All kinds of Lead-Acid Batteries Regenerated

- SLI battery, Deep cycle battery, Back-up (Stand-by) batteries

Passenger vehicle bus truck

Electric wheel chair

Golf cart

Industrial Equipment & Electric lifter

UPS battery

ships
Solar power battery

Military batteries
Why Lead-Acid batteries becoming bad?
Other reasons
- leakage
- short-circuit
- shortage of If de-sulfated,
electrolyte then rejuvenated

80% due to sulfation

Major Reason of battery going deteriorated

• Mostly lead-acid batteries are getting bad, as they are sulfated after repeated process of
charging-&-discharging.

PbO2(+) + 2H2SO4 + Pb(-) discharging

charging PbSO4(+) + 2H2O + PbSO4(-)

• These crystal-like sulfation are not returned to electrolyte as sulfuric acid, as they
physically block the electrolyte from entering the pores of the electrode plates, so they
are making the amount of electricity generation declined over time.
What is the change after Batter y-Regeneration?
Old batter y: As PbSO4 accumulates duringlong-time use
-Increase of internal resistance (Ex.: brand-new battery 0.5 mΩ or less 
old battery 1 mΩ)

-Decrease of specific gravity (Ex.: 1.26  1.15)

-Deterioration of discharging capacity: (Ex.: down to 60, 50, 40% or less)

Regeneration
of old
battery

Regenerated Batter y: by dissolving PbSO4 back intoelectrolyte

-Decrease of internal resistance (Ex.: down to brand-new level)

-Increase of specific gravity (Ex.: up to brand-new level like 1.26)

-Improvement of discharging capacity: (Ex.: up to 80, 90 or even 100%)

Ecosaver’s Green Technology for Battery-
Regeneration
1) Ecosaver is using a special electric-pulsing technology to
dissolve sulfation into electrolyte effectively and efficiently.

2) Ecosaver is not using any other powder or chemical in the

process of batter-regeneration. Instead, only electricity is being
used 100%, which is eco-friendly way of batter y-regeneration.

3) Ecosaver is regenerating any kind and any size of lead-acid

batteries, including SLI, deep cycle and back-up batteries.

4) Ecosaver is doing perfect quality control in batter y-regeneration

process, so the regenerated batteries with good quality could be
provided to customers with good warranty.
Ecosaver Machines for Battery Regeneration
BR-6812 : working on either 6V or 8V or 12V)
BR-3648 is working
on 48v battery-bank
Size : 360ⅹ310 ⅹ150 mm
Input : 220V/60 Hz
Output: Max. 15V, 30 A
The line length : 1400 mm
Weight : 18 Kg

BR-3648 : working on either 36V or 48V)

Size : 550ⅹ350 ⅹ200 mm

Input : 220V/60 Hz
Output: Max. 56V, 50 A
The line length : 1400 mm
Weight : 50.5 Kg
Goodness of Regenerated Batteries
- Tested batteries; ATLASBX 100 Ah, 12Volt batteries (Korean battery)
- Evaluation Organization; Korea Testing Certification (www.ktc.re.kr)
- Date; October 12, 2011
Discharging time of Discharging time of New battery (B) :
Battery No. regenerated batteries (A) 5 hours 30 minutes Regeneration level (A/B)
according to maker’s value
Sample 1 4 hrs 30 min
(270 minutes) 330 minutes 81%
Sample 2 4 hrs 30 min
(270 minutes) 330 minutes 81%
Sample 3 4 hrs 30 min
(270 minutes) 330 minutes 81%
Sample 4 5 hrs
(300 minutes) 330 minutes 90%
Sample 5 5 hrs
(300 minutes) 330 minutes 90%
Sample 6 6 hrs Rege
Regeneration
(360 minutes) 330 minutes 109% level

