Iraq Refinery 2

Abdulghafoor M.
Abduljabbar
North Refineries Companys Director
General
Iraqi Ministry of Oil
07/14/16
Actual situation of North

Refineries Company(NRC) and
our plan to meet world class
refining standards
07/14/16
Contents
Introduction.
North Refineries Companys Process Units and
Licensors.
North Refineries Companys Organization
Structure.
North Refineries Companys new projects.
Future major refineries in Iraq.
Our aims.
07/14/16
North Refineries Company (NRC)

North Refineries Company was established in 1982 and it is
the largest refining company among the Iraqi Ministry of Oil
companies with design capacity of402000 BPSD. NRC
employed over 8,873 employees.
The company produces over 35 different type of product such
as unleaded premium gasoline, illuminating kerosene, ATK,
diesel, lube oil product, spindle oil, transformer oil, Asphalt,
sulfur, LPG, RT etc.
07/14/16
North Refineries Company consist of

the following refineries and facilities;
1- 310,000 BPSD Baiji Refining Capacity.
A- Salahuddin (1) Refinery with 70000 BPSD Refining Capacity.
B-North Refinery with 150000 BPSD Refining Capacity With
20000 BPSD small Two Units.
C- Salahuddin (2) Refinery with 70000 BPSD Refining Capacity.
2- New Isomerization Unit / 20,000 BPSD, in operation since July,
2011.
3- Lube Plant (two trains): 125000 Ton of different lube stocks
per train.
4- Packaging and Loading Arms facilities.
07/14/16
5. Exterior Refineries:
A. Kirkuk Refinery with 30,000 BPSD Refining Capacity.
B. Siynia Refinery with 30,000 BPSD Refining Capacity.
Two units in operation and one unit under construction.
C. Kisik Refinery with 20,000 BPSD Refining Capacity.
One unit in operation and second under construction.
D. Qaiyarah Refinery with 34,000 BPSD Refining Capacity.
Needs to extend Crude Pipe line from the Strategic Line about
60 Km.
E. Hadithah Refinery with 16,000 BPSD Refining Capacity.
F. Aljazirah Refinery with 20,000 BPSD P28 Refining Capacity.
Planned to be re-engineering and reinstalling inside NRC.
6. Future Projects:
i. New Kirkuk Refinery with capacity of 150,000 BPSD.
ii. New FCC unit with capacity of 55,000 BPSD.
07/14/16
1- Salahuddin Refinery 1 Process Units and

Summery
No.
Unit Name
Design
Capacity
Licenso
r
01
Atmospheric Distillation
70,000 BPSD
SNAM
02
Light Distillate HDS
29,000 BPSD
SNAM
03
Light Gas Oil
12,000 BPSD
SNAM
04
Reformer
8,000 BPSD
SNAM
05
LPG
540 Ton/Day
SNAM
06
Sulpher
51 Ton/Day
SNAM
1982 was the year of operation.

EPC has been done by Technoexport.
The refinery operate 90% of its design capacity.
2000 M3/Day of black oil is being injected back to the crude
oil.
Because of the long operation life, sanctions, and wars
07/14/16
most of the
units need rehabilitation.
2- North Refinery Process Units

Unit
No.
Abbre
v.
Design
Capacity
Licenso
r
01
ADU
150,000 BPSD
SNAM
02
VFU
Vacuum Flashing
65,000 BPSD
SNAM
03
NHT
Naphtha Hydrotreating
41,000 BPSD
UOP
04
KHT
Kerosene Hydrotreating
28,000 BPSD
UOP
05
GHT
L.G.O. Hydrotreating
31,000 BPSD
UOP
06
CRU
Catalytic Reforming
22,000 BPSD
UOP
07
VHC
Vacuum Gas Oil

Hydrocracking
38,000 BPSD
UOP
08
HPU
Hydrogen Production
71,860 Nm3/h
KTI
09
GSU
Gas Sweetening
32,600 Nm3/h
SNAM
10
LPGR
LPG Recovery
650 Ton/Day
SNAM
11
SRU
Sulfur Recovery
281 Ton/Day
SNAM
12
SWS
Sour Water Stripping
114 M3/h
SNAM
14
CCR
Reformer Catalyst
Regeneration
454 Kg/h
UOP
C 3 2.9 Ton/h
CCEC
07/14/16
56
LPGD
Service
LPG Dehydration
North Refinery Summery;

EPC has been done by CHIYODA.
25,000 M3/Month of Naphtha is being injected
back with the crude oil.

