The document provides an overview of the operation and calibration of the Panametrics 37DL PLUS ultrasonic thickness gauge. It describes how to power up the device, perform zero and velocity calibrations for dual element and single element transducers, and calibrate the device for through-coating thickness measurements. It also covers topics like waveform controls, temperature compensation, datalogging, sending data, and device setup modes.
The document provides an overview of the operation and calibration of the Panametrics 37DL PLUS ultrasonic thickness gauge. It describes how to power up the device, perform zero and velocity calibrations for dual element and single element transducers, and calibrate the device for through-coating thickness measurements. It also covers topics like waveform controls, temperature compensation, datalogging, sending data, and device setup modes.
The document provides an overview of the operation and calibration of the Panametrics 37DL PLUS ultrasonic thickness gauge. It describes how to power up the device, perform zero and velocity calibrations for dual element and single element transducers, and calibrate the device for through-coating thickness measurements. It also covers topics like waveform controls, temperature compensation, datalogging, sending data, and device setup modes.
The document provides an overview of the operation and calibration of the Panametrics 37DL PLUS ultrasonic thickness gauge. It describes how to power up the device, perform zero and velocity calibrations for dual element and single element transducers, and calibrate the device for through-coating thickness measurements. It also covers topics like waveform controls, temperature compensation, datalogging, sending data, and device setup modes.
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PANAMETRICS - NDT
Model 37DL PLUS
Operation Training 2 Index Click on the links below to go directly to the corresponding slide. (Please note you have to be in slide show mode for the links to work.) Power Up Do Zero-Standard Duals Do Zero For Thru Coat, D7906/D7908 Selecting Units and Resolution Main Screen 37DLP Standard Calibration 37DLP Thru-Coat Calibration Directly Enter Velocity, Thru Coat Mode Thru Coat Measurement Screen 37DLP Single Element Transducer Calibration Single Element Transducer Selection Single Element Cal Vel/Cal Zero Calibration Lock 37DLP EMAT Transducer Waveform Controls A-Scan Range Adjust Delay Adjust Echo Detection w/Dual Element Transducers Freeze Mode Zoom LCD Contrast Adjust Manual Gain Adjust Dual Element Transducers Gain Optimization Dual Element Transducers Extended Blank for Dual Element Transducers 37DLP Echo-to-Echo Feature Auto Echo-to-Echo, Dual Element Transducers Manual Echo-to-Echo, Dual Element Transducers Temperature Compensation Feature 37DLP Min/Average Setup 37DLP B-Scan Additional Gage Features Differential Mode Fast Mode Min/Max Mode Alarm Mode Backlight 37DLP Datalogger Status File Open File Create Incremental File Sequential File Sequential File with Custom Points 2D Grid File (Standard) 2D Grid File (EPRI Format) 2D Grid File with Custom Points 3D Grid File Boiler File ID# Entry/Edit Saving Thickness/Waveforms Insert/Append ID# Into a File ID Review Grid View Grid Navigation Creating Note Codes Note Copy 37DLP Sending, Printing and Deleting data Sending a File or Multiple Files Sending/Printing a Range Print Screen Deleting Files File Copy File Edit Rename (Non Grid Files) File Edit Rename (Grid and Boiler Files) File Reports 37DLP Setup Modes Setup Measurement Setup Communication Setup Diagnostics Setup Hardware Status Gage Resets Clock Setup 37DLP Single Element Transducer Setup 37DLP Internal Oxide Option 3 Power Up The On/Off key is used to turn the 37DL PLUS on and off. ON OFF Back to Index 4 Model 37DL PLUS Dual Element DO ZERO PANAMETRICS - NDT Back to Index 5 Do Zero-Standard Duals Press Rx Delay Tx Delay Uncouple the transducer and make sure the tip is free of any couplant layer. Do Zero allows the gage to recognize the transducer for optimal setup. It will also measures the time of flight through the transducer to compensate for transducer wear and changes in temperature. ZERO Note: The [Zero] can be pressed any time the transducer is uncoupled to update the Zero offset. Back to Index 6 Do Zero For Thru Coat, D7906 and D7908 Rx Delay Tx Delay Uncouple the transducer and make sure the tip is free of any couplant layer. Note: The [Zero] can be pressed at any time the transducer is uncoupled to update the Zero offset or to turn Thru Coat On or Off. Do Zero allows the gage to recognize the transducer for optimal setup. It will also measures the time of flight through the transducer to compensate for transducer wear and changes in temperature. Press ZERO Use [], [] to turn Thru coat On or Off, Press [Enter] Press [Enter] on OK to complete the Do Zero Back to Index 7 Selecting Measurement units and Resolution Use [],[] to highlight the Measurement setup then press [ENTER] 0 SETUP then 2nd F Allows the user to set Measurement Units and Resolution Press: Use [],[] to select units or resolution and [],[] to change the setting, then press [Meas] Back to Index 8 Main Screen 4 Comments/ID# Extended Blank Min/Max Display ID location Stored Thickness File Name Time/Date Freeze Flag Zoom Flag Gain Rectification Range Thickness Measurement Marker Alarm Flag Meas Mode and Rate Remaining Battery life Help Text Available Keys Box Min Finder Units Back to Index 9 Model 37DL PLUS Calibration Standard Dual PANAMETRICS - NDT Back to Index 10 Standard Dual Element Cal Velocity Couple transducer to the thick sample Press Allows the user to calibrate for the speed of sound of the material to be tested. Usually done on a sample representing the maximum of the measurement range. Uncouple the transducer and enter the known thickness CAL VEL Once reading is steady Press Back to Index 11 Standard Dual Element Cal Zero A subtracted time measurement used to compensate for the transit time through the delay line in the transducer and the couplant layer. Cal Zero is usually done on a sample representing the minimum of your measurement range. Once reading is steady Uncouple transducer and enter the known thickness. Then press the [MEAS] key to complete the calibration. CAL ZERO Couple transducer to the thin sample Press Back to Index 12 Model 37DL PLUS Calibration Thru Coat with D7906 and D7908 PANAMETRICS - NDT Back to Index 13 Thru Coat Cal Velocity Couple transducer to the thick sample Press Allows the user to calibrate for the speed of sound of the material to be tested. Usually done on a sample representing the maximum of the measurement range. Uncouple the transducer and enter the known thickness CAL VEL Once reading is steady Press Back to Index 14 Thru Coat Cal Zero Press A subtracted time measurement used to compensate for the transit time through the delay line in the transducer and the couplant layer. Cal Zero is usually done on a sample representing the minimum of your measurement range. Once reading is steady Uncouple transducer and enter the known thickness. the [Meas] to key to complete the calibration or press the [CAL] key to calibrate for the velocity of the coating. CAL ZERO Couple transducer to the thin sample Press Back to Index 15 Coating Calibration Couple transducer to a sample with known coating thickness Press Allows the user to calibrate for the speed of sound of the of the coating material. It is not necessary to calibrate for the coating if the coating value is not being displayed or if the accuracy of the coating thickness is of less importance. Uncouple the transducer and enter the known coating thickness Press [MEAS] to complete the calibration CAL VEL Once reading is steady Press Back to Index 16 Directly Enter Velocity, Thru Coat Mode Allows the user to directly enter the velocity of the material to be tested. When using Thru Coat the Velocity of the coating can also be entered. The current velocity will be displayed. Use the Numeric keys to enter the know velocity. Then Press [MEAS] VEL Press VEL Press The current Coating velocity will be displayed. Use the Numeric keys to enter the know velocity. Then Press [MEAS] twice Back to Index 17 Thru Coat Measurement Screen 0.020 Metal Thickness Coating Thickness Back to Index 18 Model 37DL PLUS Calibration Single Element Transducers PANAMETRICS - NDT Back to Index 19 Single Element Transducer/Setup Selection Press The 37DL Plus has 16 preset transducers stored in its permanent memory and up to 10 user defined custom setups. To select a transducer setup The user can select one of the default transducer setups or any user defined custom setup. or then To highlight the desired transducer and press [MEAS] 2nd F 3 RECALL SU Back to Index 20 Cal Velocity Couple transducer to the thick sample Press Allows the user to calibrate for the speed of sound of the material to be tested. Usually done on a sample representing the maximum of the measurement range. Uncouple the transducer and enter the known thickness CAL VEL Once reading is steady Press Back to Index 21 Cal Zero Press A subtracted time measurement used to compensate for the transit time through the delay line in the transducer and the couplant layer. Cal Zero is usually done on a sample representing the minimum of your measurement range. Once reading is steady Uncouple transducer and enter the known thickness. Then press the [MEAS] key to complete the calibration. CAL ZERO Couple transducer to the thin sample Press Back to Index 22 Cal Lock Press 6 STATUS Simultaneously Allows the operator to lock the keys associated with calibration.
