Post Harvest Handling in Litchi
Post Harvest Handling in Litchi
Post Harvest Handling in Litchi
1
Presentation By
Dr. Jadhav Parag Babaji
2
Introduction
Litchi (Litchi chinensis Sonn.) is an important sub-
tropical fruit tree of the sapindaceae family, indigenous
to parts of Southern China. It is highly specific to
climatic requirements and its cultivation is restricted to
only a few countries, in providing good market
opportunities. Litchi is a non-climacteric fruit and its
shelf-life at room temperature is usually less than 72 hr.
Thus, litchi fruit is highly prized in its fresh form. With the
increasing popularity of exotic fruits on the world
market, litchi production has steadily increased in the past
decades. Pericarp browning, desiccation, loss of quality,
postharvest decay, and micro-cracking are major
constraints affecting commercial quality during storage,
transportation or during shelf-life (Sivakumar et al., 2007).3
• Post harvest handling technology has the potential to reduce
the post harvest losses and further to maintain produce
quality and prolong post harvest life.
• The evaluation of proper technology of packaging and
storage of produce is also important for the development of
market strategy and its accessibility at international level for
enhancing export potentiality.
• The post harvest handling techniques for long duration
storage like anti-microbial agents, acidifiers and plant
growth regulators have suggested by scientists.
• The postharvest losses reported mainly at harvesting
(8.0%), transportation (4.61%) and consumers level
(7.5%) (Molla et al., 2010).
4
Litchi (Lychee)
S. N:- (Litchi chinensis)
Genus:- Litchi
Species:- chinensis
Family:- Sapindaccae
It is a tropical and subtropical fruit tree
Origin:- Southern China, Taiwan and Southeast Asia
Fruit type:- Nuts : Large seed, edible aril (flesh) and
thin, tough, corky pericarp (skin).
Pericarp color:- Pink-red to plum
Aril:- Succulent, translucent cream or white, exotic and
sweet.
In India, Litchi ranks:-
• 7th in area
• 9th in production among fruit crops
• 6th in value terms 5
Rai and Kumar (2008)
Litchi Growing States
State Districts
Bihar Muzaffarpur, Vaishali, Sitamrhi, East Champaran, West
Champaran, Katihar, Gopalganj, Siwan, Samastipur, Saran,
Sheohar, Darbhanga, Madhubani Purniya,, Begusarai, Saharsa,
Bhagalpur, Araria, Kishanganj, Khagariya, Madhepura, Munger
Assam Bongoigaon, Kamrup, Golpara, Nalbari, Barpeta, Sonitpur,
Nagaon, Lakhimpur, Golaghat, Jorahat ,Cachar
West Mushirdabad, 24- Parganas, Nadia, 24- Parganas South Malda,
Bengal Uttar Dinajpur, Dakshin Dinajpur, Hubli
Orrisa Sundergarh, Sambalpur, Angul, Deogarh
Uttarakhand Udham Singh Nagar, Champawat, Nainital, Dehradun, Tehri
Garhwal, Pauri Garhwal,Haridwar
Punjab Gurdaspur, Hoshiarpur
Tripura West Tripura, North Tripura, South Tripura, Dhalai Tripura
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Menzel and Waite (2009)
Varietal Distributions of Litchi in Different States in India
States Varieties
West Bengal Bombai, Ellaichi, Early, China, Deshi, Purbi and Kasba
Haryana Early Seedless, Late Seedless, Seedless-1, Seedless-2
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Rai and Kumar (2008)
Production Trend of Litchi in India
8
Anonymous (2011)
JPB/Fruit Science/FSC-692 9
Anonymous (2011)
Litchi Producing States in India
STATE LITCHI
Alive
Breathes
Loss
moisture
Can even die
11
Anonymous (2011)
Biological Factors Involved in Deterioration
1. Respiration
2. Ethylene Production
3. Compositional Changes
4. Transpiration
5. Physiological Breakdown
6. Physical Damage
7. Pathological Breakdown
Ethylene production
Immature fruit High (Chan et al., 1998)
Mature fruit Low
14
Physiological Breakdown
Exposure of the commodity to undesirable temperatures
can result in physiological disorders.
Symptoms are surface and internal discoloration (browning),
Chilling pitting, water soaked areas, uneven ripening or failure to ripen,
injury off-flavor development, accelerated incidence of surface molds
and decay.
The freezing point of the tissue is high, and the disruption caused by freezing
usually results in immediate collapse of the tissues and total loss.
