TP48200A V300R001C03 Training Slide

Security Level: INTERNAL
TP48200A V300R001C03 Training Slide

www.huawei.com
Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.
Preface
This course describes TP48200A V300R001C03 (TP48200A for short) in terms of its working principles, system installation, routine maintenance, and troubleshooting.
Page 2
Reference Documentation
TP48200A V300R001C03 User Manual
TP48200A V300R001C03 Engineer Manual TP48200A V300R001C03 Technical Proposal
Page3
Course Objectives
Upon completion of this course, you should be able to:
Understand the features and working principles of the
TP48200A.
Understand the installation, commissioning, and routine maintenance for the TP48200A.
Understand how to rectify common TP48200A faults.
Page4
Contents
Chapter 1 Working Principles Chapter 2 Introduction to the TP48200A Chapter 3 Installation and Commissioning
Chapter 4 Acceptance
Chapter 5 Routine Maintenance Chapter 6 Troubleshooting Chapter 7 Engineering Design Chapter 8 Test
Page 5
1.1 Development History of the Communication Power Supply

Before 1980 19801990
First generation linear power supply Second generation phase-controlled power supply
Efficiency: 50%60% Key part: power triode Control mode: analog control
Since 2009
Efficiency: < 80% Key part: silicon controlled thyristor (SCR) Control mode: analog control 19902008 Green power Intelligent power supply
Fourth generation full-digital and high-efficiency power supply
Third generation switch mode power supply
Efficiency: < 92% Key parts: insulated gate bipolar transistor (IGBT) and metal-oxide semiconductor (MOS) Control mode: analog and halfdigital control
Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved. Page 6
Efficiency: > 96% Key parts: CoolMOS and digital signal processor (DSP) Control mode: full-digital and adaptive control
1.2 Application Scenarios of the Communication Power Supply

Residential block
Outdoor cabinettype power supply
Residential block TP48200A Residential block
TP48200A
TP48200A
Outdoor cabinettype power supply
Core network
Backbone network
Access network Outdoor cabinet/Remo te area
TP48200A
Indoor power supply Indoor power supply
Outdoor cabinet
TP48200A
Remote area/Outdoor power cabinet Enterprise Desktop power supply Remote area/Pole-mount power supply
Optical fiber Twisted pair
Solar power supply Indoor power supply
Wind power supply
Wireless network Category 5 cable
Page 7
1.3 Working Principles of the Communication Power Supply
Mains input
AC power distribution
Rectifier unit two to four rectifiers
DC power distribution
-48 V
Signal control Standby AC output MODEM

TCP/IP Intelligent equipment communicat ion protocol
RS485 port Environment monitoring
SMU02B
Dry contact
Battery string
Remote monitoring
Switch
Local monitoring on the console
Page8
1.3 Working Principles of the Communication Power Supply (Continued)

Working principle of rectifiers Rectifiers convert AC power into stable DC power, functioning as the heart of a system power supply.
RS485 port SMU
220 V AC
AC/DC
48 V
Rectifiers provide the following functions:
Power conversion
Signal detection, such as voltage, current, and temperature signals Protection against faults such as over-temperature, overvoltage, and short circuits Communication and monitoring
Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved. Page 9

Topology of a rectifier
Page10

Working principle of site monitoring
Master/Slave
Application
Transmission
Local/Web
Management
Collection
Page11

The SMU controls the operating status of the entire system, functioning as the brain of a system power supply.
Explanation: The SMU is connected to the busbar. The power is
SMU LUI WEB Data display layer Protoco l Northbound equipment
supplied by the unit or the storage batteries.

The collection layer collects data of analog parameters, Boolean value, and southbound equipment. The data is processed by the data processing layer
Data processing layer
and is sent to the subordinate equipment.

The data processing layer processes data such as alarms and logs collected by the collection layer. The data display layer displays the processing results to users over LUI, Web, or protocols.
Analog input Boolean value input Boolean value output Southbound equipment Collection layer (CAN, RS485, main board)
Page12

Power management Battery management Environment monitoring
SMU
Communication management Alarm processing Detection and control
Generator
Page13

Power management
Voltage: Total loads:
Active alarms Historical alarms System logs
Power management
CAN bus port Plug and play Intelligent hibernation
RS485
Multi-level low voltage disconnect (LVD) Shutdown against overtemperature and alarm correlation
AC power distribution DC power distribution Battery parameters
Page14

Intelligent battery management by the SMU
Battery voltage Battery current
Normal float charging
Battery discharge caused by AC power absence or other factors
LLVD
BLVD
Constant-current equalized charging after preliminary current limiting
Constant-voltage equalized charging
Restoration
Temperature Capacity test compensation
Restoration after preliminary current limiting
Brief Battery Management Graph

Voltage curve Current curve
Page15

Alarm management
buzzer indicator LCD/WEB Reports alarms through communication Dry contact reporting
Alarm Medium
Level 4 alarm Severity level can be set.
Critical alarm Critical alarm Major alarms Minor alarms Warning alarm
Severity Record
Alarm signal
200 active alarms 1000 historical alarms Type, date, and time
Mains absence Busbar undervoltage Charge overcurrent Battery disconnection Load power-off Battery string loop broken Ambient temperature alarm Too high or low ambient humidity Water intrusion Smoke generation Door status alarm Rectifier alarm Load fuse blown alarm SPD failure alarm
Page16

Communication processing
N M S
FE/RS485/Dry contact
Note: At present, the TP48200A provides only an in-band management port without software commissioning. Therefore, do not publicize this feature.
Third-party device
In-band
Out-of-band
Third-party
Dry contact Remote communication

Remote control

Remote monitoring

Rectifier startup and shutdown Boost and floating charge of the rectifier Rectifier voltage and current adjustment Battery/Load connection and disconnection Battery string test
AC input voltage DC Load Current Battery string current DC busbar voltage Battery temperature Temperature and humidity
Mains availability and mains phase loss Mains undervoltage or overvoltage DC overvoltage or undervoltage Rectifier status Load fuse status Battery fuse status Boolean value status
Page17
Questions
What parts does the communication power supply consist of? What functions
does each part provide?

