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    CP Presentation

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    Cương Lê Văn
    an overview of cathodic protection system and design procedure. survey and commissioning of cathodic protection inculded.

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    © All Rights Reserved
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    CP Presentation

    Uploaded by

    Cương Lê Văn
    306 views24 pages
    an overview of cathodic protection system and design procedure. survey and commissioning of cathodic protection inculded.

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    Cp Presentation

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    an overview of cathodic protection system and design procedure. survey and commissioning of cathodic protection inculded.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    306 views24 pages

    CP Presentation

    Uploaded by

    Cương Lê Văn
    an overview of cathodic protection system and design procedure. survey and commissioning of cathodic protection inculded.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 24
    At a glance
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    The key takeaways are that cathodic protection is used to prevent corrosion of carbon steel and stainless steel structures exposed to seawater by making them a cathode in an electrochemical cell. The main methods discussed are impressed current systems and sacrificial anode systems.

    The different methods of cathodic protection for offshore pipelines and structures discussed are impressed current cathodic protection (ICCP) systems and sacrificial anode cathodic protection (SACP) systems.

    The advantages of sacrificial anode cathodic protection discussed are that no external power is required, installation is relatively easy, there is little chance of cathodic interference, and less maintenance and inspection is needed than ICCP systems. The disadvantages discussed are that it is not suited for low conductivity media like soil.

    LOGO

    CATHODIC PROTECTION DESIGN


    FOR OFFSHORE PIPELINE AND
    SUBSEA STRUCTURE

    CONTENTS
    1

    GENERAL

    CRITERIA FOR CATHODIC PROTECTION

    FLOWCHART OF CP CALCULATION

    REFERENCE OF CP DESIGNED PARAMETERS

    ANODE INSTALLATION & DISTRIBUTION


    2

    General

    Carbon steel/ stainless steel exposed to seawater corrosive reaction:


    Anodic

    Cathodic

    Cathodic Protection (CP): make protected subject be a cathode of


    electrochemical cell.

    General
    Methods of
    Cathodic
    Protection
    ICCP:
    IMPRESSED
    CURRENT
    SYSTEM

    SACP:
    GALVANIC
    ANODE
    Offshore
    pipelines
    and subsea
    structures
    4

    General
    Applied standards for offshore cathodic protection design:
    1- ISO 15589-2: Petroleum and natural gas industries - Cathodic
    protection of pipeline transportation systems- Part 2: Offshore
    pipelines
    2- DNV-RP-B401: Cathodic Protection Design.
    3- DNV RP F103: Cathodic protection of Submarine pipelines by
    Galvanic anodes.
    4- Norsok Standard M-503: Cathodic Protection
    5- NACE-RP-0176: Corrosion Cotrol of Steel Fixed Offshore
    Structurea Associated with Petroleum Production.
    6- NACE-RP-0492: Metallurgical and Inspection Requirements for
    Offshore Pipeline Bracelet Anodes
    7- NACE RP 0387: Metallurgical and Inspection Requirements for
    Cast Sacrificial Anodes for Offshore Applications
    5

    General
    Sacrificial anode (galvanic anode)
    Advantage:
    No external power required
    Relatively easy installation
    Little chance of cathodic
    interference
    Little maintenance
    Less inspection and
    recordkeeping than with impressed
    current systems
    Disadvantage: Not suited for
    media with low conductivity, e.g. in
    soil

    General
    OFFSHORE CP
    DESIGN

    INPUT

    OUTPUT

    1- Pipeline / Structure:
    Material,
    Length, Outside diameter / Area
    Temperature,
    Type and thickness of corrosion coating (line
    pipe coating, field joint coating) and weight
    coating,
    Pipe laying condition
    2- Deign life:
    3- Environment
    Resistivity,
    Temperature,
    Water depth
    Salinity
    7

    1-Quantity of anodes
    2-Weight
    anodes

    and

    dimensions

    of

    3-Distribution of anode (anode


    spacing)

    General
    The most commonly used sacrifical anode materials for offshore are:
    Al
    Zn

    Aluminium:
    high eletrochemical capacity
    reduce total mass of anode (saves weight)
    long operating time (low consumption rate)
    high driving voltage
    Al-Zn-In anodes most commonly used for offshore

