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    Quality For The Oil Gas Industry - Hagen

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    mariannecrg
    ExxonMobil collaborated with API and ISO to develop a sector-specific quality management standard for the oil and gas industry. API Q1 had previously addressed additional requirements beyond ISO 9001, and provided the basis for the new ISO/TS 29001 standard. The new standard ensures consistency in manufacturing, auditing, and product reliability for the oil and gas industry as it expands into new frontiers. The successful alignment of API Q1 and ISO/TS 29001 through cooperation between the standards bodies establishes one globally accepted quality standard and certification process.

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    Quality For The Oil Gas Industry - Hagen

    Uploaded by

    mariannecrg
    194 views19 pages
    ExxonMobil collaborated with API and ISO to develop a sector-specific quality management standard for the oil and gas industry. API Q1 had previously addressed additional requirements beyond ISO 9001, and provided the basis for the new ISO/TS 29001 standard. The new standard ensures consistency in manufacturing, auditing, and product reliability for the oil and gas industry as it expands into new frontiers. The successful alignment of API Q1 and ISO/TS 29001 through cooperation between the standards bodies establishes one globally accepted quality standard and certification process.

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    Quality for the Oil Gas Industry - Hagen[1]

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    ExxonMobil collaborated with API and ISO to develop a sector-specific quality management standard for the oil and gas industry. API Q1 had previously addressed additional requirements beyond ISO 9001, and provided the basis for the new ISO/TS 29001 standard. The new standard ensures consistency in manufacturing, auditing, and product reliability for the oil and gas industry as it expands into new frontiers. The successful alignment of API Q1 and ISO/TS 29001 through cooperation between the standards bodies establishes one globally accepted quality standard and certification process.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    194 views19 pages

    Quality For The Oil Gas Industry - Hagen

    Uploaded by

    mariannecrg
    ExxonMobil collaborated with API and ISO to develop a sector-specific quality management standard for the oil and gas industry. API Q1 had previously addressed additional requirements beyond ISO 9001, and provided the basis for the new ISO/TS 29001 standard. The new standard ensures consistency in manufacturing, auditing, and product reliability for the oil and gas industry as it expands into new frontiers. The successful alignment of API Q1 and ISO/TS 29001 through cooperation between the standards bodies establishes one globally accepted quality standard and certification process.

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    1

    API Q1 and ISO/TS 29001


    A Case Study in Successful
    Collaboration


    Stacey Hagen, Drilling Materials Sr. QA Advisor OCTG Lead
    Chair, API Subcommittee on Quality
    2
    Overview
    ExxonMobil Background

    ExxonMobils standards strategy

    API Q1/ISO 29001 Case Study

    Conclusions
    3
    Company Background
    Formed in 2000 as the result of the merger of Exxon and
    Mobil corporations
    Now the worlds largest publicly owned oil company
    2006 net income of $39 billion US:
    Total liquid and gas production available for sale was
    4.2 million oil-equivalent barrels per day
    Refinery throughput of 5.6 million barrels per day
    On March 30, 2007 announced participation in Chinas
    first fully integrated refining, petrochemical and fuels
    marketing joint venture with foreign participation
    Agreement between Sinopec, Fuijan Province,
    ExxonMobil and Saudi Aramco
    4
    Standards Strategy
    ExxonMobil has long been active in national and
    international standardization
    Member of the American Petroleum Institute (API),
    the leading oil industry standards developing
    organization since 1919
    Chairman and CEO Rex Tillerson currently serves as
    Chairman of the API Board
    Involvement in ISO activities since 1947, providing
    the chair of TC28, Petroleum Products and
    Lubricants since its inception and holding a variety of
    other positions in TC28 as well as TC67, Oilfield
    Equipment, Materials, and Offshore Structures and
    TC193, Natural Gas
    5
    Participation is based on business / industry need
    Resource cost assessed against standards added
    value
    Standards value combination of business benefits,
    priority, and spend
    Provide leadership where ExxonMobil has resources
    and expertise
    Standardization vehicle to improved performance
    Improved safety
    Improved reliability
    Reduce costs and enhanced supplier base
    Standards Strategy
    6
    ExxonMobil participation in Upstream oil & gas
    50 technical professionals actively participate on
    API/ISO committees
    Annual prioritization of standards activities and
    proposals
    Steering team reviews accomplishments and forward
    plans
    Standards Strategy
    7
    Floating Structures
    Subsea &
    Flexibles
    Materials
    Drilling
    Cementing
    Completion
    Equipment
    Drlg Equipment &
    Riser
    Fire & Blast &
    Platform
    Reassessment
    Metering
    Field Bus
    Design
    (Process
    Instruments)
    Quality
    Pipelines
    Fixed Structures
    Coiled Tubing

