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    Torredonjimeno CM3 OC To CC

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    ElZeroMJ
    Open circuit mill is necessary to produce a special clinker type to meet the CEM I 52. R specifications in the open circuit mill. Closed circuit mill can produce the same clinker with standard clinker.

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    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd

    Torredonjimeno CM3 OC To CC

    Uploaded by

    ElZeroMJ
    141 views21 pages
    Open circuit mill is necessary to produce a special clinker type to meet the CEM I 52. R specifications in the open circuit mill. Closed circuit mill can produce the same clinker with standard clinker.

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    Torredonjimeno CM3 OC to CC

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    Open circuit mill is necessary to produce a special clinker type to meet the CEM I 52. R specifications in the open circuit mill. Closed circuit mill can produce the same clinker with standard clinker.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    141 views21 pages

    Torredonjimeno CM3 OC To CC

    Uploaded by

    ElZeroMJ
    Open circuit mill is necessary to produce a special clinker type to meet the CEM I 52. R specifications in the open circuit mill. Closed circuit mill can produce the same clinker with standard clinker.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
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    9 Performance improvement in grinding systems

    Holcim Spain / Torredonjimeno plant / cement mill 3 From open to closed circuit

    Luis Llamas Lidn Francisco Mateos Gmez

    Project phases
    Initial situation analysis Implantation Budget Results Procedures

    Sustainability

    Holcim Espaa S. A.

    37th Technical Meeting 2002

    30.08.2013/SN/SN 03/09-14:45-L. Llamas-TD CM3 OC to CC E2 .ppt

    Initial situation analysis


    Throughput before modification
    t/h kWh/t % clinker %R45um

    CEM II/B-M 32.5 CEM II/A-L 42.5 R CEM I 52.5 R

    38 24 18

    31.6 50.0 62.0

    77 88 96

    18.5 9.0 --

    To meet the CEM I 52.5 R specifications in the open

    circuit mill is necessary to produce a special clinker type

    Holcim Espaa S. A.

    37th Technical Meeting 2002

    30.08.2013/SN/SN 03/09-14:45-L. Llamas-TD CM3 OC to CC E2 .ppt

    Implantation
    Flow sheet open circuit (before modification) Flow sheet closed circuit Separator (Sturtevant SD-70) Photos

    Holcim Espaa S. A.

    37th Technical Meeting 2002

    30.08.2013/SN/SN 03/09-14:45-L. Llamas-TD CM3 OC to CC E2 .ppt

    Flow sheet open circuit

    a silos

    Holcim Espaa S. A.

    37th Technical Meeting 2002

    30.08.2013/SN/SN 03/09-14:45-L. Llamas-TD CM3 OC to CC E2 .ppt

    Flow sheet closed circuit

    Holcim Espaa S. A.

    37th Technical Meeting 2002

    30.08.2013/SN/SN 03/09-14:45-L. Llamas-TD CM3 OC to CC E2 .ppt

    Separator
    Sturtevant SD 70

    Holcim Espaa S. A.

    37th Technical Meeting 2002

    30.08.2013/SN/SN 03/09-14:45-L. Llamas-TD CM3 OC to CC E2 .ppt

    Implantation
    Photo 1

    Holcim Espaa S. A.

    37th Technical Meeting 2002

    30.08.2013/SN/SN 03/09-14:45-L. Llamas-TD CM3 OC to CC E2 .ppt

    Implantation
    Photo 2

    Holcim Espaa S. A.

    37th Technical Meeting 2002

    30.08.2013/SN/SN 03/09-14:45-L. Llamas-TD CM3 OC to CC E2 .ppt

    Budget
    Approuved budget:

    Feasibility study Circuit modification Total budget

    30000 609907 639907

    Investment total cost

    644044
    + 0,64 %

    Deviation

    10

    Holcim Espaa S. A.

    37th Technical Meeting 2002

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    Results
    Results slightly above guaranties
    t/h kWh/t % clinker %R45um

    CEM II/B-M 32.5 CEM II/A-L 42.5 R CEM I 52.5 R

    53 45 31

    24.5 27.1 36.0

    74 83 96

    18.8 9.0

    The possibility to produce the CEM I 52.5R with

    standard clinker (no more special clinker required)

    11

    Holcim Espaa S. A.

    37th Technical Meeting 2002

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    10

    15

    20

    25

    30

    35

    40

    45

    50

    15.10.2000 t/h Kwh/t 06.11.2000 30.11.2000 18.12.2000 18.02.2001 15.03.2001 22.03.2001 29.03.2001 05.04.2001 13.04.2001 20.04.2001 28.04.2001 06.05.2001 14.05.2001 22.05.2001 29.05.2001 08.06.2001 16.06.2001 24.06.2001 29.06.2001 06.07.2001 13.07.2001 20.07.2001 28.07.2001 04.11.2001 12.11.2001 21.11.2001 30.11.2001 07.12.2001 14.12.2001 22.12.2001 29.12.2001 08.01.2002 15.01.2002 22.01.2002 29.01.2002 05.02.2002 12.02.2002 21.02.2002 28.02.2002 07.03.2002 t/h Cambio a Circuito cerrado

    kWh/t

    Holcim Espaa S. A.
    Adicin escorias

    t/h

    Change to closed circuit

    Performance evolution CEM II / A L 42.5

    37th Technical Meeting 2002


    12
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    0 10 20

    RENDIMIENTO MZ3 A-L/42,5 R

    Kwh/t 30 40

    50

    60

    70

    80

    90

    Separator Tromp curve (CEM II / A - L 42.5)


    100 90 80 70 60 50

    SEPARACION / EFICIENCIA [%]

    40
    30 20 10 0 1,0 10,0 100,0 TAMAO DE PARTICULA [m] 1000,0

    13

    Holcim Espaa S. A.

