiliary setting 1 Event 9 auxiliary setting 2 Event 10 event type Event 10 auxiliary setting 1 Event 10 auxiliary setting 2 Event 11 event type Event 11 auxiliary setting 1 Event 11 auxiliary setting 2
User settings 0 to 253
E01-t E01-1 E01-2 E02-t E02-1 E02-2 E03-t E03-1 E03-2 E04-t E04-1 E04-2 E05-t E05-1 E05-2 E06-t E06-1 E06-2 E07-t E07-1 E07-2 E08-t E08-1 E08-2 E09-t E09-1 E09-2 E10-t E10-1 E10-2 E11-t E11-1 E11-2
0 --------0 --------0 --------0 --------0 -------0 --------0 --------0 --------0 --------0 --------0 ---------
19999 to +20000 (Setting range is variable according to the event types.) 19999 to +20000 (Setting range is variable according to the event types.) 0 to 253 19999 to +20000 (Setting range is variable according to the event types.) 19999 to +20000 (Setting range is variable according to the event types.) 0 to 253 19999 to +20000 (Setting range is variable according to the event types.) 19999 to +20000 (Setting range is variable according to the event types.) 0 to 253 19999 to +20000 (Setting range is variable according to the event types.) 19999 to +20000 (Setting range is variable according to the event types.) 0 to 253 19999 to +20000 (Setting range is variable according to the event types.) 19999 to +20000 (Setting range is variable according to the event types.) 0 to 253 19999 to +20000 (Setting range is variable according to the event types.) 19999 to +20000 (Setting range is variable according to the event types.) 0 to 253 19999 to +20000 (Setting range is variable according to the event types.) 19999 to +20000 (Setting range is variable according to the event types.) 0 to 253 19999 to +20000 (Setting range is variable according to the event types.) 19999 to +20000 ( Setting range is variable according to the event types.) 0 to 253 19999 to +20000 (Setting range is variable according to the event types.) 19999 to +20000 (Setting range is variable according to the event types.) 0 to 253 19999 to +20000 (Setting range is variable according to the event types.) 19999 to +20000 (Setting range is variable according to the event types.) 0 to 253 19999 to +20000 (Setting range is variable according to the event types.) 19999 to +20000 (Setting range is variable according to the event types.)
No. 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
Item code
Item Event 12 event type Event 12 auxiliary setting 1 Event 12 auxiliary setting 2 Event 13 event type Event 13 auxiliary setting 1 Event 13 auxiliary setting 2 Event 14 event type Event 14 auxiliary setting 1 Event 14 auxiliary setting 2 Event 15 event type Event 15 auxiliary setting 1 Event 15 auxiliary setting 2 Event 16 event type Event 16 auxiliary setting 1 Event 16 auxiliary setting 2
User settings 0 to 253
E12-t E12-1 E12-2 E13-t E13-1 E13-2 E14-t E14-1 E14-2 E15-t E15-1 E15-2 E16-t E16-1 E16-2
0 --------0 --------0 --------0 --------0 ---------
19999 to +20000 (Setting range is variable according to the event types.) 19999 to +20000 (Setting range is variable according to the event types.) 0 to 253 19999 to +20000 (Setting range is variable according to the event types.) 19999 to +20000 (Setting range is variable according to the event types.) 0 to 253 19999 to +20000 (Setting range is variable according to the event types.) 19999 to +20000 (Setting range is variable according to the event types.) 0 to 253 19999 to +20000 (Setting range is variable according to the event types.) 19999 to +20000 (Setting range is variable according to the event types.) 0 to 253 19999 to +20000 (Setting range is variable according to the event types.) 19999 to +20000 (Setting range is variable according to the event types.)
q Event type
Event type 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Event off Time event PV upper limit PV lower limit Deviation upper limit Deviation lower limit
Deviation upper limit with standby Deviation lower limit with standby
Meaning
Setting category ----Segment Segment
Operation category ----Time PV

