1) SENTRON 3WL - Complete Presentation

Automation and Drives
WELCOME TO THE WORLD OF 3WL

Low Voltage
Controls & Distribution
Products for
Power Distribution
www.siemens.com/lowvoltage
Introduction
Introduction
3WL
Communication
End
A&D CD-BD
May2003
SENTRON WL
The New Generation of Circuit Breakers
Low Voltage
Products for
Power Distribution
The complete ACB (3WL)-family

(630A - 6300A)
Introduction
one line for all versions

3 sizes
3- and 4-pole
fixed mounting- and
drawout-breakers
3 breaking capacities
N/S/H
6 x electronic trip units
(ETU)
Rating Plug
3WL
Communication
End
A&D CD-BD
May2003
SENTRON WL
Overview: Sizes , Rated Current , Breaking Capacity
Low Voltage
max. circuit-breaker
rated current In max [A]
Products for
Power Distribution
breaking capacity
Icu bei 440V AC [kA]
size III
Introduction
6300
5000
4000
3WL
100
3200
2500
size II
Communication
End
2000
1600
1250
1000
55 *
80
100
800
size I
1600
1250
1000
800
50
65
630
* as 2000A & 2500A

A&D CD-BD
May2003
SENTRON WL
Customer Benefits
Low Voltage
Products for
Power Distribution
Introduction
3WL
Communication
End
global circuit breaker range

same operating concept through the entire breaker
line
same depth and height for all sizes
same accessories for all sizes
SENTRON WL meets the following standards :
IEC 60947-2, UL 489 / ANSI C37.13, UL1066
development and manufacturing subject to
environment
saving of copper (Cu) and plastics
saving of weight
halogenfree materials
A&D CD-BD
May2003
SENTRON WL
Fixed Mounted
Low Voltage
arcing chamber
Products for
Power Distribution
operator pannel
Introduction
3WL
Communication
End
- ready to close
typeplate, with.
breaker ident-nr.
push buttons :
mechanical ON
- spring charge
indicator
mechanical OFF
ETU
A&D CD-BD
W
NE
carrying handle
indications :
- main contact
position
auxiliary plug
connector
switching
counter (option )
manual
charging lever
May2003
SENTRON WL
Withdrawable Breaker (additional parts in comparision to the fixed breaker)
Low Voltage
Products for
Power Distribution
Introduction
3WL
Communication
End
rom
f
d
difie wable
o
m
ra
ly
easi to withd stomer
u
fixed er by c
k
brea
racking
diagramm
crank release
(note the diagramm)
safety lock for

crank handle
position
indicator
A&D CD-BD
contained
crank
W
NE
May2003
SENTRON WL
distinct Ready - to - Close
Low Voltage
Products for
Power Distribution
3WL - easy to operate !
Introduction
3WL
Communication
ready - to - close:
safe switch ON
quick situation-analysis
no competitor is able to offer this feature !!!!!!!!
End
ready - to - close, if all conditions are met

1.
3WL is switched OFF
2.
storage spring is charged
3.
undervoltage release energized
4.
shunt trip not energized
5.
closing coil not energized
6.
no interlocks activated
7.
mechanical reclosing lockout reset
A&D CD-BD
May2003
SENTRON WL
Technical Data
Low Voltage
Products for
Power Distribution
1. - neutral conductor :
- neutral conductor protection:
0 - 50 - 100% - (200% - external current transformer)
Introduction
3WL
100%-carrying capacity
2. endurance :
Communication
size I 20.000 operating cycles

size II 15.000 operating cycles
size III 10.000 operating cycles
End
3. electrical life : size I 10.000 operating cycles

