Difference Between 210 and 500

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DIFFERENCE BETWEEN

210 MW AND 500 MW


KHAPERKHEDA

MAYURI CHAVHAN
K-72 BATCH
INDEX

1. ASH HANDLING PLANT


2. COAL HANDLING PLANT
3. BOILER
4. TURBINE
5. MAJOR PARAMETERS
ASH HANDLING PLANT
1) Conventional system (unit 1 &2)
2) Pressurised system (UNIT 3& 4)
1) Vacuum and pressurised system (UNIT 5)
NO OF ESP HOPPERS (UNIT 1 &2)
H.P.WATER HEADER

8 7 6 5 4 3 2 1
Fly Ash
Tank

JET PUMPS

16 15 14 13 12 11 10 9
Intermediate
Slurry Sump

24 23 22 21 20 19 18 17

32 31 30 29 28 27 26 25

SLURRY
DISCHARGE
TO
AHP P/H
40 39 38 37 36 35 34 33
NO OF ESP HOPPER (unit 3 & 4)
Ash transport line of Air heater & Economizer

SILO 61 62 63 64 65 66 67 68

51 52 53 54 55 56 57 58

41 42 43 44 45 46 47 48

31 32 33 34 35 36 37 38

21 22 23 24 25 26 27 28

11 12 13 14 15 16 17 18
Ash conveying line
Fluidizing air A-PASS B-PASS C-PASS D-PASS
Transport air Station 1 Station 2
1 2 Air Receiver
From transport air compressor
NO. OF ESP HOPPERS (UNIT 5)
COAL HANDLING PLANT

SR. 210 MW 500 MW


NO Description

1 Type of crusher Impact crusher Reversible


impact crusher

2 Type of wagon tippler Rotary type Rota type

Type of charger Beetle charger Side arm charger


3
BOILER

TO PRODUCE THE STEAM WITH USE OF


RESOURCES SUCH AS OIL, COAL &
WATER FOR GENERATING THE POWER.
CONSTRUCTION OF BOILER
COMPARISON BETWEEN NATURAL & CONTROLLED CIRCULATION BOILERS
S/H
S/H

DRUM
DRUM

BOILER
BOILER
WALLS
WALLS

ECO
ECO

BCW
PUMP

FEED LINE
FEED LINE

RING HEADER RING


HEADER
Water wall design

Rifle tube Smooth tube

51 mm od
63.5 mm od
SR. 210 MW 500 MW
NO Description

1 BOTTOM RING 406.4 mm od 914.4 mm od


HEADER

2 SUPPORTS Economiser by Economiser and


ladder type support LTSH supported
by steam cooled
hanger tubes

3 NO OF FANS 1) 2 FD A) 2 FD
2) 2 ID B) 2 ID
3) 6 PA C) 2 PA
AIR HEATERS TYPE :-

 Rotary, regenerative, Rotary, regenerative, tri-


bisector sector
SR. 210 MW 500 MW
NO Description
4 COAL MILL TYPE 6 no of 8 no of
A) XRP 803 a) XRP 1043
B) XRP 883
5 NO OF OIL GUN 3 elevation 4 elevation
ELEVATION
1) M.S.LINE- 2 1) M.S.LINE-2
6 SAFETY VALVE 2) HRH LINE- 3 2) HRH LINE-4
3) CRH LINE- 1 3) CRH LINE-4
4) DRUM- 3 4) DRUM-6
SR. 210 MW 500 MW
NO Description
7 SOOT BLOWER 1) wall soot 1) wall soot
blowers :52 blowers : 88
(u1&2)-(u3&4)- 56 nos.

2) LRSB :20 (u 2) LRSB :


1&2) 40nos
(u3&4)-18
3) APH soot
3) APH soot blowers: 2
blowers – 2nos nos.

4)Steam for Soot 4)Steam for


blowing is taken Soot Blowing
from SHH10(LTSH taken from
outlet) Divisional SH.
TURBINE

SUPER HEATED STEAM CREATED IN BOILER


IS USE IN TURBINE TO CONVERT THE KINETIC
ENERGY OF STEAM INTO MECHANICAL.
SR. 210 MW 500 MW
NO Description
1 TYPE U1 & U2 has double U5 has double
flow IPT. Flow IPT.
U3 and U4 has
Single Flow

2 NO OF STAGES 24-20-8\8(U1&2) 17-12/12-6/6

26-17-8/8 (U3&4)

3 U 1&2- 6 no U5- 7 no
NO OF BEARING U 3&4 – 7 no

4 TYPE OF BFP 3 no of MDBFP 1 MDBFP-10MW


3.6 MW 2 TDBFP
SR. 210 MW 500 MW
NO Description
5 TYPE OF U5-Electro
GOVERNING U1&2 –Hydraulic hydraulic and
SYSTEM U3 & U4 Electro- hydraulic
hydraulic & HPSU(High
hydraulic. pressure Supply
unit-32 kg/cm2)

6 NO OF STEAM 1 steam ejector 2 Vacuum pump


EJECTORS/VACCUM (U 1)
PUMP 3 vacuum pump

7 NO OF HEATERS HP-2 HP-4


LP-3 LP-3
GENERATOR AND EXCITATION
SYSTEM

SR. 210 MW 500 MW


NO Description
8 COOLING OF STATOR Unit 1,2- Dm water Dm Water
WINDING AND & Hydrogen &Hydrogen
ROTOR
Unit 3,4-Hydrogen
cooling

9 EXCITATION SYSTEM Static Brushless


SR. 210 MW 500 MW
NO Description

13 MAINTENANCE Frequent Occasional

14 TYPE OF COOLING Force draft Natural draft


TOWER
MAJOR
PARAMETERS
SR. 210 MW 500 MW
NO Description
1) STEAM 535 ºC 540 ºC
TEMPERATURE

2) STEAM PRESSURE 135 Kg/cm2 176 kg/cm2

3) COAL FLOW 135 TPH 340 TPH

4) STEAM FLOW 624 TPH 1625 TPH


SR. 210 MW 500 MW
NO Description

6) AIR FLOW 780 TPH 1976 TPH

7) DRUM PRESSURE 155 Kg/cm2 185 Kg/cm2

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