VFD Fundamentals

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The key takeaways are that a VFD controls the speed of an AC motor by varying the frequency of the power supply to the motor. It has various applications in GAP equipment and advantages like efficiency and smooth speed control. Maintenance involves keeping the panel clean and checking for proper functioning and alarms.

A Variable Frequency Drive (VFD) controls the rotational speed of an AC electric motor by controlling the frequency of the electrical power supplied to the motor. It is a type of adjustable speed drive also known as AFD, VSD, AC drive or inverter drive.

Some applications of VFDs in GAP include vibrating feeders, magnetic separators, impact crushers, dynamic classifiers, coolers, pre-heaters, roller conveyors, vibro-compactors, kneaders and rail transweigh equipment.

PRESENTATION

VARIABLE FREQUENCY DRIVES


(VFDS)

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BASICS

DEFINITION
WHY VFD's ??
APPLICATIONS
THEORY
COMPONENTS
FAULT DETECTION
MAINTENANCE
BENEFITS
DRIVE SELECTION
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Definition
A Variable Frequency Drive (sometimes
abbreviated VFD) is a system for controlling the
rotational speed of an alternating current (AC)
electric motor by controlling the frequency of the
electrical power supplied to the motor. A variable
frequency drive is a specific type of
adjustable speed drive. Variable frequency drives
are also known as adjustable frequency drives
(AFD), variable speed drives (VSD), AC drives or
inverter drives.
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Applications in GAP
VIBRATING
FEEDERS
MAGNETIC
SEPERATOR
IMPACT CRUSHER
DYNAMIC
CLASSIFIER
COOLER GATE

PRE-HEATER
ROLLER
CONVEYOR
VIBROCOMPACTOR
KNEADER
RAL
TRANSWEIGH
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Motor theory

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Operating principle

T x
voltage
T x 1/ freq.
So, torque x V / F

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GAP TRAINING MANUAL

Why VFDs ??
Industrial requirements
e.g. : power plants

Material properties

Material flow

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FAULTS
Open diode( no drive failure)
Shorted diode(drive failure)
Open phase( no drive failure)
Shorted phase( drive failure)
Indicated faults
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Maintenance Tips
Keep panel clean .
Check for tightness of connections .
Check proper functioning of cooling unit .
Clean air filters regularly .
Check for alarms , if any .

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Parts of VFD
Rectifier
Intermediate circuit(DC Link)
Inverter

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GAP TRAINING MANUAL

GAP TRAINING MANUAL

GAP TRAINING MANUAL

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ADVANTAGES
High efficiency and low operating cost.
Controlled linear acceleration and deceleration and smooth
speed changes .
Multiple motor operation is easily possible.
High starting torque can be provided easily and
economically.
High speed operation is economically available.
Reverse operation is provided electronically without
contactors.

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Considerations for selecting a


drive .
Environment
Speed range
Motor heating
Torque requirements
Acceleration

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