Physical
Damage
1. Surface injuries. 2. Impact bruising.
3. Vibration bruising. 4. Membrane disruption.
Mechanical
injuries
Are accelerate water loss, provide sites for fungal
infection. 16
Environmental Factors Influencing Deterioration
18
Production practices
Harvesting
Harvest handling
Pre-cooling
Sorting
Washing
Grading
Packaging
Labeling
Refrigeration
Storage
Transportation
Marketing-Export
19
Production practices:-
Choice of cultivars, Environmental factors, Management
practices
21
QUALITY
Components of Quality
Textural quality:- Soft fruits cannot be shipped long distances
without extensive losses owing to physical injuries.
Appearance (visual) size: dimensions, weight, volume
Shape and form: smoothness
Color: uniformity, intensity
Defects: external, internal
Morphological (cracking)
Physical and mechanical (such as shriveling and bruising)
Physiological (soft rot)
Pathological (caused by fungi, bacteria, or viruses)
Entomological (caused by insects)
Flavor (taste and smell): Sweetness
Aroma (volatile compounds)
Nutritive value: Vitamins, Minerals
Safety: Naturally occurring toxicants, Contaminants: (chemical
residues, heavy metals, etc.),
JPB/Fruit Mycotoxins.
Science/FSC-692 22
Fruit maturity
1. Colour break (important criteria to decide the harvesting stage)
(Singh and Yadav, 1988).
2. Red colour develops (formation of anthocyanin pigments)
(Mitra, 2009)
3. Total sugars 55.92-61.70mg/100gm pulp (Chan et al., 1975)
4. Reducing sugars 41.51-43.52mg/100gm pulp (Paull et al., 1984).
5. Ascorbic acid 44mg/100pulp (Batten, 1989).
6. TSS:TA ratio 40 or greater (Batten, 1989).
7. Basis of taste (Singh and Yadav, 1988).
8. General appearance (Chan et al., 1975).
9. Over-ripe fruit are sweet, but bland (Menzel, 2009).
10. Smoothness of pubicles are the best indicators (Singh and Yadav,
1988).
11. Depending upon the cultivar, 65-80 days are taken for maturity
from fruit set (Mitra, 2008).
Punnete
packed in box
Ladder Litchi
picker
Pallets loaded in
storage room
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Pre-cooling methods:-
After harvesting, the fruits should be kept in
cool, dry and properly ventilated rooms to reduce
field heat.
1. Reduce aging due to ripening and softening
(Hobson, 1994).
2. Reduce heat production .
3. Delay the water loss.
4. Slow down metabolic activity. Hydro cooling
5. Slow down ethylene production.
6. Slow down microbial activity (Spoilage due to
bacteria, fungi and yeasts).
7. Inhibit pericarp browning.
8. Decreases sensitivity to ethylene.
Several pre- cooling techniques are available. Pre-cooling
Pre-sizing :
For litchi commodity, fruits below a certain
size are eliminated manually or mechanically by a
pre-sizing belt or chain. JPB/Fruit Science/FSC-692 25
Hydro cooling
Sorting :
The sorting process eliminates
over ripe, defective, diseased,
cut, under or oversize fruits
and separates produce by
colour, maturity and ripeness.
A preliminary sorting of
produce should remove
unmarketable pieces and
foreign matter (plant debris, soil
and stones).
Sorting
26
Grading :
Fruits are sorted by quality into two or more
grades according to the specified standards.
The term grading may means either sizing or
sorting. Grading of agricultural product is
nothing but segregating the clean products
into different grades, makes them appealing
and fetch higher market price.
Grading is done manually scale fixed on stand
on a platform.
New techniques are being developed for
grading.
Fruits of litchi can be sorted/graded based
on 1. Size, 2. Weight, 3. Shape, 4. Surface
Grading
texture, etc. 27
CLASSES OF LITCHI AS PER AGMARK
STANDARDS
Grade Grade requirements Grade tolerances
Extra Superior quality. 5%
class Free of defects, with the exception of very slight
superficial defects.
Class I Good quality. 10%
Slight defects in shape.
Slight defects in colouring.
Slight skin defects.
Class II Satisfy the minimum requirements specified in 10%
general characteristics. The following defects may
be allowed, provided, the Litchis retain their
essential characteristics as regards the quality, the
keeping quality and presentation.
- Defects in shape,
-Defects in colouring.
28
Anonymous (2006)
Provision Concerning Sizing
Grade Minimum Equatorial diameter (in mm.)