Because of the long operation life, sanctions,
vandalism, and wars most of the units need
rehabilitation.
07/14/16
3- Salahuddin Refinery 2 Process Units and

Summery
No.
Unit Name
Design
Capacity
Licenso
r
01
70,000 BPSD
SNAM
02
Light Distillate HDS
29,000 BPSD
SNAM
03
Light Gas Oil
12,000 BPSD
SNAM
04
Reformer
16,500 BPSD
SNAM
05
Isomerization
20,000 BPSD
SNAM

EPC has been done by Technoexport and TPL.
2000 M3/Day of black oil is being injected back to the crude
oil.
Because of the long operation life, sanctions, and wars
units need rehabilitation.
07/14/16most of the
10
4- Exterior Refineries Process Units and

Summery
No
.
Refinery
01
Design
Capacity
Licensor
Kirkuk
Atmospheric Distillation unit 1
1973 Year Atmospheric Distillation unit 2
of
Operation
10,000 BPSD
10,000 BPSD
10,000 BPSD
Howbacker
Howbacker
Howbacker
02
Siynia
of
Operation
10,000 BPSD
10,000 BPSD
10,000 BPSD
Howbacker
Howbacker
Howbacker
03
Kisik
Atmospheric Distillation unit
1982 Year
of
Operation
20,000 BPSD
Howbacker
2,000 BPSD
4,000 BPSD
4,000 BPSD
4,000 BPSD
10,000 BPSD
10,000 BPSD
Lummus
Ingeco
Ingeco
Ingeco
Howbacker
Howbacker
11
04
Unit Name
Qaiyarah A- Asphalt unit 1

1955Asphalt unit 2
1983 Year
Asphalt unit 3
of
Asphalt unit 4
Operation B- Atmospheric Distillation unit
1
07/14/16
Exterior Refineries Process Units and Summery

No
.
Refinery
05
Hadithah Atmospheric Distillation unit 1

of
Operation
06
Aljazirah Atmospheric Distillation unit

1984 Year
of
Operation
07/14/16
Unit Name
Design
Capacity
Licensor
6,000 BPSD
10,000 BPSD
FosterWeele
r
Howbacker
2,000 BPSD
Ingeco
12
Iraqi Refineries Location
07/14/16
13
North Refineries Companys Organization

Structure
07/14/16
14
a number
of projects
which will FCC (Fluid
NRC
Northhas
Refinery
in respect
of implementing
Catalytic
Cracking)
unit 55,000 BPSD
capacity for
contribute
to the development
of theofNorth
conversion
fuel
oil to lightas
products
especially of fuel oil up to
Refineries
Company
follow:30% of the total production volume. Feasibility Study has
been done by JICA. FEED and Licensor Selection will be done
by JICA too.
Six new boilers- 400 Ton/Hr Capacity, under Construction,
Two of them will be to start up Jun 2012.
New power generation plant/ 85 MW, contracted and site
preparation. plan to be completed April 2013
Reconstruction of 54 Storage Tanks. 90% has been done &
will be complet befor July 2012
New LPG Unit/ 400 Ton/day. Contracted will be start up
Nov.2013.
Upgrading of Waste Water Treatment System.
New R.O. unit in Operation since 1/1/2010.
07/14/16
15
Upgrading Existing
(TKT)company.
Hydrogen
production
with
KTI
New Can production line. Contracted with a Germany

Company.
Sulphur-Pelletisation
installing.
unit.
Received
at
site
Upgrading North Refinerys Control System

with DCS system.
and
under
by Honeywell
De-bottlenecking and Improving the performance of North

Refinery, by Choyoda & UOP. SAL. 1 Refinery & SAL. 2
Refinery, under discussion with Chemo project.
07/14/16
16
Future Major Refineries in Iraq

1. New Kirkuk Refinery in Kirkuk City ( North of
Iraq) 150,000 BPSD Refining Capacity FEED will

be over by jun2012
2. Maissan Refinery in Maissan City ( South of
Iraq)150,000 BPSD Refining Capacity.

