Transformer Material Specifications

LIST OF TMS (TRANSFORMER MATERIAL SPECIFICATION)

Sr. No. TMS NUMBER DESCRIPTION OF MATERIAL

1 TMS/01 PAPER INSULATED COPPER WINDING WIRES

2 TMS/02 PAPER INSULATED COPPER WINDING STRIPS
3 TMS/03 PAPER INSULATED ALUMINUIM WINDING WIRES
4 TMS/04 PAPER INSULATED ALUMINUIM WINDING STRIPS
5 TMS/05 SOLID PRESS BOARDS
6 TMS/06 CRGO
7 TMS/07 TRANSFORMER OIL
8 TMS/08 SYNTHETIC RUBBER BONDED CORK SHEET
9 TMS/09 READY MIXED RED OXIDE ZINC PRIMER
10 TMS/10 SYNTHETIC ENAMEL EXTERIOR
11 TMS/11 PAINT(EPOXY PRIMER)
12 TMS/12 PAINT(EPOXY FINISH)
13 TMS/13 OFF-CIRCUIT TAPP SWITCHES
14 TMS/14 PORCELAIN BUSHING(LIGHTLY POLLUTED)
15 TMS/15 PORCELAIN BUSHING(HIGHLY POLLUTED)
16 TMS/16 PRESSED STEEL RADIATORS
17 TMS/17 DENSIFIED LAMINATED WOOD
18 TMS/18 TEMPERATURE INDICATOR
19 TMS/19 GAS OPERATED RELAY
20 TMS/20 INSULATION PAPER
21 TMS/21 GATE/WHEEL VALVE
22 TMS/22 ALUMINIUM PAINT
23 TMS/23 PRESSURE RELIEF VALVE
24 TMS/24 OIL IMMERSED CT
25 TMS/25 COTTON TAPE
26 TMS/26 MAGNETIC OIL GAUGE
27 TMS/27 BREATHER
28 TMS/28 STRUCTURAL STEEL PLATE
 PAPER INSULATED COPPER WIRE

1.00 SCOPE :

Paper Insulated copper winding wires.

2.00 CONDUCTOR :

Soft annealed, high conductivity copper, conforming to IS : 191 – 1980.

Physical contains, dimensional tolerances etc will conform to IS : 4800 (Part I & II) – 1968

3.00 INSULATION :

Paper covering will conform to IS : 7404 (Part I) – 1991 paper covering will be of ordinary grade

4.00 PACKING

4.01 Packing material used will be treated against termite and, the reels / drums shall be well protected to make them water / weather
proof and transport worthy.

4.02 The wound copper portion in the bobbin will be wrapped with polythene sheet and then with corrugated sheet and tied – up with
plastic strip.
5.00 MARKING

The lable securely attached to the drums will have following information.

5.01 Manufacturer’s name or trade mark

5.02 Dimensions of the conductor

5.03 Weight of the conductor, gross and net

6.00 QUANTITY VARIATION

Minus nil, plus 2% or 10 kg whichever is lower

7.00 TEST CERTIFICATE

Test certificate giving actual results of tests carried out shall be issued with each supply.

8.00 ACCEPTANCE CRITERIA

8.01 Visual Inspection

8.02 Measurement of physical dimensions

8.03 Arrangement of layers

8.04 Measurement of covering paper thickness, width and overlapping

8.05 Resistance
 PAPER INSULATED COPPER WINDING STRIP

1.00 SCOPE :

Paper Insulated copper winding Strips with two or more layers of paper.

2.00 CONDUCTOR :

Soft annealed, high conductivity copper, conforming to ETP grade IS : 191 – 1980.

Physical contains, dimensional tolerances etc will conform to IS : 6160 – 1971

3.00 INSULATION :

Paper covering will conform to IS : 7404 (Part II) – 1991

4.00 PACKING

4.01 Packing material used will be treated against termite and, the reels / drums shall be well protected to make them water / weather proof
and transport worthy.

4.02 The wound copper portion in the bobbin will be wrapped with polythene sheet and then with corrugated sheet and tied – up with plastic
strip.
5.00 MARKING

The lable securely attached to the drums will have following information.

5.01 Manufacturer’s name or trade mark

5.02 Dimensions of the conductor

5.03 Weight of the conductor, gross and net

6.00 QUANTITY VARIATION

Minus nil, plus 2% or 10 kg whichever is lower

7.00 TEST CERTIFICATE

Test certificate giving actual results of tests carried out shall be issued with each supply.

8.00 ACCEPTANCE CRITERIA

8.01 Visual Inspection

8.02 Measurement of physical dimensions

8.03 Arrangement of layers

8.04 Measurement of covering paper thickness, width and overlapping

8.05 Resistance
 PRESS BORAD

1.00 SCOPE :

Solid press board for electrical purposes, dyed or of natural colour, having a calendered finish and supplied in an unimpregnated condition.

2.00 STANDARDS:

IS : 1576 – 1992, specification for solid press board for electrical purposes.

3.00 GRADE:

Calendar or Pre-compressed Pressboard as per I.S.

4.00 PACKING:

Packed securely in wooden cases with suitable water proof lining to prevent ingress of moisture in transit.

5.00 TEST CERTIFICATE

Test Certificate in accordance with the relevant standard will be supplied with consignment, when stipulated in the order.

6.00 ACCEPTANCE CRITERIA:

6.01 Visual inspection of finishing.

6.02 Measurement of thickness.

6.03 Supplier’s Test Certificates.

 COLD ROLLED GRAIN ORIENTED STEEL

1.00 SCOPE:

This specification covers cold Rolled Grain Oriented (CRGO) Transformer grade, Electrical steel to BSS:601 or equivalent.

2.00 COMPLIANCE WITH NATIONAL STANDARD:

BSS: 601 or equivalent International Standard.

3.00 GRADE:

M4,M5 or better.

4.00 THICKNESS:

0.27mm, 0.3 mm with a maximum deviation of +/- 0.03mm.

5.00 STACK FACTOR:

97% minimum with original insulation coating.

6.00 FINISH:

Surface shall be free from any defects; and be uniformly coated on both sides as part of its manufacturer process, with an insulation.
7.00 PACKING:

Metal to be protected against humidity, water and mechanical damages by three successive layers of rust – proof paper, polythene paper and steel
sheet wrapped one over the other.

Provision be made for inserting wire rope at bottom of Pallet for lifting.

8.00 IDENTIFICATION:

Shall be made on the surface of the packing, indicating grade, and gross and net weights.

9.00 TESTING:
Samples shall be tested and test certificate incorporating the following results must be submitted for each consignment.

9.1 Grade.

9.2 Maximum core Loss at 1.5 Tesla and 1.7 Tesla.

9.3 Thickness.

9.4 Silicon content %.

10.00 ACCEPTANCE CRITERIA

1) Check on package.

2) Test Certificate / Report.