Certified by
Goodness of Regenerated Batteries
- Tested batteries; Sebang 130Ah, 12Volt batteries (Korean battery)
- Evaluation Organization; Korea Testing Certification (www.ktc.re.kr)
- Date; October 12, 2011
Battery No. Discharging time of Discharging time of New battery (B); Regeneration level
regenerated batteries (A) 8 hours 45 minutes according to (A/B)
maker’s value
Sample 1 5 hrs Regen feration
(300 minutes) 525 minutes 57% ail
Sample 2 8 hrs 30 min (510
minutes) 525 minutes 97%
Sample 3 8 hrs 30 min (510
minutes) 525 minutes 97%
Sample 4 8 hrs 30 min
(510 minutes) 525 minutes 97%
Sample 5 8 hrs 30 min
(510 minutes) 525 minutes 97%
Sample 6 10 hrs + alpha
(600 +α minute) 525 minutes 100+α%
Regeneration
level

Certified by
Regeneration Work-Process

- Measuring voltage/SG/impedance (A)

Incoming test
- Discharging test (A)

- Regenerate old batteries

Regeneration - Working hours different depending on
batteries’environment like maker,
battery type (Gel or AGM), and oldness

Testing Regenerated - Measuring voltage/SG/impedance (B)

batteries - Discharging test (B)

- Evaluation of regenerated batteries and

deliver only qualified regenerated
Delivery to Customers batteries to customers
- The cut-off level is determined by
customers and Ecosaver is providing all
the quality data to customers after
regeneration.
- Some customers want 80% or above
and some others want 90% or more.
Date: 28-May- 2 Battery Regeneration work-sheet Example
Customer: 1
Battery Make: HBL
Battery Type: VRLA
Ohm for new batteries: :0.5 mΩ or less
Battery Specs:

Volts 48, 2 V each

Average Impedance Average Impedance Among 24 cells,
Capacity Machine 330AH before regeneration : after regeneration : -20 cells below 100% level
Used: Regeneration BR004 1.45 mΩ (290%) 0.488 mΩ (98%) - 3 cells 105% level
Time: Volt Settings: 48Hrs - 1 cell 366% level (very bad)
Ampere Setting: 48V
33 Discharge time:3

Battery Sr. No. First Measurement before REG After REG After Charge - min 2 hrs Readings on 29/05/2012 Discharging Test
Volts Ohm (mΩ) V Ohm (mΩ) V Ohm (mΩ) V Ohm (mΩ) Amp Time(Hrs)
307 01 01 2.00 1.80 2.183 0.441 2.228 0.464 2.177 0.363 WL 5
307 02 02 2.03 1.88 2.169 0.441 2.215 0.508 2.161 0.451 WL 5
307 03 03 2.06 0.83 2.166 0.517 2.225 0.630 2.163 0.480 WL 5
307 04 04 2.02 1.16 2.180 0.442 2.227 0.482 2.175 0.387 WL 5
307 06 05 2.00 1.92 2.180 0.485 2.220 0.553 2.174 0.357 WL 5
307 07 06 2.00 1.86 2.180 0.543 2.225 0.565 2.178 0.330 WL 5
307 08 07 1.99 0.81 2.185 0.414 2.217 0.520 2.173 0.398 WL 5
307 09 08 1.99 1.88 2.179 0.456 2.210 0.605 2.174 0.488 WL 5
307 10 09 2.01 1.90 2.180 0.513 2.213 0.560 2.185 0.520 WL 5
307 11 10 2.02 0.82 2.190 0.478 2.220 0.536 2.180 0.453 WL 5
307 12 11 1.99 1.04 2.185 0.472 2.214 0.520 2.174 0.405 WL 5
307 13 12 2.07 1.04 2.180 0.569 2.212 0.620 2.152 0.532 WL 5
307 14 13 1.99 1.99 2.159 0.463 2.210 0.550 2.175 0.388 WL 5
307 15 14 2.01 0.77 2.181 0.526 2.215 0.581 2.178 0.460 WL 5
307 16 15 2.01 0.84 2.184 0.472 2.223 0.509 2.179 0.470 WL 5
307 17 16 1.99 1.93 2.186 0.570 2.208 0.540 2.171 0.518 WL 5
307 18 17 2.00 0.82 2.177 0.404 2.220 0.501 2.178 0.430 WL 5
307 19 18 2.01 1.59 2.184 0.536 2.221 0.485 2.177 0.474 WL 5
307 20 19 2.01 1.99 2.184 0.556 2.215 0.501 2.175 0.407 WL 5
307 21 20 1.98 1.72 2.181 0.458 2.209 0.468 2.171 0.365 WL 5
307 22 21 1.99 2.40 2.177 1.896 2.145 1.909 2.114 1.830 WL 5
307 23 22 1.98 0.79 2.123 0.416 2.202 0.430 2.166 0.428 WL 5
307 24 23 1.95 1.94 2.161 0.469 2.183 0.482 2.154 0.366 WL 5
307 03 24 1.99 1.09 2.177 0.552 2.203 0.519 2.171 0.412 WL 5
52.075
TOTAL 13.089 2.169792 11.712
AVERAGE 0.545375 0.488
Standard Regeneration Working Hours
<The regeneration time must be different, depending on each battery’s condition and status,
even if they are the same model batteries.>