The locked keys are: Cal Vel Zero Note: If any of the above keys are pressed while Cal Lock is activated a Cal lock is on message will appear 3 RECALL SU Back to Index 23 Model 37DL PLUS Using EMAT Transducers PANAMETRICS - NDT Back to Index 24 EMAT Transducer An EMAT (Electro Magnetic Acoustic Transducer) uses the Magnetostrictive principle to generate shear wave sound energy in ferrous metals that are externally coated with high temperature oxide scale.
The EMAT transducer does not require the use of ultrasonic couplant. If the scale is not fully bonded to the surface of the steel, the shear wave sound energy will not be transmitted into the metal. E 1 1 0 - S B
Back to Index 25 EMAT Transducer EMAT transducers are designed to be a quick way of determining the approximate wall thickness without removing the external oxide scale.
The E110-SB EMAT transducers generate shear sound waves in the steel material.
The EMAT transducers create a non-focused signal and is designed to give a good estimate of the remaining wall thickness (+/-0.010 in or +/-0.25 mm)
EMAT transducers are relatively insensitive to small internal pits.
The minimum capability is approximately 0.080 in. (2.0mm) Back to Index 26 Connecting the E110-SB EMAT Transducer E110-SB 1/2XA/E110 LCB-74-4 37DL PLUS The 1/2XA/E110 filter adapter must be plugged in to the transducer connectors located at the top of the 37DL PLUS. The E110-SB can then be connected to the 1/2XA/E110 adapter box using a standard Lemo to BNC cable part number LCB-74-4.
The 37DL PLUS will automatically recall the default setup for the E110-SB EMAT transducer when the Adapter and E110-SB transducer is plugged in. The gage is now ready to take thickness measurements of steel that is coated with external scale using the default setup. Back to Index 27 EMAT Transducer Calibration For best accuracy it is recommended that the 37DL PLUS be calibrated using samples with external scale and known wall thickness. Perform the same Cal velocity and CAL Zero procedure that is outlined for any single element transducer. Oxide Scale Known Steel thickness E 1 1 0 - S B
Back to Index 28 Using Gain with the EMAT Transducer When using the E110-SB EMAT transducer it will often be necessary to adjust the gain level in order to make proper echo detection. This is due to the variation in signal amplitude caused by changes in the external oxide thickness and surface conditions. Gain too low 58dB echo not detected Gain set to 69 dB Proper detection of Echo Press GAIN OPT or then to adjust the Gain Value Back to Index 29 Waveform Controls Range/Delay Adjust Rectification Screen Adjust Echo Detection Freeze Mode Zoom Mode LCD Contrast Adjust Manual Gain Auto Sensitivity Opt. Extended Blank Back to Index 30 A-Scan Range Adjust Press Allows the operator to cycle through the fixed ranges of the waveform display. The range should be set so that the echo from your thickest material will be on screen. Note: Adjusting range will not affect calibration. There are fixed display ranges for each transducer type depending on transducer frequency. Successive presses of the [RANGE] key toggles through the different ranges. RANGE DELAY Back to Index 31 Delay Adjust Press then then To adjust the waveform delay The Delay function is used to adjust the beginning (left side) of the waveform. The user can delay a portion of the signal off screen so they can view the important part of the waveform in greater detail. RANGE DELAY 2nd F or Delay Back to Index 32 Echo Detection with Dual Element Transducers Echoes must be greater in amplitude than 20% screen height in order to be detected. 20% Echo not detected Note: The detection threshold is not the measurement point. Measurements are made using Algorithms and DSP and are amplitude independent. Echo detected 20% Back to Index 33 Freeze Mode Press Freeze allows the user to freeze both the waveform and thickness display once the [FREEZE] key is pressed. The display can be reset by pressing the [FREEZE] key again or by pressing the [SAVE] or [MEAS] keys. Press [FREEZE] again to return to a live measurement display. Note: The Freeze function is useful for high temperature applications. This function can be used to limit the transducer contact time and prevent overheating the transducer. Freeze is also used in conjunction with Min/Max mode to prevent capturing false couplant readings. FREEZE Back to Index 34 Zoom, Dual Element and Single Element Mode1 Press Zoom centers the measured echo on the waveform display. The Zoom will automatically track the measured echo and assure that it remains in the center 60% of the screen. Press [ZOOM] again to return to the previously set range. ZOOM Un-Zoomed Waveform Zoomed Waveform Back to Index 35 Zoom will adjust the range and delay so the Interface echo is placed at 10% screen width. The user can adjust the range and the gage will maintain the position of the interface echo. Zoomed Waveform Un-Zoomed Waveform Zoom in Single Element, Mode 2 Press Press [ZOOM] again to return to the previously set range ZOOM Back to Index 36 Zoomed Waveform Un-Zoomed Waveform Zoom in in Single Element, Mode 3 Press Press [ZOOM] again to return to the previously set range ZOOM Zoom will adjust the range and delay so the Interface echo is placed at 10% screen width. The user can adjust the range and the gage will maintain the position of the interface echo. Back to Index 37 LCD Contrast Adjust Press 2nd F then Allows the operator to adjust the contrast of the display for optimum viewing in any lighting condition. To adjust the contrast Note: The unit will retain the last LCD contrast setting upon Power Off. Use LCD ADJ Back to Index 38 Manual Gain Adjust Dual Element Transducers Press GAIN OPT or Allows the operator to adjust the receiver Gain in 1 dB increments. Once an echo is above the 20% detection point, adjusting gain will not effect the calibrated accuracy. Pressing the [GAIN] key twice prior to adjusting the gain will recall the last set gain value. then Back to Index 39 Gain Optimization Dual Element Transducers Press GAIN OPT 2nd F then Allows the gage to optimize the receiver gain based on signal to noise ratio so that valid backwall echoes can be detected. The gage will display 00.000 Enter the approximate thickness. Couple to the test piece then press: MEAS RESET Gain will automatically change to its optimized setting Back to Index 40 Gain Optimization Initially Gain too Low Initially Gain too High Gain set correctly by Auto Gain Optimization Back to Index 41 Extended Blank for Dual Element Transducers Press 2nd F then 1 EXT'D BLK Allows the operator to extend a blank from the sound entry point to the max of the displayed range. Use to adjust blank position or Note: When the extended blank is set the gage will measure to the first valid echo after the end of the blank. Back to Index 42 Extended Blank Gage reading noise signal above detection point. Extended Blank set correctly. Gage making proper back wall detection. NOISE DETECTED