 TRANSFORMER OIL

1.00 SCOPE :

Transformer Oil, supplied in tankers or in drums.

2.00 GRADE & STANDARD:

The oil is of low viscosity type free from any additives and conforming to IS : 335 – 1993 with amendment No.1(April 1997)

3.00 SUPPLY:

3.01 By road tankers, of approx. capacity 10 KL. Tankers will be provided with an internal coat of oil resistance Epoxy paint and will be
thoroughly clean and moisture free before filling. Tanker shall first be flushed with good oil and the oil tested to check the condition of
tank. Precautions will be taken to prevent moisture and other contamination in transit by filling the space with inert gas under pressure
and by proper sealing of the lid.

3.02 By drums, of approx. capacity 200 liters. The drums will be new non returnable, made out of steel and epoxy coated internally. Each
drum will be flushed with oil before filling.

4.00 QUANTITY MEASUREMENT:

When supplied in tankers, the invoice will indicate the quantity in liters and the density and corresponding filling temperature for, converting the weight
into liters at receipt. Variations in quantity will be immediately reported to supplier, for adjustment.

5.00 TEST CERTIFICATE:

Each consignment will accompany Test Certificates in accordance with IS : 335 : 1993 on samples as taken after filling into the tanker / barrels.

6.00 ACCEPTANCE CRITERIA

1) Check of B. D. V.
2) Test Certificate / Report.
 SYNTHETIC RUBBER BONDED CORK SHEET
1.00 SCOPE :

Synthetic Rubber Bonded Cork Sheet.

2.00 BONDING MATERIAL:

Synthetic Rubber, neoprene or Nitrile.

3.00

The material shall conform to type – C as per Indian Standard IS – 4253 (Part II) – 1980.

4.00 MATERIAL & FINISH:

As per IS – 4253 (Part II) 1980 Grain size, fine, upto 15mm thick. (Passing through 1.00mm IS sieve and retained by 425 micron IS sieve)

5.00 TYPE:

‘C’ (very good oil resistant).

6.00 HARDNESS IRHD:

RC 70 – C.

7.00 PROPERTY:

7.01 Tensile Strength: 1550 kPa (Min)

7.02 Compressibility : 25 – 35% at 2800 kPa

7.03 Recovery : 80% (Min)

7.04 Tolerance on thickness
a) Thickness up to 2.5mm +/- 10 %
a) Thickness above 2.5mm +/- 0.25mm
8.00 TEST CERTIFICATES:

Certificates of tests as mentioned below should delivered alongwith the material.

8.01 Test Properties: As mentioned in Clause No.7.1 to 7.4.

9.00 SIZE OF MATERIAL:

In sheets
a) Thickness 1.0 to 15mm.
a) Length & breadth – 900 x 600mm or as per requirement.

10.0 PACKING:

Sheets shall be packed in wooden cases lined up with plastic sheet to protect from moisture. Bituminous paper should not be used.

11.0 MARKING:

Every package shall be marked with name of supplier, size of sheets and description of material.

12.0 ACCEPTANCE CRITERIA:

1) Check on physical dimension.

2) Hardness check.

3) Test Report.
 READ OXIDE ZINC CHROMATE

1.00 SCOPE :

(Brand name ) Ready mixed red oxide zinc chromate priming paint, for spray application.

2.00 STANDARD:

Material shall be of approved Brand and comply with the requirements (except colour) of Table 1 of IS : 2074 – 1992 when tested in accordance with
IS : 101 – 1964.

3.00 COMPOSITION:

Shall be subject to lead restriction according to IS:1303:1983.

4.00 CONSISTANCY:

Smooth, uniform and suitable for spray.

5.00 FINISH:

Smooth and matt.

6.00 SALT SPRAY RESISTANCE:

The material shall comply with Clause 5.6 of IS:2074:1992.

7.00 DRY ITEMS:

Surface dry : Not more than 2 hours.

Hard dry : Not more than 12 hours.

8.00 PACKING:
In 20 liters metal containers confirming to IS 1407:1980 or IS: 2552:1989.
9.00 MARKING:

The containers shall be marked with the following.

a) Name of the material.

a) Volume of the material.
a) Indication of the source of manufacture.
a) Batch no. or lot no. in code or other wise.
a) Month and year of manufacturer.

10.0 ACCEPTANCE CRITERIA:

1) Material name.
1) Volume.
1) Month and year of manufacture.
1) Test Report.
 SYNTHETIC ENAMEL

1.00 SCOPE :

( Brand ) Machinery Enamel, Synthetic, exterior, finishing ; for use in painting system for protection against continued exposure outdoors.

2.00 STANDARD :

The Enamel shall be of approved brand and comply with the requirements of IS : 2932 – 1993.

3.00 MATERIAL

The material shall be based on synthetic resins, free from natural resins or their derivatives or their modification in any form when tested according
to IS: 101 ( P – 9 / Sec. 2 ) 1993.

4.00 COMPOSITION

As per Clause 6.1 of IS : 2932 – 1993.

5.00 CONSISTENCY :

The material shall be supplied in brushing consistency but shall be suitable for spraying after thinning with suitable thinner.

6.00 DRYING TIMES :

Surface dry 4 hours

Hard dry 12 hours

Tack free 24 hours

7.00 FINISH :

Smooth and glossy.

8.00 COMPATIBILITY :

The Enamel should be certified compatible with recommended primers, under coats and thinners.

9.00 PACKING :

20 Litres steel drums conforming to IS : 2552 – 1989 or IS: 1407 – 1980.

10.0 MARKING :

a) Name of the material.

b) Name of the manufacture.

c) Volume of material.

d) Shade.

e) Month and year of manufacture.

f) Batch No. and lot No.

11.0 ACCEPTANCE CRITERIA :

1) Material name.

2) Volume.

3) Month and year of manufacture.

4) Test Report.
 PAINT (EPOXY PRIMER)

1.00 SCOPE :

A two Component Polyamide cured epoxy primer containing Zinc Chromate as a corrosion inhibiting pigment.

2.00 APPLICATION :

As a primer on steel and metal surface in moderately to severely corrosive marine and industrial environment.

3.00 MIXING RATIO :

Base 4 parts by volume.

Curing Agent 1 part by volume.

4.00 MODE OF APPLICATION :

Airless spray, Air spray, Brush.

5.00 COLOUR :

Yellow Redoxide

6.0 FINISH :

Matt

7.0 OVERCOAT INTERVAL :

Min : 10 hrs.

Max : 30 days
8.0 FLASH POINT :

26oC.

9.0 THINNER :

145

10.0 STORAGE LIFE :

12 Months

11.0 PACKING :

20 Ltrs. Steel drums conforming to

IS : 2552 – 1989 or
IS : 1407 – 1980

12.0 MARKING :

a) Name of the material.

b) Name of the manufacture.
c) Volume of material.
d) Shade.
e) Month and year of manufacture.
f) Batch No. and lot No.