Auxiliary 1 : None Auxiliary 1 : None
Auxiliary settings
Auxiliary 2 : None Auxiliary 2 : None Auxiliary 2 : None
Auxiliary 1 : Hysteresis
Absolute value deviation upper limit Absolute value deviation lower limit
Absolute value deviation upper limit with standby Absolute value deviation lower limit with standby
PV deviation rate upper limit PV deviation rate lower limit SP upper limit SP lower limit MV upper limit MV lower limit Code event
SOAK absolute value deviation lower limit
SOAK absolute value deviation upper limit with standby SOAK absolute value deviation lower limit with standby
Segment Segment
PV PV
Auxiliary 1 : Sampling cycle
Auxiliary 2 : None
Auxiliary 2 : None
Segment
Code PV
Auxiliary 1 : No. of output Auxiliary 1 : Hysteresis
SOAK absolute value deviation upper limit Segment
Code event with timer
Segment
Code time
Auxiliary 1 : No. of output
Auxiliary 2 : None
Event type 24 to 63 Event off 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 128 129 130 131 132 133 134 135 136 137
Meaning
Setting category ----Measuring instrument
Operation category ----PV

Auxiliary 1 : None
Auxiliary settings
Auxiliary 2 : None Auxiliary 2 : Operating point
Normal PV1 upper limit operation Normal PV1 lower limit operation Normal PV2 upper limit operation Normal PV2 lower limit operation PV upper limit PV lower limit Deviation upper limit Deviation lower limit Deviation upper limit with standby Deviation lower limit with standby Absolute value deviation upper limit Absolute value deviation lower limit
Absolute value deviation upper limit with standby Absolute value deviation lower limit with standby
PV deviation rate upper limit PV deviation rate lower limit SP upper limit SP lower limit MV upper limit MV lower limit
SOAK absolute value deviation upper limit SOAK absolute value deviation lower limit SOAK absolute value deviation upper limit with standby SOAK absolute value deviation lower limit with standby
Measuring instrument
PV PV
Auxiliary 1 : Sampling cycle
Auxiliary 2 : Operating point
Program No. binary code Segment No. binary code Program No. BCD code Segment No. BCD code Specified segment RAMP-E monitoring time Segment time Program time
Code
Auxiliary 1 : No. of output
Auxiliary 2 : None
Measuring instrument Measuring instrument Measuring instrument
Mode Time Time
Auxiliary 1 : Segment specification Auxiliary 1 : Operating point Auxiliary 1 : On-time
Auxiliary 2 : None Auxiliary 2 : None Auxiliary 2 : OFF-time
PV1-PV2 differential upper limit Measuring instrument PV during CH switching PV1-PV2 differential lower limit during CH switching PV1-PV2 differential upper limit PV1-PV2 differential lower limit ----Measuring instrument Measuring instrument
Auxiliary 1 : None
PV ----Mode
100 to 127 Event off
RUN, HOLD, END, FAST HOLD READY, READY FAST END G.SOAK wait MANUAL AT executing FAST, READY FAST Console setting operation RUN
Event type 138 139 140 141 142 143 144 Advance
Meaning
Setting category
Operation category Mode

Auxiliary 1 : None
Auxiliary settings
Auxiliary 2 : None
All alarms (logical OR) PV range alarm Instrument alarm PV1 selection PV2 selection Battery voltage drop --------Auxiliary 1 : None Auxiliary 2 : None
145 to 253 Event off
s PID parameter setting