size II 7.500 operating cycles
size III 2.500 operating cycles
A&D CD-BD
May2003
Low Voltage
Products for
Power Distribution
Introduction
3WL
Communication
End
SENTRON WL
Rated Current and Rating Plugs Overview
Rating Plug In
size I
size II
250 A
315 A
400 A
500 A
630 A
700 A
800 A
1000 A
1250 A
1600 A
250 A
315 A
400 A
500 A
630 A
700 A
800 A
1000 A
1250 A
1600 A
2000 A
2500 A
3200 A
A&D CD-BD
size III
b
un
b
a
t
a
le
example:
1000A - 3WL -> up to 1000A
1250 A
1600 A
2000 A
2500 A
3200 A
4000 A
5000 A
6300 A
rating plug:
In = 250A, overload setpoint: 0,4
IR = 250 A x 0,4 = 100 A

complete protection
while the system
is under constuction
May2003
SENTRON WL
Derating
Low Voltage
Products for
Power Distribution
practically no derating up to 55C

=> means, complete use up to Rated Current !
Introduction
3WL
Communication
max. permissEnd
able current (A)
at ambient tem-
55
60
70
630
630
630
630
A&D CD-BD
Size I
1000
1000
1000
910
1600
1600
1600
1390
1000
1000
1000
1000
1600
1600
1600
1520
Size II
2000
2000
2000
2000
2500
2500
2500
2220
3200
3200
3070
2790
4000
4000
4000
3610
Size III
5000
5000
5000
4680
6300
6100
5810
5400
May2003
SENTRON WL
Dimensions
Low Voltage
Products for
Power Distribution
same
samewidth
widthfor
forfixed
fixedmounted
mountedand
and
Height withdrawable
withdrawabledesign!
design!
Introduction
3WL
Communication
Front Panel
270 mm
End
same
sameheight
heightfor
forevery
everysize
sizefixed
fixed
mounted
mountedand
andwithdrawable
withdrawabledesign!
design!
same
depth
for
every
size
same
depth
for
every
size
Height
Width
A&D CD-BD
same
sameposition
positionof
ofthe
theoperator
operatorpannel
pannel
May2003
SENTRON WL
Trip Units
Low Voltage
Products for
Power Distribution
w
e
N
Introduction
End
s= standard
Communication
o= optional
3WL
Type
ETU15B ETU25B ETU27B
Protective function
L-I
L-S-I L-S-I-G-N
Input - lokal or remote
L
L
L
Phase loss sensitivity
s
s
Ground fault protection
s
Display
I4t LT protection
2 x Parameter sets
Zone selective interlocking
Communications
Metering functions
Power and energy values
Power quality
Harmonic metering
Waveform - analysis
A&D CD-BD
May2003
SENTRON WL
Trip Units (communication as an option)
Low Voltage
Products for
Power Distribution
w
ne
Introduction
End
s= standard
Communication
o= optional
3WL
Type
protective function
input - lokal or remote
phase loss sensitivity
ground fault protection
display
I4t LT protection
2 x parameter sets
Zone Selective Interlocking
communications
metering functions
power and energy values
power quality
harmonic metering
waveform - analysis
A&D CD-BD
ETU45B
L-S-I-G-N
L
s
o
o
s
o
o
o
o
o
o
o
ETU55B
L-S-I-G-N
R
s
o
s
s
o
o
o
o
o
o
o
ETU76B
L-S-I-G-N
L&R
s
o
grafic
s
s
o
o
o
o
o
o
o
May2003
SENTRON WL
Electronic Overcurrent Release
Low Voltage
Introduction
3WL
Communication
L
S
overload protection
standard I2t
optional I4t
short delayed
circuit protection
standard
optional
End
I
G
opening time (s)
Products for
Power Distribution
tsd
I2t
instantaneous
short circuit release
ground fault protection
Ir
tr
Ig
tg
Isd
tsd
Ii
standard t
optional I2t
current (A)
A&D CD-BD
May2003
Introduction
3WL
w
e
n
AA
0
3W
L91
110A
T56
-0
AT
540A
A0
3W
L91
110
Products for
Power Distribution
3W
L91
110A
T53
-0
3W
L91
110A
T51
-0A
A0
Low Voltage
AA
0
SENTRON WL
Ground Fault Module
55B-76B
alarm
L&R
s
s
s
s
s
55B-76B
alarm & trip
L&R
s
s
s
s
s
Communication
End
order number
used with which ETU
protective functions
input - lokal or remote
plug in module
I GF measurement
[ g GF measurement
LED status indicator
GF delay adjustment
s= standard
A&D CD-BD
45B
alarm
L
s
s
s
s
s
45B
alarm & trip
L
s
s
s
s
s
o= optional
May2003
SENTRON WL
Arc Chute Installation
Low Voltage
Products for
Power Distribution
during installation
Introduction
3WL
Contact
erosion
indicator
Communication
installed
End
A&D CD-BD
May2003
SENTRON WL
Type ETU45B
Low Voltage
Products for
Power Distribution
MLFB: 3WL -
EB
-.......
F G
LSIN(G) Protection
L : IR = In x: 0,4 - 1
Introduction
I2t or switch over to
3WL
I 4t
S : Isd = In x 1,25 - 12
tsd = M-100-200-300-400-Of [ms]
switch over to I2t
Communication
End
I : Ii = In x 1,25-2,2-3-4-6-8-10-max-Of
N : IN = In x 0-0,5-1
(G): IG =
retrofittable /
Off-A-B-C-D-E
A&D CD-BD
A
B
C
D
E
size I and
size II
100 A
300 A
600 A
900 A
1200 A
size III
400 A
600 A
800 A
1000 A
1200 A
May2003
SENTRON WL
Type ETU45B
Low Voltage
Products for
Power Distribution
Introduction
3WL
Communication
End
More ETU45B - Characteristics :