What are main parameters and indexes of the communication power supply? What external ports do the SMU and rectifiers provide?
Page18
Contents
Chapter 1 Working Principles Chapter 2 Introduction to the TP48200A
Chapter 3 Installation and Commissioning

Chapter 4 Acceptance Chapter 5 Routine Maintenance Chapter 6 Troubleshooting Chapter 7 Engineering Design Chapter 8 Test
Page 19
2.1 Introduction to AC-to-DC Converter Series

Huawei develops power supplies from the perspective of networks and therefore understands customer requirements better than other power supply vendors do. At present, Huawei provides the following selfdeveloped power supplies (including under-development power supplies), and the types of power supplies are continuously increasing:
RRU, Micro site, FTTX, Micro wave
Outdoor
TP48200AX3H4 TP48200AX3H5 TP48200AX3H6 TP48200AV3R1C03 TP48600A-V3F0
Wireless BTS, Fixed network access, Transmission, Intranet
Core network
Cabinet-type Indoor
TP48200B-N20A5 TP48200B-N20A6 TP48200B-L20A5
TP48200B-N20B1 TP48300/A TP48300B-N16B2 TP48600B-N16B2
Outdoor
TP4890C-I TP4890C-D06A5 TP4890C-D06A3 TP4890C-D06A6
TP4890C-II TP4890C-D06A2 TP4890C-D06A1 TP4890C-D06A7
Wall hung
Indoor
TP4830H-10 A TP4830H-30 A TP4830H-N06B1
Embedded
ETP48120-C1 10 A 30 A ETP48240-C2 ETP48200 (8 U) 120 A ETP48200-A6 ETP48200-B6 240 A 300 A 600 A 10000
60 A
200 A
Page20
2.2 Introduction to the TP48200A

Names and models of cabinets for the TP48200A
Cabinet A B C D E F G BOM Number 01071337 01071338 01071339 01071340 01071342 01071343 01071344 Model TP48200A-H15A3 TP48200A-H15A5 TP48200A-D15A1 TP48200E-H09A1 TP48200E-D09A1 TBC300A-DCA1 TBC300A-TCA1 Remarks Integrated cabinet, heat exchange southern-type power cabinet Integrated cabinet, heat exchange northern-type power cabinet Integrated cabinet, natural ventilation southern-type power cabinet Split-type cabinet, heat exchange southern-type power cabinet Split-type cabinet, natural ventilation southern-type power cabinet Split-type cabinet, natural ventilation southern-type battery cabinet Split-type cabinet, thermoelectric cooler (TEC) battery cabinet
Mapping between application scenarios and cabinets for the TP48200A

Scenario 1 2 3 4 5 6 Cabinet A B C D E D+F Remarks Used independently Used independently Used independently Used independently Used independently Used in combination
7
8 9
D+G
E+F E+G
Used in combination
Used in combination Used in combination
Page 21
2.2 Introduction to the TP48200A (Continued)

PDM Power distribution module (PDM) Door status sensor SMU Door status sensor SMU
Rectifier
Rectifier Filter
Space for customer equipment (8 U)
Space for customer equipment (8 U) DC fan Battery compartment
Heat exchanger
Battery compartment Heater (optional for northern-type products)
Composition of the TP48200A-H15A3/H15A5
Composition of the TP48200A-D15A1
TP48200E-H09A1
TP48200E-D09A1
TBC300A-DCA1
TBC300A-TCA1
Page22

No. Specifications Environmental specifications Operating temperature of northern-type products (TP48200A-H15A5 and TP48200E-H09A1): 40 C (40 F) to +45 C (+113 F), with solar radiation Operating temperature of southern-type products (TP48200A-H15A3, TP48200A-D15A1, TP48200E-D09A1, TBC300A-DCA1, and TBC300A-TCA1): 1 10 C (+14 F) to +45 C (+113 F), with solar radiation Storage temperature: 40 C (40 F) to +70 C (+158 F) Altitude: 4000 m (13123.20 ft). When the altitude ranges from 2000 m (6561.6 ft) to 4000 m (13,123.20 ft), the operating temperature decreases as the altitude increases. Humidity: 5% to 95% RH 2 AC power distribution 2.1 Three-phase inputs, compatible with single-phase inputs 2.2 Number of inputs: 1 2.3 Maximum input current: 82 A (involving a 16 A maintenance socket) 2.4 Rated input voltage: three-phase 346 V AC to 415 V AC/200 V AC to 240 V AC single-phase 200 V AC to 240 V AC 2.5 Input frequency range: 4565 Hz Rated frequency: 50 Hz or 60 Hz 2.6 Surge protection for mains input: class C 2.7 One 16 A circuit breaker for the maintenance socket and one 16 A circuit breaker applied to the heater in northern-type products 3 DC power distribution 3.1 Maximum system output capacity: 200 A 3.2 Battery circuit breakers: two single-pole 125 A circuit breakers 3.3 Number of disconnection routes: Load low voltage disconnection (LLVD): two 63 A circuit breakers and two 32 A circuit breakers Battery low voltage disconnection (BLVD): two 16 A circuit breakers and one 10 A circuit breaker (installed in the split-type power cabinet to supply power to fans of the battery cabinet in cabinet combination scenarios) 3.6 Surge protection: surge protection device (SPD): differential mode: 10 kA common mode: 20 kA 3 Rectifier 3.1 Input voltage: ranging from 85 V AC to 300 V AC, with a rated value of 220 V AC (capable of bearing long-term 350 V AC voltage inputs without damage) 3.2 Output voltage: ranging from 42 V DC to 58 V DC, with a rated value of 53.5 V DC. The output voltage is adjustable. 3.3 Output power of a single rectifier:
2 U standard 50 A rectifier: 2900 W (176 V AC to 290 V AC)/1200 W (90 V AC to 175 V AC); 2 U highly efficient 50 A rectifier: 3000 W (176 V AC to 290 V AC)/1200 W (90 V AC to 175 V AC).
3.4
3.5 3.6 4 4.1
Efficiency of a 2 U standard 50 A rectifier: 92% Efficiency of a 2 U highly efficient 50 A rectifier: 96% Voltage regulation precision: 0.6% Current equalization rate: 5% International protection rating TP48200A-H15A3/H15A5: IP55 for the equipment compartment and IP45 for the battery compartment TP48200A-D15A1/ TP48200E-D09A1: IP45 TP48200E-H09A1/ TBC300A-TCA1: IP55 TBC300A-DCA1: IP34 Heat dissipation capacity TP48200A-H15A3/H15A5/TP48200E-H09A1: 85 W/K TP48200A-D15A1/TP48200E-D09A1: 140 W/K
5 5.1
Page23
Page 24
Page 25
Page 26
Page 27
Page 28
Page 29
Page 30
2.3 System Composition of the TP48200A

The TP48200A consists of the PDM, door status sensor, SMU, rectifiers, space for customer equipment, battery compartment or cabinet, and temperature control unit (TCU).
PDM TCU Door status sensor
PDM
PDM
TCU
Door status sensor
TCU of the equipment cabinet
Door status sensor

SMU
SMU
Rectifier
SMU
TCU of the battery cabinet
Rectifier
Space for customer equipment Heater (optional for northern-type products)
Rectifier
Space for customer equipment
Battery compartment
Space for customer equipment
Battery cabinet
Equipment cabinet
No. 1 2 3
Component Name PDM Door status sensor SMU Provides power input and output ports.
Description
Remarks
4 5
6 7 8
Rectifier Space for customer equipment Battery compartment/cabinet TCU

Heater
Detects door status and provides the antitheft function. Controls the operating of the entire power system, monitors the communication with the host, and monitors the battery compartment or cabinet. Converts AC power into DC power.
Provides 19-inch space for customer equipment.