Extra class 33
Class I 28
Class II 23
Size tolerance
For all grades, 10% by number or weight of litchis not
satisfying the requirements as regards the minimum size, provided,
however, that the diameter is not less than 23 mm.
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Anonymous (2006)
a. Post-harvest physiology b. Low-technology handling
1. Fruit maturity protocols
2. Browning 1. Pre-harvest
3. Controlling dehydration 2. Harvesting
4. Controlling rots 3. Packhouse operations
5. Cosmetic solutions to 4. Sorting
browning and rots 5. Grading
6. Fungicides
c. High-technology handling 7. Disinfestations
protocols 8. Packing
1. Transport 9. Transport
2. Marketing 10. Marketing
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a. Post-harvest physiology
1. Fruit maturity
2. Browning
Anthocyanins are also prone to enzymatic (PPO) and non-
enzymatic oxidation (ortho-diphenols compound), often leading
to melanin by-products.
Dehydration may act to disrupt the compartments, increasing
the permeability of the membranes, damage to cuticle and presence
of lenticels (Underhill and Simons, 1993), causing the pH of the
vacuole to rise due to loss of cellular compartmentation and
dehydration (Underhill et al., 1992), and accelerating the oxidation of
anthocyanins (red flavilium cations) and other cell components ex.
Rutin (Menzel, 2009).
31
www.world-food.net
2. Browning
Causes:
1. Mechanical stress (Scott et al., 1982).
2. Tugging the pedicel at harvest (Menzel, 2009).
3. Sliding the fruit down a rough picking bag (Phillip, 2004).
4. Dropping fruit from short heights (30-60CM).
5. Microbial and insect attack (Phillip, 2004).
6. Extremes of temperatures (Wang et al, 1992).
7. pH >4 and phenolic concentration.
8. Pectin degradable enzyme (Phillip, 2004).
9. Chilling Treatment (Tongadee et al., 1993).
10. Spongy tissue (Phillip, 2004).
JPB/Fruit Science/FSC-692 32
3. Controlling dehydration
34
Harvesting may be carried out
1. By removing whole panicles using secateurs or
2. By cutting or twisting the stems of individual fruit.
3. If fruit are harvested by twisting, care needs to be taken to
avoid tearing the skin, caused by pulling rather than
twisting.
4. Mechanical injury reduced by avoid drops of produce of
greater than 30 cm onto hard surfaces, or 60 cm onto
other fruit, can cause cracking, particularly if the fruit are
turgid (Bryant et al., 2001).
5. Basket heights of 30 cm or less are recommended (Batten
and Loebel, 1984).
6. Harvesting early in the morning or late in the afternoon
maximizes fruit water content (Olesen, 2001), and reduces
the risk of desiccation. 35
Low-technology handling protocols
Lightly spraying the fruit with water may help to
maintain fruit quality in hot, dry weather.
The transfer of fruit to the pack house soon after
harvest minimizes the opportunity for water loss in the
field.
At the time of harvesting care is taken to harvest the
selected bunch, which has attained the desirable
maturity.
For distant market fruits are harvested when TSS
attains 19° Brix and acidity 0.3 to 0.4 percent.
The harvesting period is generally May-June,
depending upon cultivar and location. However, in the
hills of southern India lychee is harvested in
November- December
36
Pack house operations
37
Fungicides
Post-harvest treatments with fungicides can slow rot
development, but the required equipment and chemicals are
expensive.
Although several chemicals are effective, few have been registered
for commercial use.
Importing countries are concerned about sulphur residue in
fresh fruit, hazard analysis and good practice.
Browning is prevented by fumigation of SO2 results in the
formation of quinone-sulphite complexes.
It inhibits PPO oxidase activity.
Preventing the formation of quinones.
Reduce browning.
Prevent decay.
Prolong shelf life.
Fumigation was most effective when whole fruit sulphur residue
were 200-355mg/kg immediately after fumigation. 38
Disadvantages of over dose fumigation
1) Fruit turn yellow or pale green, and fail to redden (Timberlake
and Bridale, 1967).
2) SO2 fumigation can also taint the fruit.
3) Aril turns dull white (Tongadee, 1977).
Retaining litchi pericarp colour
1. Acid dip treatment:
Dipping fruit in dilute HCL help to restore skin colour after
fumigation SO2 by converting the anthocynin pigment to red
flavilium ion, which predominates at low pH (Duvenhange et al.,
1995).
SO2 fumigation increase the permeability of the plasma
membrane, which allowed the acid to reach the vacuoles.
