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    Notes - Question Papers 1

    Uploaded by

    Kathiravan Rajendran
    The document discusses different types of grinding operations and machines. It describes grinding as a finishing process that removes a thin layer of material using an abrasive wheel. Various abrasives are discussed such as corundum, emery and silicon carbide. The document also covers bonding materials for abrasives and classifications of grinding machines including surface grinding machines, cylindrical grinding machines, and centerless grinding machines. Key components and working of surface grinding machines are outlined.

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    Notes - Question Papers 1

    Uploaded by

    Kathiravan Rajendran
    82 views16 pages
    The document discusses different types of grinding operations and machines. It describes grinding as a finishing process that removes a thin layer of material using an abrasive wheel. Various abrasives are discussed such as corundum, emery and silicon carbide. The document also covers bonding materials for abrasives and classifications of grinding machines including surface grinding machines, cylindrical grinding machines, and centerless grinding machines. Key components and working of surface grinding machines are outlined.

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    grinding ppt

    Original Title

    Grinding 23

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    The document discusses different types of grinding operations and machines. It describes grinding as a finishing process that removes a thin layer of material using an abrasive wheel. Various abrasives are discussed such as corundum, emery and silicon carbide. The document also covers bonding materials for abrasives and classifications of grinding machines including surface grinding machines, cylindrical grinding machines, and centerless grinding machines. Key components and working of surface grinding machines are outlined.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    82 views16 pages

    Notes - Question Papers 1

    Uploaded by

    Kathiravan Rajendran
    The document discusses different types of grinding operations and machines. It describes grinding as a finishing process that removes a thin layer of material using an abrasive wheel. Various abrasives are discussed such as corundum, emery and silicon carbide. The document also covers bonding materials for abrasives and classifications of grinding machines including surface grinding machines, cylindrical grinding machines, and centerless grinding machines. Key components and working of surface grinding machines are outlined.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 16

    www.bookspar.

    com | Website for Students | VTU


    NOTES | QUESTION PAPERS

    Grinding

    Grinding is a surface finishing operation


    where very thin layer of material is removed
    in the form of dust particles.
    Thickness of material removed is in range of
    0.25 to 0.50 mm.
    Tool used is a abrasive wheel.

    www.bookspar.com | Website for Students | VTU


    NOTES | QUESTION PAPERS

    www.bookspar.com | Website for Students | VTU


    NOTES | QUESTION PAPERS

    Abrasives

    Abrasive is the material employed for


    sharpening, grinding and polishing
    operations.
    Natural abrasive emery, corundum,
    quartz, sandstone, diamond, etc.
    Artificial abrasive carborundum,
    aloxite, alundum, etc.

    www.bookspar.com | Website for Students | VTU


    NOTES | QUESTION PAPERS

    Applications of abrasives

    Corundum : is a natural mineral which consists


    of aluminium oxide. Hardest natural substance
    after diamond.
    Used for shaping, finishing and polishing other tools.

    Emery : natural abrasive consisting of


    aluminium oxide and little amount of iron
    oxide.
    Silicon carbide : synthetic abrasive harder than
    aluminium oxide.

    Used to grind metals like iron, brass and soft bronze.


    Used in non metals like wood and leather industries.

    www.bookspar.com | Website for Students | VTU


    NOTES | QUESTION PAPERS

    Zirconia aluminia : it is a mixture of


    zirconium oxide and aluminium oxide.
    Used in casting and foundry industries.

    Cubic boron nitride : is made up of


    boron nitride with a cubic crystalline
    structure.
    Used for hard coating material.

    Diamond :
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    NOTES | QUESTION PAPERS

    Bonding materials

    These are adhesives which holds the


    abrasive grains together.
    Vitrified process :
    Silicate process :
    Elastic process :
    Rubber or vulcanite process :

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    NOTES | QUESTION PAPERS

    Grinding machines

    Grinding machine is a power operated


    machine tool where, the work piece is fed
    against constantly rotating abrasive wheel
    to remove thin layer of material from
    work.

    www.bookspar.com | Website for Students | VTU


    NOTES | QUESTION PAPERS

    Principle of grinding
    machines

    Work piece is fed against the rotating abrasive


    wheel.
    Due to action of rubbing or friction between the
    abrasive particles and work piece material is
    removed.

    www.bookspar.com | Website for Students | VTU


    NOTES | QUESTION PAPERS

    Classification of grinding
    machine

    Bench grinding machine


    Surface grinding machine
    Cylindrical grinding machine
    Center less grinding machine
    Internal grinding machine
    Special purpose grinding machine

    www.bookspar.com | Website for Students | VTU


    NOTES | QUESTION PAPERS

    10

    Surface grinding
    machine

    It is machine basically used to grind flat


    surface.
    Job is mounted to a table which moves
    longitudinally as well as in transverse
    direction.
    Manual feed or power feed.
    Work piece can clamped in two ways
    Manual clamps.
    Magnetic chuck.
    www.bookspar.com | Website for Students | VTU
    NOTES | QUESTION PAPERS

    11

    Internal pump and piping arrangement for


    coolant.
    Protective guard for safety.

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    NOTES | QUESTION PAPERS

    12

    Base
    Column
    Table traverse
    and vertical feed
    hand wheel.
    Wheel guard
    and protective
    guard.

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    NOTES | QUESTION PAPERS

    13

    Working
    Work piece is clamped to the table by

    operating magnetic chuck.


    Required grade of grinding tool is fixed to
    spindle.
    Grinding operation is carried out be
    operating both table traverse wheel and
    vertical feed hand wheel.

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    NOTES | QUESTION PAPERS

    14

    Cylindrical grinding
    machine

    It is a process of grinding curved surfaces.


    Surface may be straight or tapered.
    Work piece is mounted on two centers, one
    is tailstock centre and the other is headstock
    centre.
    Head stock center may or may not revolve.

    www.bookspar.com | Website for Students | VTU


    NOTES | QUESTION PAPERS

    15

    Centre less grinding


    machine

    It is used to grind curved surface work piece


    which are long and slender.
    Work piece rests on a work-rest blade and is
    backed by a second wheel called as
    regulating wheel.
    Grinding wheel pushes the work piece down
    the work-rest blade against the regulating
    wheel.

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    NOTES | QUESTION PAPERS

    16

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