Organization Study Report
Organization Study Report
Organization Study Report
INDUSTRY PROFILE
Indian aluminium industry
Indian Aluminum Industry was first established in the year 1808 and it took almost 46 years to make its production commercially viable On earth Aluminum is third most available element constituting almost 7.3% by mass. Currently Aluminum is also the second most used metal in the world after steel.
1938- Aluminum production started in India 1959- Hindustan Aluminum Corporation (Hindalco) was set up ! 20000 T/annum 1965- Malco a public sector enterprise was commissioned ! 10,000 T/annum 1987- National Aluminum Company ( NALCO) was commissioned to produce Al. !.218 MT /annum 1991- Liberal import of technologies and capital goods was started.
Liberalization resulted in a growth rate of 12% of the industry, comparing to the growth rate of 6% during the 1980. India stands at the eighth position in the list of leading primary Al producers in the world. Al usage in global front is tilted towards transportation and packaging sectors.
SIZE OF THE INDUSTRY;global requirement- 7.4 Mt against the consumption in India only around 110,000tons India is expecting to have an installed capacity of 1.7 to 2 million tons/ annum by 2020 exports figures are around 82000 tons annually. Major importers are Bangladesh, Sri Lanka, Egypt and Iraq.
Major producers
HINDALCO NALCO (Angul) BALCO (Korba) MALCO(Mettur) INDAL(Jharsuguda)
PROFILE
Established in 1968, First secondary Aluminium Extruder in India. First in the entire Aluminium Industry in India to get ISO 9001 in 1993. Largest Aluminium Extruder in India with installed capacity of 75,000 TPA. Caters to 35% of market share in India. Exports to more than 27 countries across the globe Turnover per annum is 200 Million US Dollars.
FACILITIES IN JINDAL
Only Aluminium Extruder in India having 7 extrusion presses under one roof. Fully integrated plant Widest range of 7000 profiles. Only Company in India capable of producing Extrusions up to 450mm width.
ALLOYS MANUFACTURED
Electrical grade Aluminium For aircraft industry,. Corrosion resistant Aluminum for chemical industry. Industrial alloys for high strength Aluminium Magnesium alloy. Aluminium Magnesium Silicon alloy for architectural use
Organization chart
Organization chart, the company has built is a well described and branched A tall structure
CEO
Responsibilities
Responsible for all the activities in the whole organization Keeping vigil everywhere To ensure harmony and efficient functions, coordination's, co-operation by one and all No question of ignoring in disciplinary processes etc In charge of corporate affairs department and the sales department, all trusts, societies, institutions etc Take actions on employees who evade responsibilities by diverting instead of making decisions, training, and stabilizing new comers
GM operations
In charge of all the departments in the factory including production, correction, maintanence and so on. To keep watch on production rate and recovery of individual sections and improve the same To keep constant watch on losing departments and take remedial actions To keep look on foundry and heat treatment departments and ensure that all are controlled properly To keep watch on the working of the QA and attend to all kinds of quality complaints To keep watch on scraps generated and make efforts to reduce wastage
AGM QA
Entire quality department attends quality complaints from the customers
DGM production
Responsible for all the production processes and correction departments To achieve production as per the targets fixed and also achieve maximum improvement in economy and reduced wastage and improve recovery To reduce secondary correction and to maintain strict discipline in the entire plant To reduce manpower and achieve maximum automation Speedy redressal of complaints and better customer orientation Assess marketing department , quotations and customer complaints in overall quality of products and complaints Top class quality must be ensured Improve production quality and reduce oil consumption in foundry Member of pricing committee
GM development and research In charge of tool shop, development and research development Innovation To keep check on working of tool shop by introducing new technologies and equipments Dyes are outsourced at reasonable rates of good quality Responsible for new ideas, innovations and developments Overall responsibility of drawing office Chairman of tool shop committee Chairman of cost reduction committee
GM Marketing Overall responsibility for marketing department To ensure a target of 1500 million tonnes per month domestic field research yield Procurement of order Order processing and application Payment follow up Coordination Branches refund for features of dye cost Procurement of raw material Member of pricing committee and AGM marketing Incharge of marketing to actual users and fabricators in Tamil Nadu, Kerala and Andhra Pradesh
DGM HR
Overall in charge of administration of entire campus HR recruitments Employee in grievance Assessment of HR functions
Finance manager
All accounts Bank matters All value added tax matters Sales tax matters Checking and monitoring consignment sales
Security department
security in entire campus sales packing , shipping, and entire paper works of BF/ DO
Handles sales policy related need to approve contracts for construction purposes as separate procedures in entire campus To negotiate all purchases above 2 lakhs
Fully responsible for shipping and packing departments to keep check of exports and imports clearance charges as well as transport charges. To keep check on incoming and outgoing transportation charges
Negotiate all rates for all exports and imports amendments Member of outsourcing committee
Charge of all branches, entire accounts, cash departments, packing etc. In charge of entire construction departments Incharge of security Monitor all activities
Threat
Lesser competition
Advancements can be done in the exports area if they have an export house of their own
EXPORTS
Jindal profiles enjoy wide international acceptance and exported to over 26 countries such as USA, Europe, Middle East, etc. Export department is fully equipped with modern communication facilities, skilled manpower and wide range of network. Highly trained & experienced personnel for handling logistics. Participated in International Trade Fair Aluminium 2008 in Essen, Germany and International Conferences such as ET in USA right from1982. Awarded Silver Shield as Star Performer of export for last 4 consecutive years by Government of India.
ECO-FRIENDLY POLICY
Jindal Aluminium supports environmentally friendly processes and green initiatives.
It has established 12.04 MW Wind Power Mill for meeting 100% of the companies energy requirements and exporting excess power. Earned carbon credit by adopting green processes. Replaced fossil fuel like diesel and furnace oil with producer gas made from Bio fuel. Established waste water treatment plant and recycling the water for agricultural purposes resulting in zero discharge. To encourage recycling, Jindal consumes nearly 20% of re-cycled high quality Aluminum extrusions. Tree Planting in excess of 15000 trees in the campus to establish a green cover.
QUALITY ASSURANCE
Micro processor based Aluminium Extrusion presses Computerized spectrometer for metal analysis. CAD-CAM facility for Die manufacturing. Computerized Universal Testing Machine. Profile measurement facility - ROMIDOT from Israel. R&D Division recognized by Department of Scientific and Industrial Research, Government of India.
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