    37th Technical Meeting 2002

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    Mill longitudinal sieving


    70,00 2500 19,05 4,76

    60,00
    2000 Finura [cm2/g] Blaine 50,00 Retenido [ % ] 1500

    2,38 1,19 0,59 0,30 0,2 0,09 0,063 500 0,045 Blaine

    40,00

    30,00

    1000

    20,00

    10,00

    0,00 Longitud del molino [m]

    14

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    37th Technical Meeting 2002

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    Ball charge composition


    Composicin de Carga de Bolas
    Planta : Molino : Torredonjimeno MZ 3 Fch: Febrero 01

    1.Compartimiento
    Bola [ mm ] Peso [ t ] Porcentaje [%]

    90 80 70 60

    8,1 12,4 8,1 2,5

    26,0 40,0 26,0 8,0

    Total Peso medio de bola Superficie esp. de bolas

    31,0 [g] [m2 / t]

    100 1802 10,0

    2.Compartimiento
    Bola [ mm ] Peso [ t ] Porcentaje [%]

    50 40 30 25 20 17 Total Peso medio de bola Superficie esp. de bolas

    3,5 2,3 8,7 18,6 12,2 12,8 58,0 [g] [m2 / t]

    6,0 4,0 15,0 32,0 21,0 22,0 100 42 33,4

    15
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    Holcim Espaa S. A.

    37th Technical Meeting 2002

    Followed procedures
    Project

    Project definition Process study Separator offers technical evaluation Implementation Start up & fine tuning Clkosing and transfert

    Tools used:

    PMA Micrisoft project

    16

    Holcim Espaa S. A.

    37th Technical Meeting 2002

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    Microsoft Project

    17

    Holcim Espaa S. A.

    37th Technical Meeting 2002

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    Follow up
    DIRECCIN DE DESARROLLO INDUSTRIAL

    INFORME DE AVANCE DEL PROYECTO


    Transformacin M. Cemento III VERDE
    INFORME N: FECHA: PERIODO:

    FBRICA: AO: JEFE DE PROYECTO:

    TORRE 2000 FMG

    7 28/02/01 feb-01

    PLAZO DE EJECUCIN: (meses) DESVIACIN TEMPORAL: (das)

    10

    INDICADORES ECONMICOS (pesetas)


    PRESUPUESTADO PRESUPUESTO APROBADO PRESUPUESTO PREVISTO DESVIACIN ECONMICA

    101.148.000,00

    106.471.000,00
    FECHA
    PROGRAMADA

    107.000.000,00
    FECHA PREVISTA

    348.812,00

    INDICADORES DE DESARROLLO DEL PROYECTO


    HITOS (TTULO) OBSERVACIONES

    Informe Datos actuales Documento de peticin ofertas Recepcin, comparacin ofertas Presentacin estudio Decisin de ejecutar proyecto Propuesta de inversin Recepcin, comparacin ofertas Realizacin de los pedidos Ejecucin trabajos con MZ-III, en marcha Ejecucin trabajos con MZ-III, parado

    01.02.00 01.03.00 25.94.00 01.06.00 18.06.00 07.08.00 14.08.00 28.09.00 02.10.00

    29.02.00 24.04.00 31.05.00 15.06.00 25.07.00 31.08.00 27.09.00 30.09.00 09.02.01

    Aprobada Realizado Realizado

    DESCRIPCIN BREVE DE LOS PUNTOS QUE SE CONSIDERAN IMPORTANTES


    LOGROS CLAVE DE ESTE PERIODO: Realizacin de suministro . Terminacin del montaje previo con el molino en funcionamiento. INQUIETUDES Y ACCIONES REQUERIDAS: A la espera de ejecutar la parada del Molino. PROGRAMA PARA LAS CUATRO PRXIMAS SEMANAS: Conexin y puesta en marcha

    18
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    Holcim Espaa S. A.

    37th Technical Meeting 2002

    Participants
    Plant staff:

    Plant Manager Production manager Maintenance manager. Quality manager Security chef Environment chef

    HGSR / CTS

    K. Breistschmid. S. Ortega.

    19

    Holcim Espaa S. A.

    37th Technical Meeting 2002

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    Sustainability (1/2)
    12 months

    Circuit material granulometry Mill longitudinal sieving Mill balls filling degree Mill material level Mill ventilation measurement Separator Tromp curve Separator ventilation Material grindability Yearly stop
    20

    Holcim Espaa S. A.

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    Sustainability (2/2)
    12 months

    Mill internals inspection Separator system inspection Filter system inspection Ball wear compensation Ball charge classification Weight feeders calibration Instrument verification Control loops verification
    Delegation of selected plant staff to the yearly Mill Seminar

    organised in cooperation with HGRS


    21

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