2. Blanching treatment
3. Steam treatment
4. Blanching or fumigation + acid dip treatment
5. Growth regulators
JPB/Fruit Science/FSC-692 39
6. Coatings
Disinfestations
Some export markets require disinfestations of fruit for insect,
pests.
For example, marketing of litchi fruits from Australia to
Japan and the USA is limited because these countries consider litchi
to be a host of fruit flies in Australia.
Irradiation
Effective disinfestations quarantine treatment.
40
PACKAGING OF FRESH PRODUCE
In Asia, bamboo baskets are commonly used to package litchi
fruit for local markets. These are lined with litchi leaves or other
soft packing material as paper shavings, etc.
Plastic crates, fiberboard cartons or polystyrene boxes lined
with polythene for export or long distance transportation (Lin
et al., 2001).
A code stamped on each box indicating production area,
grower, cultivar, and shipping date would help trace possible
causes of problems.
Package should be adequately ventilated for both vertical and
horizontal air flow during cooling, storage, and transport.
Without good temperature control, plastic covers result in
condensation and an increased risk of rots.
The ideal package protects fruit from
damage and minimizes water loss and condensation.
41
The benefits of MAP
1. Helps to reduce or prevent browning by
maintaining a higher RH around the fruit inside
the sealed plastic film.
2. Preventing water loss due to transpiration
3. The reduction of PPO, POD activities.
4. Retention of anthocyanin contents helped in
maintaining fruit color.
5. It controls postharvest decay due to elevated
CO2 concentrations inside the packages.
6. Reduce loss of membrane integrity.
42
Low O2 Concentration Extension of storage life
Respiratory rate and substrate (a) Treatment with anti-
oxidation are reduced. senescence chemicals
Ripening is delayed. (e. g. auxins, gibberelins and
cytokinins)
Prolonged the commodity
life. 1.Quinone compounds
Delayed anthocyanin 2.Ethylene inhibitors
breakdown.
(b) Skin coatings with waxes
The C2H4 production is low.
(c) Treatment with fungicides
Degradation rate of insoluble
(d) Ethylene absorption
pectic compound is reduced.
techniques
43
Storage
Temperature : 2-3°C.
Relative Humidity : 90-95%.
Storage Period : 3-5 weeks.
Transport
The main limitations, including
1. Rough roads,
2. Lack of refrigeration and
3. Poor truck suspension, are out of the control of
growers.
4. So transport during the warmer part of the day is
best avoided, if possible.
JPB/Fruit Science/FSC-692 44
STORING Marketing channel
1. The fruits cannot be stored
at room temperature for
more than a few days.
2. It loses its bright red
colour and turns brown
within 2 – 3 days after
harvesting.
3. Mature litchi fruits can
be stored for a period of
8 to 12 weeks at the
temp. of 1.6 to 1.70C
and relative humidity
ranging between 85 to
90%. 45
Marketing
1) For the domestic market lychee is packed in 10 kg
boxes or baskets having a lining of lychee leaves.
2) Now lychee is packed in 2-2.5 kg boxes and
transported in cool-chain.
3) The exportable lychee is packed in 2 to 2.5 kg or 5
to 6 kg boxes after sulphur treatment.
46
High-technology handling protocols
Lychee is delicate, so minimal handling is preferred.
Anti-fungal treatment in the orchard prior to harvest.
The harvested fruit would be initially placed in a cool-
room to remove the field heat, and then sorted on a
roller conveyor in the pack house.
Transport
1. Vehicles should be cooled to the desired temperature before
loading the commodity.
2. The pallets should be center-loaded, leaving air channels
between the load and walls of the transport vehicle.
3. The load should be secured to prevent shifting of the load
during transport.
47
Exports and export potential
Strengths for export
i. India is the largest producer of litchi in the world.
ii. India produces superior litchi with high pulp to stone ratio
and high yields.
iii. India has been gifted with unique ripening pattern of litchi.
iv. India is in advantageous position with regard to
geographical location compared to Thailand and China, as
India is nearer to Europe and Gulf countries for exporting
litchies to these countries.
v. India has not to compete with Madagascar, South Africa
and Australia as these countries produce litchi during
November to February months, nor India is to compete
with Israel as its litchi arrives during July to October
months.
48
Maintaining the Cold Chain for litchi
Harvest Protect the product from the sun Transport quickly to the packinghouse
Temporary Store the product at optimum temperature Practice first in first out
Storage rotation Ship to market as soon as possible