Battery Standard Regeneration

Battery type Capacity regenerating Method Battery Type
Hours
SLI battery Any capacity 12~24 Hours Each 12 Volt battery on
(12V) one BR-6812 or four Mostly wet type
batteries on one BR-3648 (or flood)
(car battery)
Industrial 300~700 Ah 48~72 Hours 24 cells (that is 48 Volt) Mostly wet type
Battery (48V) on one BR-3648

(Deep Cycle
battery Over 700 Ah 60~100 Hours
for Fork-lifter) (48V)
Industrial Up to 200 Ah 24~48 Hours 6 cells (they become 12 Mostly AGM or Gel
Battery (2 or 12 V) Volt) on one BR-6812 or type
24 cells on one BR-3648
200 ~ 400 Ah 24~72 Hours
(Stand-by (mostly 2V)
Battery 400 ~ 600 Ah (2V) 48~84 Hours
like for UPS or
renewable 600 ~ 1000Ah (2V) 60~90 Hours
energy system)
1000~3000 Ah (2V) 72~120 Hours
Ecosaver Success Experience around the world
- Ecosaver exported its technology to more than 30 countries around the world.

- In some countries, Ecosaver started to provide commercial service of battery

regeneration to the major customers like telecom operators.

Country Customer/battery type/working history

Korea K-Telecom: 2v, 420, 600Ah Gel, 1800Ah Gel, 2000Ah Gel (3 years 4 months)
L-Telecom: 2v, 300, 600Ah Gel (1 year 6 months)
S-Telecom: 2v 600Ah AGM (6 months)

Indonesia I-Telecom 12v, 100Ah AGM, 2v, 600Ah Gel (1 year 3 months)
T-Telecom: 12v, 200Ah, AGM (1 year)
Mexico T-Telecom: 200 Ah, AGM, 2000 Ah, Gel, 3000Ah, PS (1 year 3 months)
BT-Telecom: 150Ah AGM, 600Ah Gel (1 year)
India A-Telecom: 2v, 330Ah AGM (1 year)

Sri Lanka M-Telecom: 2v, 300Ah AGM (1 year)

Tanzania V-Telecom: 12V, 200Ah AGM, 2v, 2000Ah Gel (1 year 5 months)

Australia T-Telecom: 2v, 500Ah AGM (1 year 10 months)

Ivory Coast M-Telecom: 6v, 200Ah AGM (7 months)

Romania Solar power company: 2v, 4000Ah Gel (1 year)