In is flexible due to rating plug
CubicleBUS
optional ZSI, metering, metering plus
and communication modules
optional ground fault
optional display module, 180 rotable, 15 angled
settable trip targets and alarms (e.g.
temperaturealarm)
phase loss sensitivity
ETU - self test possible while breaker is OFF
ability to indicate trip cause via LED
thermal memory
A&D CD-BD
May2003
SENTRON WL
Type ETU55B
Low Voltage
Products for
Power Distribution
MLFB: 3WL - J
-.......
G
LSIN(G) Protection
: 0,4 - 1
L : IR = In x
Introduction
Safety ETU;
Settings via
comm
I t or switch over to
2
I4t
S : Isd = In x 1,25 - 12
tsd = M (20 ms), 80-4000 ms / OFF
or switch over to I2t
3WL
Communication
End
I : Ii = In x 1,5 / up to 0,8 x Ics / OFF

N : IN = In x 0,5-2
(G): IG =
retrofittable /
Off-A-B-C-D-E
A&D CD-BD
(with external CT)
A
B
C
D
E
/ OFF
size I and
size II
100 A
300 A
600 A
900 A
1200 A
size III
400 A
600 A
800 A
1000 A
1200 A
May2003
SENTRON WL
Type ETU55B
Low Voltage
Products for
Power Distribution
Introduction
3WL
Communication
End
More ETU55B Characteristics

No local display, no local data input via e.g. rotary
switch
parametrization via communication or BDA
CubicleBUS
overload protection can be switched off
2
Parameter
can beseparated
copied by using
BDA sets
x completely,
parameter
Quick switch from utility supply to a power generator
service, including the new necessary protection
parameters !
T-2
T-3
A&D CD-BD
May2003
SENTRON WL Communication Technology

CubicleBUS and CubicleBUS Module
Low Voltage
Products for
Power Distribution
PC with Switch ES Power

