Modeling Multiphase Flows
Modeling Multiphase Flows
Modeling Multiphase Flows
TRN-98-006
Outline
Definitions; Examples of flow regimes
Description of multiphase models in FLUENT 5 and FLUENT 4.5
How to choose the correct model for your application
Summary and guidelines
Definitions
Multiphase flow is simultaneous flow of
Matters with different phases( i.e. gas, liquid or solid).
Matters with different chemical substances but with the same phase (i.e.
liquid-liquid like oil-water).
Flow Regimes
Multiphase flow can be classified by the
following regimes:
Bubbly flow: Discrete gaseous or fluid
bubbles in a continuous fluid
Droplet flow: Discrete fluid droplets in a
continuous gas
slug flow bubbly flow droplet
Particle-laden flow: Discrete solid
flow particle-laden
particles in a continuous fluid flow
Slug flow: Large bubbles (nearly filling
cross-section) in a continuous fluid
Annular flow: Continuous fluid along
walls, gas in center
Stratified/free-surface flow: Immiscible annular flow free-surface flow
fluids separated by a clearly-defined
interface
Flow Regimes
User must know a priori what the flow field looks like:
Flow regime,
bubbly flow , slug flow, etc.
Model one flow regime at a time.
– Multiple flow regime can be predicted if they are predicted by one
model e.g. slug flow and annular flow may coexist since both are
predicted by VOF model.
turbulent or laminar,
dilute or dense,
bubble or particle diameter (mainly for drag considerations).
Multiphase Models
Four models for multiphase flows currently available in structured
FLUENT 4.5
Lagrangian dispersed phase model (DPM)
Unstructured FLUENT 5
Lagrangian dispersed phase model (DPM)
Cavitation Model
temperature gradients
user defined
Two-Way Coupling
Fluid phase influences particulate phase via drag and turbulence transfer.
continuous phase
flow field calculation
water
air
Mass Transfer
Evaporation/Condensation.
For liquid temperatures saturation temperature, evaporation rate:
rv l l Tl Tsat
v
m
Tsat
For vapor temperatures saturation temperature, condensation rate:
rl v v Tsat Tv
l
m
Tsat
User specifies saturation temperature and, if desired, “time relaxation
parameters” rl and rv . (Wen Ho Lee (1979))
Unidirectional mass transfer, r is constant
12 r 2 1
m
User Defined Subroutine for mass transfer
Courtesy of
Fuller Company
ASMM
Solves for the momentum and the continuity equations of the mixture.
Solves for the transport of volume fraction of secondary phase.
Uses an algebraic relation to calculate the slip velocity between phases.
It can be used for steady and unsteady flow.
urel a p
u
a ( g (um um m ))
t
( m p )d p
2
p f drag
18 f
is the drag function
f drag
Oil-Water Separation
Courtesy of
Arco Exploration & Production Technology
Dr. Martin de Tezanos Pinto
27 © Fluent Inc. 10/23/2018
Fluent Software Training
TRN-98-006
dR 2( pv p) 3 v v 2( pv p)
m
dt 3 l R 3 l
Needs improvement:
ability to predict collapse of cavity bubbles
Needs to solve for enthalpy equation and thermodynamic properties
Solve for change of bubble size
Cavitation model
VOF Model
Volume Fraction
Assumes that each control volume contains just one phase (or the
interface between phases).
For volume fraction of kth fluid, three conditions are possible:
ek = 0 if cell is empty (of the kth fluid)
VOF
Solves one set of momentum equations for all fluids.
P ui u j
( u j ) ( ui u j ) ( ) g j F j
t xi x j xi x j xi
Surface Tension
Cylinder of water (5 x 1 cm) is surrounded by air in no gravity
Surface is initially perturbed so that the diameter is 5% larger on ends
The disturbance at the surface grows because of surface tension
Wall Adhesion
Wall adhesion is modeled by specification of contact angle that fluid
makes with wall.
Large contact angle (> 90°) is applied to water at bottom of container in
zero-gravity field.
An obtuse angle, as measured in water, will form at walls.
As water tries to satisfy contact angle condition, it detaches from bottom
and moves slowly upward, forming a bubble.
Scrubbers Aeration
Eulerian For large bubbles either use Vof or modify the Drag
law. Ignores bubble coalescence or interaction.
All Values VOF Bubbles should span across several cells.Applicable
to separated flows: free surface flows, annular flows,
liquid films, stratified flows.
ASMM Only one solid size. More efficient than DPM. For
liquid-solid applications can be used for higher
volume fraction of solids but well below packing
limit.
All values Eulerian Solve in a transient manner..