3. Karbala Refinery in Karbala City ( South of Iraq)
200,000 BPSD Refining Capacity. Has been

awarded to Italian company for investment.
4. Nasiriya Refinery in Nasiriya City ( South of Iraq)
300,000 BPSD Refining Capacity.

07/14/16
17
New Kirkuk Refinery

Process Units Licensors for New Kirkuk Refinery Capacity of 150,000 BPSD
Achieved about 97 % FEED by Shaw Energy and Chemicals Limited/ UK
No
Licensor
Process Unit
1-
SGSI
Kerosene Hydrotreating Technology
2-
SGSI
Light Gas Oil Hydrodesulphurisation Technology
3-
SGSI
VGO Hydro-Cracking
4-
HALDOR TOPSOE
Hydrogen Production Unit
5-
POERNER
Blown Asphalt
6-
UOP
Fluid Catalytic Cracking Unit FCC
7-
UOP
Naptha Hydrodesulphurisation
8-
UOP
NC4 Isomerisation Unit
9-
UOP
Continuous Catalytic Reformer CCR
10- UOP
C5/C6 Isomerisation Unit
11- MERICHEM
Saturated Gas Plant LPG Treatment
12- MERICHEM
Unsaturated Gas Plant LPG Treatment
13- DUPONT-STRATCO
C3/C4 Alkylation
14- LURGI
Sulfur Recovery and Tail Gas
15- Shaw Energy and Chemicals
16- Shaw Energy and Chemicals
Vacuum Distillation
07/14/16
18
NRCs Aims
Our primary goal is to:
Optimizing production Quantity
Improving products quality.
Improving efficiency.
a- Replacing North Refinerys Control System with DCS
system.
b- Upgrading Sal. 1, Sal. 2, and N.R. refinery.
c- Replacing old pumps and compressor with new ones.
d- Replacing old Furnace's tubs with new ones.
e- Replacing old North Refinerys boilers with new ones.

Enhancing safety and security.
Reducing downtime.
Be green with the environment.
Rehabilitation North Refinerys Waste Water Treatments to
improve water quality that is been discharged to the river.
07/14/16
Thank you for your attention
19

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Abdulghafoor M.

Actual situation of North

North Refineries Company (NRC)

North Refineries Company consist of

1- Salahuddin Refinery 1 Process Units and

Light Distillate HDS

Light Gas Oil

1982 was the year of operation.

2- North Refinery Process Units

Vacuum Gas Oil

Sour Water Stripping

North Refinery Summery;

back with the crude oil.

3- Salahuddin Refinery 2 Process Units and

Light Distillate HDS

Light Gas Oil

1984 was the year of operation.

4- Exterior Refineries Process Units and

Qaiyarah A- Asphalt unit 1

Exterior Refineries Process Units and Summery

Hadithah Atmospheric Distillation unit 1

Aljazirah Atmospheric Distillation unit

Iraqi Refineries Location

North Refineries Companys Organization

New Can production line. Contracted with a Germany

Upgrading North Refinerys Control System

De-bottlenecking and Improving the performance of North

Future Major Refineries in Iraq

Iraq) 150,000 BPSD Refining Capacity FEED will

Iraq)150,000 BPSD Refining Capacity.

200,000 BPSD Refining Capacity. Has been

300,000 BPSD Refining Capacity.

New Kirkuk Refinery

Kerosene Hydrotreating Technology

Light Gas Oil Hydrodesulphurisation Technology

Hydrogen Production Unit

Fluid Catalytic Cracking Unit FCC

NC4 Isomerisation Unit

Continuous Catalytic Reformer CCR

C5/C6 Isomerisation Unit

Saturated Gas Plant LPG Treatment

Unsaturated Gas Plant LPG Treatment

Sulfur Recovery and Tail Gas

15- Shaw Energy and Chemicals

16- Shaw Energy and Chemicals

e- Replacing old North Refinerys boilers with new ones.

Thank you for your attention

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