No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Item code Item Proportional band (PID group 1) Integral time (PID group 1) Derivative time (PID group 1) Manual reset (PID group 1)
Manipulated variable lower limit (Output limiter group 1) Manipulated variable upper limit (Output limiter group 1)
User settings
Settings and descriptions 0.0 to 1000.0% (0.0: On-off control) 0 to 3600sec (0: no integral operation) 0 to 1200sec (0: no derivative operation) 0.0 to 100.0% 5.0 to manipulated variable upper limit % Manipulated variable lower limit to +105.0% 0.0 to 1000.0% (0.0: On-off control) 0 to 3600sec (0: no integral operation) 0 to 1200sec (0: no derivative operation) 0.0 to 100.0% 5.0 to manipulated variable upper limit % Manipulated variable lower limit to +105.0% 0.0 to 1000.0% (0.0: On-off control) 0 to 3600sec (0: no integral operation) 0 to 1200sec (0: no derivative operation) 0.0 to 100.0% 5.0 to manipulated variable upper limit % Manipulated variable lower limit to +105.0% 0.0 to 1000.0% (0.0: On-off control) 0 to 3600sec (0: no integral operation) 0 to 1200sec (0: no derivative operation) 0.0 to 100.0% 5.0 to manipulated variable upper limit % Manipulated variable lower limit to +105.0% 0.0 to 1000.0% (0.0: On-off control) 0 to 3600sec (0: no integral operation) 0 to 1200sec (0: no derivative operation) 0.0 to 100.0% 5.0 to manipulated variable upper limit % Manipulated variable lower limit to +105.0% 0.0 to 1000.0% (0.0: On-off control) 0 to 3600sec (0: no integral operation) 0 to 1200sec (0: no derivative operation) 0.0 to 100.0% 5.0 to manipulated variable upper limit % Manipulated variable lower limit to +105.0%
P-1 I-1 d-1 rE-1 oL-1 oH-1 P-2 I-2 d-2 rE-2 oL-2 oH-2 P-3 I-3 d-3 rE-3 oL-3 oH-3 P-4 I-4 d-4 rE-4 oL-4 oH-4 P-5 I-5 d-5 rE-5 oL-5 oH-5 P-6 I-6 d-6 rE-6 oL-6 oH-6
100.0 0 0 50.0 0.0 100.0 100.0 0 0 50.0 0.0 100.0 100.0 0 0 50.0 0.0 100.0 100.0 0 0 50.0 0.0 100.0 100.0 0 0 50.0 0.0 100.0 100.0 0 0 50.0 0.0 100.0
Proportional band (PID group 2) Integral time (PID group 2) Derivative time (PID group 2) Manual reset (PID group 2)
No. 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72
Item code
Item Proportional band (PID group 7) Integral time (PID group 7) Derivative time (PID group 7) Manual reset (PID group 7)
User settings
Settings and descriptions 0.0 to 1000.0% (0.0: On-off control) 0 to 3600sec (0: no integral operation) 0 to 1200sec (0: no derivative operation) 0.0 to 100.0% 5.0 to manipulated variable upper limit % Manipulated variable lower limit to +105.0% 0.0 to 1000.0% (0.0: On-off control) 0 to 3600sec (0: no integral operation) 0 to 1200sec (0: no derivative operation) 0.0 to 100.0% 5.0 to manipulated variable upper limit % Manipulated variable lower limit to +105.0% 0.0 to 1000.0% (0.0: On-off control) 0 to 3600sec (0: no integral operation) 0 to 1200sec (0: no derivative operation) 0.0 to 100.0% 5.0 to manipulated variable upper limit % Manipulated variable lower limit to +105.0% 0.0 to 1000.0% (0.0: On-off control) 0 to 3600sec (0: no integral operation) 0 to 1200sec (0: no derivative operation) 0.0 to 100.0% 19999 to +20000 SPU 19999 to +20000 SPU 0.0 to 1000.0% (0.0: On-off control) 0 to 3600sec (0: no integral operation) 0 to 1200sec (0: no derivative operation) 0.0 to 100.0% 19999 to +20000 SPU 19999 to +20000 SPU 0.0 to 1000.0% (0.0: On-off control) 0 to 3600sec (0: no integral operation) 0 to 1200sec (0: no derivative operation) 0.0 to 100.0% 19999 to +20000 SPU 19999 to +20000 SPU
P-7 I-7 d-7 rE-7 oL-7 oH-7 P-8 I-8 d-8 rE-8 oL-8 oH-8 P-9 I-9 d-9 rE-9 oL-9 oH-9 P-A1 I-A1 d-A1 rE-A1 CP-A1 tP-A1 P-A2 I-A2 d-A2 rE-A2 CP-A2 tP-A2 P-A3 I-A3 d-A3 rE-A3 CP-A3 tP-A3
100.0 0 0 50.0 0.0 100.0 100.0 0 0 50.0 0.0 100.0 100.0 0 0 50.0 0.0 100.0
Proportional band (PID group A1) 100.0 Integral time (PID group A1) Derivative time (PID group A1) Manual reset (PID group A1) Tuning point (PID group A1) 0 0 50.0 500 SPU
Switching point (PID group A1) 1000 SPU Proportional band (PID group A2) 100.0 Integral time (PID group A2) Derivative time (PID group A2) Manual reset (PID group A2) Tuning point (PID group A2) 0 0 50.0 1500 SPU
Switching point (PID group A3) 3000 SPU
No. 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96
Item code
Item
User settings
Settings and descriptions 0.0 to 1000.0% (0.0: On-off control) 0 to 3600sec (0: no integral operation) 0 to 1200sec (0: no derivative operation) 0.0 to 100.0% 19999 to +20000 SPU 19999 to +20000 SPU 0.0 to 1000.0% (0.0: On-off control) 0 to 3600sec (0: no integral operation) 0 to 1200sec (0: no derivative operation) 0.0 to 100.0% 19999 to +20000 SPU 19999 to +20000 SPU 0.0 to 1000.0% (0.0: On-off control) 0 to 3600sec (0: no integral operation) 0 to 1200sec (0: no derivative operation) 0.0 to 100.0% 19999 to +20000 SPU 19999 to +20000 SPU 0.0 to 1000.0% (0.0: On-off control) 0 to 3600sec (0: no integral operation) 0 to 1200sec (0: no derivative operation) 0.0 to 100.0% 20000 SPU (tied) 19999 to +20000 SPU
P-A4 I-A4 d-A4 rE-A4 CP-A4 tP-A4 P-A5 I-A5 d-A5 rE-A5 CP-A5 tP-A5 P-A6 I-A6 d-A6 rE-A6 CP-A6 tP-A6 P-A7 I-A7 d-A7 rE-A7 CP-A7 tP-A7
Proportional band (PID group A4) 100.0 Integral time (PID group A4) Derivative time (PID group A4) Manual reset (PID group A4) Tuning point (PID group A4) 0 0 50.0 3500 SPU
Switching point (PID group A6) 6000 SPU Proportional band (PID group A7) 100.0 Integral time (PID group A7) Derivative time (PID group A7) Manual reset (PID group A7) 0 0 50.0
Switching point (PID group A7) 20000SPU (fixed) Tuning point (PID group A7) 6500 SPU
10
s Setup data setting