Provides space for installing two battery strings. Exhausts heat out of a cabinet. Heats the battery compartment in the case of low temperature. Optional for northern-type products
Page31
2.4 Parts of the TP48200A Mandatory Parts

Rectifier SMU
(1) Run indicator
(2) Protection indicator
(3) Fault indicator
Uses highly efficient 50 A rectifiers in standard configuration and optional standard 50 A rectifiers.
(1) Run indicator (4) Liquid crystal display (LCD) (6) USB port (reserved)
(2) Minor alarm indicator (5) Locking latch (8) RS485/RS232 serial port
(3) Major alarm indicator (6) Button (9) FE communications port
Provides a maximum efficiency of no less than 96%.

Provides a grid voltage ranging from 85 V AC to 300 V AC. Runs with the operating temperature ranging from 40C (40F) to +70C (+158F). Provides access to hot swap. Supports communication over the RS485 serial port. Supports alarming by indicators. Supports voltage adjustment and current limiting. Complies with Restriction of Hazardous Substances (RoHS), Technical Inspection Association (TUV), Conformity with European (CE), Underwriters Laboratories (UL), and Certification Bodies' Scheme (CB).
Displays information on the LCD and provides buttons for ease of operation. Supports the Transfer Control Protocol/Internet Protocol (TCP/IP), Hypertext Transfer Protocol (HTTP), Simple Network Management Protocol (SNMP), and intelligent equipment communication protocol. Detects power distribution status, reports alarms, and sends commands by communicating with the host over the COM port. Supports the remote and local upgrade of software. Hot swap
Item Run indicator Color Green Status Off Blinking at a frequency of 0.5 Hz Blinking at a frequency of 4 Hz Off Steady on Off Steady on Description The SMU is faulty or has no power input. The SMU02B is running properly and communicating with the host properly. The SMU02B is running properly but is not communicating with the host properly. No minor or warning alarm is generated. A minor or warning alarm is generated. No critical or major alarm is generated. A critical or major alarm is generated.
Minor alarm indicator Major alarm indicator
Yellow Red
Page32
2.4 Parts of the TP48200A Mandatory Parts (Continued)

Monitoring
Monitoring on the console
Battery equalized charging management

Battery float charging management Battery discharge test Battery current limiting management Battery temperature compensation Battery capacity monitoring and backup time calculation Intelligent battery hibernation parameters Remote monitoring Battery string current Battery imbalance (battery absence) (six ways) DC busbar voltage Battery temperature (one way) Ambient temperature and humidity (one way) Ambient temperature (two ways) Remote control Rectifier startup and shutdown Equalized and float charging for rectifiers Rectifier voltage adjustment Rectifier current limiting Intelligent rectifier hibernation Load disconnection Battery disconnection Battery connection Powering on loads Dry contact output (eight ways)
Remote communication
Mains absence
Mains overvoltage
Mains undervoltage AC SPD alarm DC overvoltage DC undervoltage Load fuse blown Charge overcurrent Load disconnection Battery disconnection Over-high ambient temperature Over-low ambient temperature Ambient humidity excessively high Ambient humidity excessively low n# Rectifier fault n# Rectifier protection Single-rectifier fault Multi-rectifier fault Battery over-temperature protection Battery root open sensor Door status Water sensor Smoke sensor Spare Boolean value (six ways)
Page33

User interface module (UIM) The UIM02C provides eight dry contact outputs, six Boolean value inputs, and seven ports for sensors such as the smoke sensor, door status sensor, water sensor, and temperature and humidity sensor.
Page34

PDM panel
Item AC input circuit breaker Class C AC surge protection Circuit breaker for the maintenance socket Maintenance socket
Requirements 63 A, three-pole Class C surge protection One single-pole 16 A circuit breaker Universal maintenance socket, complying with CE Load protection: two single-pole 63 A circuit breakers and two single-pole 32 A circuit breakers Battery protection: two single-pole 16 A circuit breakers Battery circuit breakers: two single-pole circuit breakers 200 A, 25 mV Normally closed Normally open 10 kA in differential mode and 20 kA in common mode, alarms generated when the SPD is faulty Two 125 A circuit breakers
Remarks None Along the guide rail
Load circuit breakers F1 to F7
One additional 10 A circuit breaker in the split-type power cabinet, used to control the temperature control power supply of the battery cabinet in cabinet combination scenarios
Battery current divider FL LLVD contactor BLVD contactor DC SPD Battery circuit breaker
Voltage drop in the subrack
0.5 V (full load test)
None Voltage drop between the battery input port and the load output port
Page35
2.5 Features of the TP48200A

1. The TCU uses the intelligent design. Fans provide linear speed regulation, reducing power consumption and extending the service life. 2. The equipment compartment uses heat exchange for heat dissipation, meeting IP55 protection requirements and applying to category C adverse environment. Natural-ventilation cabinets meet IP45 protection requirements and apply to category B environment. The SMU and rectifiers are hot-swappable, which facilitates the system installation and maintenance. This reduces the operational expenditure (OPEX).
Easy installation
Intelligent temperature control design
Cable connections, operations, and maintenance are performed in the front of the cabinet, meeting the operation and maintenance requirements of outdoor power supplies.
Operability and maintainability
The TP48200A performs comprehensive self-management and battery management functions. The SMU communicates with rectifiers through an RS485 serial port, communicates with the host through an RS-232, RS422, or RS485 serial port, communicates with third-party equipment through a Huawei SNMP module, and provides dry contact outputs. This enables remote monitoring when the TP48200A is left unattended and reduces the OPEX.
Solutions are provided to meet the requirements for medium-capacity outdoor power supplies.
Features
Meeting medium-capacity requirements
Remote monitoring
Rectifiers comply with UL, CE, TUV, and CE.
To conserve energy, the power system automatically enables one or more rectifiers to enter the hibernation mode based on the actual load power.
High-level safety and regulatory design Three-phase inputs, compatible with single-phase inputs
Rated input voltage: three-phase 346 V AC to 415 V AC/200 V AC to 240 V AC single-phase 200 V AC to 240 V AC
Intelligent hibernation
Page36
2.6 Installation Scenarios of the TP48200A

Application scenario: Medium-capacity base station
D.G. DC load AC load
Installation mode: Ground-mount, outdoor

Mains Storage battery
AC power supply: Three-phase inputs, compatible with single-phase inputs Rated input voltage: three-phase 346 V AC to 415 V AC/200 V AC to 240 V AC single-phase 200 V AC to 240 V AC
Note: Application regions: The TP48200A-H15A3, TP48200A-H15A5, TP48200E-H09A1, and TBC300A-TCA1 apply to category C outdoor environment. The TP48200A-D15A1, TP48200E-D09A1, and TBC300A-DCA1 apply to category B outdoor environment. Definition of category B environment: rooms inside which the temperature and humidity are not controlled or general outdoor environment, including scenarios with a simple shield such as an awning and an occasional humidity of 100%. Definition of category C environment: sea, land near a pollution source, or environment with simple shields. If a site is near a pollution source, it is at most 3.7 km (2.30 mi.) away from salt water such as the sea and salt lakes, 3 km (1.86 mi.) away from heavy pollution sources such as smelteries, coal mines, and thermal power plants, 2 km (1.24 mi.) away from medium pollution sources such as chemical, rubber, and galvanization industries, and 1 km (0.62 mi.) away from light pollution sources such as packinghouses, tanneries, and boiler rooms.
Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved. Page37
Questions
What models does the TP48200A provide? What parts does the
TP48200A consist of?

