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    P-RBI Presentation Slide

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    Aimen Beego
    Thank you for the presentation. Does this help summarize the key points about your internship project? Please let me know if you have any other questions.

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    P-RBI Presentation Slide

    Uploaded by

    Aimen Beego
    767 views32 pages
    Thank you for the presentation. Does this help summarize the key points about your internship project? Please let me know if you have any other questions.

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    Thank you for the presentation. Does this help summarize the key points about your internship project? Please let me know if you have any other questions.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    767 views32 pages

    P-RBI Presentation Slide

    Uploaded by

    Aimen Beego
    Thank you for the presentation. Does this help summarize the key points about your internship project? Please let me know if you have any other questions.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 32

    MOHD NORHAFIZ BIN OTHMAN

    MECHANICAL ENGINEERING
    M9348

    UTP Supervisor : Dr Redzuan

    Host Company Supervisors: Mr Eric Ang


    Mr Quek Meng Kau
    Content
     Training Objective
     Project & Activities
     Project Involvement
     Conclusion & Acknowledgement
     Q & A Session
    Training Objective
     Integrate theories with practical
     Work side by side with industrial
    practitioners
     Introduction to work cultures and industrial
    practices.
     Expose student to potential employees
     Develop skills in communication, work
    ethics, management, etc.
    Project & Activities
    Project Involvement

    PMO
    PMO SBO
    SBO SKO
    SKO

    LCOT
    LCOT Layout
    T-1201 Layout
    P-RBI
    Petronas-Risk Based Inspection (P-
    RBI)
     A method that have been approved to meet the
    requirements of API 580 and being used by
    PETRONAS

    Objectives
    To focus inspection resources on critical equipment
    which will prevent failures.
    P-RBI Benefits
     Reduce costs
     Provide well defined steps to improve plant performance
     Optimize inspection ,test and maintenance work.
     Reduce and ultimately eliminate unplanned equipment
    failures.

    P-RBI Reduces Risk……How??


    Finding and fixing problem before lead to leaks.
    An item will be removed from its service if it risk reach
    unacceptable level.
    P-RBI Implementation Steps
    Identify Equipment
    Identify Equipment

    Criticality Analysis
    Criticality Analysis

    Inspection Planning
    Inspection Planning

    Inspection
    Inspection Non-conformance
    Activities
    Activities
    Evaluate Results
    Evaluate Results

    Update Criticality
    Update Criticality

    Report Results
    Report Results

    Update Inspection
    Update Inspection Plans
    Plans
    P-RBI On Storage Tank T-1201

    Identifying Equipment
     Tank details:
    Tank Number: T-1201
    Tank Type: Upright Cylindrical fixed Storage
    Tank
    Reference Height: 13100
    Tank Diameter: 11300
    Max Liquid Level: 12000
    Design Temp: 65°C
    Design Press: 56 / -6 mbar
    P-RBI On Storage Tank T-1201

    Data Example
    P-RBI On Storage Tank T-1201

    Data Collection
     We get data for the equipment from:
     General Arrangement (GA)
     Ultrasound Thickness Test (UT)
     PFD and P&ID
     Manufacturer Equipment Data Sheet (U-1 Report)

    Data Collection Pitfalls


     Incomplete data collection
     Inappropriate source
     Cut and paste errors
     Incorrect “units of measure”
    P-RBI On Storage Tank T-1201

    Equipment History & Visual Inspection = Inspection History

    Probability of leak is based on how well we know the true


    condition of the item
    • Help to establish the level of deterioration
    • Rate of deterioration
    • Confidence Level
    P-RBI On Storage Tank T-1201

    Corrosion Study
     Corrosion study help to understand how the equipment will
    fail
     Its also used to establish appropriate Inspection Plans
    P-RBI On Storage Tank T-1201
    P-RBI On Storage Tank T-1201

    Criticality Analysis

    RISK

    Probability
    Probability Consequences
    Consequences
    Shell
    •Internal corrosion •Cost
    •External corrosion •Environmental
    •Cracking •Toxic
    •Other damage Bottom
    mechanism
    P-RBI On Storage Tank T-1201
    P-RBI On Storage Tank T-1201

    Criticality
    P-RBI On Storage Tank T-1201

    Internal Corrosion
    P-RBI On Storage Tank T-1201

    External Corrosion
    P-RBI On Storage Tank T-1201

    Enviromental Cracking
    P-RBI On Storage Tank T-1201

    Consequences
    P-RBI On Storage Tank T-1201

    Production Loss
    P-RBI On Storage Tank T-1201
    Inspection Planning

    Recommended Tasks

    Recommended Locations

    Define Task & Locations


    P-RBI On Storage Tank T-1201
    Inspection Management

    Type of Inspections
     Visual Inspection
     Ultrasonic Thickness Testing
     Radiography
     Penetrant Testing
    P-RBI On Storage Tank T-1201

    Non-Conformance
     Conditions found during inspection that do
    not meet acceptance criteria
     Non-conformance report (NCR) can be
    generated and tracked in P-RBI
    P-RBI On Storage Tank T-1201
    Report & Queries
    Conclusion
     Skill enhanced
     Built more confidence
     Gained professional experience
     Knowledge application
    Acknowledgment
     Mr Eric Ang
     Mr Quek Meng Kau
     Engineers & Technicians
     Dr Ridzual
    Q & A session

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