13.0 ACCEPTANCE CRITERIA :

1) Material name.
2) Volume
3) Month and year of manufacture.
4) Test Report.
 PAINT (EPOXY FINISH)
1.00 SCOPE :

AN Epoxy Finish paint polyamide cured and having excellent resistance to impact and abrasion.

2.00 APPLICATION :
As a heavy duty finishing coat on structural steel in moderately. To severely corrosive marine & industrial environment.

3.00 MIXING RATIO :

Base 4 parts by volume.

Curing Agent 1 part by volume.

4.00 MODE OF APPLICATION :

Airless spray, Air spray, Brush.

5.0 COLOUR : White, Grey, Black

6.0 FINISH : Glossy

7.0 OVERCOAT INTERVAL :

Min : 10 hrs. 30 OC.

Max : 1 week 30 OC.

8.0 THINNER : 145

9.0 STORAGE LIFE :

12 Months

10.0 PACKING :

20 Litres steel drums conforming to IS : 2552 – 1989 or IS : 1407 – 1980.

11.0 MARKING :

a) Name of the material.

b) Name of the manufacture.

c) Volume of material.

d) Shade.

e) Month and year of manufacture.

f) Batch No. and lot No.

12.0 ACCEPTANCE CRITERIA :

1) Material name.

2) Volume

3) Month and year of manufacture.

4) Test Report
 OFF – CIRCUIT TAP CHANGER
1.00 SCOPE :
This covers all Off – Circuit tap changers used in oil filled transformers.
2.00 TYPE :

a) Off – Circuit.
b) Control gang operated / motor operated.
c) Location : Middle (bridge type) of winding Neutral / line end of winding
3.00 VOLTAGE CLASS :
11 KV,22 KV,33 KV
4.00 NO. OF PHASES :

3 phases.
5.00 CURRENT RATING :

30,60,100 Amps :
6.00 INSULATION LEVEL:
KV POWER FREQ. (KV) IMPULSE (KVP)
11 28 75
22 50 150
33 75 170
7.00 NO. OF STEPS/POSITIONS :

8.00 WHETHER SILVER PLATING IS REQUIRED : Yes / No

9.00 WHETHER SWITCH HANDLE REQUIRED : Yes / No

10.0 PACKING :
Packed securely in wooden cases with suitable water proof lining to prevent ingress of moisture in transit.

11.0 Each consignment shall be accompanied by the dimensional drawing and Test Certificate.

12.0 ACCEPTANCE CRITERIA :

1) Physical Inspection.
2) Mechanical operation.
3) Test Certificate.
 POCELAIN BUSHING (FOR LIGHTLY POLLUTED)

1.00 SCOPE :

This specification lays down the requirements for the Porcelain parts of the Bushings of ratings from 1 KV to 36 KV CLASS to be used in Lightly
polluted atmospheres.

The dimensions covered in this specification essentially apply to the bushings used outdoor with lower ends immersed in oil.

2.00 DIMENSIONS :

The dimensions of the Porcelain parts of the bushings for the different voltage and current ratings shall be conforming to the following standards :

(i) Up to and Including 1.0 KV IS 3347 PART I / SEC 1 – 1979

(250, 630, 1000, 2000 & 3150A )

(ii) 3.6 kv IS 3347 PART 2 / SEC 1 – 1979

(250, 630, 1000, 2000 & 3150A )

(iii) 17.5 KV IS 3347 PART 3 / SEC 1 – 1979

(250, 630, 1000, 2000 & 3150A )

(iv) 24 KV IS 3347 PART 4 / SEC 1 – 1979

(250, 630, 1000, 2000 & 3150A )

(v) 36 KV IS 3347 PART 5 / SEC 1 – 1979

(250, 630, 1000, 2000 & 3150A )

3.0 CREEPAGE DISTANCE :

The minimum Creepage distance shall be 16 mm / KV.

4.0 PERFORMANCE :
The Electrical performance requirements of the bushings shall be conforming to table 1 of IS 2099 – 1986.
5.0 PACKING :

Packed securely in wooden cases with cushion material for safe transit.

6.0 ACCEPTANCE CRITERIA :

a) Check on physical dimensions and appearance

b) Dry power frequency withstand test.

c) Test Report
 PROCELAIN BUSHING (FOR HIGHLY POLLUTETED)

1.00 SCOPE :

This specification lays down the requirements for the Porcelain parts of the Bushings of ratings from 12 KV to 36 KV CLASS to be used in
highly polluted atmospheres. The dimensions covered in this specification essentially apply to the bushings used outdoor with lower ends
immersed in oil.

2.0 DIMENSIONS :
The dimensions of the Porcelain parts of the bushings for the different voltage and current ratings shall be conforming to the following
standards.

(i) 12, 17.5 KV IS 8603 ( PART 1 – 1977 )

( 250, 630, 1000, 2000 / 3150 A )

(ii) 24 KV BUSHINGS IS 8603 ( PART III – 1977 )

( 250, 630, 1000, 2000 / 3150 A )

(iii) 36 KV BUSHINGS IS 8603 ( PART III – 1977 )

3.0 CREEPAGE DISTANCE :

The minimum creepage distance shall 25 mm / kv.

4.0 PERFORMANCE :
The electrical performance requirements shall be confirming to IS 2099 – 1986.

5.0 PACKING :
Packed securely in wooden cases with cushion material for sage transit.

6.0 ACCEPTANCE CRITERIA :

Same as mentioned in highly polluted atmosphere :
a) Check on physical dimension and appearance
b) Dry power frequency withstand test.
c) Test Report
 RADIATORS
1.00 SCOPE :
This standard lays down the specification for Pressed Steel Radiators requires for oil cooled transformers.

2.00 TYPE :
Weldable construction / Flanged construction with square flanges for mounting on transformer without or with Radiator Valves.

3.0 SECTION WIDTH :

The Section widths , tolerances and number of channels shall be as give below :
SECTION TOLERANCES NO. OF

WIDTH / MM CHANNELS
226 PLUS OR MINUS 3
2
300 PLUS OR MINUS 4 OR 5
3
520 PLUS OR MINUS 7
5
4.0
Radiators shall be made as per relevant drawings issued by drawing department.
5.0 FLANGES :

As per IEEMA 9 – 1990

6.0
The following shall be provided if shown in the drawing conforming to IEEMA 9 – 1990 STANDARD.

i) Air Vent and drain plugs

ii) Bracing straps
iii) LIFTING lugs

7.0 RADIATING ELEMENTS :

For welding radiating elements seam welding conforming to IS 1261 – 1959 shall be employed.
8.0 MATERIALS :

Materials used for manufacturing various parts shall conform to IEEMA 9 – 1990.

9.0 SURFACE PREPARATION & PAINTING :

Shall conform to IEEMA 9 – 1990.

10.0 PRESSURE TEST :

Each radiator shall be pressure tested for leak proofness under water at an air pressure of 1.5 kg / cm2 for a minimum period of 30 minutes.