What are main features of the TP48200A? What environments does the TP48200A apply to?
Page38
Contents
Chapter 1 Working Principles
Chapter 2 Introduction to the TP48200A Chapter 3 Installation and Commissioning Chapter 4 Acceptance Chapter 5 Routine Maintenance Chapter 6 Troubleshooting Chapter 7 Engineering Design Chapter 8 Test
Page 39
3.1 Installation Process of the TP48200A

Installation flowchart of the TP48200A
Optional when an independent battery cabinet is required
Prepare for the installation.
Install a power cabinet.
Install a battery cabinet.
Install storage batteries and sensors. Power on and commission the system.
End
Verify the installation.
Connect cables.
Page40
3.2 Preparations for Installation

Obtain required tools and cables before installation. For details about cable configurations, see the TP48200A V300R001C03 Configuration Manual V1.0. Ensure that colors of the cables meet local power cable standards.
Tools
Phillips screwdriver M3 and M4
Flat-head screwdriver M3 and M4
Adjustable wrench
Claw hammer
Diagonal pliers
Crimping tool
Wire stripper
Hydraulic pliers
Torque wrench
Insulation tape
Multimeter
Electrician's knife
Nylon binding strap
Heat gun
Socket wrench
Marker
Heat shrink tubing Insulation gloves ESD gloves Protective gloves
A-shaped ladder (2 m)
Brush
Vacuum cleaner
Page41
3.3 Cabinet Installation

Determine the installation space required for the cabinet by referring to the following figure. For details about the installation, see the TP48200A-D15A1 & H15A3 & H15A5 Quick Installation Guide (V300R001_01), TP48200E-D09A1 & H09A1 Quick Installation Guide (V300R001_01), and TBC300A-DCA1 & TCA1 Quick Installation Guide (V300R001_01). Observe the following requirements when you install the TP48200A: 1. Check whether delivered cabinets are intact, and whether paint or electroplated layer flakes off. 2. Check whether configurations of delivered cabinets are consistent with configurations on the system. 3. Route cables based on requirements in the quick installation guide, ensuring that AC power cables are routed on the left of the cabinet and DC power cables and signal cables are routed on the right of the cabinet. 4. Switch off the battery circuit breaker before you install the battery cable. The TP48200A uses positive grounding. Therefore, connect the negative terminal before you connect the positive terminal, avoiding short circuits on the batteries caused by contact between the screwdriver and the shell. After the cabinet is installed, block the cable outlets using sealing mud.
Page42
3.3 Cabinet Installation Installing Parts (Continued)

rectifiers
rectifier rectifiers
Installing rectifiers
Installing batteries
Page43
3.4 Electrical Installation Installing Cables

Sequence for installing cables:
Cables are installed in the following sequence: ground cable > signal cable > load cable > battery cable > AC input cable.
Rules for routing cables out of the cabinet:

The ground cable and AC input cable are routed out of the cabinet from the left leading-out hole at the bottom. The signal cable and load cable are routed out of the cabinet from the right leading-out hole at the bottom.
Note: Switch off all circuit breakers including the battery circuit breaker before you install cables.
Installing a Ground Cable
Ground Cable
Installing the ground cable
Site ground bar
Example: TP48200A-H15A3 and TP48200A-H15A5 (heat exchange)
Page44
3.4 Electrical Installation Installing Cables (Continued)
Page45
3.5 Verification After Installation
Obtain fireproof mud from the packing box of the cabinet base, block cable holes using fireproof mud, and insert rubber plugs in unused cable holes.
Fireproof mud
Leading-out hole
Page46
3.6 Power-On and Commissioning

SMU
PDM
(1) Manual battery switch (with a cover)
(2) SMU02B
(3)UIM02C
Page47
3.6 Power-On and Commissioning (Continued)

SMU.
Page48
3.6 Power-On and Commissioning (Continued)

SMU
Page49
Questions
What installation mode does the TP48200A use? What is the procedure for installing the TP48200A? What precautions must be taken before you power on the TP48200A?
What parameters need to be verified before you complete the installation
and leave the site?
Page50
Contents
Page 51
4.1 Preparations for Acceptance

Purpose:
Acceptance is an activity performed after the installation to check whether the
system meets the delivery criteria. It is an important step before delivery. Generally, customers participate in or authorize the acceptance. Accepted systems can be delivered to customers. Document:
The acceptance manual provided by R&D personnel is the basis of the
acceptance.
Acceptance items and criteria, for example, parameter settings, are
determined based on specific requirements. Tool:

A multimeter is required for testing large currents. Clip-on ammeter Fluke 337
is recommended.
Page52
4.2 Acceptance Method

Acceptance process
The acceptance process is as follows: verify the overall installation; verify the
system before power-on; verify the installation of rectifiers; verify the installation of the SMU; verify the installation of the PDM; verify parameter settings; verify system functions and performance.
Generally, acceptance of a system power supply is performed based on the
proceeding process. After the acceptance is completed, customers verify and accept the system.
Method
Verify perceptual items such as overall installation with customer representatives
and ask customer representatives to sign after confirmation.

Verify parameter settings and system performance using a tool such as a
multimeter, record related data, and ask customer representatives to sign after confirmation.
Page53
4.3 Acceptance Criteria

Specific requirements and customer requirements are described:
Specific requirements are described for parameters such as the float voltage,
battery capacity, and power-off parameters. These parameters must be specified in the acceptance manual as acceptance criteria.
Perceptual items such as appearance and cable management must be
verified and signed by customers after confirmation. No requirement is specified:

If no requirement is specified, the acceptance must be performed based on
the TP48200A V300R001C03 Power System Acceptance Manual.

For details, see the TP48200A V300R001C03 Power System Acceptance
Manual.
Page54
Questions
What is the purpose of the acceptance? What preparations are required before the acceptance? What is the acceptance process of the TP48200A?
Page55
Contents
Page 56
5 Routine Maintenance
This chapter contains the following content: Objective and principle for maintenance Requirements for maintenance personnel Routine maintenance tasks and period Routine maintenance content and methods for the system power supply Replacement of key fragile parts
Page57
5.1 Objective and Principle for Maintenance

After long-term operating, a power system may fail to function properly or even
become faulty because of part aging, adverse weather such as lightning, adverse environments, or human factors. To remove the hazards and avoid system breakdown caused by power supply faults, perform periodic maintenance for power supplies on the live network.
Principles for the maintenance:
Ensure equipment security and personal safety during the maintenance. For
details, see the TP48200A V300R001C03 User Manual.