Granular
40 © Fluent Inc. 10/23/2018
Fluent Software Training
TRN-98-006
Solution Guidelines
All multiphase calculations:
Start with a single-phase calculation to establish broad flow patterns.
Eulerian multiphase calculations:
Use COPY-PHASE-VELOCITIES to copy primary phase velocities to
secondary phases.
Patch secondary volume fraction(s) as an initial condition.
For a single outflow, use OUTLET rather than PRESSURE-INLET; for
multiple outflow boundaries, must use PRESSURE-INLET for each.
For circulating fluidized beds, avoid symmetry planes. (They promote
unphysical cluster formation.)
Set the “false time step for underrelaxation” to 0.001
Set normalizing density equal to physical density
Compute a transient solution
Summary
Modeling multiphase flows is very complex, due to interdependence of
many variables.
Accuracy of results directly related to appropriateness of model you
choose:
For most applications with low volume fraction of particles, droplets, or
bubbles, use ASMM or DPM model .
For particle-laden flows, Eulerian granular multiphase model is best.
For separated gas-liquid flows (stratified, free-surface, etc.) VOF model is
best.
For general, complex gas-liquid flows involving multiple flow regimes:
Select aspect of flow that is of most interest.
Choose model that is most appropriate.
Accuracy of results will not be as good as for others, since selected
physical model will be valid only for some flow regimes.
Conservation equations
Conservation of mass
n
q q q q uq m pq
t p 1
Conservation of momentum
q q uq ( q q uq uq ) q P q q q q Fq
t n
pq
( R m u
pq pq
)
Conservation of enthalpy p 1
dpq
( q q hq ) ( q q u q hq ) q k : u q .qq sq
t dt
n
(Q pq m pq hpq )
p 1
Constitutive Equations
Frictional Flow (us 0)
Particles are in enduring contact and momentum transfer is through
friction
Stresses from soil mechanics, Schaeffer (1987)
Description of frictional viscosity
Ps sin
s , frict
2 I2
Lift Force: Caused by the shearing effect of the fluid onto the particle
Drew and Lahey (1990).
K k , fs C L s f (u f u s ) ( u f )
Lift force usually insignificant compared to drag force except when the
phases separate quickly and near boundaries
kt
k k k k k k uk k k ( k k k ) Gk k k e k k
t k k k
kt e
k k e k k k uk e k ( k e k ) k {ce 1Gk ce 2 k k e k } e
t k e kk k
14 300
12 250
Syamlal-O'Brien Syamlal-O'Brien
10
Schuh et al. 200 Schuh et al.
8 Arastoopour
Gidaspow A GidaspowA
f f 150
6 Gidaspow B GArastoopour
idaspowB
Wen and Yu 100 Wen and Yu
4
Di Felice Di Felice
2 50
0 0
0.01 0.06 0.12 0.17 0.23 0.28 0.34 0.39 0.45 0.5 0.56 0.01 0.07 0.13 0.19 0.25 0.31 0.37 0.43 0.49 0.55
Solids volume fraction Solids volume fraction
1.5
2
Morsi et Alexander
CD 24 0.914Re0.282 0.0135Re / Re 200 Re 2500
0.4008 Re 2500
1
0.5 Morsi and Alexander
0
a2 a3
10 2460 4910 7360 9810 1226014710 CD a1 where a1, a2 , a3 are f (Re)
Re Re2
Re
Implicit/Full
Implicit/FullElimination
Elimination TDMA
TDMACoupled
Coupled
Algorithm
Algorithmv4.5v4.5 Algorithm
Algorithmv4.5
v4.5
Solution!
Consider a two phase liquid (primary) and solid (secondary)
liquid has two species L1, L2
solid has two species s1,s2
Reactions within each phase i.e. (L1-->L2) and (s1-->s2) can be set up as
usual through GUI (like in single phase)
For heterogeneous reaction e.g. (L1+0.5L2-->0.2s1+s2)
GOOD LUCK!!
Particle size
Descriptive terms Size range Example
Coarse solid 5 - 100 mm coal
Granular solid 0.3 - 5 mm sugar
Coarse powder 100-300 m salt, sand
Fine powder 10-100 m FCC catalyst
Super fine powder 1-10 m face powder
Ultra fine powder ~1 m paint pigments
Nano Particles ~1e-3 m molecules
ui ui u'i
where u'i is derived from the local turbulence parameters:
u 'i 2k
3
Cloud Tracking
The particle cloud model uses statistical methods to trace the turbulent
dispersion of particles about a mean trajectory. The mean trajectory is
calculated from the ensemble average of the equations of motion for
the particles represented in the cloud. The distribution of particles
inside the cloud is represented by a Gaussian probability density
function.
Flow regimes