Operations Management

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Operations Management

Definition
An operations system is defined as one in which
several activities are performed to transform a set of inputs into useful output using a transformation process

Operations Management is
a systematic approach to address all the issues pertaining to the transformation process that converts some inputs into output that are useful, and could fetch revenue to the operations system
Mahadevan (2010), Operations Management: Theory & Practice, 2 nd Edition Pearson Education

Operations Management (OM)


Salient Aspects
OM is a systematic approach
using scientific tools & techniques and solution methodologies to analyze problems

OM is about addressing several issues


varying in terms of time horizon, nature of decisions

Transformation processes are central to Operations Focusing on keeping costs to the minimum Developing a set of measures to assess performance of the system
Mahadevan (2010), Operations Management: Theory & Practice, 2 nd Edition Pearson Education

Operations Management- focus

To address the design, planning and operational control of the transformation process

Mahadevan (2010), Operations Management: Theory & Practice, 2 nd Edition Pearson Education

Service Manufacturing
Continuum
Pure Product Pure Service
Ayurvedic Healing Treatment Legal/Tax Consulting Cyber Caf Telephone Booths Emergency Maintenance Services Facilities Maintenance High quality restaurant meal Fast food in a eat out joint Customized durable goods Fast moving commodities Vending Machines
Adopted from Hill, T. (2005), Operations Management (Palgrave Macmillan), 2nd Edition, pp 14.
Mahadevan (2010), Operations Management: Theory & Practice, 2 nd Edition Pearson Education

Service Operations
Salient Features
Tangibility: Services are performances and actions rather than objects, therefore having poor tangibility Heterogeneity: High variability in the operation system performance Simultaneous Production & Consumption: Degree of customer contact is very high Perishability: Services cannot be inventoried as in the case of manufactured products.
Mahadevan (2010), Operations Management: Theory & Practice, 2 nd Edition Pearson Education

Manufacturing & Service


Similarities & Differences
Manufacturing Organizations Differences Physical durable product Output can be inventoried Low customer contact Long response time
Regional, national, Intl. markets

Service Organizations Intangible, perishable product Output cant be inventoried High customer contact Short response time

Local markets
Small facilities Labour intensive Quality not easily measured Similarities

Large facilities Capital intensive Quality easily measured

Is concerned about quality, productivity & timely response to its customers


Must make choices about capacity, location, layout Has suppliers to deal with Has to plan its operations, schedules and resources Balance capacity with demand by a careful choice of resources Has to make an estimate of demand
Mahadevan (2010), Operations Management: Theory & Practice, 2 nd Edition Pearson Education

Operations

A key functional area in an Organisation


Finance

Operations

Marketing

HRM

Mahadevan (2010), Operations Management: Theory & Practice, 2 nd Edition Pearson Education

Operations Function
Customer Layer
Ultimate Customer Dealers Retailers

Linkages with other functions


Operations Support Layer
Marketing Maintenance Quality

Costing

Planning

Tooling

Core Operations Layer


Testing Fabrication Assembly Machining

Material

IT

Design

IE

Layer of Innovation
Innovation Strategy Research & Development

Supplier Layer

Service Delivery system


Sub-contractors Suppliers

Other service providers


Source: B Mahadevan, The New Manufacturing Architecture, Tata McGraw Hill, New Delhi, 1999.

Mahadevan (2010), Operations Management: Theory & Practice, 2 nd Edition Pearson Education

Operations Management
A systems Perspective
Forecasting

PROCESSING
Labour
Process & Product Design Operations Planning & Control Purchasing & Inventory Control Goods

OUTPUT

INPUT

Material

Capital

Material & Capacity Planning

Services

Quality Management

Maintenance Management

Process Improvement

Mahadevan (2010), Operations Management: Theory & Practice, 2 nd Edition Pearson Education

Feedback

Operations Management
Functions
Design of Operations Operational Control of Operations

Product Design & Development Process Design Quality Management Location and Layout of facilities Capacity Planning

Forecasting Production Planning and Control Supply Chain Management Maintenance Management Continuous improvement of operations

Design issues in Operations Management lay down overall constraints under which the operations system functions Operational Control issues focuses on optimizing the use of available resources in the short-term while delivering goods and services as per plan under the given design constraints

Mahadevan (2010), Operations Management: Theory & Practice, 2 nd Edition Pearson Education

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