Take proper measures to prevent faults from being intensified during the
maintenance.
Note that the objective of maintenance is not only to rectify faults but also to
remove hazards and avoid faults.

Check customer requirements, for example, whether power failures are
allowed.
Page58
5.2 Maintenance Personnel

Maintenance personnel must have basic electrical operation skills and electrical
safety knowledge and obtain electrician certificates recognized by the local government or other organizations. Maintenance personnel in China must have a low-voltage electrician certificate.
Maintenance personnel must understand the system composition and working
principles and understand the failure modes and maintenance modes of parts such as AC input modules, rectifiers, DC contactors, SMUs, and circuit breakers.
Maintenance personnel must understand common operation methods and
consequences of misoperations, avoiding power failures caused by misoperations during the maintenance.
Maintenance personnel must know how to use common instruments such as
multimeters and oscilloscopes.
Page59
5.3 Routine Maintenance Tasks for the System Power Supply

Perform preventive maintenance inspection (PMI) against the system power supply every half year. Rectify faults in time during the maintenance. Perform PMI more frequently in harsh environments, for example, an environment with much dust. Routine maintenance checklist
Task Cabinet appearance Fan Content Measures Remarks TP48200A V300R001C03 TP48200A V300R001C03 TP48200A V300R001C03 heat exchange cabinets
The paint or electroplated coating flakes Repaint or repair the surface. off and scratches occur. An alarm for a fan failure is generated. Replace the fan.
The heat exchanging core, air intake Clean the exchanging core, air vent, or air exhaust vent is blocked. An Heat exchanging core intake vent, and air exhaust vent alarm is generated for temperature rise using a water gun. in the cabinet. The air filter, air intake vent, or air exhaust vent is blocked. An alarm is generated for temperature rise in the cabinet.
Air filter
Replace the air filter. Perform the maintenance every six to twelve TP48200A months in favorable environments. V300R001C03 naturalPerform the maintenance every ventilation cabinets three to six months in harsh environments. For details about how to rectify the TP48200A fault, See chapter 5 V300R001C03 "Troubleshooting."
Electrical connection Indicators are in normal status
Page60
5.3 Routine Maintenance Tasks for the System Power Supply (Continued)
Electrical check
Check the system output voltage over the LUI, Web, or console and measure the
output voltage using a multimeter. Check whether the difference between the displayed value and the actual value is within 0.5 V. If the output voltage does not meet the requirements, the system is faulty. Take proper measures to rectify the fault.
Check the system load current and battery current over the LUI, Web, or console
and measure the current using a clip-on ammeter. Check whether the difference between the displayed value and the actual value is within 1 A. If the current does not meet the requirements, take proper measures to rectify the fault.
Check electrical devices such as contactors, circuit breakers, and cables with
your eyes. If any electrical devices are aging or faulty, make records and perform maintenance.
Page61
5.3 Routine Maintenance Tasks for the System Power Supply (Continued)
PMI
Check the monitoring unit. If any alarms are generated, take proper measures
to clear the alarms.

Check indicators on the SMU and rectifiers. When the SMU operates properly,
the green indicator blinks, and the red indicator is off. When a rectifier operates properly, the green indicator is steady on, and the yellow indicator and red indicator are off.
If any errors occur, take proper measures by referring to the TP48200A
V300R001C03 User Manual.
Page62
5.4 Part Replacement
AC SPD
Possible causes of an AC SPD fault are as follows:

The SPD is faulty. In this case, replace the SPD. The terminal is loose. In this case, tighten the terminal. If the alarm persists, replace the SPD.
The window becomes red when the SPD is faulty. Replacing an AC SPD:
Remove the faulty AC SPD. Install a new SPD.
The terminal becomes loose during the transportation and installation.
Page63
5.4 Part Replacement (Continued)

Replacing a rectifier: Unscrew the rectifier panel using a flat-head screwdriver. Gently draw the handle outwards, and then remove the rectifier from the subrack, as shown in Figure 6-1. Insert a new rectifier into the subrack. Then loosen the screws on the handle and pull out the handle. Slide the new rectifier into the subrack slowly along the guide rail, and then lock the handle. Tighten the screws on the handle, as shown in Figure 6-1.
Page64

Replacing an SMU: Push the locking latch towards the left. Draw the handle outwards to remove the SMU, as shown in Figure 6-3. Insert a new rectifier into the corresponding subrack, push the locking latch towards the left, and pull out the handle. Gently insert the PW48S24C along the guide rails into the subrack. When the PW48S24C is completely inserted, flip the locking latch towards the right, as shown in Figure 6-1. Reset parameters on the SMU.
Page65

Replacing a circuit breaker: Disconnect the power supply from the circuit breaker. For example, when you replace an input circuit breaker, interrupt the inputs and switch the circuit breaker to the OFF position. Remove the cables or copper bars connected to the circuit breaker using a Phillips screwdriver, and then wrap the cables or copper bars using polyvinyl chloride (PVC) insulation tapes to avoid hazards. Press the contact plate at the bottom of the circuit breaker using a flat-head screwdriver and remove the circuit breaker, as shown in the following figure. Press the contact plate at the bottom of the circuit breaker using a flat-head screwdriver again to install a new circuit breaker to the correct position. Then push the contact plate upwards using the screwdriver. Install the cables or copper bars on the circuit breaker using a Phillips screwdriver. Switch the circuit breaker to the ON position and connect the power supply to the circuit breaker, as shown in the following figure. Note: Do not wear any conductive objects on your hands during the operation. Use insulation tools during the operation. Check the polarities of power cables and connectors. The DC power distribution space is limited. Therefore, select proper operation space before any operation. When you perform any operations after the system is powered on, control your hands, wrists, arms, and whole body, preventing tools from slipping and therefore avoiding accidents caused by large movement of the tools or human body.
Page66
Questions
What tasks does routine maintenance of the TP48200A contain? How to identify whether the parts are damaged? How to replace the parts?
Page67
Contents
Chapter 1 Working Principles Chapter 2 Introduction to the TP48200A Chapter 3 Installation and Commissioning Chapter 4 Acceptance Chapter 5 Routine Maintenance Chapter 6 Troubleshooting
Chapter 7 Engineering Design

Chapter 8 Test
Page 68
6.1 Troubleshooting Process of the TP48200A

Start
Observe indicators Check system status on the SMU Perform troubleshooting Analyze the problem Formulate a solution Record the operation steps
Note:
If you have trouble identifying

faults and analyzing causes, see the maintenance manual and troubleshooting cases.
Record every key step during

solution implementation. Such
Implement the solution
key steps are the reference for

Query system status
reformulating a solution if the

N
Is the fault rectified? Y End
fault is not rectified.
Page69
6.2 Common Faults and Troubleshooting Measures

