KREISEL GmbH & Co.

KG
Tempowerkring 1b • 21079 Hamburg • Germany
Mühlenstrasse 38 • 02957 Krauschwitz • Germany

Bulk Material handling

Solutions
by KREISEL
1912 – 2017 (105 years KREISEL)

• Foundation 1912 as locksmithery and welding

• Family-owned enterprise with headquarters in Krauschwitz
 Branch office in Hamburg & Blankenburg (KREISEL Enineering
GmbH)
 Subsidiary in Tierhaupten (Schaeffer Verfahrenstechnik)
• Today with following business areas
 Pneumatic & mechanical conveyor and silo systems
 Dedusting system
 Bulk Solids handling-Special components
 Heat recovery system
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Locations

3
KREISEL- Headquarters

4
KREISEL - own manufacturing on approx. 5200 m²

5
What is Pneumatic conveying?

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KREISEL

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Pneumatic conveying plant - overview

Receiving point, e.g. silo, Dedusting device, e.g.

burner, fluidized bed cyclone or filter

Storage bin or silo Feeding device, like

pressure vessel, rotary
feeder, jet feeder, screw
pump, double pendulum
flap airslide systems

loading
Pressure generator, e.g. equipment
plant air, blower (up to
1.0 bar),or compressor
(> 1.0 bar)
Conveying line

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 Bulk solids

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Bulk Solids

Chalk
Lime

Gypsum
Gypsum

Coal

Cement

Raw meal

Fly ash
Fly

Rice husks
Rice husks

Saw husks
Saw husks

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Bulk Solids
Lime stone powder

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 Feeding devices for
pneumatic conveyance

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KREISEL Pressure Vessel System

• SingleFeed (Single pressure vessel)

• TwinFeed (Twin pressure vessel)

• Multi-Pressure vessel
Pressure vessel systems operate with lowest
transport velocities and highest ratios of solid
to air.

The System guarantees highest availability,

lowest energy consumption, lowest
maintenance costs. Careful material transport
and lowest wear of the pipelines.

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KREISEL Pressure Vessel System

Characteristics
• Conveying capacities up to 400 m³/h
• Conveying distances up to 6.000 m
• Coveying with high pressures (up to 20 bar)
• Low conveying velocities
• Low wear
• Conveying against high counter pressures

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KREISEL Jetfeed

Housing

Conveying pipe Venturi Nozzle Air pipe

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Functional principle

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KREISEL Jetfeed

Characteristics

• Low height

• Simple design

• Low investment costs

• Continuous conveying

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KREISEL Airlift - Vertifeed

Dedusting socket Material Inlet

Conveying pipe

Bulk solid

Conceying nozzle
Housing

Fabric Aeration socket

Conveying air

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KREISEL Airlift - Vertifeed

Characteristics

• Simple design
• Low investment costs
• Conveying capacities up to 1000 m³/h
• Continuously conveying
• Nearly no wear
• High availability
• No moving parts

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 Airslides

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 Feeding devices:
Variants of rotary feeder

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Functional principle - rotary feeder

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Rotary feeder types (RF)

0.3 0.3 1.0 0.5 1.5

300 75 100 50 200

4 4 1 5 9

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Rotary feeder (RF) with wear protection strips

Max. hardness acc.

Max. back pressure Max. bulk solids
0.3 300 to Mohs of the bulk 4
[bar] volume flow [m³/h]
solid

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Blow through Rotary feeder

Max. hardness acc.

Max. back pressure Max. bulk solids
0.3 75 to Mohs of the bulk 4
[bar] volume flow [m³/h]
solid

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Rotary feeder with elastic strips

Max. hardness acc.

Max. back pressure Max. bulk solids
1.0 100 to Mohs of the bulk 1
[bar] volume flow [m³/h]
solid

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Clearance Rotary feeder

Max. hardness acc.

Max. back pressure Max. bulk solids
0.5 50 to Mohs of the bulk 5
[bar] volume flow [m³/h]
solid

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SELF-CLEANING Rotary feeder

Max. hardness acc.

Max. back pressure Max. bulk solids
1.0 300 to Mohs of the bulk 9
[bar] volume flow [m³/h]
solid

Animation

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SELF-CLEANING Rotary feeder

Max. hardness acc.

Max. back pressure Max. bulk solids
1.0 300 to Mohs of the bulk 9
[bar] volume flow [m³/h]
solid

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SELF-CLEANING Rotary feeder

Max. hardness acc.

Max. back pressure Max. bulk solids
1.0 300 to Mohs of the bulk 9
[bar] volume flow [m³/h]
solid

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High wear resistant ceramic Rotary feeder

Max. hardness acc.