    Subsea -
    Wellheads
    Well Control
    Derricks, Wind
    Loads
    Drilling & Servicing
    Equipment
    Steering Team
    Civil /
    LNG
    Germany ISO
    Coordination
    Drilling Fluids
    OCTG & Line Pipe
    8
    API has been developing standards since 1923 and is
    recognized as de facto international standards
    1

    Industry undergoes tremendous transformation and
    growth:
    1970s North Sea Discoveries, 1980s frontier areas
    including China, Africa, Middle East
    TC 67 reactivated in 1989, API assumes secretariat on
    behalf of ANSI in 1995

    1
    Standards & Competitiveness: Coordination for Results removing
    Standards-Related Trade Barriers Through Effective Collaboration,
    US DOC report, May 2004.
    API Q1/ISO TS 29001 Case Study
    9
    API Q1, Specifications for Quality Systems first
    published in 1985, two years prior to initial publication of
    ISO 9000 series

    API Q1 and API product specifications form the basis of
    APIs Monogram Program
    API Monogram Program is the leading industry
    conformity assessment program, with 2120 licensed
    facilities worldwide
    China has largest number of licenses issued to date,
    560

    API Q1/ISO TS 29001 Case Study
    10
    Why does oil and gas industry need more than ISO
    9001:2000?
    Failure of goods and services can have severe
    consequences
    Need for consistency in manufacturing

    API Q1 contains 9001 text in its entirety and 45
    additional requirements
    Control Features
    Independent Design Review
    Final Acceptance Inspection
    API Q1/ISO TS 29001 Case Study
    11
    Oil industry determined need for a sector-specific
    solution similar to automotive
    Standard to be developed in liaison with the TC 176
    to ensure harmonization

    Q1 was recognized as model for an international sector-
    specific document so that final API and ISO standards
    would be identical

    API Q1/ISO TS 29001 Case Study
    12
    How best to align API Q1 and ISO as a sector specific
    quality standard?
    APIs Subcommittee on Quality proposed a NWI to
    align a revision of API Q1 and the development of
    sector specific quality requirements in March, 2002
    Draft Technical Specification January 2003
    Publication June 2003
    API Q1/ISO TS 29001 Case Study
    13
    One standard accepted globally

    One assessment / certification body accepted globally
    Ensures consistency in audits
    Eliminates variances in interpretations

    Prerequisite for doing business

    API Q1/ISO TS 29001 Case Study
    14
    Conclusions:
    API and ISO can work together successfully if the
    vision and commitment is agreed at the projects
    onset
    ExxonMobil and the international Oil and Gas industry
    will continue to push frontier boundaries in the search
    for oil and gas, requiring more stringent quality
    assurance requirements
    API Q1/ISO TS 29001 will continue to help the oil and
    gas industry ensure consistency in manufacturing and
    reliability of products.

    API Q1/ISO TS 29001 Case Study
    15
    Xie Xie (Thank you)

    Contact Information:

    Stacey Hagen
    Drilling Materials Sr. QA Advisor OCTG Lead
    ExxonMobil Global Service Company
    16945 Northchase Dr
    Houston, TX 77060
    stacey.w.hagen@exxonmobil.com

    API www.api.org, standards@api.org
    ISO www.iso.org, central@iso.org


    16
    Definitions:

    API Spec Q1 Specification for Quality Programs for the Petroleum,
    Petrochemical and Natural Gas Industry
    ISO TS29001 Petroleum, Petrochemical and Natural Gas Industries
    Sector Specific Quality Management Systems
    Requirements for Product and Service Supply
    Organizations
    NWI New Work Item
    TC Technical Committee



    Back-Up Slide
    17
    Back-Up Slide
    Example clause ensures that documented methods are available for audit
    18
    Back-Up Slide
    Example clause ensures independent review of designs
    19
    Back-Up Slide
    Example clause ensures final acceptance inspection of product

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