11.0 PACKING AND MARKINGS :

End plate of each radiator shall be embossed with manufacturer’s name / trade mark.

Radiators shall be supplied strapped on wooden base or packed in wooden crates. Max weight of one crate shall be limited to 3 tonnes.

12.0 ACCEPTANCE CRITERIA :

1. Physical inspection and Dimensional check

2. Test Certificate.
 DENSIFIED LAMINATED WOOD
1.0 SCOPE :

The specification lays down for electrical insulation material made out of densified unimpregnated laminated wood.

2.0 GRADE : High Density

3.0 COMPATIBILITY :

The material used as well as finished laminate shall be compatible with transformer oil.

4.0 PHYSICAL PROPERTIES :

4.1 DENSITY (g/cm) : The specific gravity of the finished laminate shall be between 1.1 to 1.2.

4.2 MOISTURE : CONTENT (% MAX.) 7.0

4.3 OIL ABSORPTION : 6.0

5.0 MECHANICAL PROPERTIES

5.1 TENSILE STRENGTH Mpa (Min.) 102

5.2 CROSS BREAKING STRENGTH Mpa

a) along with grain 112

b) across the grain 85

5.3 COMPRESSIVE STRENGTH Mpa (Min.) PERPENDICULAR TO 185

LAMINATE

5.4 SHEAR STRENGTH Mpa (Min.) PERPENDICULAR TO LAMINATE 50

6.0 ELECTRICAL PROPERTIES
6.1 ELECTRICAL STRENGTH ( 1 MINUTE P.f test) IN OIL AT 90 C.

a. Flatwise kv / mm (Min.) 4.0

b. Edgewise kv (Min.) 60

7.0 CHEMICAL PROPERTIES

7.1 EFFECT OF WOOD ON OIL

a. Increase in acidity mg 0.1

KOH/g (max.)

b. Increase in sludge content 0.05

% (Maximum)

8.0 THICKNESS 10 mm TO 50 mm

8.1 SIZE 1000 x 2000 MM

9.0 VENEERS Shall be of uniform thickness of 2mm plus or minus 4.0%, dried to a max. moisture content of 7%.

10.0 FINISH The laminate shall be delivered with smooth clean level platen finish in board form.

11.0 PACKING Packed securely in wooden cases with water proof lining to prevent ingress of moisture in transit

12.0 ACCEPTANCE CRITERIA 1. Visual inspection

2. Test Certificate

Materials used for manufacturing various parts shall conform to IEEMA 9 – 1990.
 TEMPERATURE INDICATOR

1.0 SCOPE : This specification lays down the requirements for temperature indicator to be used in transformer.

2.0 TYPE : Liquid in metal expansion type temperature indicator.

3.0 DIAL : 240” Part circular scale.

4.0 RANGE : 0 – 150 C (Standard) OR 0 – 120 C

5.0 ACCURACY : Plus or Minus 1.5% F S D Standard

6.0 CONTROL SWITCH : 2 Nos. Electrically Isolated heavy duty snap action Precision micro switches – independently
adjustable.

7.0 SWITCH RATING : 2 Amps or 5 Amps continuous 250 V AC / DC (as per requirement)

8.0 CAPILLARY : Stainless Steel Armoor Sheated. Direct mounted stem type – Bottom entry; back entry.

9.0 CASE FINISHING : Stove enamelled hammer – tone deep blue outside and all white inside,

10.0 CASE MOUNTING : Surface mounting weather proof for outdoor service,
11.0 MAX. POINTER : Resettable from outside.
12.0 ELECTRICAL CONNECTIONS : Suitable for 4 core flxible cable in terminal box.
13. PACKING : Packed in roubust cardboard box with thermocole suitable for rough handling in transit. Additional
packing shall be given for dial glass.
14. ACCEPTANCE CRITERIA : 1. Visual check
2. Testing of Electrical Contacts
3. Test Report
 GAS OPERATED REALY
1.0 SCOPE : This specification covers requirements for gas operated relays intended for installation in the
connecting passage of oil between the main oil filled transformer tank and its conservator vessel.

2.0 TYPE : Double element mercury switch type relays normally open type with nominal pipe base 25, 50
and 80mm.

Single element mercury switch type oil surge relay suitable for OLTC with nominal pipe bore :
25mm

3.0 STANDARD : In general complying to IS 3637 - 1966

4.0 RATINGS : The standard ratings of gas operated relay shall be in accordance with table 1 of IS 3637 – 1966.

5.0 CONSTRUCTION : The construction of relay shall be conforming to Clauses 4.1. to 4.10 of IS 3637 – 1966.

6.0 TESTS : All the routine tests shall be carried out as per Clause 7.1.2 of IS 3637 – 1966 on each relay.

7.0 MARKINGS : The following particulars shall be marked strictly and permanently on every relay in a position
preferably visible from the front.

a. A reference to the standard i.e. IS 3637 – 1966

b. Manufacturer’s name / Trade mark.

 c. Manufacturer’s Type reference and Serial
Number

c. The direction of oil flow through the relay shall be indelibly marked by an arrow.

c. The outlet terminals of the alarm and trip devices shall be indelibly marked by letters A and T.

c. A graduated scale to read the volume in cubic centimeter of gas accumulated inside shall be provided.

c. The relay may also be marked with ISI CERTIFICATION MARK.

8.0 PACKING : Packed securely wrapped with polythene paper cover in wooden / cardboard bore with suitable cushioning
material for safe transit,

9.0 ACCEPTANCE CRITERIA : 1. Visual Inspection

2. Checking the dimensions
3. Continuity test for alarm and trip contacts
4. Suppliers Test Certificate
 INSULATION PAPER

1.0 SCOPE : The specification lays down requirements of Insulation Paper used for electrical purposes.

2.0 GRADE : Type D – A hard press paper (Press pahn) made from Chemical Wood pulp.

3.0 STANDARD : IS 8570 – 1977 in general

4.0 COMPOSITION : As per clause 4.10 of IS 8570 – 1977

5.0 a. THICKNESS : 0.1 TO 0.5 mm

b. WIDTH OF THE ROLL : 500/750/1000 mm

6.0 DENSITY kg/m (min.) : 1000

7.0 OIL ABSOROTION AT 105 C : As per figure 1 of IS 8570 – 1977

8.0 TENSIL STRENGTH N/15mm WIDTH:

a) MACHINE DIRECTION : As per fig 4 of IS 8570 – 1977

a) CROSS MACHINE DIRECTION : As per fig 4 of IS 8570 – 1977

9.0 MOISTURE CONTENT % (MAX). 8.0

10.0 ELECTRIC STRENGTH AT 90 C : As per fig.2 and fig.3 of
a) IN AIR :: IS 8570 – 1977
b) IN OIL IS 8570 – 1977
11.0 MINERAL ASH % : 2.0 max.