Software to parameterize,
operate & monitor
SENTRON circuit-breakers
via PROFIBUS DP
SPS e.g.SIMATIC S7
Data collecting and
processing
Introduction
3WL
Digital Inputmodule
ETU
Metering
Analog outputmodule
BSS
Digital Outputmodule
Optocoupler, configurable
COM15
Relay, configurable
SENTRON WL
Optocoupler
Display unit
e.g.Notebook
with Browser
Relay
End
Ethernet/
Intranet/
Internet
ZSI Module
Communication
BDA /
BDA Plus
A&D CD-BD
May2003
SENTRON WL - Internal System Bus

Definition CubicleBUS and CubicleBUS Module
Low Voltage
Products for
Power Distribution
Introduction
3WL
Communication
End
The CubicleBUS is an internal system bus in the circuit breaker

that interlinks all intelligent modules within the SENTRON WL and
which enables the connection of external additional modules to the
circuit breaker.
Intelligent, internal Module:
External additional modules:
a)
b)
c)
a)
b)
c)
d)
e)
f)
ETU45, ETU55,ETU76
Metering unit
Breaker Status Sensor (BSS)
A&D CD-BD
COM15-Profibus-Module
Digital Input Module
Digital Output Module
Analog Output Module
ZSI - Module
Breaker Data Adapter (BDA Plus)
May2003

Low Voltage
Existing Panels
Products for
Power Distribution
Introduction
Indication Lamps
Fuse
Y
Metering Section
CTs
In
PF
Ig
KVA
KW
KVAR
Profibus
3WL
Fuse
Communication
End
Protection Section
CTs
VT
< >V
< > PF
ETU,
DP/3WN6
< In
< Ig
< > KW
< >F
< >REF
Phase Reversal
Fuse
ON
OFF
A&D CD-BD
<>I
RTC
May2003

Low Voltage
BDA
Products for
Power Distribution
3WL
ZSI
Trip Indication Lamps
Fuse
3WL
ACB
From SFU, MCCB,etc
DI
Introduction
DO
Meter Display
AO
Communication
End
To LAN / WAN/ Notepad.
In
PF
Ig
KVA
KW
KVAR
Profibus
VT
Com 15
ON
BSS
MF/+
OFF
Display / Protection related with Voltages
ETU
A&D CD-BD
May2003
SENTRON WL- Internal Communication

Breaker Status Sensor (BSS)
Low Voltage
Products for
Power Distribution
Breaker Status Sensor (BSS) = internal micro switch sensor unit
Introduction
3WL
Communication
End
Internal circuit breaker status information :

1.
Switching status ; Main contacts ON / OFF
2.
Stored energy status
3.
Ready-to-close status
4.
Tripped-signal
5.
6.
Temperature inside the circuit breaker

Status of 1st and 2nd auxiliary release
A&D CD-BD
May2003
SENTRON WL- COM15 Profibus Module

Functions
Low Voltage
Features
Products for
Power Distribution
Introduction
Permits remotely controlled closing, opening

and reset of breaker etc.
3WL
X7
Communication
End
All protection parameters, metering

settings and communication parameters
etc. can be set and modified
Time stamp : Clock integrated assigns a
time stamp to all events
Micro switch in COM15-module:
> connected
> test
> disconnected
Integrated temperature sensor:
Temperature inside the cubicle
A&D CD-BD
May2003
SENTRON WL
Metering Function and Metering Function Plus
Low Voltage
Products for
Power Distribution
Introduction
3WL
Communication
End
Metering function / Meteringfunction PLUS

1.
2.
3.
4.
5.
6.
7.
current
voltage
power
cos phi
energy
frequency
Total Harmonic
Distortion (THD),
Formfactor,
Crestfactor
8. Frequency analysis up to
9.
the 29th harmonics

Recording of currents &
voltages in waweform
buffers (two ring buffers
permit graphical evaluation of current and
voltage profiles)
A&D CD-BD
May2003
SENTRON WL - Digital Input Module

