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    B. Prestart Checks of Boiler Lightup

    Uploaded by

    Prudhvi Raj
    The document provides a checklist of pre-startup checks that must be completed before lighting up a boiler. The checklist includes [1] ensuring safety valves are free to float, instruments are isolated, and soot-blowers are retracted; [2] checking air pressures and the bottom ash equipment; and [3] verifying boiler openings are closed and drains/vents are open. Local checks like electrical locks, lubrication oil levels, and cooling systems are also part of the pre-startup procedure.

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    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd

    B. Prestart Checks of Boiler Lightup

    Uploaded by

    Prudhvi Raj
    179 views14 pages
    The document provides a checklist of pre-startup checks that must be completed before lighting up a boiler. The checklist includes [1] ensuring safety valves are free to float, instruments are isolated, and soot-blowers are retracted; [2] checking air pressures and the bottom ash equipment; and [3] verifying boiler openings are closed and drains/vents are open. Local checks like electrical locks, lubrication oil levels, and cooling systems are also part of the pre-startup procedure.

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    The document provides a checklist of pre-startup checks that must be completed before lighting up a boiler. The checklist includes [1] ensuring safety valves are free to float, instruments are isolated, and soot-blowers are retracted; [2] checking air pressures and the bottom ash equipment; and [3] verifying boiler openings are closed and drains/vents are open. Local checks like electrical locks, lubrication oil levels, and cooling systems are also part of the pre-startup procedure.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    179 views14 pages

    B. Prestart Checks of Boiler Lightup

    Uploaded by

    Prudhvi Raj
    The document provides a checklist of pre-startup checks that must be completed before lighting up a boiler. The checklist includes [1] ensuring safety valves are free to float, instruments are isolated, and soot-blowers are retracted; [2] checking air pressures and the bottom ash equipment; and [3] verifying boiler openings are closed and drains/vents are open. Local checks like electrical locks, lubrication oil levels, and cooling systems are also part of the pre-startup procedure.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 14

    PRESTRAT-UP CHECKS OF BOILER LIGHT UP

     Work permit on various boiler areas such as


    Furnace, APH, ID fans, ESP Ducts, Dampers etc.,
    canceled/returned and men, material removed from
    these areas.

     All Safety Valves are free to float.


     Local/ remote instruments isolating valves are
    opened.
     Check all the soot-blowers are in retracted
    condition.
     Check the Instrument and Service air pressure is
    sufficient for boiler area.
    1
    PRESTRAT-UP CHECKS OF BOILER LIGHT UP

     Check the Bottom Ash equipment available for taking it


    in service.
     Trough Seal chamber & bottom ash hopper are
    overflowing.
     Boiler manholes, peepholes are in closed
    condition.
     Boiler Drum vent valves and steam side all drains &
    vents are open.
     Master drain valve to IBD tank must be closed.

     Boiler drain header inlet valves from ring header drain


    must be opened.

    3
    RU - 30 July 2013 V0
    PRESTRAT-UP CHECKS OF BOILER LIGHT UP
     Open the Economiser & boiler filling line
    v/v.
     Ensure Economiser inlet v/v is operative by opening/
    closing the valve and checking the feedback and keep the
    v/v in closed condition.
     Open the Economiser vent valves.
     Ensure the Intermittent Boiler blow-down valve are
    operative by opening/ closing the valve and checking the
    feedback and kept the v/v in closed
    condition.
     Ensure the Emergency drum drain valve are operative by
    opening/ closing the valve and check the feedback and
    kept the v/v in closed condition.
     Ensure the Continuous blowdown (CBD) valve are
    operative by opening/ closing the valve and check the
    feedback in and kept the v/v in closed condition.
    5
    PRESTRAT-UP CHECKS OF BOILER LIGHT UP

     CLOSE THE SH FILLING LINE V/V

     START-UP VENT V/V IS


    OPEN
     CLOSE THE STEAM LINE V/V FOR SOOT-BLOWING & THE
    MOTORISED V/V .
     OPEN THE HRH & CRH VENT VALVES (R1-4) AND DRAIN
    V/VS.
     ENSURE THE DESH ATTEMPERATION ISOLATING VALVES ARE
    CLOSED.
     ENSURE THE RH ATTEMPERATION ISOLATING VALVES ARE
    CLOSED.
    RU - 30 July 2013 V0
    PRESTRAT-UP CHECKS OF BOILER LIGHT UP

     CHECK DRUM LEVEL INDICATORS ARE IN ZERO (-512 MM OF


    WCL) POSITION PUT THE LOCAL GAUGE GLASS IN
    SERVICE.
     CHECK THE HYDRASTEP LEVEL INDICATOR- ALL RED.
     ACW, CW AND DMCW PUMPS ARE RUNNING.
     ALL ASH HOPPERS ARE CLEAN.
     SUFFICIENT LDO / HFO IS AVAILABLE IN LDO / HFO STORAGE
    TANKS.
     FUEL OIL PUMP IS RUNNING ON RECIRCULATION.
     CHECK GENERATOR SEAL IS ESTABLISHED AND TURBINE IS
    RUNNING ON BARRING GEAR.
    PRESTRAT-UP CHECKS OF BOILER LIGHT UP

    LOCAL CHECKS:
    1. ELECTRICAL LOCAL LOCK OUT SWITCH POSITION
    2. LUB OIL TANK LEVEL
    3. LUB OIL PUMP RUNNING / STOP CONDITION
    4. LUB OIL COOLER IN SERVICE / OUT OF SERVICE
    5. LUB OIL STRAINER POSITION
    6. WORKING OIL COOLER POSITION
    7. SUCTION / DISCHARGE VALVES / DAMPERS POSITION
    8. LOADING SYSTEM THAT IS SCOOP / BLADE PITCH POSITION
    9. TANK / SUMP LEVEL NORMAL
    SHUTDOWN:

    SHUT DOWN PROCEDURE FOR ANY EQUIPMENT OR SYSTEM IS


    TO REDUCE LOADING TO MINIMUM AND THEN SWITCH OFF THE
    EQUIPMENT / SYSTEM. THIS IS DESIRED TO STOP THE
    EQUIPMENT FOLLOWING NORMAL OPERATING PROCEDURE. IT
    IS DONE MANUALLY.

    TRIPPING:

    THIS IS A PROCESS TO STOP THE EQUIPMENT OR SYSTEM


    AUTOMATICALLY FOR PROTECTION OF THE EQUIPMENTS
    THROUGH INTERLOCKS.
    THANK YOU

    14

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