12.0 PH VAKUES OF AQUEOUS EXTRACT : 5.0 To 8.5

13.0 CONDUCTIVITY OF AQUEOUS : 3.0 max.

EXTRACT m 5/m

14.0 AGEING IN AIR % (MAX.) : 60.0

15.0 FREEDOM FROM CONDUCTING : Shall be free

PARTICLES

16.0 FINISH : Smooth Calendered

17.0 PACKING : The roll shall be wrapped with water proof polythene bag and securely packed in gunny bag.

18.0 ACCEPTANCE CRITERIA :

1. Visual inspection
1. Measurement of Thickness
1. Supplier’s Test Certificates
 GATE / WHEEL VALVE

1.0 SCOPE : This specification Covers / Gate & Wheel type globe values suitable for use in transformers.

2.0 STANDARD : The valves will generally conform to IS 778 – 1984 except that they will be from cast iron and
suitable for use in transformer oil.

3.0 TYPES : Globe valves actuated by an external screw on the spindle; with a hand wheel, fixed at its head.
The valves shall be internally screwed or provided with flanges at both ends for fixing.

4.0 PACKING : Packed securely in individual paper cartons inside a wooden box with suitable water proof lining to
prevent ingress of moisture in transit.

5.0 RANGE : F/ F screwed female ends, type 6

Sizes : 3 / 4“ 1 / 4“ BSP
Double flanged ends type 6
Sizes : 1” x 1 1 / 2” and 2”

6.0 TEST CERTIFICATE : Test certificate in accordance with the relevant standard will be supplied with the consignment,
when stipulated in the order.
 ALUMINIUM PAINT
1.00 SCOPE :

ALUMIIUN PAINT TO IS : 2339 is an oleore sinous general purpose aluminium paint with good light reflection and moderate
heat resistance. It withstands up to 250 Deg.C.

2.00 TYPICAL USE :

As a finishing coat on interior steel and wood work in mild to moderately corrosive environment where light reflection and heat
resistance is required.
3.00 PRODUCT DATA :

4.00 MIXING RATIO :

5.00 POT LIFE :

6.00 APPLICATION :
Brush, Spray.

7.00 NOZZLE ORIFICE :

8.00 NOZZLE PRESSURE :

9.00 VOLUME SOLIDS :

40%.

10.0 RECOMMENDED DFT :

20 Microns

11.0 CORRESPONDING WFT :

50 Microns.

12.0 THEORETICAL SPREADING RATE AT ABOVE DFT :

13.0 AT ABOVE DFT:
20.0 M2 / Ltr
14.0 SURFACE DRY :
2 – 4 hourse.
14.0 HARD DRY :
Within 12 hours
15.0 COLOUR :
Aluminium
16.0 FINISH : Glossy

18.0 OVERCOAT INTERVAL :

Min : When dry
Max : None

19.0 FLASH POINT :

Above 30 Deg.C.

20.0 THINNER :
Do not dilute

21.0 STORAGE LIFE :

6 months
22.0 SURFACE PREPARATION :
Ample ventilation should be provided. In confined spaces circulate adequate supply of fresh air continuously during application and
drying to ensure removal of all solvent vapour.

If applied by brush this should not be more than 4” wide. The paint must not be “ worked “ too much or it will become streaky and
greyish. After the paint has been laid on, it should be laid off with light strokes and in one direction only.

23.0 HEALTH & SAFETY :

As a general rule avoid inhalation of solvent vapour or paint mist and contact of paint with skin and eyes. Provide forced ventilation
when working with solvent borne coating in confined spaces or stagnant air. Also provide respiratory, skin and eye protection. Also
follow local and national safety regulations.
 PRESSURE RELIEF VALVES

1.00 SCOPE:
This specification lays down the requirements for Pressure Relief Valves to be used on oil filled transformers,
OLTC and similar applications.

2.0 MODEL :
1. T 6 150 mm dia port opening with Switch and indicating flag.
2. T 3 70 mm dia port opening with Switch and rain guard.
3. T 3 – W is without switch

3.0 SPECIFICATION :
3.10 LIQUID IN TANK : Transformer oil
3.20 OPERATING : 0.56 0.7 kg/cm2 ( As per order )
PRESSURE
3.30 OLPERATING : PLUS OR MINUS 0.10 kg/cm2
TOLERANCE

3.40 OPERATING TIME : Instantaneous

3.50 VALVE RESETTING : Automatic

3.6 OPERATING TEMP. : 0 to 1000 C of oil inside tank.

3.7 ENVIRONMENT : Indoor or Outdoor

3.8 PORT OPENING : 150 mm dia for T 6 model
3.9 MOUNTING : Vertical
3.10 SWITCH : Switch shall have 1 No. and INC contacts ( 4 terminals ). Contact rating 5 A
240 A AC or 0. 7A 240 DC
4.0 TESTS :
4.1 AIR PRESSURE : Valve shall operate at specfied Pressure tolerance plus or minus 0.1
TEST kg/cm2 . Indicating flag shall extend after device has operated.

4.2 LIQUID PRESSURE : Same as above.

TEST

4.3 DIELECTRIC TEST : 2 kv applied between each terminal of PRV for 1 mint.
ON TERMINALS

5.0 MARKINGS :
1. Manufacturers Name/Brand Name
2. Model
3. Bursting Pressure

6.0 PACKING :
Securely packed in a corrugated box with thermocore.

7.0 ACCEPTANCE CRITERIA :

1. Physical inspection
2. Checking the position of the contacts.
3. Manual checking
4. Supplier’s Test Certificate
 OIL IMMERSED CURRENT TRANSFORMER (CT)

1.00 SCOPE :
This specification covers the requirement s of oil immersed ring type CTs used in transformers / reactors

2.00 STANDARDS :
The CTs shall conform to IS 2705 (Part I) – 1992 and IS 2705 and (Part 2, 3, or 4) – 1992 as applicable

3.00 PROPERTIES AND THEIR ACCEPTANCE LIMITS :

CHARACTERISTICS ACCEPTANCE LIMIT / CRITERIA
3.1 General Requirement
3.1.1 Type Ring type (for HV,LV and Neutral bushings, WTI, RTD
etc.) with proper insulation or outdoor CTs as per PO
specification.
3.1.2 Rated Transformer Ratio PO Specification.
3.1.3 Rated Primary Current PO Specification.
3.1.4 Verification of Terminal As per Appendix A of IS2705.
Marking and Polarity.
3.1.5 High Voltage Power frequency test on Secondary Windings (Voltage 3 KV( 4 KV for protective CTs having 1 A or lower
applied between secondary terminals connected together and earth secondary current).
for 1 minute.)
3.1.6 Over voltage interturn test. 3.5 KV( Peak ) (5.6 KV Peak for protective CTs with 1 A
(Voltage at rated frequency applied to secondary keeping the primary or lower secondary current.)
open circuited for 1 minute).
3.1.7 Type of leads (Star, Tapings and Finish) 600 (min) long, 770.029 “ standard Copper cable ( 2.5
sq. area) insulated with varnished fibre glass sleevings
jointed to the secondary winding by crimping.

