Introduction To Drives: Teamwork & Technology

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Drive Basics

TEAMWORK & TECHNOLOGY

Introduction to Drives

Drive Basics

TEAMWORK & TECHNOLOGY

Commitment to the Future - Development

Approximately
Approximately60
60%
%ofofspending
spendingisis
directed
directedtotoNew
NewProduct
ProductDevelopment
Developmentand
and
Product
Improvement.
Product Improvement.
Over
Over100
100R&D
R&D Personnel
PersonnelCommitted
Committedtoto
Drives.
Drives.

New Products
50%

Standard Drives
Development

Continuation
Engineering
(Support)
20%
Cost
Reductions
6%

Product
Enhancements
24%

Drive Basics

TEAMWORK & TECHNOLOGY

DRIVES BUSINESS IN INDIA


> MORE THAN 6 YEARS EXPERIENCE
> OVER 10,000 DRIVES INSTALLATION ( 0.5 HP-400 HP)
> REPAIR & PARTS EXCHANGE CENTER IN DELHI
> TRAINING CENTER IN DELHI
> GLOBAL TECHNICAL SUPPORT
> LOCAL SUPPORT THROUGH HI-TECH DISTRIBUTORS

Drive Basics

TEAMWORK & TECHNOLOGY

Objectives:
1. Have a basic understanding of

adjustable speed drives

2. Open the "Black Box" mystery of drives

Drive Basics

TEAMWORK & TECHNOLOGY

Why Use Adjustable Speed?

Machine or process requirements


Energy savings
Automated factory concept
Productivity increases

Drives
R
P
M

Full Voltage

Multi-Speed

Drive Basics

TEAMWORK & TECHNOLOGY

Key Advantages of AC-Drives

Flexible
Maintain process variables such as temperature, dissolved oxygen,
pressure, flow, viscosity and level.
Improves process through infinite speed range
Use of standard AC induction motor
Energy Savings
High Efficiency
Payback within 6 to 24 months for reduced energy consumption
Improves Power Factor
An investment which pays back immediately !

Drive Basics

TEAMWORK & TECHNOLOGY

MARKET OVERVIEW
Key Reasons for Purchase of Drives
Energy Savings

- ID / FD Fans

Technology Upgradation ( Eddy current to AC ,


Gear changer to AC , DC to AC )
Productivity Enhancement
(maintain 50 Hz , beyond 50 Hz)
Process Need

Drive Basics

TEAMWORK & TECHNOLOGY

APPLICATION CHALLENGES

Drive Basics

TEAMWORK & TECHNOLOGY

APPLICATION CHALLENGES
Starting
Stopping
Running
Diagnostic capabilities
Interface

Drive Basics

TEAMWORK & TECHNOLOGY

STARTING TORQUE VS. CURRENT


225

%
Torque

150

180%

180%

150%
115%

75
0
0

AC
Drive

Full Voltage
Starter

Reduced
Voltage Starter

120

%
Current

240

Solid State*
(SMC)

150%

360

480
600

C
B
A

480%
600%

600%
* maximum shown,
adjustable via digital switches

Drive Basics

TEAMWORK & TECHNOLOGY

TORQUE
AC Drive

Solid State

150

Momentary

100

100

Continuous

adjusable based on
digital settings

0
50

100

150

Reduced Voltage

100

% Speed

% Speed

Full Voltage

600

Current
400
Full Load Torque

250%
200

Torque

Pull-Up Torque
0
1/4

1/2

Speed

Synchronous

25

50

% Speed

75

100

Drive Basics

TEAMWORK & TECHNOLOGY

ACCELERATION RANGE
Seconds
0
AC Drive

15

30

(Adjustable)

Solid State (Load Dependent)

Reduced Voltage

Full Voltage

60

(Not Adjustable)

300

600

Drive Basics

TEAMWORK & TECHNOLOGY

STOPPING CHOICES
Coast Soft Ramp D.B. DC Inj.
AC Drive X

Solid State
X

R.V.

F.V.

Speed

Time

Dynamic
DC
Ramp
Braking Injection Stop

Soft

Coast

Drive Basics

TEAMWORK & TECHNOLOGY

RUNNING CHOICES
Function

AC
Drive

Solid
State

Yes

No

Reduced Full
Voltage Voltage
No

No

Variable Speed

0 - 250 HZ
0.01 HZ Increments

Drive Basics

TEAMWORK & TECHNOLOGY

RUNNING CHOICES
Function

AC
Drive

Solid
State

Yes

No

Reduced Full
Voltage Voltage
No

No

Slip Compensation

100%
Motor
Speed

Slip
Compensation

}
Load %

100

Drive Basics

TEAMWORK & TECHNOLOGY

RUNNING CHOICES
Function

AC
Drive

Solid
State

Yes

No

Reduced Full
Voltage Voltage
No

No

Power Loss Ride-Thru

AC Drive
Solid State
Reduced Voltage
Full Voltage
T

2 Sec

Drive Basics

TEAMWORK & TECHNOLOGY

RUNNING CHOICES
Function

AC
Drive
Std.

Electronic Overload

Solid
State

Reduced Full
Voltage Voltage

Optional Optional Optional


Time (seconds)

Steady State

1000
Time (Sec.)

Steady State

100
10

1
0.1

Drive Basics

TEAMWORK & TECHNOLOGY

RUNNING CHOICES
Function

AC
Drive

Solid
State

Yes

No

Reduced Full
Voltage Voltage
No

No

Skip Frequency

Skip Band

Speed Command

Drive Output

Drive Basics

TEAMWORK & TECHNOLOGY

DIAGNOSTICS
AC
Drive
Contact
Indication

Auxiliary
Interlock

Ground
Fault

Short
Circuit

Solid Reduced Full


State Voltage Voltage
X

Drive Basics

TEAMWORK & TECHNOLOGY

INTERFACE CHALLENGES
Speed reference types
Control input types
Status feedback
System interconnection

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