    General

    Zinc:
    low driving voltage
    low capacity (results in high weight of anodes)
    temperature limits < 40 Co
    Often used on constructions buried in mangrove mud

    General

    10

    General
    Aluminum semi-cylindrical bracelet anode, square ended
    corner: flush mounted with concrete coating

    11

    General

    Stand-off anode for jacket

    12

    General
    ELECTROCHEMICAL INFORMATION OF ANODE IN CP DESIGN:
    -Electrochemical capacity
    -Closed circuit potential
    -Anode utilization factor
    Suitable composition of anode material helps it meet these requirements

    Facilities of bracelet anode:


    - Inner side coating of anode
    - Cable for anode electrical continuity

    13

    Criteria for Cathodic Protection

    Potential Criteria:
    Media with high salinity (offshore)
    maximum -800 mV, ref Ag/AgCl
    minimum -1100 mV, ref Ag/AgCl
    Media with immediate salinity (nearshore)
    maximum -850 mV, ref Cu/CuSO4
    minimum -1100 mV, ref Cu/CuSO4

    14

    FLOWCHART OF CP CALCULATION

    15

    Coating
    type; design
    life

    Water depth;
    CP design
    temperature
    Protected
    total surface
    area

    Coating breakdown
    factor

    Initial/mean/final current density

    Initial/mean/final current
    demand

    Number of anodes with the


    selected spacing

    Total net anode mass


    Pipe diameter +
    line pipe coating

    Pipe diameter +
    line pipe coating

    Net weight of each anode

    Anode
    diamete
    r

    Anode
    diamete
    r

    Length of anode
    Initial exposed surface area of
    anode

    Final exposed surface area of


    anode

    Anode
    thicknes
    s

    Anode
    thicknes
    s

    CWC

    CWC
    Initial anode resistance

    Initial anode current


    output

    Driving voltage =
    (Protection potential;
    Closed circuit
    potential) ???

    Checking calculation criteria:


    Total current capacity
    Initial/ Final current
    demand

    1
    2

    Final anode resistance

    Final anode current output

    Number of anode based on


    final condition

    Protected
    total
    surface
    area

    Coating type;
    design life

    Water
    depth; CP
    design
    temperatur
    Initial/mean/final
    current
    e
    density

    Coating breakdown
    factor

    Initial/mean/final current
    demand
    Total net anode mass
    Net weight of each anode
    Length of anode

    Initial exposed surface area of


    anode
    Initial anode resistance
    Initial anode current
    output
    Checking calculation criteria:
    Total current capacity
    Initial/ Final current demand

    Final exposed surface area of


    anode
    Final anode resistance
    Final anode current
    output
    Number of anode based
    on final condition

    REFERENCE OF CP DESIGNED
    PARAMETERS
    1/ Current densities = (Depth, Climate, pipe-environment surfaces
    temperature)

    18

    REFERENCE OF CP DESIGNED
    PARAMETERS
    2/ Coating breakdown factor = (Design life, coating type)

    19

    REFERENCE OF CP DESIGNED
    PARAMETERS
    3/ Electrochemical parameters = (Environment)

    20

    REFERENCE OF CP DESIGNED
    PARAMETERS
    4/ Anode utilization factor = (Anode Type)

    21

    REFERENCE OF CP DESIGNED
    PARAMETERS
    5/ Anode resistance= (Anode dimensions and environment resistivity)

    22

    ANODE INSTALLATION &


    DISTRIBUTION
    BRACELET
    ANODE
    Anode spacing is set at a fix number of pipe joints, limiting < 300m
    Anode installed post: middle of pipe (usually)
    Consider to install anode on the portion of pipeline near the platform
    STAND-OFF ANODE
    Minimum distance from anodes to protective object is 300 mm.
    Whenever practical, anodes dedicated to CP of surfaces buried in
    sediments shall be located freely exposed to the sea.
    Anodes shall be located with 0.5 meter or more spacing between
    each other to avoid interaction effects that reduce the useful current
    output.
    No anodes shall be located for welding to areas with high fatigue
    loads.
    23

    LOGO

    24

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