PROPER DETECTION Back to Index 43 Model 37DL PLUS Echo-to-Echo Mode PANAMETRICS - NDT Back to Index 44 Echo-to-Echo with Dual Element Transducers Press 2nd F then The Echo-to-Echo function allows the 37DLPlus to make thickness readings between multiple backwall echoes. This function can be used to measure the true metal thickness on most painted and coated materials. Note: To ensure that the gage will make accurate readings in both Echo-to-Echo and Standard Mode it is necessary to perform a Cal Vel and Cal Zero in the mode you plan to work in and a Cal Zero in the alternate measure mode. Use the [],[] keys to select the measurement mode and press [ENTER] ZOOM Back to Index 45 Auto Echo-to-Echo, Dual Element Transducers The 37DLPlus will automatically make thickness measurements between the highest amplitude backwall signal and the second highest amplitude backwall signal. The normal 20% echo detection rules do not apply to Automatic Echo-to- Echo measurement mode. Note: The standard detection marker is replaced with a bracket drawn between the two measured echoes. AEtoE: Auto Echo-to-Echo MEtoE: Manual Echo-to-Echo Echo-to-Echo marker Back to Index 46 Use the [],[] keys to adjust the Gain and the [],[] to adjust the Blanking Gates. Use [2ndF], [1] to toggle control from Blank after first received echo and Extended Blank. Manual Echo-to-Echo, Dual Element Transducers The user controls signal detection by adjusting the receiver gain and two blanking gates. The gage will automatically detect the highest amplitude echo and the next signal. Blanking Gate Extended Blank Back to Index 47 Echo-to-Echo Measurement Tips Backwall 1 Shear wave Echo Backwall 2 Improper detection using Manual Echo-to-Echo Proper detection using Blank adjustment Note: Shear wave echoes can cause Echo-to-Echo measurement problems with the D790 in the thickness range of .600-1.00. We recommend using the D797 for the thicker Echo-to-Echo measurements or Thru Coat with the D7906 transducer. Back to Index 48 Low Amplitude Second Multiple Manual Echo-to-Echo correctly reading first to second backwall using Manual Echo-to-Echo. Automatic Echo-to-Echo doubling. Reading from first to third backwall because the amplitude of the second and third echo are about the same. Back to Index 49 Echo-to-Echo Doubling Doubled reading measuring second to fourth backwall echo because the third backwall echo is lower in amplitude than the fourth. Correct reading from second to third backwall echo using Manual Echo-to-Echo. Back to Index 50 Echo-to-Echo, No Multiples No reading with Echo-to-Echo on Heavily Corroded sample Thru-Coat on Heavily Corroded sample Back to Index 51 Temperature Compensation Feature The sound velocity in Steel changes approximately 1% per 100 0 F (55 0 C) change in temperature as recommended by ASME Standard E 797-95. Compensated Thickness = Time of Flight *V0(1+k(T1-T0)) 2 V0= Velocity at Calibration T0= Temperature at Calibration T1= Temperature at Measurement k= Temperature coefficient
k is typically -0.0001 for ( 0 F) and -0.00018 for( 0 C)
Note: k can be determined for a given material by plotting Velocity vs. Temperature and using a straight line interpolation Back to Index 52 Temperature Compensation Setup 0 SETUP then 2nd F Press Temperature compensation allows the 37DL Plus to compensated for the change in sound velocity due to temperature. The sound velocity of carbon steel changes about 1% per 100 0 F (55 0 C) Use the [],[] to highlight Temp Compensation then press ENTER Back to Index 53 Temperature Compensation Setup Enable: (OFF or On) Turns Temperature Compensation ON or OFF
Mode: Manual (User enter current Temperature) Auto (Optional temperature input Via RS-232 Device ) not available at this time
Degree Units: User selects temperature units (Fahrenheit or Celsius)
Calibration Temp: Temperature of the calibration standard.
Temp COEF: Enter Temperature Coefficient -0.00001 for Fahrenheit (Represents 1% per 100 0 F) -0.00018 for Celsius (Represents 1% per 55 0 C)
Note: users can enter custom temperature coefficient if desired
Current Temp: User enters or inputs (Auto) Current Temperature at measurement point Back to Index 54 Temperature Compensation Mode When Temperature Compensation is activated and in the Measure mode
Press then 2nd F TEMP 7 Enter the temperature at the measurement point and press [MEAS]
Note: Current temperature will remain as set until changed by user. Back to Index 55 Temperature Compensation Mode +563 Current Temp Entered by user Temperature compensated thickness Back to Index 56 Model 37DL PLUS Min/Average Setup PANAMETRICS - NDT Back to Index 57 Min/Average Setup 0 SETUP then 2nd F Press Allows user to save the Minimum or Average of 2, 3 or 4 thickness readings Use the [],[] to highlight Average Min then press ENTER Use the [],[] to select a parameter and [],[ ]to change the setting Back to Index 58 Enable: (OFF or On) Turns Min/Average Mode ON or OFF
Mode: AVG calculates the average of the specified # of successive thickness measurements
MIN calculates the minimum of the specified # of successive thickness measurements.
# of Readings : User selects the number of number of thickness reading in the Min or average (User can Select 2, 3 or 4 ) Min/Average Setup A indicates Average Mode M indicates Minimum Mode Back to Index 59 Min/Average Operation Press [SAVE] to capture the current reading and move to the next location [SAVE] Note: Pressing the [MEAS] key will clear all Min/Avg boxes. Using the [ or ] keys allows the user to move to any of the Min/Avg boxes and the value can be replaced by pressing the save key. Pressing [SAVE] when the Min or Max box is Highlighted will save the Min or Max value to the datalogger A [SAVE] 0.156 A 0.156 Back to Index 60 Model 37DL PLUS B-Scan Mode PANAMETRICS - NDT Back to Index 61 37DL PLUS B-Scan Non-Encoded B-Scan Draws thickness profile of wall thickness Shows live A-Scan while updating B-Scan Marks minimum or maximum thickness while scanning Select scan directions Allows user to review all thickness values on stored B- Scan Back to Index 62 37DL PLUS with B-Scan Offers Live B-Scan and A-Scan Recall of Min or Max thickness and associated waveform Marked LOS positions on B-Scan Review all thickness readings on held B-Scan Save A-Scan with B-Scan in datalogger Back to Index 63 Live B-Scan Display Overview A-Scan Live Thickness Min or Max Thickness B-Scan Transducer Direction Current Min/Max Marker Back to Index 64 B-Scan Setup Use the [],[] to highlight B-Scan/DB Grid then press ENTER 0 SETUP then 2nd F Used to activate B-Scan and set B- Scan parameters. Press Back to Index 65 B-Scan Setup Option: (None, B-Scan or dB GRID) Setting Option to None turns B-Scan and dB Grid Off
B-Scan Size: Full or Half, Half shows A-Scan and B-Scan
B-Scan Direction: (Right to Left or Left to Right) Determines the direction that the data will be updated or drawn on the screen.
B-Scan LOS Opt: (Stop or Continue) Determines how the B-Scan will operate when an LOS occurs.