System alarms of the TP48200A are classified into four types: critical alarms, major alarms, minor alarms, and warning alarms.
Symptom AC power failure Possible Cause Measures The AC input power cable is 1. If the AC input power cable is not connected properly, reconnect it. faulty. 2. If the AC input power is unavailable, check that no open or short circuits occur in the AC input loop. If the The mains supply or D.G. is faulty. AC input loop is normal, contact the mains supplier. If the D.G. provides the AC input, check and repair the D.G. by referring to the D.G. User Manual. If the power failure is for a short time, use storage batteries to power DC-powered loads. When the outage lasts long, use other energy sources to supply power. The AC overvoltage or undervoltage alarm threshold is not set properly on the SMU. The mains supply or D.G. is faulty. The DC overvoltage or undervoltage alarm threshold is not set properly on the SMU. rectifiers faults If the AC overvoltage or undervoltage alarm threshold is not set properly, adjust it to a proper range. If the AC input is mains, for the electrical grid where the mains voltage is greater than the maximum value or less than the minimum value for a long time, negotiate with the related electrical grid maintenance personnel to improve the electrical grid. If the D.G. provides the AC input, check and repair the D.G. by referring to the D.G. User Manual. Adjust the DC overvoltage or undervoltage alarm threshold to a proper value. Remove all rectifiers and insert them again while ensuring proper AC power supply. If an undervoltage alarm is generated when you connect a certain rectifier, replace this rectifier.
AC overvoltage or undervoltage
DC overvoltage and undervoltage
The rectifier is faulty. Rectifier protection
The rectifier has poor contact with Check the fault indicator on the rectifier panel. If the indicator is steady red, the rectifier is faulty. Remove the the monitoring backplane. faulty rectifier and insert it again after a while. If the alarm persists, replace the rectifier. Check for other faulty The rectifier is faulty. rectifiers and take proper measures to rectify the faults. The input voltage to the rectifier is Check whether the AC input voltage is higher than the AC overvoltage threshold (300 V) of the rectifier or not in the normal range. lower than the AC undervoltage threshold (85 V) of the rectifier. If the power grid is in an overvoltage or The rectifier is faulty. undervoltage condition for a long period, contact maintenance personnel of mains supplier to improve the mains grid. If the input voltage to the rectifier is within the specified range but the alarm persists, replace the rectifier.
Rectifier communication interruption
The signal cable to the rectifier is not connected properly. The rectifier is not installed. The rectifier has poor contact with the monitoring backplane. The rectifier is faulty. The monitoring backplane is faulty.
Check whether the rectifier is installed and whether it is properly connected. If the SMU is inserted into another position, insert the SMU into the correct position. If the communication of a single rectifier fails, reseat the rectifier on which a yellow indicator is blinking. Check whether the rectifier is securely connected. If yes, replace the rectifier. If the communication of all rectifiers fails, reseat the SMU. Check whether the SMU is securely connected. If yes, replace the SMU. If the alarm persists, replace the AC/DC power distribution subrack.
Charge overcurrent Rectifier communication failure The battery loop is faulty.
Check whether the rectifier is installed in the subrack and whether the rectifier is properly connected. Install the rectifier in the correct subrack. If the SSU has poor contact with the SSR, remove and then insert the SSU, and ensure that the SSU is fastened to the SSR. Check that the battery loop is not faulty or short-circuited. Check the storage batteries and replace faulty ones.
Page70
6.2 Common Faults and Troubleshooting Measures (Continued)

Symptom Load disconnection Possible Cause Measures 1.Check whether the load cable is loose. The load circuit breaker is in the OFF 2.If the load circuit breaker is in the OFF position, check whether a short circuit or overcurrent occurs. If no, switch the load position. circuit breaker to the ON position. The contactor is faulty. The SMU load 3.Check whether the contactor is faulty and whether the contactor can be connected or disconnected. If the contactor is disconnection voltage is set too high. faulty or cannot be connected or disconnected, replace the contactor. Check whether the LLVD voltage is overhigh. If it is The load power is greater than the overhigh, adjust the voltage to the normal range. Check whether the load power is higher than the preset rectifier power. configured rectifier power, causing a low If the load power is higher than the preset rectifier power, add rectifiers. If the load power is greater than the maximum output voltage. power supported by the TP48200A, reduce the loads.
Battery disconnection
The battery parameters are not properly set on the SMU. The contactor is faulty. The battery loop is faulty. The contactor is faulty. The storage batteries are faulty. The alarm threshold for ambient temperatures is not properly set on the SMU. The temperature inside the shelter where the ambient temperature sensor is installed is beyond a normal range. The temperature sensor is faulty.
1.If the mains supply fails or the battery voltage is below the BLVD threshold, contact the mains supplier. 2.Check that the BLVD is enabled on the SMU. Check the battery cables and connectors, and replace faulty ones. Check whether the contactor is faulty and whether the contactor can be connected or disconnected. If the contactor is faulty or cannot be connected or disconnected, replace the contactor. 1.Check the battery cables and connectors on the battery loop, and replace faulty ones. 2.Check whether the contactor is faulty and whether the contactor can be connected or disconnected. If the contactor is faulty or cannot be connected or disconnected, replace the contactor. Check the storage batteries and replace faulty ones. 1.Check that the alarm threshold for ambient temperatures is properly set on the SMU. 2.Repair the temperature control system in the shelter if it is faulty. After the temperature inside the shelter is adjusted to a normal range, the alarm is automatically cleared. If the alarm still persists, check whether the temperature sensor is faulty.
Battery root open sensor
Overhigh or over low ambient temperature This alarm can be generated only when an ambient temperature sensor is installed.
Overhigh or over low The alarm threshold for ambient ambient humidity humidity is not set properly on the SMU. This alarm can be The humidity inside the shelter that generated only when a houses the humidity sensor is not in the humidity sensor is normal range. The humidity sensor is installed.
1.Check that the alarm threshold for ambient humidity is properly set on the SMU. 2.If there is water in the shelter, remove water by using a dry cotton cloth or dehumidifier. If the ambient humidity is within a proper range but the alarm persists, check the humidity sensor. If the humidity sensor is faulty, replace it.
faulty.
Overhigh or over low battery temperatures
Temperature inside the battery compartment is greater than the maximum value. The alarm threshold of battery temperature is not properly set on the SMU. The charge current of storage batteries is too high. The temperature sensor is faulty.
1.Check that the alarm threshold for battery temperatures is properly set on the SMU. 2.Check whether the temperature inside the battery cabinet is overhigh. If it is, lower the temperature inside the battery cabinet. The alarm is automatically cleared after the temperature lowers to the proper range. If the charge current is greater than the maximum value, change equalized charging into float charging and check whether the charge current is lowered. If the charge current is still overhigh, reduce the charge current. If the battery temperature is still too high, replace faulty storage batteries.
Page71

