Lec 6 Recieving & Putaway
Lec 6 Recieving & Putaway
Lec 6 Recieving & Putaway
Introduction
Major areas require innovation warehouse operation :
Receiving and Put away
Pallet Storage & retrieval Operations
Case Storage & retrieval Operations
Small Item Storage & retrieval Operations
Order Picking
Unitizing & Shipping
Material Flow & Warehouse Layout
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Introduction
Warehouse productivity
Complete automation
100% direct shipment or cross docking
Simplifying traditional receiving and put away
Receiving
Reduction in handling steps
i.
ii.
iii.
iv.
v.
Direct Shipping
Cross-docking
Receiving scheduling
Pre-receiving
Receipt preparation
Receiving
i. Direct (Drop) Shipping
Vendor bypass warehouse, ship directly to customer
Saved labor, time, and equipment :
Unloading, staging, put away, replenish , pick pack, check, stage
and loading
Where DS
Bulky items
Made to order
Regular shipment of TL
Especially used in
Food industry
Receiving
ii Cross-docking
In C.D
Receiving
ii Cross-docking
Elimination of
Receiving, inspection, staging, put away, storage, pick location
replenishment, order picking and order assembly
Containerization is required
RF tag to container
Loads scheduling into the DC and dock door
Pallets or cases should contain single SKU
Or
Pallets or case should be preconfigured for their destination to
minimize sorting
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Receiving
ii Cross-docking
Where C.D (Where Sense of urgency is high):
Back orders
Special orders
Transfer orders
Normal orders
Receiving
iii Receiving scheduling
Receiving
iv. Pre-receiving
Managing location, assignment & other receiving
information in advance
Rationale for staging
location assignment
Product identification etc
Receiving
v. Receipt Preparation
Prepackaging in issue increment
Applying necessary labels
Cubing and weighing for storage & transport
planning
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Putaway
Direct putaway
Directed putaway
Batched and sequenced putaway
interleaving
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Putaway
1. Direct putaway
Putaway directly to primary or reserve
locations
No staging & inspection
Automated storage putaway vehicles
2. Directed putaway
WMS directed putaway
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Putaway
3. Batched and sequenced putaway
Sorting inbound material for efficient
putaway
4. interleaving
Combining putaway & retrieval process
Unload, putaway, retrieve and load
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