B-Scan Freeze Opt: (Min, Max or Current) Determines which waveform and reading is displayed when the [FREEZE] key is pressed during a scan. Use the [],[] to highlight the parameter and [],[] to change the parameter. Press [MEAS] to return to the measure mode with B-Scan active. Back to Index 66 B-Scan Setup B-Scan Freeze Review: (On or Off) Allows user to review the B-Scan thickness value when the [FREEZE] key is pressed
B-Scan Max Thk Opt: (A-Scan or Specified Thk) Determines the vertical scale of the B-Scan
B-Scan Max Thickness: (When Specified Thk is selected above) Allows user to input a fixed value for the B-Scan range Back to Index 67 B-Scan LOS Opt set to STOP Loss of Signal (LOS) Marker B-Scan will stop updating when an LOS occurs. The B- Scan will start updating again when the next valid thickness reading is detected. Note: If a valid thickness occurs after an LOS, a LOS Marker indicating the position of the LOS will be inserted into the B-Scan. Back to Index 68 LOS Regions B-Scan LOS Opt set to CONTINUE B-San will continue to update even if a LOS occurs Note: An LOS thickness is indicated as a blank thickness Back to Index 69 B-Scan Freeze Review While collecting B-Scan data: Press A vertical line (Review Marker) will appear to indicate the location of the displayed thickness.
This will be either the Minimum, Maximum, or current thickness depending on the Freeze option selected. The unit will display both the thickness and the waveform of the held minimum or maximum. Review Marker Min Marker FREEZE Back to Index 70 B-Scan Freeze Review or Press Moves the Review Marker to either the left or the right of the scan.
During review, the gage will always display the thickness at the Review Marker location. Review Marker Thickness at Review Marker Back to Index 71 Saving Thickness Readings in Freeze Mode Press SAVE WAVEFORM To save a thickness reading at the position of the Review Marker. The user can save the Min or Max thickness value by pressing the [SAVE] key when the Min or Max is displayed. Review Marker While B-Scan is Frozen (Freeze Review On) Back to Index 72 Saving the Min or Max A-Scan Along with the Held B-Scan While B-Scan is Frozen, and the Min or Max is displayed: Press SAVE WAVEFORM 2nd F then To save the thickness value along with waveform and B- Scan. Saved Min Thickness Value Saved A-Scan Saved B-Scan Min Marker location Saving Thickness Readings in Freeze Mode Back to Index 73 Additional Gage Features Differential Fast Update Mode Min/Max Mode
Alarm Mode Back Light Back to Index 74 Differential Mode Press Displays the measured thickness deviation from the differential set point. 2nd F then 9 DIFF Diff % Ratio shows percent deviation from Diff value.
Normal Diff shows absolute deviation from Diff value. Use [],[] to turn Diff Mode On or Off then press [ENTER]. Use [],[] to select Displayed Diff type then press [ENTER]. Enter Diff value and press [MEAS] to return to the Differential measure mode. Back to Index 75 Differential Mode Actual Thickness Normal Differential Display Normal Differential Percent Differential Display Actual Thickness Percent Differential Back to Index 76 Fast Mode Press 2nd F then Increases the thickness and waveform display update rate from 4/sec to 20/sec. FAST 4 Note: The display will show the current measurement rate to the left of the thickness display. Measurement Update Rate Back to Index 77 Min/Max Mode Press 2nd F then 5 MIN/MAX Press sequence: 1st time - for Min Mode 2nd time - for Max Mode 3rd time - Turns Min/Max Off These two functions will allow the gage to scan and hold the Minimum or Maximum thickness and waveform. Any time the Min/Max modes are engaged, the gage will automatically go into fast update mode. Note: The [FREEZE] key can be used in conjunction with the Min/Max to eliminate the possibility of capturing false couplant readings. The [MEAS] will reset the Min/Max. Back to Index 78 Min/Max Mode Active Thickness Held Minimum Active Thickness Held Maximum Back to Index 79 Min Finder Min finder - Indicator level is full when transducer is located over a thickness equal to the held Min. Min finder - Indicator level increases as the active measurement approaches the the held Min. Note: The Minimum thickness reading will replace the active thickness display during LOS. Back to Index 80 Alarm Mode 2nd F then 8 ALARM Allows the operator to set Low and High alarm set points. The gage will give both audible and visual alarm indicators. Press Use [],[] to turn Alarm Mode On or Off then press [ENTER]. Use [],[] to select STANDARD Mode then press [ENTER]. Enter LO-ALARM value and press [ENTER]. Enter HI-ALARM value and press [MEAS] to return to the measure mode with the Standard alarm active. Standard Low and High Alarm Mode Back to Index 81 Press 2nd F then 8 ALARM Allows the user to compare current live thickness values to previously stored thickness values at each ID# location, for the purpose of detecting large wall losses or growths. Use [],[] to turn Alarm Mode On or Off then press [ENTER]. Use [],[] to select PREV THK and press [ENTER]. Use [],[] to select ABS DIFF and press [ENTER]. Enter THK-LOSS value and press [ENTER]. Enter THK-GROWTH value and press [MEAS]. Low Alarm Indicator Previous thickness Current thickness is more than .050 thinner than previous reading. Alarm Mode Previous Thickness Absolute Differential Back to Index 82 Press Allows the user to set High and Low alarms triggered by percent change, from the previous reading. Low Alarm Indicator Previous thickness Current thickness is more than 10% thinner than previous reading. Alarm Mode Previous Thickness Percent Differential 2nd F then 8 ALARM Use [],[] to turn Alarm Mode On or Off then press [ENTER]. Use [],[] to select PREV THK and press [ENTER]. Use [],[] to select % DIFF and press [ENTER]. Enter % LOSS value and press [ENTER]. Enter % GROWTH value and press [MEAS]. Back to Index 83 Press Allows the user to set High and Low alarms for the B-Scan Option. High and low alarm lines will be shown on the B-Scan B-Scan Alarm Mode Standard Alarm 2nd F then 8 ALARM Use [],[] to turn Alarm Mode On or Off then press [ENTER]. Use [],[] to select PREV THK and press [ENTER]. Use [],[] to select % DIFF and press [ENTER]. Enter % LOSS value and press [ENTER]. Enter % GROWTH value and press [MEAS]. Alarm Flag Low/High Alarm Lines Back to Index 84 Press BackLight LCD ADJ This key will toggle between Backlight On and Backlight Off. The backlight can be set to On or Auto in the Measurement Setup mode.