3.1.8 Label Earthing Manufacturer’s name, type and serial number of CT,
ratio, Accuracy class and date of manufacturing.
 ACCEPTANCE LIMIT / CRITERIA
3.2 Additional requirement for PSCTs

3.5.1 Accuracy Class 0.1,0.2,0.5,1,3 or 5 as per PO Spec.

3.5.2 Output (Burden) PO Spen.

3.5.3 Power Factory for accuracy test 0.8 (when burden is 5VA or more) 1.0 (when
burden is less than 5 VA)

3.5.4 Limit of Ratio error (accuracy Table – 2

test)

3.5.5 Limit of phase displacement Table – 2

4.00 DIMENSIONS AND TOLERANCES

4.01 Dimensions shall be as per PO

4.02 Tolerance on finished dimensions of CT

4.02.1 Inside diameter + 5 mm

- 0 mm
4.02.2 Outside diameter + 0 mm
- 3 mm
4.02.3 Axial height + 0 mm
- 3 mm

5.00 TEST & TEST METHODS FOR CTs OF CLASS ‘P’ & CLASS ‘PS’

5.01 Conduct all routine test as per IS 2705 (Part 1 to 4) – 1992 as applicable

5.02 Manufacturer’s test certificate shall submitted alongwith the delivery challan /
invoice
6.00 VERIFICATION METHOD

6.01 Manufacturer’s TC review

TABLE – 1 : LIMITS OF ERRORS FOR PROTECTIVE CTS

Sr. No. Characteristics LIMITS

Class 5P Class 10P Class 15P
1 Ratio error (current error) at rated 11.0 13.0 15.0
primary current (%)
2 Please displacement at rated primary 160 - -
current (minutes)
3 Composit error at rated accuracy limit 5 10 15
primary current (%)

TABLE – 2 : LIMITS OF ERRORS FOR MEASURING CTS

0
Sr. No Characteristic LIMITS
s
Class 0.1 Class 0.2 Class 0.5 Class 1.0 Class 3.0 Class 5.0
Ratio error
(current error)
(%) at

1 5% rated 0.4 0.75 1.5 3.0 - -

current
2 20% rated 0.2 0.35 0.75 1.5 - -
current
3 50% rated - - - - 3.0 5.0
current
4 100% rated 0.1 0.2 0.5 1.0 - -
current
5 120% rated 0.1 0.2 0.4 1.0 3.0 5.0
current
 COTTON TAPES
1.00 SCOPE :
This specification covers the requirement of cotton tape used for insulation in transformer winding

2.00 MATERIAL :

The tape shall be made of good quality cotton and shall be woven firmly and uniformly. The edges shall be uniform throughout. The tape shall be
brushed, calendered and scoured,

3.00 PROPERTIES AND OTHER ACCEPTANCE LIMITS :

3.1 Physical

3.1.1 Conductivity of aqueous extract of tape shall not exceed 50 micro ohms for a cm3 volume.
3.1.2 PH value of the aqueous extract of tape shall be 6.0 to 8.5
3.1.3 Chloride content of the aqueous extracts of tape shall not exceed 10 ppm

3.2 Mechanical

3.2.1 Tensile Strength

The breaking load of the tape shall not be less than the value given in Table – 1.

4.00 DIMENSIONS AND TOLERANCES

4.1 Thickness
Standard thickness and tolerances shall be as Table – 1.
Sr. No Property Standard Width (mm)
12.5 25 32 50
1 Thickness (mm) 0.2 + 0.03 0.2 + 0.03 0.38 + 0.05 0.38 + 0.05

2 Tensile Strength
(min. breaking load
in KG)
14.5 24 50 74
 4.2 Width
Unless otherwise specified width shall be as per Table – 1 and shall be specified in Purchase Order
Tolerance on width = + 6%
4.3 Length of the tape in roll shall be 50 meters + unlimited, -)

5.00 TESTS AND TEST METHODS

5.1 Tensile strength may be found out as type test

5.2 Physical properties shall be found out as per weight / batch

6.00 SUPPLY CONDITIONS

6.1 The tape shall be wound tightly on hard ring with an internal diameter 15mm. The width of the ring shall not exceed the width of the tape.
The core shall not be loosened when the roll is dropped on the floor from a height of one meter.

6.2 As far as possible, every roll shall be supplied with single length length of tape, when a joint is absolutely necessary, the ends shall be
over lapped and sewn neatly
6.3 The length of each piece used for making a joint shall not be less than 20 meters
6.4 Each end of the tape in a roll shall be fixed by an adhesive pins or staples shall not be used for jointing ends.

7.00 PACKING AND MARKING

7.1 Packing
A set of 10 rolls shall be wrapped in polythene sheet. 10-20 such sets shall be packed in wooden cases and transported by covered
carriers.
7.2 Marking
Each roll shall be legibly marked with the following information’s at the end
7.2.1 Width
7.2.2 Thickness
7.2.3 Length of roll
7.2.4 Manufacturer’s name, initials or trade-mark
7.2.5 Month and year of manufacture
 MAGNETIC OIL GAUGE
1.00 SCOPE :
This specification covers the requirements of magnetic oil gauge for indication of oil level in transformer tank / OLTC tank

2.00 FEATURES / RATINGS AND THEIR ACCEPTANCE LIMITS

2.1 Case
2.2 Mounting
Flange mounting suitable for vertically or at an inclination to facilitate easy viewing. Cable entry at bottom ¾” B.S.P

2.3 Working temperature :

0 to 100OC of oil
2.4 Working Pressure :
0 to 4 kg / sq. mm
2.5 Contact rating
Suitable for 5 Amps 240 Volts A.C. and 0.5 Amps 240 Volts D.C. normally open suitable outdoor use mainly and
weather proof against moisture and rain.
2.6 Pointer movement between limits shall be smooth and continues
2.7 Switch Operation
Switch shall operate at ‘MIN’ level indication
3.00 DIMENSIONS AND TOLERANCE

3.1 Dial size and contact

Item No. Dial Size No. of No. of Holes and P.C.D

Contact

1 100 1 6 Holes 14 + 0.5

2 100 2 Dia on 165 + 1 PCD
3 150 1 8 Holes 14 + 0.5
4 150 2 Dia on 210 + 1 PCD
5 250 1 12 Holes 14 + 0.5
6 250 2 Dia on 311 + 1 PCD
4.00 TEST AND TEST CERTIFICATE

4.1 Routine Test

Voltage of 2KV shall be applied between electric circuit and casing and unit shall withstand it for 1 minute (minimum)