Symptom Door status alarm (This alarm can be generated only when a door status sensor is installed.) Water sensor alarm (This alarm is generated when a water sensor is installed.) Smoke sensor alarm (This alarm can be generated only when a smoke sensor is installed.) Possible Cause The cabinet door is open. The door status sensor is faulty. There is water in the shelter. The water sensor is faulty. There is smoke in the shelter. The smoke sensor is faulty. Measures 1. Close the cabinet door. 2. If the alarm persists after the cabinet door is closed, check and repair the door status sensor. 1. If there is water in the shelter, remove water by using a dry cotton cloth or dehumidifier. 2. If there is no water but this alarm persists, check and repair the water sensor. 1. If there is smoke in the shelter, put out the fire immediately and open the shelter door for ventilation. 2. If there is no smoke but the alarm persists, check and repair the smoke sensor.
Load fuse blown
AC SPD fault
1. Check whether the detection cable of the load fuse is loose. 2. Check whether the load circuit breaker is in the OFF position. If it is, switch it to the The load fuse is ON position. If the alarm persists after the circuit breaker is set to ON, check the load blown. fuse. If the voltage between both ends of the fuse is close to 0 V, the fuse is The load circuit functional. Otherwise, the fuse is blown. Then replace the fuse. If the alarm persists breaker is in the after the fuse is replaced, check the new fuse. If the new fuse is blown or the load OFF position. circuit breaker is automatically switched to the OFF position, the load power on this route may be excessive or a short circuit may occur. In this case, you need to rectify the fault on this load loop. Observe the indication window on the AC surge protection module. If it turns red, replace the surge protection module. If it remains green, check whether the cable for detecting AC SPD faults is connected properly and whether the cable is damaged or The AC SPD is faulty. cracked. If the cable is not connected properly or is faulty, replace the cable and connect it properly. If the cable is connected properly and in good condition, the alarm loop in the SMU is faulty. Then replace the SMU.
Page72

Troubleshooting rectifiers
Indicator Color Status On Run indicator Green Description Outputs of the rectifier are normal. Solution No operation is required. Check AC inputs. If AC inputs are normal, replace the rectifier. No operation is required. Ensure that the air intake vent and air exhaust vent of the rectifier are not blocked and that the ambient temperature is normal. Check the voltage of the grid. No operation is required. No operation is required. Remove the rectifier and insert it again after 1 minute. Replace the rectifier. No operation is required. The rectifier automatically recovers after the loading is completed.
Off
The rectifier has no output.
Off
No alarm is generated for the rectifier. A power limiting pre-warning alarm is generated for the rectifier because of an overhigh temperature.
Alarm indicator
Yellow On
A shutdown alarm is generated because of an overhigh or overlow ambient temperature. An AC overvoltage/undervoltage protection alarm is generated. The rectifier is hibernated or shut down.
Off
The rectifier is operating properly. The rectifier is locked because of output overvoltage.
On Fault indicator Red Blinking at a frequency of 4 Hz The rectifier is faulty and has no output.
Applications are being loaded to the rectifier.
Page73
Questions
What is the basic process of troubleshooting the system power supply? How to rectify common faults?
Page74
Contents
Chapter 2 Introduction to the TP48200A

Chapter 3 Installation and Commissioning Chapter 4 Acceptance Chapter 5 Routine Maintenance Chapter 6 Troubleshooting Chapter 7 Engineering Design Chapter 8 Test
Page 75
7.1 Engineering Design Rectifier Quantity Calculation

Six steps for calculating power
system parameters
Determine the following parameters: Calculate the battery capacity. Calculate the maximum battery charge current. Calculate the output power (P) required for the system. Determine the AC-to-DC converter type. Calculate the number of rectifiers.
Design requirements
Maximum power of DC equipment loads, average power of loads, input power of inverters, and battery backup time
DC load voltage, load power, and battery backup time Pcmax = Vequalize x x CN, where is the charge factor of storage batteries, ranging from 0.1 to 0.2, with the default value of 0.1. The equalized charging voltage is 56.4 V. P = Max (Pmax + Punit, Pavg + Pcmax)
Select the AC-to-DC power system type based on the power system list. N = Roundup (0.95 x P/Punit 0.1, 0) Roundup is a function.
Page76
7.2 Engineering Design Battery Capacity Calculation

The battery capacity can be calculated in the following formula:
In the preceding formula: C indicates the total battery capacity in the unit of Ah. W is the load power in the unit of watts. In economic configuration, W equals Pavg, and in standard configuration, W equals Pmax. t indicates the backup time of storage batteries in the unit of hour. 1.25 indicates the aging coefficient.1.04: voltage coefficient. Vr indicates the rated voltage of the battery string (V). For 48 V power supply system, set the parameter to 48. For 24 V power supply system, set the parameter to 24. indicates the capacity coefficient of the storage battery (related to the discharge hour rate of the storage battery). Note: C10 refers to 10 hour rate capacity of the storage battery, that is, nominal capacity of the storage battery. In the formula, the battery capacity coefficient () relates to the discharge time (in hours) in 48 V systems. The discharge time increases in proportion to the value of . The following table lists the mapping.
Discharge time (hour) 0.5 0.4 1 0.55 1.5 0.63 2 0.7 3 0.75 4 0.8 5 0.85 6 0.9 8 0.95 9 0.98 10 1 12 1.01 16 1.03
Page77
7.3 Engineering Design Cable Specifications

For details on the AC cable design, see the following tables.
Ampacity of two loaded copper conductors (single-loop) under the following conditions: PVC insulation, conductor temperature of 70 C (158 F), and ambient temperature in the air of 30 C (86 F)
Crosssectional area of a conductor Ampacity (A) Crosssectional area of a conductor Ampacity (A) Crosssectional area of a conductor Ampacity (A) Crosssectional area of a conductor Ampacity (A) Crosssectional area of a conductor Ampacity (A)
Ampacity of two loaded copper conductors (single-loop) under the following conditions: cross-linked polyethylene (XLPE) insulation, conductor temperature of 90 C (194 F), and ambient temperature in the air of 30 C (86 F)
Cross-sectional area of a conductor Ampacity (A) Cross-sectional area of a conductor Ampacity (A) Cross-sectional area of a conductor Ampacity (A) Cross-sectional area of a conductor Ampacity (A) Crosssectional area of a conductor
Ampacity (A) Note: The preceding tables source from the DKBA3265-2010.12 Power Cable Design and Selection Specification. If the ambient temperature is high, the related data must be derated accordingly. Select cables based on customer requirements.
Page78
7.3 Engineering Design Cable Specifications (Continued)

Voltage drop is involved in DC cable configuration. The DC cable must be configured based on the following formulas. The cross-sectional area of a power cable can be calculated in the following formula:
I* L * U
In the preceding formula: I is the working current of the equipment in the unit of Ampere (A). L is the loop length of the power cable in the unit of meter (m). This value is set based on the actual survey. is the electrical conductivity of copper conductors, equal to 57 m/mm 2. U is the voltage drop value of the loop, with the unit of V. For the value of this parameter, see the following figure. S is the crosssectional area of the power cable, with the unit of mm 2. The calculation result must be rounded up to a standard value. For example, if the calculation result is 14.8 mm2, it must be rounded up to the standard value 16 mm 2.
Rated operating voltage

of equipment Minimum input voltage of 38.4 V equipment U 2.6 V
48 V
+24 V
40 V
19.2 V
20 V
1.0 V
1.3 V
0.4 V
Note: The preceding table sources from the DKBA3265-2010.12 Power Cable Design and Selection Specification. Select cables based on customer requirements.
Page79
7.4 Engineering Survey