When the backlight is turned on while Auto mode is in effect the backlight will come on when making a measurement and then turn off 5 sec. after an LOS occurs. Note: Using the backlight will decrease the total battery life. The 37DLPlus while in the fast update mode and with the backlight on will make continuous measurements for a minimum of 8 Hours. Back to Index 85 37DL PLUS Datalogger PANAMETRICS - NDT Back to Index 86 Status Press 2nd F 6 STATUS then Displays information about the gage and the datalogger
Gage Information: Software Version
Datalogger Information: Current number of files Remaining data space Remaining waveform space
Support information: Phone number and address of Panametrics-NDT
Back to Index 87 File Open Press Allows the user to open a previously created or down loaded file. Note: The corresponding File Header will be shown as you change your file selection. Use [],[] to select the File then press [ENTER] Then [],[] to select Open then press [ENTER] FILE CLR MEM OPEN DELETE Back to Index 88 File Create Then [],[] to select CREATE then press [ENTER] Allows the user to create files. The 37DLPlus has seven standard file formats. Use [],[] to select the file type then press [ENTER] FILE CLR MEM Press CREATE DELETE Back to Index 89 Incremental File Incremental files will start at the entered point and increment from the right when the save key is pressed. Example: 001 002 003 . . . 999
Enter the starting ID# using the editing controls then press [ENTER]. Use [],[] to choose [CONTINUE] then press [ENTER] and enter header information then choose {Done or Cancel} Back to Index 90 Example 1
ID# 001 (Press SAVE) Next ID# 002 (Press SAVE) Next ID# 003 (Press SAVE) Thru Last ID# 999 Example 2
ID# ABC-A98 (Press SAVE) Next ID# ABC-A99 (Press SAVE) Next ID# ABC-B01 (Press SAVE) Thru Last ID# ABC-Z99 Incremental File Back to Index 91 Sequential File Sequential file start at ID# 1 and increment until ID# 2. IDs will increment in alpha/numeric order from the right. Example: ELBOW-12-A ELBOW-12-B ELBOW-12-C ELBOW-12-D . . . ELBOW-12-H Enter all parameters using the editing controls then press [ENTER]. Use [],[] to choose [CONTINUE] then press [ENTER] and enter header information then choose {Done or Cancel} Back to Index 92 File Header Back to Index 93 File Data Mode Selection In File Header When creating a file it is important to select the File Data Mode to match the type of data that will be stored in the file. Normal: For standard Dual, Single Element and EMAT transducer thickness files
Temp Comp: For Temperature Compensation files where the thickness and current temperature are saved
Thru-coat: For Thru-Coat files where the thickness of the coating and the thickness of the material are saved
Oxide Layer: For Internal Oxide files where the thickness of the boiler tube and internal oxide are saved Note: The 37DL PLUS will only allow the user to store data corresponding to the designated File Data Mode. Back to Index 94 Sequential with Custom Point files start at ID#1 and increment to ID#2 with a repeated Custom point list attach to each ID# point. Example: 001- LEFT 001- RIGHT 002- LEFT 002- RIGHT 003- LEFT . . . 100- RIGHT Enter each parameter using the editing controls then press [ENTER]. Use [2nd F], [] or press [ENTER] on a blank custom point to exit custom point. Choose [CONTINUE] and enter header information then choose { Done or Cancel} Sequential File with Custom Points Back to Index 95 2D Grid File (Standard ) Example: A01 B01 C01 D01 A02 B02 . . M10 Allows the user to build two-dimension grid files by defining the starting Column and Row as well as ending Column and Row. The user can also chose the direction that the file will increment. Enter all parameters using the editing controls then press [ENTER]. Use [],[] to choose [CONTINUE] then press [ENTER] and enter header information then choose {Done or Cancel} Back to Index 96 2D Grid File (EPRI Format) Example: A01 B01 C01 . Z10 AA01 AA02 . FF10 Enter all parameters using the editing controls then press [ENTER]. Use [],[] to choose [CONTINUE] then press [ENTER] and enter header information then choose {Done or Cancel} Allows the user to build two-dimension grid files by defining the starting Column and Row as well as ending Column and Row. The user can also chose the direction that the file will increment. EPRI files use Double letter column for columns past Z Back to Index 97 EXAMPLE:
TANK-A01 TANK-B01 TANK-C01 TANK-D01 TANK-E01 TANK-A02 TANK-B02 . . . TANK-E05 2D Grid File (Standard) Back to Index 98 Example: A01- TOP A01- BOTTOM A02- TOP A02- BOTTOM . . . G05- BOTTOM Allows to user to build three-dimension grid files by defining starting/ending Column and Row. A custom list of included points may also be entered. The user can also choose the order in which the parameters increment. Enter each parameter using the editing controls then press [Enter]. Use [2nd F], [] or press [ENTER] on a blank line to exit custom point. Choose [CONTINUE] and enter header information then choose {Done or Cancel} 2D Grid File with Custom Points Back to Index 99 Example: A01A A01B A01C A01D A02A . . . Z15D Allows the user to build three- dimension grid files by defining starting and ending Column, Row, and Point. The user can also choose the order in which the parameters increment. Enter all parameters using the editing controls then press [ENTER]. Use [],[] to choose [CONTINUE] then press [ENTER] and enter header information then choose {Done or Cancel} 3D Grid File Back to Index 100 Boiler File Enter each parameter using the editing controls then press [ENTER]. When in Custom Point or Elevation use [2nd F], [] or press [ENTER] on a blank line to exit the parameter. Choose [CONTINUE] and enter header information then choose {Done or Cancel} Allows to user to build three- dimension boiler files by defining the starting and ending tube as well as custom points and elevations. The user can also choose the order in which the parameters increment. Back to Index 101 EXAMPLE:
Fist ID# BOILER-0FT-01A
Last ID# BOILER-40FT-03C Increment by: Point, Tube, Elevation
BOILER-0ft-01A BOILER-0ft-01B BOILER-0ft-01C BOILER-0ft-02A BOILER-0ft-02B BOILER-0ft-02C . . . BOILER-40ft-03C A B C A B C B A C A B C A B C A B C B A C A B C A B C A B C B A C A B C 01 02 03 0 ft 20 ft 30 ft 40 ft x Boiler File Back to Index 102 ID# Entry/Edit Press Twice ID# s can be 16 characters with letters, numbers alphanumeric and ( , / * . # - space) The gage will enter the ID Edit mode and the cursor will appear and can be moved using the [],[] keys. ID# NOTE Back to Index 103 Cursor { Editing Instructions ID# Entry/Edit Back to Index 104 Saving Thickness/Waveforms Press SAVE WAVEFORM While getting a steady reading or while a held frozen reading is displayed. Saves the thickness reading or thickness and waveform at the current ID# location. SAVE WAVEFORM 2nd F then To save both Thickness and Waveform Note: The [SAVE] key can be programmed to save both thickness and waveform in Measurement Set Up menu Press Back to Index 105 Insert/Append ID# Into a File Press Twice The user can insert a new ID# and reading into an existing file or append a new ID# and reading to the end of the entire file. Use the standard editing controls to enter the new ID location. Then press the [ID#] key or [MEAS] key. Appended ID#s will be put at the end of the entire file. Inserted ID#s will be inserted before the last active ID# prior to leaving the measure mode. ID# NOTE INSERT APPEND CANCEL Use [],[] to select and press [ENTER] Back to Index 106 ID Review Press Allows the user to slew through the entire data logger and review stored data. Using the up and down keys will move through ID# in the open file. or then ID# NOTE Note: The user can jump to a specific location in the data logger by using the edit function. Edit to any ID# location and press the ID# key to view the contents of that location. Back to Index 107 Moving to a New ID# in a File Allows the user to move to another ID# location in the open file. Use either ID# Review (slewing) or ID# Edit. Press [MEAS] to return to measure mode at new location. Or press [ID#] again and use [],[] to edit to a new ID# location. Then press [MEAS]. Press or then ID# NOTE Back to Index 108 Grid View Shows half Waveform/Grid file Full Grid, No A-Scan
Grid files can be
Reverse rows or columns
Transpose grid
View grid in linear form
View Data Flag Review Grid
Using [],[],[],[]
Jump to beginning or end of grid
Edit to move to any grid location Back to Index 109 Half Grid View Display Overview Current ID# A-Scan Grid View Half Grid View Back to Index 110 Full Grid View Display Overview Current ID# Full Grid View Back to Index 111 Use the [],[] keys to highlight B-Scan/DB Grid and press [ENTER] 0 SETUP then 2nd F Used to activate the Grid View and set grid parameters Press Grid View Setup Use [],[] to highlight OPTION and then [],[] to select DB GRID Use the [],[] to highlight the parameter and [],[] to change the parameter Press [MEAS] to return to measure mode with DB Grid View on. Back to Index 112 Reverse Grid Rows Reverse Grid Rows Off (Ascending) Reverse Grid Rows On (Descending) Back to Index 113 Reverse Grid Columns Off (Ascending) Reverse Grid columns On (Descending) Reverse Grid Columns Back to Index 114 Transpose Grid Transpose Grid On Transpose Grid Off Back to Index 115 Linearize Rows & Columns Back to Index 116 View Data Flag Min/Max Data Flag Alarm Data Flag A-Scan/waveform Data Flag Back to Index 117 Saving Thickness/Waveforms in Grid View There will be an audible beep indicating that the reading has been saved. The displayed thickness value and setup information will be stored at the current ID location signified by the highlighted cell in the grid. Note: Regardless of how the grid is displayed on the screen (reversed rows, reversed columns, or transposed grid) the ID# will increment in the order assigned when the file was originally created (by row, by column, zig-zag, etc.) Press SAVE WAVEFORM While getting a steady reading or while a held frozen reading is displayed. SAVE WAVEFORM 2nd F then To save both Thickness and Waveform Press Back to Index 118 Grid Navigation Press ID# NOTE Use the [], [], [], or [] keys to move to any grid location.