4.2 Leakage test shall be done at 4 kg / cm 2 and there shall be no leakage or sweating.
5.00 PACKING AND MARKING
5.1 Packing
Each unit shall be packed in such a way that there shall be no damage to finish or any component of the unit during,
storage, handling or transit
5.2 Marking
Each unit shall be marked with following details
5.2.1 Supplier name / manufacturer’s name
5.2.2 Unit serial number
5.2.3 Ratings
5.2.4 Any other relevant information
6.00 ACCEPTANCE NORMS :
Sr. No. CHARACTERIST ACCEPTANCE LIMIT / CRITERIA VERIFICATION METHOD
ICS
6.1 Dial size (mm) PO Specn. TC Review
6.2 Conservator PO Specn. TC Review
Diameter
6.3 Pointer Smooth & continuous Testing
movement
between limits
6.4 Switch Rating 5 Amps, 240 V AC TC Review
6.5 Switch Operation Operate at ‘MIN’ level indication Testing

6.6 High voltage test Withstand 2 KV between terminal and body for 1 minute TC Review

6.7 Leak test with No leakage or sweating TC Review

transformer oil at
4 kg / cm2
NOTE
1) Manufacturer’s Test Certificate shall be submitted alongwith delivery challan / invoice
 SILICA GEL BREATHER
1.00 SCOPE :

This specification covers the requirement of oil seal type clear view silica gel breathers used in oils filled transformers
2.00 MATERIALS :

2.1 Silica gel : Indicating type conforming to IS : 3401 – 1979

2.2 Clear view body : Ultra violet protected seamless acrylic tube light
2.3 Top and bottom covers : Aluminium alloy castings conforming to IS 617 – 1975 with epoxy polyester powder coated
finish.
2.4 Oil cup : Ultra violet protected, moulded acrylic
2.5 Tie rods : Galvanized or epoxy polyester powder coated finish
2.6 Gaskets : Neoprene rubber

2.7 CLASSIFICATION :

Depending upon the size and quality of silica get, the breather shall be classified as given below :

Sr.No. Type Silica gel content (kg) (minimum)

Designation

1 DTO – 8 8.0
2 DTO – 5 3.3
3 DTO – 2 0.5
3.00 RATING, FEATURES AND THREE ACCEPTANCE LIMITS

3.1 Leak Proofners : The completely assembled breathers withstand internal pressure of 0.35 kg / cm2 (5 psi) without
leakage.
3.2 Breather : On application 0.07 kg / cm2 (1 psi) air pressure internally through the opening of the top cover
followed application of 50 for vacuum. Oil shall not spill over (under pressure) or enter inside the
breather (under pressure)
3.3 Colour of silica gel : Deep blue
3.4 Particular size of silica gel
3.5 Bulk density of silica gel
4.00 DIMENSIONS AND TOLERENCES

Dimensions of breather shall be as per Drawing

5.00 SUPPLY CONDITIONS

5.1 The clear view body of the breathers shall be transparent without defects or inclusions. The surface shall be free of scratches and
other mark. Cracks or joints on the body not permitted.
5.2 The top and bottom covers shall be of dismantling type without any permanent / adhesive joints with the clear view body

5.3 The mounting flange shall be integral with the top cover. Jointed construction is unacceptable
5.4 Oil cups shall have markings indicating the level to which oil is to be filled before put in service
5.5 The top and bottom covers shall have a smooth finish, free from defects such as cracks and blow holes. Filling of holes with M-seal or
other similar adhesive materials is not permitted.
5.6 Oil cups shall be fixed with spring clip arrangement at the bottom. The spring clips used shall be cadmium plated and passivated

5.7 Before filling into the breather, the silica gel shall be dried at 150OC for 30 minutes to drive away all absorbed moisture

5.8 After filling, both open ends shall be closed leak tight for preventing moisture in green during transport and storage

5.9 The tie rods shall be uniformly tightened with galvanized / cadmium plated nuts and plain washers
5.10 The Silica gel shall have grainy porous structure, free from extraneous impurities

6.00 TESTS AND TEST METHODS

6.1 Leak tightness shall be tested on each breather before filling silicagel
6.2 Breathing test shall be conducted as a type test over in a year on one breather of each type
6.3 The size of silica gel shall be determined using suitable sieves
6.4 TEST CERTIFICATES
6.4.1 Manufacturer shall submit the test certificate along with the delivery challan of each consignment. The type tests certificates shall be
submitted to whenever conducted
7.00 PACKING AND MARKING

7.1 Each breather shall be provided with a label indicating the make and type
7.2 Each breather shall be covered with sealed plastic bag and packed in cardboard box. They shall be supplied in wooden boxes.

8.00 REFERENCES

8.1 IS : 3401 – 1979

8.2 IS : 617 – 1975
Transformer Fitting Instruction
 DOC.NO
REV.00 Dt.

QAT TRANSFORMER FITTING INSTRUCTION PAGE 1 OF 2

G.O.R. TESTING

NO. DESCRIPTION OF MATERIAL / OPERATION REF/USE

1.00 MATERIAL / EQUIPMENTS :

1.01 G.O.R
1.02 Continuity Tester
1.03 500 Volts Megger
1.04 Hand pump
1.05 Screw driver
1.06 Test lamp

2.00 OPERATION - I :

2.01 Open G.O.R connection box cover

2.02 Unscrew test key locking nut
2.03 Rotate test key anti – clockwise till slot is towards T/L position

2.04 Check alarm and trip contact to indicate continuity

2.05 Rotate test key clockwise to obtain to “S” position

2.06 Check alarm and trip contacts to indicate No CONTINUITY

2.07 Repeat all above tests every time when a relay is started or maintenance completed

2.08 Accept G.O.R. if it passes all above tests

 G.O.R. TESTING

NO. DESCRIPTION OF MATERIAL / OPERATION REF/USE

3.00 OPERATION - II :

CONDUCT FOLLOWING TEST AFTER ROUTINE TESTS (Process test)

3.01 Apply 2000 volts at 50 c/s for a minute across elect. circuit (alarm/trip contracts)

3.02 Measure I.R. Values between switch and casing.

Note : This values shall not be less than 10 Mega Ohms
3.03 Tight the hand-pump screw to test pet-cock
3.04 Connect supply and test lamp in series with alarm contacts switch-on supply or connect
continuity tester in series with alarm contacts
3.05 Open pet-cock valve. Pump air gently into G.O.R untill upper switching system operates and
light glows. This indicates alarm is in condition
3.06 Repeat No.3.04 of this WI to trip contacts. Pump air suddenly with a jerk into G.O.R. which in
turn operates lower operating systems (trip contact) and light glows. This indicates trip contact
is in condition
3.07 Analysis of Gas produced during service condition
S.no.Colour of Gas Identification
1 Colourless Air
2 White Decomposed Paper & Cloth
3 Yellow Decomposed Wood
4 Grey Over heated oil due to burning of Iron
5 Black Decomposed oil due to Electrical arc
 M.O.G. ASSEMBLING & TESTING