13
Case of Old Battery-Regeneration
Tested battery: Korean VGS 600Ah, 2 Volt Gel battery Nov. 12, 2012
Cel Discharging
Before value After value
l Result Evaluation after discharging test
Voltage Imped. Imped. Voltage Imped. Imped.
(V) (mOhm) (%) (V) (mOhm) (%) 1. Evaluation criteria based on 5 hours discharging rule
1 2.090 0.876 199.09 2.17 0.369 83.86 A
2 2.070 0.903 205.23 2.15 0.371 84.32 A - A-class: more than 4 hours 30 minutes (more than
3 2.100 0.496 112.73 2.17 0.337 76.59 A 90%)
4 139.09 2.14 0.363 82.5 B - B-class: 4 hours ~ 4 hours 30 minutes (80 ~ 90%)
2.030 0.612
81.82 78.64 A
- C-class: 3 hours 30 minutes ~ 4 hours (70 ~ 80%)
5 2.080 0.360 2.16 0.346
- D-class: 3 hours ~ 3 hours 30 minutes (60 ~70%)
6 0.460 104.55 2.18 0.325 73.86 A
2.100 - F-class: less than 3 hours ( less than
7 120.23 2.17 0.346 78.64 A
2.050 0.529 60%)
8 128.64 2.2 0.368 83.64 A
2.100 0.566
9 2.050 0.835 189.77 2.14 0.367 83.41 B 2. Opinion on the discharging result
10 129.77 2.2 0.352 80 A
2.110 0.571
In summary,
11 114.32 2.17 0.339 77.05 A
2.040 0.503 - Twenty cells are regenerated to A-class
12 1.820 4.247 965.23 2.03 0.459 104.32 F - Two cells are regenerated to B-class
13 1.980 0.676 153.64 2.11 0.353 80.23 D - One cell are regenerated to D-class
14 169.09 2.18 0.335 76.14 A - One cell fails to be regenerated.
2.110 0.744
15 2.050 0.489 111.14 2.17 0.34 77.27 A
# 12 cell is not recovered even though its impedance
16 2.050 0.590 134.09 2.18 0.336 76.36 A
approached to near brand-new level, while #19 is
17 2.110 0.642 145.91 2.18 0.338 76.82 A recovered
18 2.050 0.643 146.14 2.18 0.344 78.18 A near to brand-new level after regeneration. This mean that
19 2.050 0.466 105.91 2.18 0.497 112.95 A #12 has some problem inside.
20 2.050 0.592 134.55 2.18 0.346 78.64 A
Now, when we consider the impedance and
21 2.050 0.576 130.91 2.17 0.345 78.41 A discharging data, we can strongly recommend 21 cells
22 2.110 0.597 135.68 2.2 0.34 77.27 A with A or B-class except #19 which has relatively
23 134.09 2.18 0.348 79.09 A higher impedance than brand-new level among 24 cells
2.060 0.590
A
for reuse. Even #19 could be reused but we will try
24 2.100 0.786 178.64 2.19 0.345 78.41
more to reduce the impedance level.
(aver.) (aver.)
Original: 0.44 0.3587 81.525
 Case for Korean Telecom Operator A
Tested battery: Korean VGS 420Ah, 2 Volt Gel battery

mΩ

Brand new level

0.5

Regeneration Result
- The discharging capacity is improved from
59.5% level to 92.1% level by regeneration.

Impedance of New Battery : 0.5 mΩ or less

Case for Korean Telecom Operator B
Tested battery: Korean 600Ah, 2 Volt AGM battery
Before regeneration After regeneration
Cell No voltage Impedance Cell No voltage Impedance
1 2.120 0.478 1 2.190 0.377
2 2.120 0.604 2 2.180 0.405
3 2.110 0.599 3 2.180 0.405
4 2.100 0.633 4 2.180 0.301
5 2.090 0.690 5 2.150 0.392
6 2.110 0.480 6 2.180 0.311
7 2.100 0.499 7 2.180 0.344
8 2.090 0.589 8 2.150 0.303
9 2.090 0.556 9 2.170 0.305
10 2.110 0.668 10 2.170 0.317
11 2.100 0.410 11 2.170 0.308
12 2.100 0.508 12 2.170 0.310

Impedance of New Battery : 0.35 mΩ or less

Evaluation of regenerated batteries by the Telecom Operator (December 2010)

. Compared with the brand-new cells’ level (impedance between 0.2~0.35 mΩ, voltage
between 2.2V±0.1v), 17 cells among 24cells (85%) are evaluated to be regenerated to
normal cells, which satisfy our standard for use in the field.
Case for Indonesian Telecom Operator A
Tested battery: Power Plus 600Ah, 2 Volt Gel battery