No. 1 Item code Item PV1 range number
User settings 0 to 16 : 48 to 52 : 64 to 71 : 96 to 103 : 128 to 134:
Settings and descriptions Thermocouple Linear (DC current and DC voltage) Resistance temperature detector Resistance temperature detector Linear (DC current and DC voltage)
C 01
2 3 4 5 6 7 8 9 10 11
C 02 C C C C C 03 04 05 06 07
PV1 temperature unit PV1 decimal point position PV1 linear range lower limit PV1 linear range upper limit PV1 cold junction compensation PV1 root extraction PV1 root extraction dropout PV1 cold junction bias PV2 range number
0 1 0 PVU 10000 PVU 0 0 0.2 0.0 0
0 : Celsius (C) 1 : Fahrenheit (F) 0 to 2 0 to 4 19999 to +20000 PVU(PV1) 19999 to +20000 PVU(PV1) 0 : Provided (Compensated inside the instrument) 1 : Not provided (Compensated outside the instrument) 0 : Not provided 1 : Provided 0.2 to 10.0% (Ratio to input range) 1.0 to + 1.0C 0 to 16 : 48 to 52 : 64 to 71 : 96 to 103 : 128 to 134: Thermocouple Linear (DC current and DC voltage) Resistance temperature detector Resistance temperature detector Linear (DC current and DC voltage)
PV1 linear decimal point position 1
C 08 C 09 C 10 C 11
12 13 14 15 16 17 18 19 20 21
C 12 C C C C C 13 14 15 16 17
PV2 temperature unit PV2 decimal point position PV2 linear range lower limit PV2 linear range upper limit PV2 cold junction compensation PV2 root extraction PV2 root extraction dropout PV2 cold junction bias Control output system
0 1 0 PVU 10000 PVU 0 0 0.2 0.0 1
0 : Celsius (C) 1 : Fahrenheit (F) 0 to 2 0 to 4 19999 to +20000 PVU(PV2) 19999 to +20000 PVU(PV2) 0 : Provided (Compensated inside the instrument) 1 : Not provided (Compensated outside the instrument) 0 : Not provided 1 : Provided 0.2 to 10.0% (Ratio to input range) 1.0 to + 1.0C 0 1 2 3 4 5 0 1 2 3 0 1 2 3 4 0 1 2 3 : : : : : : : : : : : : : : : : : : : 5S output (Current proportional SP output) 5G output (Current proportional control output) 6D output (Voltage time proportional control output) system A 6D output (Voltage time proportional control output) system B 8D output (open collector time proportional control output) system A 8D output (open collector time proportional control output) system B PID A PID A PID B PID B reverse operation normal operation reverse operation normal operation
PV2 linear decimal point position 1
C 18 C 19 C 20 C 21
23
C 23
Control action
25
C 25
PV channel switching type
PV1 low-temperature sensor, PV2 high-temperature sensor PV1 high-temperature sensor, PV2 low-temperature sensor PV1 tied PV2 tied Backup switching External switch switching Automatic switching (switching + dead band)
Automatic switching B (switching + dead band + external switch)
26
C 26
PV channel switching system
Automatic switching C (2-point proportional)
27 28
C 27 C 28
PV channel switching point
10000 PVU
19999 to +20000 PVU(PV1) 1 to 1000 PVU(PV1)
PV channel switching dead band 100 PVU
No. 29
Item code
Item
User settings 0 1 2 3 4 0 1 2 3 : : : : : : : : :
Settings and descriptions Continues until power is turned off. PV1 PV2 High-temperature PV Low-temperature PV Not provided PV1 only PV2 only Both PV1 and PV2
C 29
Selections available when power 0 is on during PV channel switching
30
C 30
PV equalizer
31 32 33 34 35 36 43 45
C 31 C 32 C 33 C 34 C 35 C 36 C 43 C 45
End of operation
0 : READY mode 1 : END mode 5.0 to +105.0% 0 : Not provided 1 : Provided 5.0 to +105.0% 0 : Smooth 1 : Preset 5.0 to +105.0% 0 to 3600sec 0 1 2 3 4 5 : : : : : : SP PV Deviation (DEV) Manipulated variable (MV) PV1 PV2