Press [2ndF], [], [] to jump to beginning or end of grid.
Press [ID#] again to edit and move directly to any grid location. Back to Index 119 View Inserted ID#s Highlighted cell indicates inserted ID Pressing [ZOOM] on highlighted cell linearizes grid in order to view extra points To view the inserted or appended ID#, highlight the shaded cell then: Press ZOOM The grid will then be changed to a linear view and the inserted ID# will be displayed. Press [ZOOM] again to return to the grid view. Back to Index 120 Creating Note Codes The user can define up to 26 comments that are assigned letters A-Z. Each comment can be up to 16 characters long. Comment lists can be built from the keypad or downloaded from the interface program. Use [],[] to to select comment letter, then press [],[] to edit or add comment. Follow standard editing rules to enter comments. 2nd F ID# NOTE then Press Back to Index 121 Using Note Codes Up to four comments can be saved with each ID#. A thickness reading can be saved along with the comments or the comments can be saved without a thickness reading. Use [],[] to highlight comment letter then press [ENTER] to select/un- select the comment. Press [2nd F],[ ] after comments are selected and choose Save. The next time the [SAVE] key is pressed the comments will be saved with the current ID#. 2nd F ID# NOTE then Press Back to Index 122 Note Copy Allows the user to copy a comment code list from one file to another selected file. Use [],[] to select the source file then press [ENTER]. Use [],[] to select the destination file then press [ENTER]. And [ENTER] for Copy. Use [] to select Note-Copy and press [ENTER]. Note: If a note table is copied to a file with notes already stored, the new copied note table will overwrite the notes previously stored. CLR MEM FILE Press Back to Index 123 37DL PLUS Sending, Printing And Deleting Data PANAMETRICS - NDT Back to Index 124 Sending a File or Multiple Files CLR MEM FILE Use [],[] to select Send then press [ENTER] Allows the user to send a Single file, Multiple files, or All files to a computer or printer. Press Back to Index 125 Send All Send Selected Use [],[] to select All or Selected then press [ENTER] Use [],[] and [ENTER] to tag files for sending then press [2nd F], []. Use [],[] to select Send or Cancel. Use [],[] to select Send or Cancel Sending a File or Multiple Files Back to Index 126 Sending/Printing a Range SEND PRINT Allows the user to send a range of data in a file or the entire file to a printer or computer. Until the Range Send screen appears on the display Note: This Send function can only be used on the current/active file. Enter First ID in range and press [ENTER]. Enter Last ID in range and press [ENTER]. use [],[] to select Send or Cancel then press [ENTER]. Press and Hold Back to Index 127 Print Screen Press SEND PRINT 2nd F then While displaying the screen that you wish to print Allows the user to print the current waveform screen. Live screens, frozen screens, and screens being recalled from the data logger can all be printed. Back to Index 128 Deleting Files Press: CLR MEM FILE Use [],[] to select Delete then press [ENTER] The user can delete a file or multiple files and can choose to delete the thickness data only or the entire file. Deleting the thickness only will leave the ID# file structure. Use [],[] to select the file then press [ENTER]. To mark the files to be deleted. Press [2 nd F],[] and then Use [],[] to select Data or File then press [ENTER]. Use [],[] to select Delete or Cancel and press [ENTER]. Back to Index 129
Allows the user to Clear/Delete a range of data in a file or the entire open file. Both ID# and thickness will be deleted in Incremental and Sequential files. Only the thickness values will be deleted in Grid and Boiler files. CLR MEM FILE 2nd F then Note: This Delete function can only be used on the current/active file. The Range Delete screen will appear on the display Enter First ID# in range and press [ENTER]. Enter Last ID# in range and press [ENTER]. Use [],[] to select Delete or Cancel then press [ENTER]. Deleting Range of Data Press: Back to Index 130 or ID# then To edit to the ID# you want to delete Will delete the ID# and the thickness (and/or waveform) Allows the user to delete a single ID# point and its associated thickness (waveform). This will also remove the ID# from the datalogger. CLR MEM FILE 2nd F then Note: If you want to replace a thickness (waveform) simply edit to the ID# point in the data logger and press the [MEAS] key and save over the old reading. Deleting Single Thickness Readings Press: Press: Back to Index 131 File Copy Press: CLR MEM FILE Use [],[] to select Copy then press [Enter] Allows the user to copy a file or the format of a file to another file. This is a quick way to create multiple files with the same structure. Use [],[] to select the file then press [ENTER]. Enter new file name then press [ENTER]. Choose Yes or No to copy thickness data then press [ENTER]. Select Copy or Cancel then press [ENTER]. FILE COPY Back to Index 132 File Edit Rename ( Non Grid files) Press: CLR MEM FILE Use [],[] to select Edit - Rename then press [Enter] Allows the user to edit the file header and turn delete protection On/Off . Use [],[] to select the file then press [ENTER]. Use the editing function to edit each header line then press [Enter] use [] or[] to select Done or Cancel and press enter. FILE EDIT-RENAME Back to Index 133 File Edit Rename ( Grid and Boiler files) Press: CLR MEM FILE Use [],[] to select Edit - Rename then press [Enter] Allows the user to edit the file header, add Rows or columns to Grid files and change the incrementing direction. Use [],[] to select the file then press [ENTER]. Use the editing function to edit each header line then press [Enter] use [] or[] to select Continue or Cancel and press [Enter]. FILE EDIT-RENAME Back to Index 134 File Edit Rename ( Grid and Boiler files) Edit the Ending Column, Row or Point and press [Enter] also you can change the file incrementing direction. Allows the user to add Rows or columns to Grid files and change the incrementing direction. FILE EDIT-RENAME Back to Index 135 Allows the user to generate four different reports on the display of the 37DLPLUS. Use [],[] to select report type then Press [ENTER] Use [],[] to select Reports then press [ENTER] File Reports Press: CLR MEM FILE Back to Index 136 This Report will give a statistical summary of the selected file. Use [],[] to select a file then press [ENTER]. Use [],[] to select report and press [ENTER]. And the statistics will be displayed. File Reports File Summary with Statistics 2 2d GRID EPRI 01/01/03 ON 10:40 P A01 G08 225 22 4 0 0 0.151 0.130 0.069 0.259 0.000 0.000 0.000 Back to Index 137 This report lists the minimum and maximum thickness readings and their location for the selected file. File Reports Min/Max Summary MIN/MAX SUMMARY 0.000 0.259 #MIN IDS: 22 B02 #MAX IDS: 4 Use [],[] to select a file then press [ENTER]. Use [],[] to select report and press [ENTER]. The MIN/MAX will be displayed Use [],[] to scroll through the individual minimum ID locations. Press [ENTER] then [],[] to scroll through the maximum ID locations, press [ENTER]. Use [],[] to select Cancel or New Report and press [ENTER]. Back to Index 138 Use [],[] to select the Reference file then press [ENTER]. Use [],[] to select the Comparison file then press [ENTER]. Use [],[] to select report and press [ENTER]. This Report will compare the two selected files and show the maximum wall loss and locations, average wall loss, and the locations of any wall growths. Use [],[] to slew through IDs with the maximum wall loss. Press [ENTER] then use [],[] to scroll through any IDs that show wall growths then press [Enter]. Use [],[] to select Cancel or New Report and press [ENTER]. File Reports File Comparison FILE COMPARISON 0.015 0.008 #MAX WALL LOSS IDS: 1 # GROWTH IDS: 5 A01 Back to Index 139 This Report allow the gage to list the id# of all the High and low alarm location for the selected file. Use [],[] to slew through the Low Alarm IDs and then press [ENTER], use [],[] to scroll through the High Alarm IDs and press [ENTER]. Use [],[] to select Cancel or New Report and press [ENTER].
