4a Plate Pack

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CLOSING DEVICE

Filter frame and


hydraulics for opening,
closing and sealing
chambers

Larox Training Slide 1 July 2005


CLOSING DEVICE
HYDRAULIC CYLINDER ACTIONS

Filter Plate Pack Closed And Sealed Filter Plate Pack Open

Locking pin cylinders Locking pin cylinders,


Locked position Unlocked position

Quick-action cylinders

Sealing cylinders Sealing cylinders,


Sealed position Unsealed position

Larox Training Slide 2 July 2005


Filter Structure and Operation
HORIZONTAL FILTER PLATE - VERTICAL CONSTRUCTION

Open Filter Plate Pack Closed Filter Plate Pack

Larox Training July 2005


Filter Structure and Operation
Suspension plate
• Pressed out of steel plate and then
two of them tag welded together
• Forms a chain that makes possible
to open the plate pack
• Fixed to its pin by retaining ring
• Different plates for different
chamber sizes
• The top suspension plate is fixed to
moving pressing plate and top most
filter plate, and so on ...

Material
• AISI 316

Larox Training Slide 4 July 2005


Filter Structure and Operation
1. Quick-action cylinder
2. Sealing cylinder
3. Locking pin
4. Plate pack
5. Top pressing plate
6. Column
7. Base plate

Larox Training Slide 5 July 2005


Plate Pack - Rollers
9 1. Vat roller
5 2. Drive roller
6 3. Breast roller
7 4. Centering roller
8 8
5. Guide roller
7 6. Tensioning roller
7. Guide roller
4 8. Auxiliary drive roller
2 9. Impulse roller
3

7 1

Larox Training July 2005


Cloth
LAROX MIDIMAX PF FILTER CLOTH ARRANGEMENT

Clipper seam detector


Impulse roller
Roller scrapers
Seam
Tensioning roller
Centering roller Guide rollers

Pressing roller Cake

Drive roller Cloth scrapers

Cloth washing

Larox Training July 2005


Plate Pack
FILTER PLATE CONSTRUCTION - TOP VIEW

Pressing water in/out Filtrate out

Slurry in

Larox Training July 2005


Plate Pack

FILTER PLATE CONSTRUCTION

Cross-Section Plate Construction Roller and Scraper Arrangement

Grid Filter Plate Roller Scraper

Diaphragm Slurry Inlet Roller


Seal Plate Frame Cloth Scraper

Larox Training July 2005


Plate Pack
PLATE

1. FEED PIPE CONNECTION


2. BOTTOM PLATE
3. SEAL
1 2 4. DIAPHRAGM
3 4
5. GRID
5 6. FILTRATE PIPE CONNECTION
6
7. FRAME

7
Larox Training Slide 10 July 2005
Plate Pack

• The plate pack consists of several moving parts

• Never touch the plate pack during operation

• When the plate pack is closed, always be careful

• As a result of a seal damage or foreign objects in


between the pack, liquid squirts are possible

Larox Training Slide 11 July 2005


Plate Pack

• The filter plate pack consists of horizontally laying filter


plates which are connected to each other with suspension
plates

• When the filter plates are pressed together they form the
chambers

• Make sure that all feed inlets are open at all times to
ensure that the both sides of the plate are under equal
pressure during all the operation stages otherwise the
plate can bend and cause leakage and holes in the cloth

Larox Training Slide 12 July 2005


Plate Pack
Frame

• The frame serves as the fixing element for the


diaphragm. The frame and the diaphragm together allow
the space required by the cake

Grid

• The grid supports the cloth and forms an outlet for the
filtrate

Larox Training Slide 13 July 2005


Plate Pack
Seal
• The seal is located in the frame, above the cloth and its
purpose is to prevent slurry leakage

• There is no seal below the cloth - the cloth and steel


surface are face to face

• If any counter-pressure forms space on the grid on its


feed side, this will cause filtrate to leak from
underneath the cloth

• A too big closing force puts too much pressure on the


sealing band, gradually damaging the seal

Larox Training Slide 14 July 2005


Plate Pack
Diaphragm

• The rubber diaphragm acts as a pressing element with


which, by means of water pressure, the cake is pressed to
remove the liquid from it

• Check the condition of the diaphragms regularly. If the


cakes from any of the chambers get wetter than the others
or the pressing water level in the tank starts rising or
falling, replace the damaged diaphragm

• Clean water is recommended as the pressing medium


Larox Training Slide 15 July 2005
Plate Pack
Diaphragm

• Pressure may rise above 16 bar, but as far as the


durability of the diaphragm is concerned, it is much
more recommendable to start with a pressure of 8 bar
and then observe the effect of a pressure rise on the
pressing time and the residual moisture. In this way the
most suitable pressure for each process slurry can be
determined

• In temperatures above +60 oC a strong aging


phenomenon affects rubber. If the slurry to be filtered is
hotter than +60 oc, pay special attention to the
temperature and follow the manufacturers instructions
Larox Training Slide 16 July 2005
Cloth
GENERAL

• The cloth operates both as a filtering element and a conveyor belt


which transports cake out of the filter
• Besides having a good filtering ability, the cloth must be able to
withstand heavy pulling
• Only special type of fabrics can be used
• The most commonly used cloth is made of multifilament fabric which
is stronger lengthwise (warp) than crosswise (weft)
• Should any holes appear in the cloth, these must be mended
immediately
• Solid material entering through the cloth makes the rollers dirty
• It can also wear filtrate channels, especially during air drying

Larox Training Slide 17 July 2005

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