Manipulated variable in READY mode 0.0 Manipulated variable setting in PV overrange Manipulated variable in PV overrange MANUAL change mode Preset MANUAL value
Service interruption time when running can be continued
0 0.0 0 0.0 0 0
Auxiliary output 1 type
46 47 48
C 46 C 47 C 48
Auxiliary output 1 lower limit (4mA) 0 SPU Auxiliary output 1 upper limit (20mA) 10000 SPU Auxiliary output 2 type 0
19999 to +20000 SPU (C45 not equal to 3) 1999.9 to +2000.0% (C45 set to 3) 19999 to +20000 SPU (C45 not equal to 3) 1999.9 to +2000.0% (C45 set to 3) 0 1 2 3 4 5 : : : : : : SP PV Deviation (DEV) Manipulated variable (MV) PV1 PV2
49 50 52 53 57 58 59 60 61 62
C 49 C 50 C 52 C 53 C 57 C 58 C 59 C 60 C 61 C 62 C 63 C 65
Auxiliary output 2 lower limit (4mA) 0 SPU Auxiliary output 2 upper limit (20mA) 10000 SPU SP output lower limit (4mA) SP output upper limit (20mA) Programming item Event 0 SPU 10000 SPU 0
19999 to +20000 SPU (C48 not equal to 3) 1999.9 to +2000.0% (C48 set to 3) 19999 to +20000 SPU (C48 not equal to 3) 1999.9 to +2000.0% (C48 set to 3) 19999 to +20000 SPU 19999 to +20000 SPU 0 : Displayed 1 : Not displayed 0 : Displayed 1 : Not displayed 0 : Displayed 1 : Not displayed 0 : Displayed 1 : Not displayed 0 : RAMP-X and RAMP-T () combined 1 : RAMP-X and RAMP-E (SP) combined 0 : Hours, min (SPU/hour for RAMP-T) 1 : Min, sec (SPU/min for RAMP-T) 2 : 0.1 sec (SPU/sec for RAMP-T) 0 : Remaining segment time 1 : total operation time (after READY RUN start) 0 to 4
Programming item 0 PID group, output limiter group Programming item G.SOAK, PV shift, repeat Programming item PV start, cycle, pattern link Programming system Program time unit 0 0 0 0
63 65
Time display (display panel 2) SP decimal point position
0 1
No. 66 67 71
Item code
Item SP limit lower limit SP limit upper limit External switch input RSW5
User settings
Settings and descriptions 19999 to +20000 SPU 19999 to +20000 SPU 0 : NOP (does not function.) 1 : RAMPE 2 : FAST 3 : G.SOAK is cleared using OR. 4 : G.SOAK is cleared using AND. 5 : MANUAL/AUTO 6 : AT start /terminate 7 : PV1/PV2 8 : Auto load 9 : 10: 11: 12: PV1 PV2 standby PV2 PV1 standby NOP (does not function.) Normal operation/reverse operation
C 66 C 67 C 71 C 72 C 73 C 74
PV1 range lower limit PV1 range upper limit 0
72
73
74
75 76 77
C 75 C 76 C 77
External switch input RSW9 to 16 0 (program selection) Communication address Transmission rate 0 0
0 : BCD4 bit X 2 digits 1 : Binary 7 bits 0 to 127 0 1 2 3 : : : : 9600bps 4800bps 2400bps 1200bps
78 79
C 78 C 79 C 80 C C C C C C C 81 82 83 84 85 86 90
Transmission code Communication protocol
0 0
0 : 8 bits, even parity, 1 stop bit 1 : 8 bits, no parity, 2 stop bits 0 : CPL 1 : ST221 (no PV trend) 2 : ST221 (PV trend) 0 : RS-485 1 : RS-232C < Description > Can only be referenced for mechanical service use.
80 81 82 83 84 85 86 90 91 92 93 95 97
Communication method ROM ID ROM ITEM ROM revision Data version CPU board ID I/O board ID PID type PV1 burnout PV2 burnout
0 1 0 0
0 : Improved 1 : Compatible with Mark I 0 : Provided 1 : Not provided 0 : Provided 1 : Not provided 0 : Does not go on a second time off in time proportional cycle. 1 : Goes on a second time in time proportional cycle. 2 to 22 mA 0 to 15 Uses back plate terminal to setting 0. Uses loader jack to setting 1 to 15. 0 to 255 20.00 to +20.00 20.00 to +20.00
C 91 C 92 C 93 C 95 C 97 C 98 C 99 C100
Time proportional output system 0 Voltage output tuning Communication port 15 0
98 99 100
Special function PV1 zener barrier adjustment PV2 zener barrier adjustment
13
s Constant value control data setting