File Reports Alarm Report Use [],[] to select the file then press [ENTER]. Use [],[] to select report and press [ENTER]. ALARM REPORT #LO ALARM IDS: 1 #HI ALARM IDS: 1 B03 Back to Index 140 37DL PLUS Setup Modes Measurement Communication Diagnostics Resets Clock Back to Index 141 Set Up Use [],[] to highlight the setup type then press [ENTER] 0 SETUP then 2nd F Used to set gage parameters that are not often changed Press: Back to Index 142 Measurement Setup Beeper: Controls audio feedback - On/Off Inactive time: Controls auto power off - On/Off Language: Selects language Radix point: Select period or comma to separate decimal point Units: Select English or Metric Resolution: Select Standard or Low Hold/Blank: Hold holds last reading, Blank Blanks last reading Waveform: Filled/Unfilled waveform trace Backlight Mode: Normal or Auto On Supv Lock: Supervisor lock - On/Off Save Key: Save thickness only or thickness and waveform ID Overwrite: Save over previously stored thickness - On/Off Use [],[] to highlight the parameter and [],[] to change the parameter SP MODE MEASUREMENT Back to Index 143 Communication Setup Use [],[] to highlight the parameter and [],[] to change the parameter Communication Setup is used to change and set the communication parameters SP MODE COMMUNICATION Back to Index 144 Communication Setup Baud rate: Data transfer rate Stop Bits: Blank data bits between data Parity: Select None, Even or Odd Comm Protocol: Multi or Single (remote command set) Dbase Tracking: Turn Dbase tracking on or off. Output Format: Select F1-F10 B-Scan Output: Output or not output B-Scan data 36DL PLUS Output: Mimic 36DL PLUS output Fisher Enable: Enable communication with Fisher MP30 Use [],[] to highlight the parameter and [],[] to change the parameter SP MODE COMMUNICATION Back to Index 145 Diagnostics Setup Diagnostics is the gage self test mode. This allows the operator to run through software, keypad display, and hardware diagnostic tests. Use [],[] to highlight the diagnostic test and press [ENTER] Keypad Test: Test to make sure each key is working Video Test: Test each pixel on the display Hardware Test: Test the pulser receiver and transducer connection Error Status: Log of internal software error messages SP MODE DIAGNOSTICS Back to Index 146 Hardware Status Diagnostics is the gage self test mode. This allows the operator to run through software, keypad display, and hardware diagnostic tests. Note: The probe TX & RX delay numbers represent delay length. The numbers should be close indicating even wear. SP MODE HARDWARE STATUS 1.00/1.20K 18.8 38.5 78.1 67 70 68 2411 2211 2520 1501 2432 2165 2482 1370 SP MODE HARWARE STATUS +4.877V -4.971V 6.100V INSTALLED INSTALLED INSTALLED D7908 360.5 362.3 Back to Index 147 Gage Resets Gage Resets is used to reset the gage back to factory default conditions. The user can choose to perform a Measurement, Communications, Database, or Master Reset.
Use [],[] to highlight the Reset type and press [ENTER] Measurement Reset: Restores default measurement parameters Communications Reset: Restores default communication parameters Dbase Reset: Erases the entire memory Master Reset: Performs all of the above resets Back to Index 148 Clock Setup The user can set the time and date. The gage will display date and time on main screen as well as date stamp files in the datalogger. Use [],[] to highlight the parameter and [],[] to change the parameter SP MODE CLOCK Back to Index 149 37DL PLUS Single Element Internal Setup and Transducer Adjustment Back to Index 150 Setup Adjust For Single Element Transducer Press SETUP ADJ Caution: Making adjustments to the Setup Parameters should be made by a qualified individual who is familiar with ultrasonics and the use of the 25DL PLUS. Adjustments made using this feature can affect the measurements. Adjustment Parameter 2nd F 2 then and Use To select the parameter Use To adjust the parameter and Allows the user to adjust the pulser, receiver, detection and blanking parameters. Back to Index 151 Mode 1
Mode 1 measures the time of flight between the Main Bang and the first back wall echo, using direct contact transducers Main Bang First Back Wall Back to Index 152
Mode 2 measures the time of flight between the interface (or delay line) echo and the first back wall echo, using delay line or immersion transducers. Main Bang Interface Back Wall Echo Mode 2 Back to Index 153
Mode 3 measures the time of flight between one back wall echo to the next back wall echo, using delay line or immersion transducers. Interface
First Back Wall Second Back Wall Mode 3 Back to Index 154 Setup Name Default or user defined name that identifies the application setup that is currently selected Limited to 16 alphanumeric characters Back to Index 155 MeasType For most single element transducer the MeasType will be set to Standard. If the optional Internal Oxide is installed on the 37DL PLUS the user can also choose Oxide Layer Standard is for Standard Mode1, Mode2 and Mode3 Measurement. Oxide Layer is a special Measurement type used for displaying the thickness of Boiler Tubes and Internal Oxide at the same time. Back to Index 156 Probe Type Indicates the transducer type selected in the Active Setup Probe type selected should match the frequency of the transducer being used for proper Pulser/Receiver performance Back to Index 157 Pulser Power Indicates the voltage used to drive the transducer that is selected Affects the amount of energy going into the transducer and the size of the Initial Pulse Select between 30, 60, and 110 volts Back to Index 158 Pulser power set to 30 volts shows a smaller initial pulse Pulser power set to 110 volts shows a larger initial pulse Initial Pulse Initial Pulse Pulser Power Back to Index 159 Max Gain Indicates the maximum (time dependent) receiver gain selected Max Gain can never be lower than Initial Gain Max Gain has a maximum value of 80.0dB Max Gain is used to amplify echoes that are further out in time Time Initial Gain Max Gain Back to Index 160 Initial Gain Indicates the initial (time dependent) receiver gain selected Amplifies echoes close to the Main Bang or Interface Echoes Initial Gain starts at time zero and extends to: Main Bang Blank in Mode 1 The end of the Interface Blank in Mode 2 and Mode 3 Time Initial Gain Max Gain Back to Index 161 TDG Slope The rate of increase of the receiver gain (time dependent) from Initial Gain to Max Gain Slope can help suppress reflections from grain structure or fibers Slope can be adjusted from 0.0dB to 26.52 dB/Sec The point in time that the gain starts to slope is: The Main Bang Blank in Mode 1 The End of the Interface Blank in Mode 2 and Mode 3