NO. DESCRIPTION OF MATERIAL / OPERATION REF/USE

1.00 MATERIAL / EQUIPMENTS :

1.01 M.O.G
1.02 Continuity Tester

2.00 FUNCTION OF M.O.G :

2.01 Operates on magnetisation principle

2.02 Magnet inside conservator drives magnet position out side
2.03 Driving magnet rotates and gets position to oil height level
2.04 Oil float hinges & swings up & down when oil level raises

3.00 INWARD INSPECTION

3.01 Connect continuity tester across alarm contacts

3.02 Move float by hand to read emptiness on dia. Light glow indicates alarm contacts is in condition

3.03 Use M.O.G. if it passes above test

4.00 PROCESS TESTING

4.01 Cut float arm to specified length

4.02 Solder float arm to float
4.03 Fix float arm to M.O.G
4.04 Mount M.O.G. on conservator back plate
4.05 Check normally open (N.O) CONTINUITY after filling oil in conservator
4.06 Drain oil upto empty level in conservator and check continuity for Normally close (N.C)

4.07 Note : Mount M.O.G. either :

a) At conservator flat wall centre
b) At inclination for clear vision
 ACCESSORIES FIXING TO TRANSFORMER

NO. DESCRIPTION OF MATERIAL / OPERATION REF/USE

1.00 MATERIAL / EQUIPMENTS :

1.01 S.R.C gaskets

1.02 Hardware
1.03 Valve plugs and thermometer caps
1.04 LV compression glands & lugs / connecting lugs
1.05 Busduct arrangement
1.06 Holdtite compound, lead seal and seal wire

2.00 OPERATION :
2.01 Take transformer for finishing activity after pressure test

2.02 Affix S.R.C gasket to cable box covers and gland plates

2.03 Fix covers and gland plates

2.04 Fix valve plugs, thermometer caps, earthling lugs, filling caps and roller arrangement shift
transformer for painting activity

2.05 Offer transformer for final inspection after painting

2.06 Seal valves
2.07 Fix rating plate and all caution plates
2.08 Ensure Impedance` and customers ref. Are punched on rating plate

2.09 Stencil letters at bushing terminals

2.10 Paint transformer Sl.No. on conservator and rating plate back side plate
 SPRAY PAINTING

NO. DESCRIPTION OF MATERIAL / OPERATION REF/USE

1.00 MATERIAL / EQUIPMENTS :

1.01 Paint
1.02 Thinner / SBP sprit
1.03 Cotton waste
1.04 Emery paper
1.05 Spray gun
1.06 Pressure feed tanks
1.07 Air compressor

2.00 OPERATION :

2.01 Refer Inspection card whether Q.A. Inspector okayed the job for painting operation

2.02 Use emery paper and remove the rust, if any

2.03 Use thinner /SBP spirit to remove oil and grease
2.04 Wipe the surface with cloth
2.05 Mix paint and thinner and check for viscosity using cup with 4 mm nozzles as per IS and
maintain it around 25 seconds

2.06 Fill the spray gun with filtered paint.

2.07 Spray the paint to build 25 to 30 Microns
2.08 Re-coat before tack free time or after dry through time (Minimum 4 hours) if required

2.09 Allow the paints dry for minimum of 12 hours

2.10 Maintain air pressure from 4 to 8 Kg. /Sq.cm
2.11 Maintain distance 350 to 500 mm between the gun and the transformer
 PRESSURE TEST ON TRANSFORMER
(OIL LEAKAGE TEST)
NO. DESCRIPTION OF MATERIAL / OPERATION REF/USE

1.00 MATERIAL / EQUIPMENTS :

1.01 Pressure Gauge

1.02 Dehydrating vessel

2.00 OPERATION :

2.01 Transfer transformer to finishing section after routine tests.

2.02 Fix (air tight) cap to breather pipe and pressure gauge to conservator

2.03 Apply air pressure of 0.35 Kg /Sq.cm or 5 lbs / sq. inches and watch for 2 hours

2.04 Spot & mark oil leakages if any from components and gasket joint arrest them

2.05 If oil leakages are at welded portions : Drain out oil below the marked levels and weld marked
portions

2.06 Fill filtered oil in transformer

2.07 Apply air pressure of 0.35 Kg / Sq. cm or 5 lbs / Sq. inches, ensure for no oil leakages. Checks
air pressure maintains minimum for 1 hours
 INSPECTION REPORT OF WINDING
Vendor _______________________________________________ Date : ___________
Ratings : ______________________________ KVA / KV Qty.: ___________
Customer : _________________________________________ Drg. No.: ___________
______________
Sr. No. Winding

As Per Actual
Design

I.D.
HV Cross
over O.D.
Axial Length

Conductor (Bare)

Conductor (D.P.C.)

Tapping Arrangement

Inter Layer Insulation

Made By

Accepted / Not Accepted Q.C.T. DEPT.

 INSPECTION REPORT OF WINDING
Vendor _______________________________________________ Date : ___________
Ratings : ______________________________ KVA / KV Qty.: ___________
Customer : _________________________________________ Drg. No.: ___________
Sr. No. Winding _______________
As Per Actual
Design

I.D.
Layer
O.D.
Axial Length

Conductor (Bare)

Conductor (D.P.C.)

End Strip
Inter Layer Insulation

Transposition

Finishing
Encouring
Processed By

Accepted / Not Accepted Q.A.T. DEPT.

 INSPECTION REPORT OF DISC WINDING
W/O: _______________________________ Sr. No. ______ Rating: ________________
Phase: ________________
Sr. No. Particular As Per As Per
DGN Measurement
1 Conductor Bare / U V W
Insulated
2 Cylinder ID mm
3 Runners LxWxT mm

4 Winding ID / OD mm

5 Ride Over
6 Ride Over Insulation

7 Dovetail Blocks LxWxT mm

8 Encouring
9 Drying
10 Axial Length mm
Verification of Height wrt ATB
11 L1/L2/L3/_______

12 Processed By
13 Conclusion

NOTE : wrt ATB --- With Respect to Ampere Turn Balancing.

________________
Q.A.T. DEPT.
 INSPECTION REPORT OF ASSEMBLY & CONNECTION
W/O :_________________ Rating :__________________ Sr. No.__________________
Customer :_____________________________________ Ref –Drg No._____________
Checked & Confirmed as per Signature
Sr. No. Particular Processed By data
Name Sign
1 Leveling Blocks
2 Bottom Insulation
3 Assembly
4 Insulation
5 Static End Ring
6 Angle Ring
7 Angle Washer
8 HV Assembly
9 Tap Insulation
10 Pressure Ring
11 Ratio Test
12 Partial Voltage Test
13 HV Connection
13.1 Conductor Main/Tapping
13.2 Switch / OLTC
13.3 Tapping Connection
13.4 Main Connection (VG)
14 Connection
14.1 Conductor
14.2 Insulation
14.3 CT Mounting
14.4 Connection
15 Tests
15.1 Vector Group
15.2 Magnetic Balance
15.3 Ratio
15.4 Partial Voltage
_______________
Q.A.T. DEPT.