Huawei engineers and customer engineers conduct the engineering survey. Huawei and customers determine the installation place, cable layout, and installation materials and specifications. After onsite survey and data collection are completed, the customer representative and Huawei project preventative sign the onsite survey report and data collection report.
Installation position and environment of the power cabinet: describes the altitude, position, and surrounding environment of the equipment room. Power supply: involves the power supply mode, position of the AC power distribution cabinet, cable routing, and cabling distance. Power load: involves the load position and distance between the load and the power system. Installation materials: involves the calculation of installation materials.
Page80
Questions
How to calculate the number of rectifiers?
Page81
Contents
Chapter 1 Working Principles Chapter 2 Introduction to the TP48200A Chapter 3 Installation and Commissioning Chapter 4 Acceptance Chapter 5 Routine Maintenance Chapter 6 Troubleshooting Chapter 7 Engineering Design
Chapter 8 Test
Page 82
8 Test
In a system test, measures (visual inspection or using instruments) are taken
to check whether the performance, functions, and serviceability of a product meet the design requirements. Product tests after GA are performed to show the compliance of tested equipment with customer specifications.
Product tests after GA are admission tests performed based on customer
requirements to strengthen customers' confidence.
Page83
8.1 Test Network of the System Power Supply
PC
AC power supply
Power analyzer
TP48200A
Multimeter
DC load
Current divider
Storage battery
Oscilloscope
Page84
8.2 Test Instruments

Power analyzer: obtains AC input information, such as AC input voltage,
current, power, THD, and PF, and is mandatory. The model of WT1600 is recommended.
Multimeter: obtains the output voltage, input voltage, and dry contact status.
Fluke 87 multimeter is recommended. Current divider: obtains system output current. It is mandatory for efficiency tests. The clip-on ammeter (for example, Fluke 337) can be used based on customer requirements.
Oscilloscope: monitors the system output voltage. Generally, it is not
required. The model of Agilent 5014 is recommended.

DC load: functions as the system load. It can be a resistance load or an
electronic load.
PC: monitors and controls the system, communicates with the host, and
verifies communication with the host.
Page85
8.3 Common Test Items

Efficiency Efficiency is a key index of a system. It indicates the power conversion efficiency
of a system. It can be calculated in the following formula: = Po/Pin.

Obtain the system input power (Pin) on the power analyzer. Obtain the output current (Io) on the current divider. Obtain the output voltage
(Uo) on the multimeter. Po is equal to Uo multiplied by Io.

Obtain the system input THD and PF on the power analyzer. Test and record the
efficiency, THD, and PF under different input voltages (85% Un, Un, or 110% Un) and loads (10% to 100%).
Page86
8.3 Common Test Items (Continued)

Unbalance of load sharing
Unbalance of load sharing indicates the load sharing status among all rectifiers in
a system. Generally, it is no more than 5%.

Obtain the output current (Io1, Io2, ..., Ion) of each rectifier on the SMU. Obtain the system output current (Io) on the current divider. Record the rated current of each rectifier as In1, In2, ..., Inn. I = In1 + In2 + ... + Inn Unbalance of load sharing = max (abs (Io1/In1 Io/I), abs (Io2 Io/I), ..., abs
(Ion/Inn Io/I)
Test and record the unbalance of load sharing under different output voltages and
loads.
Page87

Peak-to-peak noise voltage The peak-to-peak noise voltage indicates the ripple content of the system
output voltage. It is a key index of the system output performance.

Use an oscilloscope to test the peak-to-peak noise voltage.
Set the bandwidth of the oscilloscope to 20 MHz. (Operations vary based on
oscilloscopes. For details, see the oscilloscope specifications.) Select the AC coupling mode.
Set the time axis of the oscilloscope to 5 seconds per scale. Obtain the peak-to-
peak value (namely, the peak-to-peak noise voltage) on the oscilloscope.

Test and record the peak-to-peak noise voltage under different output voltages
and loads.
Page88

Others Space is limited. Therefore, some test items are not described here.
For more test items, see the attachment.

For details about the test methods, see the DKBA 2038-2010.11 AC-to-DC
Power system Test Specification.
Page89
Questions
What is the purpose of performing the system test? What basic test instruments are required for performing a system test?
How to perform an efficiency test?
Page90
Summary
This slide describes the development history of AC-toDC converters and the positioning of Huawei power supply series. It describes the TP48200A in terms of its system composition, working principles, installation and commissioning, acceptance, routine maintenance, troubleshooting, engineering design, and system tests. It provides reference for customer service engineers in site design, installation and maintenance, troubleshooting, and customer tests.
Thanks!
www.huawei.com

TP48200A V300R001C03 Training Slide - V1.0

Uploaded by

Copyright:

Available Formats

TP48200A V300R001C03 Training Slide - V1.0

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

TP48200A V300R001C03 Training Slide - V1.0

Uploaded by

Copyright:

Available Formats

Security Level: INTERNAL

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Understand how to rectify common TP48200A faults.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

1.1 Development History of the Communication Power Supply

Third generation switch mode power supply

1.2 Application Scenarios of the Communication Power Supply

Residential block TP48200A Residential block

Access network Outdoor cabinet/Remo te area

Optical fiber Twisted pair

Solar power supply Indoor power supply

Wind power supply

Wireless network Category 5 cable

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

1.3 Working Principles of the Communication Power Supply

Rectifier unit two to four rectifiers

Signal control Standby AC output MODEM

RS485 port Environment monitoring

Local monitoring on the console

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

1.3 Working Principles of the Communication Power Supply (Continued)

Rectifiers provide the following functions:

1.3 Working Principles of the Communication Power Supply (Continued)

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

1.3 Working Principles of the Communication Power Supply (Continued)

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

1.3 Working Principles of the Communication Power Supply (Continued)

supplied by the unit or the storage batteries.

Data processing layer

and is sent to the subordinate equipment.

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

1.3 Working Principles of the Communication Power Supply (Continued)

Communication management Alarm processing Detection and control

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

1.3 Working Principles of the Communication Power Supply (Continued)

Active alarms Historical alarms System logs

CAN bus port Plug and play Intelligent hibernation

AC power distribution DC power distribution Battery parameters

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

1.3 Working Principles of the Communication Power Supply (Continued)

Normal float charging

Battery discharge caused by AC power absence or other factors

Constant-current equalized charging after preliminary current limiting

Constant-voltage equalized charging

Temperature Capacity test compensation

Restoration after preliminary current limiting

Brief Battery Management Graph

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

1.3 Working Principles of the Communication Power Supply (Continued)

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

1.3 Working Principles of the Communication Power Supply (Continued)

Dry contact Remote communication

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.

does each part provide?

Copyright 2012 Huawei Technologies Co., Ltd. All rights reserved.