No. 1 2 3 4 5 6 7 8 Item code Item Control mode Set point Proportional band Integral time Derivative time Manual reset Manipulated variable lower limit Manipulated variable upper limit
User settings
Settings and descriptions 0 : Program run mode 1 : Constant value control mode Within setup C66 to C67 setting (SP limit) 0.0 to 1000.0% (0.0 : On-off control) 0 to 3600sec (0: no integral operation) 0 to 1200sec (0: no derivative operation) 0.0 to 100.0% 5.0 to upper limit % Lower limit to +105.0%
ConSt SP P I d rE oL oH
0 0 100.0 0 0 50.0 0.0 100.0
14
Revision History
Printed Date 97-12 98-11 Manual Number EN1I-6186 Edition 1st Edition 2nd Edition Fly leaf 4-3 5-4 5-28 7-15 7-26 8-1 8-19 11-2 11-5 12-8 12-12 12-17 v 4-16 4-17 7-26 Parameter Work Sheet P.13 6-8 9-9 4-6 4-16 Revised pages Description
00-01
3rd Edition
Fixed command control Constant value control Addition of comment Compensating lead wire specifications was deleated 3rd item on NOTE Select SP setting Select setting Pare of Lise changed Section of Event type 89 Meaning Message" Segment number binary SEG-BIN Segment number binary code SEG-BIN Section of "C76 Settings and descriptions" Addition of explanation NOTE was changed (CP-SP-1002E was abolished) " "and " " replaced in the character Lise Parallel connection to another instrument was deleated Section of "Communication" RA-485 specification was changed The table of Key test(00-01) was changed Figure of Table 12-9 was added Fig12-6, 12-7 was changed The Role of this Manual Organization of This User's Manual was changed. Wirining diagram of RS-232C connection was changed. JIS code of NOTE table was deleated. Item code C90 was changed.Unused to PID type. C90 was added.
01-02 01-06
4th Edition 5th Edition
02-03
6th Edition
02-11 04-02
7th Edition 8th Edition
04-08
9th Edition
Normal/Reverse operation was added. Setup data C91 C90 was changed. Category 3 or higher Less than 100 changed The 2nd item of "Handling Precautions", "There are four (RD, SD, SG and FG) " "There are three (RD, SD and SG) " changed and the 3rd item of "Handling Precautions" deleted 10-9 Changed description of the 3rd item of "Handling Precautions" iii, 10-8 Caution of used batteries changed 4-16 Changed description of the 2nd item of "Handling Precautions" 4-16 Corrected description of the 2nd item of "Handling Precautions" 4-2, 11-6, 1 to 11 Description change based on the European standards revision CP-SP-1159E was reflected 4-14, 4-15 Handling Precautions added 7-30 Description of C93 was corrected 4-3 Polyethelene insulated vinyl sheathed cable for JCS-364JCS4364 instrument cable changed 4-9 Voltage output: C91 C95 was changed 7-30 C95 Constant current type SSR added
Printed date
Manual Number
Edition
Revised pages
Description Input type : Changed description Soft dust-proof cover set 81446141-001:Deleted 001 Description of the 4th item of "Handling Precautions" added
Oct. 2005 EN1I-6186 Nov. 2006
10th Edition 11-1 11-7, 11-8 11th Edition 2-9
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DCP551 Mark Digital Control Programmer User's Manual: EN1I-6186 Issue 11 (11/06)