Applications
Low Voltage
Applications:
Products for
Power Distribution
Connection of maximal 6 additional

digital signals, 24V DC
Introduction
Permits transfer of additional binary signals

to the PROFIBUS-DP on field bus level, e.g.:
3WL
Communication
->
->
->
->
->
End
A&D CD-BD
cabinet door status

status of MCCBs
status of switch disconnectors
status of panel board temperature
status of panel board ventilation
May2003
SENTRON WL - Digital Output Module

Application with Rotary Switch
Low Voltage
Applications:
Products for
Power Distribution
6 digital outputs available for output of trip

reasons, warnings, setpoints violations
to external devices (z.B. lamp, horn)
Introduction
Subsequent devices that are not PROFIBUScompatible can be operated by event control
(e.g. motor mechanism or ventilation).
3WL
Communication
In case of Pre Trip Alarms, switching off of the

frequence converters
End
Integration in Process Automation via

time delayed control (e.g. load shedding or
load resistant)
Easy setting of assignments and delay times
(for outputs) by means of rotary switches
A&D CD-BD
May2003
SENTRON WL - Analog Output Module

Applications
Low Voltage
Products for
Power Distribution
Applications:
4 analog outputs 4-20mA or 0 -10V available

Introduction
Analog measured values can be output very

easily to external analog display units :
3WL
- phase currents, neutral conductor current

- phase unbalance of current,
- phase conductor voltages of individual phases and
as an average,
- active power values of individual phases and in total,
- total apparent power values,
- power factors of individual phases and as an average,
- frequency
Communication
End
No second transformer set needed when

using the data from the metering function
in the circuit breaker
A&D CD-BD
May2003
SENTRON WL - ZSI (ZSS) Module

Application*
Low Voltage
Products for
Power Distribution
Applications:
The shortest possible delay time (tZSI=50ms)

is ensured with full selectivity irrespective of
the number of grading levels
Introduction
3WL
ZSI locates the short circuit
Communication
Only the nearest upstream circuit breaker in

energy flow direction is disconnected in the
event of a short circuit or an earth fault
End
Reduces stressing and damage in the

switchgear in the event of a short circuit
A&D CD-BD
May2003
Breaker Data Adapter - First Circuit Breaker

configuration unit with integrated web server
Low Voltage
Products for
Power Distribution
Configuration, control, monitoring, diagnostics

and testing of SENTRON circuit breakers
Introduction
No additional software installation necessary

(Internet Explorer with Java2 VM on condition)
Clear display of data in a tree structure

permits fast overview and access
Remote operability of the SENTRON WL/VL

series by modem-access on BDA
Additional Ethernet gateway with BDA Plus
3WL
Communication
End
BDA provides its data in HTML format

(software and breaker data are transfered together)
A&D CD-BD
May2003
SENTRON Product Software

Communication: Local, Ethernet, Internet or PROFIBUS-DP
Low Voltage
Products for
Power Distribution
Breaker Data Adapter (BDA)
Switch ES Power
Introduction
3WL
Communication
End
A device for setting parameters,

for operating, for monitoring
and for testing SENTRON
circuit- breakers on the basis of
HTML technology
A&D CD-BD
PROFIBUS software, which

offers the same possibilities
via PROFIBUS-DP
(additional Object Manager
for easy integration in Step7)
May2003
DG / Transformer / Compressor / Cooling Tower / Chilling Plant

applications
Low Voltage
Products for
Power Distribution
Lub Oil Pressure.

Lub Oil temp.
Coolant Temperature.
Introduction
Cooling water pressure.
3WL
Water level
Diesel Tank level
Communication
End
Bearing Temperature.
Status of external relays like Bucholz Relays, MV ACB.
Status of Cubicle Door etc...
3WL ACB with Digital Input Module will

signal the status of above interlocks..
A&D CD-BD
May2003
Transformer / Alternator Protections

Low Voltage
Products for
Power Distribution
Over Voltage.
Under Voltage
Restricted Earth Fault