Max. back pressure Max. bulk solids
1,5 300 to Mohs of the bulk 9
[bar] volume flow [m³/h]
solid

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High wear resistant ceramic Rotary feeder

Max. hardness acc.

Max. back pressure Max. bulk solids
1,5 300 to Mohs of the bulk 9
[bar] volume flow [m³/h]
solid

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High wear resistant ceramic Rotary feeder

For abrasive materials and as

feeding device for pneumatic
conveying systems for Cement,
Raw meal, fly ash, gypsum and
clinker.

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High wear resistant ceramic Rotary feeder

Characteristics

• Low construction height

• Conveying capacities up to 200 m³/h
• Conveying distances up to 1000 m
• Conveying pressure up to 2.0 bar (g)
• Continuous conveying
• Long life time due to ceramic wear protection
• Available as pressure shock resistant
• Simple control system
• Low energy consumption

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Function of the Leakage air collectors

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 Silo Technology

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Silo Technology

• For storage capacities up to 7500 m³

• Pneumatic and mechanical discharge systems
• Incl. Engineering, delivery,erection & commissioning
• For dry bulk solids like fly ash, bottom ash, gypsum or lime stone
• Incl. all necessary equipment like:
 Level measurement
 Dedusting (bag filter)
 discharge eqipment like rotary valves, flow control vales
 airslide systems
 Truck loading

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Silo Technology - pneumatic discharge system

Flat Bottom Silos

Cone Silos

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Silo Discharge – pneumatic discharge system

Flat Bottom Silo Aeration

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Silo Discharge – mechanical discharge system

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 Coal / ATEX

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ATEX

Pneumatic transport plant

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ATEX Equipment

KREISEL de-dusting
filters
KREISEL ATEX
Check flap

KREISEL
de-dusting pre bin

KREISEL
KREISEL Conveying line
Leakage air collector compensator

KREISEL
Rotary Feeders

KREISEL
Conveying line diverter
KREISEL
Blow pen

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ATEX - Plants

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 Dosing system for coal dust
Coal pre-bin with
agitator on
load cells

Leakage air
collector

Dosing
rotary valve

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 Secondary
Fuel Handling

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 Dosing of coffee and rice husks

Lafarge is the world’s leading manufacturer of building materials, specialising in production of

cement, aggregates, concrete and gypsum. Present in 65 countries, the Group responds to
the world’s demand for housing and infrastructure. In Dar es Salaam, close to the Sambia
border, the cement production plant Mbeya Cement Company is located, which operates as a
subsidiary of Lafarge SA. By the installation of the KREISEL dosing and pneumatic
conveying system for Coffee and Rice husks Lafarge underlines their efforts by using
alternative fuels. The KREISEL dosing system starts at the bucket elevator inlet at ends at the
connection the burner feeding conveying pipe. KREISEL delivers the main equipment, like
bucket elevator, belt weigher, rotary feeders, level indicators, frequency converter and blower.
The KREISEL control system bases on Siemens S7-300.

TECHNICAL DATA
Customer: Mbeya Cement Tanzania
Bulk solid: Coffee & Rice husks
Plant location: Mbeya - Tansania
Conveying rate: 12 t/h (bucket elevator)
Conveying rate: 0.5-5 t/h (burner feeding pneumatic conveying system)
Conveying distance: ca. 60 m
Year: 2012

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Dosing of coffee and rice husks

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Dosing of coffee and rice husks

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 Technical Center

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KREISEL TECHNICAL CENTER

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KREISEL TECHNICAL CENTER

Technical Data:

Conveying pipe
Length: ca. 152 m
Diameter 1: 88.9 x 6.3 mm
Diameter 2: 114.3 x 6.3 mm

Feeding device
Type: ZSC 320 x 315-11 HU
frequency converter
Motor : 1.1 kW
Conveying capacity: 20 m³/h
Max. pressure: 1000 mbar
Dome Valve: DN 200

Filter
Type: KJS14
Volume flow: 1000 Nm³/h
Fabric surface: 14 m²

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Test Report

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 References

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Reference List
Germany
Polen

Ukraine

UAE

Namibia

South Afrika

Tanzania

63
 References

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Contact details

Contact:
Dipl. Ing. Christian Wienberg
KREISEL Engineering
Tempowerkring 6
21079 Hamburg - Germany

Phone: +49 (0) 40 79 01 28 72

Fax: +49 (0) 40 79 01 28 887 0
E-Mail: christian.wienberg@kreisel.eu

www.kreisel.eu
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