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    Dry Machining: Under The Guidance of Prof. S. R. Patil

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    Chetan Chaudhari
    This document summarizes dry machining techniques. Dry machining aims to reduce or eliminate the use of cutting fluids by using advanced tool materials, coatings, high-speed machining, and near-dry machining with minimum quantities of lubricant. Key advantages of dry machining include cost savings from reducing cutting fluids, improved environmental and worker health conditions. Challenges include limited suitability for multi-step operations or metals like aluminum that require high-pressure cooling to prevent built-up edge. Dry machining shows potential in applications like die and mold manufacturing where savings can outweigh limitations.

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    Dry Machining: Under The Guidance of Prof. S. R. Patil

    Uploaded by

    Chetan Chaudhari
    150 views19 pages
    This document summarizes dry machining techniques. Dry machining aims to reduce or eliminate the use of cutting fluids by using advanced tool materials, coatings, high-speed machining, and near-dry machining with minimum quantities of lubricant. Key advantages of dry machining include cost savings from reducing cutting fluids, improved environmental and worker health conditions. Challenges include limited suitability for multi-step operations or metals like aluminum that require high-pressure cooling to prevent built-up edge. Dry machining shows potential in applications like die and mold manufacturing where savings can outweigh limitations.

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    this will give you the details about the dry machining

    Original Title

    Dry Machining 1

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    This document summarizes dry machining techniques. Dry machining aims to reduce or eliminate the use of cutting fluids by using advanced tool materials, coatings, high-speed machining, and near-dry machining with minimum quantities of lubricant. Key advantages of dry machining include cost savings from reducing cutting fluids, improved environmental and worker health conditions. Challenges include limited suitability for multi-step operations or metals like aluminum that require high-pressure cooling to prevent built-up edge. Dry machining shows potential in applications like die and mold manufacturing where savings can outweigh limitations.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    150 views19 pages

    Dry Machining: Under The Guidance of Prof. S. R. Patil

    Uploaded by

    Chetan Chaudhari
    This document summarizes dry machining techniques. Dry machining aims to reduce or eliminate the use of cutting fluids by using advanced tool materials, coatings, high-speed machining, and near-dry machining with minimum quantities of lubricant. Key advantages of dry machining include cost savings from reducing cutting fluids, improved environmental and worker health conditions. Challenges include limited suitability for multi-step operations or metals like aluminum that require high-pressure cooling to prevent built-up edge. Dry machining shows potential in applications like die and mold manufacturing where savings can outweigh limitations.

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    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Download as pptx, pdf, or txt
    of 19

    DRY MACHINING

    Under the guidance of


    Prof. S. R. Patil

    Presented
    byCHETAN S. CHAUDHARI
    T.E. MECHANICAL SANDWICH

    Points to be Covered

    Machining
    Conventional Machining
    Purpose of Fluids
    Disadvantages of Fluids
    Dry Machining
    Methods
    Advantages
    Disadvantages
    Applications
    Conclusion

    Machining

    Process of removing the material from the work piece


    to obtained the piece of desired shape
    e.g. Drilling,
    Boring,
    Cutting,
    Grinding

    Conventional Machining

    Wet Machining - Most preferred or used in most of


    the operations.

    As name suggests machining fluid is used for


    processing.

    Purpose of Fluids

    To lubricate and reduce friction between tool and


    work piece.

    To dissipate the heat generated due to plastic


    deformation of the metal.

    To cool the work for preventing thermal distortion of


    the work.

    To cool the tool for increasing the tool life

    Disadvantages of Fluids
    Economic Reasons Cost of tooling.
    Manufacturing cost
    Cost of Fluids
    Environmental Reasons

    Difficult in disposal.

    Fluids contaminate the air.

    Causes employee health problems.

    Methods of Achieving Dry Machining


    TOOL
    TOOL
    MATERIAL
    MATERIAL

    THROUH
    THROUH
    SPINDLE
    SPINDLE
    AIR
    AIR

    TOOL
    TOOL
    COATINGS
    COATINGS

    DRY
    DRY
    MACHINING
    MACHINING

    HIGH
    HIGH
    SPEED
    SPEED
    MACHINING
    MACHINING

    NEAR
    NEAR DRY
    DRY
    MACHINING
    MACHINING

    Tool Materials

    Tungsten Carbide

    High Speed Steel.

    Cemented Carbide

    Maxamet Alloy

    Tool Coatings

    Materials Titanium Nitride (TiN)


    Titanium Aluminium Nitride (TiAlN)
    Aluminium Titanium Nitride (AlTiN)
    Titanium Carbonitride (TiCN)
    MOVIC
    Effects
    Parameters Materials

    Tool life (Inches)

    Improvement Over TiN

    TiN
    TiAlN
    TiAlN+MOVIC

    1000
    2400
    4000

    140%
    300%

    Through Spindle Air

    Good alternative to cutting fluids in case of drilling,


    boring, reaming.

    Passing air at high pressure through the machine


    spindle.

    For superior cooling and chip disposal, a very high


    pressure is required.

    High Speed Machining

    Combination of high feed-rate and very high spindle


    RPM.

    Heat is retained in chip and removed before it can


    soak in to work piece.

    Operates at low Power


    Conventional Machining = 0.25-0.5 Hp/rpm
    High Speed Machining = 0.005 hp/rpm

    Near Dry Machining (NDM)

    Also known as Minimum Quantity Lubrication

    Air + oil = Aerosols


    Aerosol are generated using the process known as
    Atomization.

    Advantages of Dry Machining

    No coolant or less coolant hence cost reduction.

    Does not affect the health of workers.

    Reduces pollutants hence enhances environmental


    conditions greatly.

    Disadvantages of Dry Machining

    Not suitable in case of multiple operation in short


    period of time.

    Industry has not seen its use beyond Cast Iron.

    Certain metals like Al still needs high pressure


    coolant to prevent Built Up Edge.

    Applications of Dry Machining

    Die Mould Manufacturing.

    General Production such as Gears, crank case,


    spindles, crankshaft etc.

    Conclusion

    Many opportunities to save money and reduce


    machining time.

    In case of machining hard materials its worth a try.

    It wont replace Wet machining but it offers


    advantages for economical views and some small
    markets.

    REFERENCES

    O.Cakir, A. Yardimeden, T.Ozben, E. Kilickap ; Department of Mechanical


    Engineering, Dicle University,Diyarbakir, Turkey ; Selection of cutting fluids in
    machining process

    Neil Canter; Head of consulting company Chemical Solutions in Willow Grove,


    Pa; Possibilities and Limitations of Dry Machining

    M. V. R. D. Prasad, G. Ranga Janardhana and D. Hanumantha Rao ; Experimental


    Investigation To Study The Influence Of Process Parameters In Dry Machining

    CobaltTungsten Carbide: Powders and Hard Metals ; March 16, 2009 ; U.S.
    Department of Health and Human Services, Public Health Service, National
    Toxicology Program, Research Triangle Park, NC 27709

    Viktor P. Astakhov ; General Motors Business Unit of PSMI, 1255 Beach Ct.
    Saline MI 48176, USA; Ecological machining - Near dry machining

    Questions
    ?

    Thank You

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