Protection.
Neutral Overload and GF
protections.
Introduction
Over frequency / Under

frequency.
3WL
Reverse Power
Over power in Normal

Direction
Communication
Over current protections.
High / Low Power Factors.
End
Phase Unbalance / Phase

Reversal.
Crest Factor & Form Factor
Earth fault protection
THD - Current / Voltage.
3WL ACB with Metering function / Plus

will replace the entire conventional
relays.
A&D CD-BD
May2003
Annunciation System:
Low Voltage
Products for
Power Distribution
Introduction
ACB Trip - L, S , I, G , N.
Load shedding / Load

reconnection.
Low Power factor.
Maximum Demand.
3WL
Crest Factor/ For Factor.
Communication
Total Harmonic Distortion.
High Power Factor.
High kW, kVA, KVAR.

High / Low Voltage , Currents.
Temperature inside the Panel
Temperature inside the ACB.
End
3WL ACB with DO Module will eliminate:

Complicated wiring
Fuse holders.
Fault diagnosis.
and ensure potential safety to operator
as it works on 24 V DC.
A&D CD-BD
May2003
Panel Metering.
Low Voltage
Products for
Power Distribution
Introduction
3WL
Voltage.
kW.
Current.
kVAR.
Power.
Power Factor.
Frequency.
Harmonics.
Communication
End
3WL ACB with AO modules & metering function

will replace entire metering system.
A&D CD-BD
May2003
Synopsis:
Low Voltage
Products for
Power Distribution
Introduction
3WL
Ease of Operation
High Safety - Ready to close Indication.
High Electrical Life.
No deration till 55 Deg C.
Modular release - Last minute upgradation possible.
Communication
Metering function will eliminate the conventional relays.
End
DO Module will eliminate the conventional annunciation

system.
DI Module will signal the status of non-communication
capable
device to PC.
AO module will replace conventional metering system.
BDA plus enables the diagnosis via WEB w/o any software.
Plan the maintenance via WEB.
A&D CD-BD
Rating Plug.
May2003
Thank you very much for your attention

Low Voltage
Products for
Power Distribution
Introduction
3WL
Communication
End
3WL THE ART OF INTELLIGENT

SIMPLICITY
A&D CD-BD
May2003

1) SENTRON 3WL - Complete Presentation

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Automation and Drives

WELCOME TO THE WORLD OF 3WL

Automation and Drives

The complete ACB (3WL)-family

one line for all versions

Automation and Drives

* as 2000A & 2500A

Automation and Drives

global circuit breaker range

Automation and Drives

Automation and Drives

safety lock for

Automation and Drives

3WL - easy to operate !

no competitor is able to offer this feature !!!!!!!!

ready - to - close, if all conditions are met

Automation and Drives

0 - 50 - 100% - (200% - external current transformer)

size I 20.000 operating cycles

3. electrical life : size I 10.000 operating cycles

Automation and Drives

IR = 250 A x 0,4 = 100 A

Automation and Drives

practically no derating up to 55C

Automation and Drives

Automation and Drives

Automation and Drives

Automation and Drives

opening time (s)

Automation and Drives

Automation and Drives

Automation and Drives

I2t or switch over to

Automation and Drives

More ETU45B - Characteristics :

Automation and Drives

I : Ii = In x 1,5 / up to 0,8 x Ics / OFF

(with external CT)

Automation and Drives

More ETU55B Characteristics

Automation and Drives

SENTRON WL Communication Technology

PC with Switch ES Power

Automation and Drives

SENTRON WL - Internal System Bus

The CubicleBUS is an internal system bus in the circuit breaker

External additional modules:

Automation and Drives

SENTRON WL Communication Technology

Automation and Drives

SENTRON WL Communication Technology

Trip Indication Lamps

From SFU, MCCB,etc

To LAN / WAN/ Notepad.

Display / Protection related with Voltages

Automation and Drives

SENTRON WL- Internal Communication

Breaker Status Sensor (BSS) = internal micro switch sensor unit

Internal circuit breaker status information :