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DCP551 Mark Digital Control Programmer Users Manual

EN1I-6186 Issue 11 (11/06)

Remarks See 1-5 Model Number Configuration, page 1-5.

Engineering unit indicator label Terminal cover 81446176-001

1 1 Power supply terminal cover

Organization of This User's Manual

Chapter 2. NAMES AND FUNCTIONS OF PARTS

Chapter 3. INSTALLATION AND MOUNTING

Chapter 7. PARAMETER SETUP

Chapter 8. PROGRAM SETUP

Chapter 9. MEMORY CARD OPERATIONS

Chapter 10. TROUBLESHOOTING

Chapter 11. SPECIFICATIONS

Chapter 12. CALIBRATION

Program Work Sheet Parameter Work Sheet SAFETY REQUIREMENTS

Conventions Used in This Manual

>> DISP key, key

PA01, C21 PV SHIFT

Chapter 1. PRODUCT OUTLINE

Chapter 1. PRODUCT OUTLINE

1-2 Basic Function Block Diagram

Resistance temperature detector

Root extraction Approximation by linearization table Bias Filter

Output change limit Upper and lower limit SP output

Current proportionality Volt-time proportionality Open collector time proportionality

Event output : 16 points

Resistance temperature detector

Root extraction Approximation by linearization table Bias Filter

SP limit SP bias PV2 channel selection

External switch input: 12 points

RUN HOLD RESET ADV Program No.

External switch input: 4 points

Auxiliary output : 1 point/2 points

Loader communication input/output

*1 : Option for some models *2 : Option

Chapter 1. PRODUCT OUTLINE

1-3 Data Configuration Overview

Program number = 3 Program number = 2 SP Program number = 1 SP

Segment count = 15 Time

Time Time Time

Chapter 1. PRODUCT OUTLINE

1-4 System Configuration

RS-232C RS-232C/RS-485 converter RS-485 DCP551 (slave station)

ST221DE05DCP (Smart Terminal dedicated display) (slave station)

RS-485 RS-232C DCP551 (slave station) DCP551 (master station)

Chapter 1. PRODUCT OUTLINE

1-5 Model Number

Chapter 2. NAMES AND FUNCTIONS OF PARTS

Terminal cover Covers power supply and prevents electric shock.

Main unit Console and electric circuit board, etc.

PROG PV DEV OUT CYC SP TM SYN

PROFILE RUN HLD MAN PRG AT BAT EG1 EG2

ADV PROG RUN/HOLD DISP

CLR ENTER LOAD

Lock screw Secures case to main unit.

Chapter 2. NAMES AND FUNCTIONS OF PARTS

Basic display status

Parameter setting status

Basic display status

1 : Option for some models 2 : Option