Time Initial Gain Max Gain Back to Index 162 TDG Gain Mode 1 Time G A I N Initial Gain 0 Max Gain MBB RF Back to Index 163 TDG Gain Mode 2 and Mode 3 Time IF Blank G A I N Initial Gain 0 Max Gain MBB RF Echo Window Back to Index 164 Main Bang Blank (MBBlank) A blank zone that protects the receiver from false readings generated by the Main Bang Indicates the point in time where the gage begins to search for echoes Adjustment directly affects the minimum thickness the gage can measure in Mode 1 Set just past the Initial Pulse in Mode 1 Set just before the Interface Echo in Modes 2 and 3 Make sure that the Main Bang Blank is always set before the Interface Echo from the shortest water path when using immersion transducers Back to Index 165 MBBlank in Mode 1 Initial Pulse Main Bang Blank Back to Index 166 MBBlank in Mode 2 and Mode 3 Interface Blank Main Bang Blank Back Wall Echo Interface Echo Back to Index 167 Echo Window Defined as the time between: The Main Bang Blank and the Echo Window in Mode 1 The end of the Interface Blank and the Echo Window in Mode 2 or Mode 3 Indicates the selected period of time in which the receiver will search for echoes Signal appearing after (i.e. outside of) the Echo Window will not be detected by the gage Back to Index 168 Echo Window in Mode 1 Initial Pulse Main Bang Blank Back Wall Echo Echo Window Back to Index 169 Echo Window in Mode 2 and Mode 3 Interface Blank Interface Echo 2nd Interface Echo Echo Window Back to Index 170 Echo 1 Detect This indicates the detection polarity of the "first detected back wall signal" in the Echo Window in Mode 1 In Modes 2 and 3 it refers to detection polarity of Interface (or delay line) Echo Always choose the detection polarity on the singular lobe of the echo Echo polarity is affected by: Acoustic impedance Echo distortion from grain structure, internal fibers, and surface conditions Back to Index 171 Echo 1 Detect Negative Detection Steel Back by Air Positive Detection Plastic Bonded to Steel Back to Index 172 Echo 2 Detect (Modes 2 and 3 only) Indicates the detection polarity of the back wall echo in Mode 2 or the pair of back wall echoes in Mode 3 Always choose the detection polarity on the singular lobe of the echo Echo1Detect Positive Echo2Detect Negative Back to Index 173 Interface Blank (Modes 2 and 3 only) Sets the length of a blank that follows the detected interface echo Used to prevent the gage from detecting the trailing edge of the Interface Echo in Mode 2 Used to select which pair of back wall echoes will be detected in Mode 3 Back to Index 174 Interface Blank Mode 2 Gage Reading Trailing Edge of the Interface Echo Interface Blank Set Correctly Back to Index 175 Gage Reading between Back Wall 1 and 2 Gage Reading between Back Wall 2 and 3 Interface Blank Mode 3 Back to Index 176 Mode 3 Blank (Mode 3 only) Sets the length of a blank that follows the first detected back wall echo in Mode 3 Used to prevent the gage from detecting the trailing edge of the first back wall echo Back to Index 177 Gage Hanging Up on Trailing Edge of Back Wall 1 Mode 3 Blank Set Properly Mode 3 Blank (Mode 3 only) Back to Index 178 37DL PLUS Internal Oxide Option PANAMETRICS - NDT Back to Index 179 Oxide Option Oxide/Scale can build up on the inside of boiler tubes The oxide that builds up acts as an insulator. This effects the heat transfer from outside the tube to the water inside the tube The tubes runs at a higher temperature then they were designed for and they start to thin faster. Knowing both the thickness of the steel and internal Oxide the remaining tube life can be more accurately predicted
Back to Index 180 Oxide/Scale Measurement New measurement algorithm allows the user to measure scale or oxide build up on the inside of boiler tubes Thickness of Oxide helps predict tube life Measures and displays Oxide and tube thickness at the same time Min scale thickness 0.010 in. (0.25mm ) with M2017 0.006 in. (0.150 mm) with M2091 Normal Incident Shear Back to Index 181 Activating Oxide Software The oxide software is a paid option for the 37DL PLUS. It can be purchased at the time the units is purchased or the 37DL PLUS can be upgraded to this feature in the field. If the unit was purchased along with the oxide software it will be installed and activated when you receive it. If it is upgraded after the unit was purchased then it will have to be installed and then activated using a unique License Code. Gages loaded with Software version 1.XX do not have the internal oxide software installed. Gages loaded with Software version 2.XX do have the software loaded but you will need to purchase a unique License Code to active it. Please contact your Panametrics representative for information concerning upgrading or activating oxide software for your 37DL PLUS Back to Index 182 Determining if your Unit has Oxide Software Selections for Licensed Options and Oxide Measure not shown.
Oxide software not loaded. Selection for Licensed Options Present but Oxide Measure not shown
Oxide software loaded but not activated Selection for Licensed Options and Oxide Measure are shown
Oxide software loaded and activated then 2nd F Press 0 SETUP Back to Index 183 Activating The Oxide Software then 2nd F Press 0 SETUP Use the [],[] to highlight Licensed Options then press ENTER License options will be highlighted. Press [Enter] and the gage will generate a License Name and the License Code box will be highlighted. Enter the Panametrics provided license code using the normal gage editing functions then press [ENTER] and [ENTER] while Done is highlighted. Turn the unit off then back on and the oxide software will now be activated. OXIDE20959 A2436D38 Back to Index 184 Oxide setup for M2017 Transducer Press To select The setup for the M2017 transducer setup or then To highlight the DEF-OXIDE/M217 transducer and press [MEAS]
This default transducer setup is designed specifically for the M2017 transducer and DLH-134 Delay line for the measurement of Boiler Tuber and Internal Oxide Scale
2nd F 3 RECALL SU then Back to Index 185 Adjust the Initial Gain, Slope and Max Gain Adjust The TVG Gain (initial, Max gain and slope) to make a mode 2 detection of the larger total Back wall. 0.132 Mode 2 detection From Delay line Echo to total back wall echo Oxide/Steel Interface Echo Total back wall echo Back to Index 186 Adjust Datawindow Adjust The DataWin1 so it extends far enough to cover the oxide steel interface echo Oxide/Steel Interface Echo Back to Index 187 Oxide: Steel Cal Velocity Couple transducer to Thick Steel sample without oxide Press Allows the user to calibrate for the speed of sound of the material to be tested. Usually done on a sample representing the maximum of the measurement range. Uncouple the transducer and enter the known thickness CAL VEL Once reading is steady Press Back to Index 188 Oxide: Steel Cal Zero Press A subtracted time measurement used to compensate for the transit time through the delay line in the transducer and the couplant layer. Cal Zero is usually done on a sample representing the minimum of your measurement range. Once reading is steady Uncouple transducer and enter the known thickness. Then press [CAL] to calibrate for the velocity of the oxide. CAL ZERO Couple transducer to the thin Steel sample without Oxide Press Back to Index 189 Oxide Coating Calibration Couple transducer to a sample with known oxide thickness Press Allows the user to calibrate for the speed of sound of the of the oxide material. Uncouple the transducer and enter the known oxide thickness Press [MEAS] CAL VEL Once reading is steady Press Back to Index 190 Directly Enter Velocity, Oxide Mode Allows the user to directly enter the velocity of the material to be tested. When using oxide mode the Velocity of the Oxide can also be entered The current material velocity will be displayed. Use the Numeric keys to enter the know velocity. Then Press [MEAS] VEL Press VEL Press The current Oxide velocity will be displayed. Use the Numeric keys to enter the know velocity. Then Press [MEAS] twice Back to Index 191 Oxide software Setup then 2nd F Press 0 SETUP Use the [],[] to highlight Licensed Options then press [ENTER] to display the Oxide Measure setup screen. SP MODE| Oxide Measure Use the [],[] to highlight a parameter and [ and ] change the setting. Press [MEAS] to exit Oxide Setup and return to the measure mode with the current settings. Back to Index 192 Oxide Meas Type: THK (thickness units) TOF (time of Flight) Material Meas Type: THK (thickness units) TOF (time of Flight)
Large Font MEAS: Oxide Show the Oxide in Large Font
Material Shows the Material in large Fonts
SP MODE| Oxide Measure 0.156 0.020 Large Font Oxide Large Font Material Oxide software Setup Back to Index