Green Technology Company

Green Technology Company

Average Impedance
before regeneration :
0.584 mΩ (133%)

Average Impedance
after regeneration :
0.482 mΩ (110%)

Regeneration Result
- The discharging capacity is improved from 75.0% level to 94.3% level by regeneration.
Case for Indonesian Telecom Operator B
. Tested Battery Information: BAE, Germany/ Capacity : 12v 115AH/ Type: GEL (UPS)
Original Impedance : 9mΩ

Impedance-before vs.
Impedance – Impedance – Impedance-before vs.
No. Voltage (V) original impedance
before (9mΩ) after original impedance
( mΩ) (%) ( mΩ) (9mΩ)
(%)
1 12.7 11.5 127.778 6.113 67.92%
2 1
12.4 0
17.5 %
195.111 6.765 75.17%
3 9
12.7 6
12.3 %
137.667 6.096 67.73%
4 0
12.7 9
11.9 %
133.222 6.395 71.06%
5 4
12.0 9
37.0 %
411.333 14.09 156.55%
6 9
12.2 2
32.9 %
366.111 17.28 192.0%
7 6
12.0 5
15.2 %
169.778 12.60 140.0%
8 9
12.7 8
16.0 %
178.333 6.24 69.43%
1 5 % 9

REJUVENATION TECHNOLOGY AGAINST NORMAL PRACTISE.

NO. OF BATTERIES : 12 batteries

INITIAL BATTERY CONDITION : All batteries which were taken from the
warehouse are already considered as SCRAPED. These batteries are below the usable
parameters (not enough capacity to hold current and its
way below the expected Discharging Time) and categorized as UNUSABLE.

WITHOUT REJUVENATION
1.REMEDY/SOLUTION : To change all the 12 batteries to new ones. This means cost and
expenditure.
WITH REJUVENATION
1. REMEDY/SOLUTION : AFTER APPLYING ECOSAVER TECHNOLOGY
9 Batteries have been restored & revived and 3 batteries are beyond redemption (Due to severe
sulfation and or internal
damaged)
Case for Indian Telecom Operator A
Battery Regeneration Worksheet for 330Ah, 2V AGM battery <2012 May>

We can see the improvement of impedance value All the cells passed discharging test.
Case for Australian Telecom Operator
Battery Regeneration Test Result in 2011 June
Case for Ivory Coast Telecom Operator
Battery Regeneration Test Result in 2012 September
Battery Regeneration Report Before Value After Value
Discharge
After Value
Value
Date :
Cell Voltage mΩ °C Voltage mΩ °C Cell Voltage mΩ °C Voltage mΩ °C

30/09/2012 1 6.16 1.544 6.430 1.263

2 6.06 1.473 6.460 1.172

4 6.08 1.457 6.430 1.164
Customer Operation
5 6.1 1.621 6.450 1.186
BR- 7 6.1 1.609 6.470 1.185
Customer MTN
3648 8 6.12 1.453 6.460 1.168
Responsible staff Regeneration time 9 6.04 1.446 6.440 1.160
11 6.06 1.430 6.450 1.168
30 hours
Battery
Specifications
Company Emerson
Model Name EB4 6v 200
Capacity 200AH
Impedance N/A
Voltage 6V - Place : STA IC office: Date : 30/09/2012
- Battery Model: 8 units of Emerson EB4 6v 200
After Value - Performance Enhancement :
a. internal Impedance: av. 1.504 (Initial)  av. 1.183 (Final)
No 1: 525m, No 2: 540m, N0 4: 540m, No 5:
510m
Discharging time
No 7: 524m No 8: 530m No 9: 524m No 11: (25% improvement) Total 0.00 12.03 51.59 9.47
Average 0.000 1.504 7.370 1.183
552m
No 1, 2, 4, 5, 7, 8, 9, 11 -
b. DischargingCapacity: average. 87% of new battery.
Discharging crruent 24A Discharging time av. 520min