The document discusses coal slurry as a new type of fuel for industrial boilers, kilns, and furnaces. Coal slurry is made from 65-70% coal powder and 30-35% water, with additives. It has the properties of both solid coal and liquid fuel oil. Coal slurry has higher combustion rates than solid coal, lower emissions and ash, and can be stored and transported like fuel oil via pipes and tanks. It provides benefits such as reduced costs, improved boiler operations, and better environmental compliance compared to solid coal and fuel oil.
The document discusses coal slurry as a new type of fuel for industrial boilers, kilns, and furnaces. Coal slurry is made from 65-70% coal powder and 30-35% water, with additives. It has the properties of both solid coal and liquid fuel oil. Coal slurry has higher combustion rates than solid coal, lower emissions and ash, and can be stored and transported like fuel oil via pipes and tanks. It provides benefits such as reduced costs, improved boiler operations, and better environmental compliance compared to solid coal and fuel oil.
The document discusses coal slurry as a new type of fuel for industrial boilers, kilns, and furnaces. Coal slurry is made from 65-70% coal powder and 30-35% water, with additives. It has the properties of both solid coal and liquid fuel oil. Coal slurry has higher combustion rates than solid coal, lower emissions and ash, and can be stored and transported like fuel oil via pipes and tanks. It provides benefits such as reduced costs, improved boiler operations, and better environmental compliance compared to solid coal and fuel oil.
The document discusses coal slurry as a new type of fuel for industrial boilers, kilns, and furnaces. Coal slurry is made from 65-70% coal powder and 30-35% water, with additives. It has the properties of both solid coal and liquid fuel oil. Coal slurry has higher combustion rates than solid coal, lower emissions and ash, and can be stored and transported like fuel oil via pipes and tanks. It provides benefits such as reduced costs, improved boiler operations, and better environmental compliance compared to solid coal and fuel oil.
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A New Kind of Fuel For Industrial
Boilers, Kilns & Furnaces
1. INTRODUCTION: Coal slurry is a new type of low pollution substitute fuel to comply with the Clean Air Act for industrial heat and power generation application. Coal slurry is made from 65-70% of different grains of coal powder and 30-35% of water with approximately 1% of additive prepared and mixed in proprietary process. It retains the original physical character of solid coal and more importantly, it poses the liquidity (flow ability, mobility) and stability of heavy fuel oil characteristic. Like heavy fuel oil, it can easily be loaded, stored and distributed via pipe line. Slurry coal can attain high combustion rate of 98% while solid coal can only attain a combustion rate of 90-93%, and lower for the solid coal. 2. CHARACTERISTICS OF COAL SLURRY: Compared with the traditional solid coal and the fuel oil, Coal Slurry has many excellent characteristics, bringing the social environmental protection benefit and enterprises economic benefit directly. The density is high, rheology is good and it can be stored for a long-term without deposition. So it can be delivered or feed through pumps thru pipes and burned with atomization similar to the fuel oil. It can replace the fuel completely in the boiler industry, industrial kiln and the power station boiler, its comprehensive economic cost is much lower than burning the fossil fuel greatly. 2. CHARACTERISTICS OF COAL SLURRY: (CONTINUE) Its combustion rate increase from 70-80% of the coal to more than 98%. The carbon percentage is slag reduce from 13.7% of the coal to less than 2 %. Therefore, it fully represents the characteristics of environmental protection and energy saving. Coal Slurry is transported and stored in tank similar to the fossil fuel which reduces the contamination of solid coal during the transportation and the storage area. There is no danger in the storage and transportation because of its physical chemistry composition characteristics. 2. CHARACTERISTICS OF COAL SLURRY: (CONTINUE) Since its combustion rate reach more than 98%, the discharged slag is reduced significantly, compared with solid coal- burning boiler, which not only reduces the total coal area of the boiler house but also enhances the circumjacent environment. Since it is burnt automatically in a liquid state within the system, the working environment and condition is greatly enhanced compared with the traditional solid coal-burning. It stops the smell of lampblack and coom basically in the boiler building with the special Coal Water Slurry combustion technique. 3. BENEFIT OF USING COAL SLURRY: Approximately two (2) tons of coal slurry can replace one (1) ton of heavy oil and the price is approximately less by 25% of the bunker fuel. Coal slurry ash contain is much less than burning solid coal directly. Coal slurry can be loaded in a tank for delivery and storage, therefore eliminating the secondary ash pollution, resulting from solid coal transport. This is will not only prevent solid coal losses and environmental problems during transportation, it also greatly reduces storage space for the fuel.
COAL SLURRY IS THE 21 CENTURY FUEL THAT CONTRIBUTES TO ENERGY CONSERVATION AND ENVIRONMENTAL PROTECTION 4. TECHNICAL DATA COMPARISON
Subject Coal Slurry Standard Coal Heavy Fuel
Heating Value Kcal/kg 4,200 7,000 9,600
Price (PhP)/kg 1,200 800-900 5,000
Unit Price/Heating Value (PhP/Kcal)
0.286 0.114 0.521
Combustion Efficiency 98-99 65-75 98-99
Environmental Compliance Comply Not Comply Comply
Government Policy Encourage Restricted Not Encourage 5. COMPARISON OF INDUSTRIAL BOILER STEAM COST:
Boiler Heating Heat Combustion Fuel Unit Price Consumption Type Cost per Value Efficiency Rate Type PhP per Kg Kg Steam Steam
Pesos-Kcal % % per kg Kg
Slurry (China Coal+RP coal)
216 4,200 83-84 98 Slurry 1,200 0.180
Heavy Fuel
425 9,600 84 98 Bunker-C 30,000 0.085
Saving .. 34.18% Note: 1. Heavy Fuel Boiler need pre heating and auxiliary system which incurred additional production cost. 2. Crown Power can guaranty 30% of saving for the package services to provide the Coal Slurry Boiler and Slurry Fuel. 3. The data is based on a HaiZhong 15 tons slurry boiler
6. COMPARISON OF INDUSTRIAL BOILER:
Subject Coal Slurry Standard Coal Heavy Fuel
Total System Cost Lowest Next to Slurry More Expensive Fuel Raw Material Source Local Available Local Available Not Locally Available Fuel Storage Fuel Tank Ware House Fuel Tank Storage Space Fuel Tank Size Bigger Space Fuel Tank Size Storage Environment Clean An Issue Clean Delivery Losses None Yes None Boiler House Pollution None Yes None Operation Simple Need More Attention Simple Manpower Less More Less Fuel Control Easy Need More Attention Easy Quality Control Easy Not Easy Easy Ash Emission Less More Less Environmental Compliance Comply Not Comply Comply Government Policy Encourage Restricted Not Encourage